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CN206260221U - A kind of crawler type orchard straw covering machine - Google Patents

A kind of crawler type orchard straw covering machine Download PDF

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CN206260221U
CN206260221U CN201621199168.0U CN201621199168U CN206260221U CN 206260221 U CN206260221 U CN 206260221U CN 201621199168 U CN201621199168 U CN 201621199168U CN 206260221 U CN206260221 U CN 206260221U
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soil
straw
shovel
covering
orchard
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朱新华
王东阳
郭文川
陈胤嗣
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Northwest A&F University
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Abstract

本实用新型公开一种履带式果园秸秆覆盖机,属于果园机械装备领域。履带车上有一个自卸的秸秆料箱,秸秆料箱后方底部有一个出料辊;履带车后面通过平行四连杆和钢丝绳安装有覆土机构。覆土机构前方为取土铲,取土铲后方两侧各有一个提土装置,提土装置后方是匀土装置,提土装置的集土箱内有一个匀土螺旋;秸秆料箱在液压倾翻油缸的作用下可绕铰点向后倾翻,在下料辊作用下均匀铺料;覆土机构可通过升降油缸经钢丝绳拉动进行升降;下料辊和覆土装置的动力由液压马达提供。该机可将秸秆类物料或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于旱区果园,特别适于集约栽培的矮化果园;也适用于农田、荒漠、沙滩、贫瘠土地土质改良、培肥地力。

The utility model discloses a crawler-type orchard straw covering machine, which belongs to the field of orchard machinery equipment. There is a self-unloading straw material box on the crawler vehicle, and there is a discharge roller at the rear bottom of the straw material box; a soil covering mechanism is installed at the back of the crawler vehicle through parallel four links and steel wire ropes. In front of the soil covering mechanism is a soil fetching shovel, and there is a soil lifting device on both sides behind the soil fetching shovel. Behind the soil lifting device is a soil leveling device. There is a soil leveling screw in the soil collecting box of the soil lifting device; Under the action of the turning cylinder, it can be tilted backward around the hinge point, and the material can be spread evenly under the action of the unloading roller; the covering mechanism can be lifted by the lifting cylinder and pulled by the wire rope; the power of the unloading roller and the covering device is provided by a hydraulic motor. This machine can evenly cover the straw material or fertilizer between the rows of the orchard, and cover the covering layer with thin soil; it is suitable for orchards in dry areas, especially for dwarf orchards with intensive cultivation; it is also suitable for farmland, desert, beach, Improve soil quality and fertilize soil in barren land.

Description

一种履带式果园秸秆覆盖机A crawler-type orchard straw covering machine

技术领域technical field

本实用新型公开一种履带式果园秸秆覆盖机,属于农业装备领域和秸秆资源回收利用领域,特别涉及果园机械装备领域。The utility model discloses a crawler-type orchard straw covering machine, which belongs to the fields of agricultural equipment and straw resource recycling, and particularly relates to the field of orchard machinery and equipment.

背景技术Background technique

近年来,随着我国农业产业结构的调整,果业规模迅猛发展,苹果、梨、桃、葡萄、柑橘等种植面积均已达到全球第一,我国已成为果业大国。但我国果业产品质量和产业效率与发达国家相比均存在较大差距。一个重要的问题是果园土壤贫瘠,过度使用化肥,导致土壤板结严重。土壤水分不仅是土壤、植物、大气连续体的关键因子,还是土壤系统养分循环和流动的重要载体,对土壤的特性、植物的生长、分布以及生态系统小气候的变化具有重要影响,干旱、半干旱地区以及季节性缺水的地区土壤缺水一直是制约果业发展的瓶颈问题。特别是在我国北方旱原和西南地区,果园保墒蓄水,提高土壤有机质含量已经成为果园管理的重中之重。欧美国家果园土壤有机质含量普遍在3.0%以上,日本果园土壤有机质最高可达6.8%,而我国西北旱原苹果园土壤有机质含量普遍在1.0%以下,果园土壤贫瘠已成为我国苹果产量和质量的一个重要因素。In recent years, with the adjustment of my country's agricultural industrial structure, the scale of fruit industry has developed rapidly. The planting area of apples, pears, peaches, grapes, citrus, etc. has reached the first place in the world, and my country has become a big fruit industry country. However, there is a big gap between the product quality and industrial efficiency of my country's fruit industry compared with developed countries. An important problem is that the orchard soil is poor and excessive use of chemical fertilizers leads to serious soil compaction. Soil moisture is not only a key factor in the continuum of soil, plants, and the atmosphere, but also an important carrier of nutrient cycle and flow in the soil system. It has an important impact on soil characteristics, plant growth, distribution, and changes in the microclimate of the ecosystem. Arid and semi-arid Soil water shortage in regional and seasonal water-scarce areas has always been a bottleneck problem restricting the development of fruit industry. Especially in the northern arid plains and southwestern regions of China, moisture conservation and water storage in orchards and improvement of soil organic matter content have become the top priority of orchard management. The organic matter content of orchard soil in European and American countries is generally above 3.0%, and the organic matter content of orchard soil in Japan can reach up to 6.8%, while the organic matter content of apple orchard soil in the northwest arid plain of my country is generally below 1.0%. Key factor.

果园秸秆覆盖技术是针对果园土层薄、肥力低、水分条件差、土壤裸露面积大而采取的土壤管理技术。将适量的作物秸秆等覆盖在果树周围裸露的土壤上,它具有保墒、节水、提高土壤有机质含量、抑草、保温、免耕、省工和防止土壤流失等多种效应,能改善土壤生态微环境,养根壮树,促进树体生长发育,进而提高产量和改善品质。果园秸秆覆盖技术是解决干旱、半干旱地区因肥水短缺制约果园提质增产的有效措施,也是发展生态果业、有机果业重要的生产技术之一。Orchard straw mulching technology is a soil management technology adopted for orchards with thin soil layer, low fertility, poor water conditions and large bare soil area. Covering the bare soil around the fruit trees with an appropriate amount of crop straw, etc., it has multiple effects such as moisture conservation, water saving, improvement of soil organic matter content, weed suppression, heat preservation, no-tillage, labor saving and prevention of soil loss, and can improve soil ecology Microenvironment, root and tree growth, promote tree growth and development, thereby increasing yield and improving quality. Orchard straw mulching technology is an effective measure to solve the shortage of fertilizer and water in arid and semi-arid areas to improve the quality and increase production of orchards, and it is also one of the important production technologies for the development of ecological and organic fruit industries.

近年来,果园秸秆技术在我国被大力推广,但是由于现有的果园秸秆覆盖技术工艺简陋,需要人工作业,费工费时,另外果农担心干燥季节果园火灾,导致果农积极性低,推广面积较小,收效甚微。In recent years, orchard straw technology has been vigorously promoted in my country. However, the existing orchard straw mulching technology is simple and requires manual work, which is labor-intensive and time-consuming. In addition, fruit farmers are worried about orchard fires in dry seasons, resulting in low enthusiasm for fruit farmers and a small promotion area. ,With little success.

苹果矮砧集约栽培模式是苹果栽培制度的重大改革,是世界苹果栽培的主要发展方向。目前,欧美国家已经普篇采用苹果矮化集约高效栽培技术,许多国家的矮砧苹果已占到90%以上。亩产高,优果率高是苹果矮化集约高效栽培技术突出的优势。盛产期亩产达5吨以上,优果率能达到85%。相比而言,我国目前主要是乔砧苹果,占90%,而矮砧苹果仅占10%左右。因此,未来10~20年,我国将迎来一个苹果栽培技术升级换代的高速发展热潮。近几年,陕西、山东等苹果种植区已开始规模化引进。随着水果矮化技术,特别是矮砧苹果集约化栽培技术等先进技术在我国的推广,果园行间宽敞,树形规范,将为果园作业机械化提供了便利。The intensive cultivation mode of apples with short stock is a major reform of the apple cultivation system and the main development direction of apple cultivation in the world. At present, European and American countries have generally adopted apple dwarf intensive and high-efficiency cultivation techniques, and the dwarf stock apples in many countries have accounted for more than 90%. High yield per mu and high rate of high-quality fruit are the outstanding advantages of the dwarf, intensive and efficient cultivation technology of apples. During the prolific period, the yield per mu can reach more than 5 tons, and the high-quality fruit rate can reach 85%. Comparatively speaking, in my country at present, mainly apples with joe anvils account for 90%, while apples with short anvils only account for about 10%. Therefore, in the next 10 to 20 years, my country will usher in a high-speed development boom of upgrading apple cultivation technology. In recent years, apple planting areas such as Shaanxi and Shandong have begun to introduce them on a large scale. With the promotion of fruit dwarfing technology, especially the intensive cultivation technology of dwarf apples in our country, the spacious rows of orchards and standardized tree shapes will facilitate the mechanization of orchard operations.

欧美国家在矮砧果园普篇采用生草覆盖技术,但研究表明,生草覆盖技术存在与果树争水争肥的问题,并导致病虫害增多。因此,目前生草覆盖技术并不适于我国果园,特别是干旱缺水地区。European and American countries generally adopt grass mulching technology in low stock orchards, but studies have shown that the grass mulching technology has the problem of competing with fruit trees for water and fertilizer, and leads to an increase in pests and diseases. Therefore, the current grass mulching technology is not suitable for my country's orchards, especially in arid and water-deficient areas.

因此,改变过去果园秸秆覆盖的简陋方法,研究果园秸秆覆盖机械化技术并研制出果园秸秆覆盖作业机具,是发挥果园秸秆覆盖技术效益的关键,也是实现秸秆资源在高附加值的果业中高效利用的重要途径,是提高果园土壤水分、有机质含量,实现果园高产高效的重要保障。Therefore, to change the crude method of orchard straw mulching in the past, to study the mechanization technology of orchard straw mulching and to develop orchard straw mulching operation tools is the key to give full play to the benefits of orchard straw mulching technology, and also to realize the efficient utilization of straw resources in high value-added fruit industry It is an important way to improve the soil moisture and organic matter content in the orchard, and an important guarantee to achieve high yield and high efficiency in the orchard.

目前,国内外在果园秸秆覆盖机械化技术研究和应用方面的相关报道比较少。现有技术如CN104429384A、CN104429385A、CN204377459U、CN204377363等专利能够解决现有的果园秸秆覆盖技术方法简陋、费工费时的问题,促进了秸秆覆盖技术在果园中的应用,一定程度上实现了果园土壤保墒节水、增肥、抑草、保温防冻的效果,降低了作业成本,提高了果业产量和效益;解决了果园周边地区秸秆资源浪费和焚烧污染问题。但是以上技术还存在一些不足之处,其主要工作部件即抛土和下料机构布置在整机的前部,如此布置必然会导致拖车车轮对覆盖层碾压,形成车辙,破坏了覆盖层的完整性,使覆盖层的保墒蓄水和抑制杂草的效果大打折扣;专利CN205213458U解决了前置式车轮碾压破坏覆盖层的问题,使覆盖层的保墒蓄水和抑制杂草的效果充分发挥,提高了作业质量,但是其抛土和下料机构的位置决定了抛起的土壤与排出的秸秆会在空间形成交叉碰撞,影响了覆盖的均匀性和双层覆盖的分层效果。CN201520598228.5 等自走式果园秸秆覆盖机虽然一体化设计,但覆土机构的覆土质量不易控制,秸秆料箱体积有限,影响作业效率,整体作业质量也有待改进。At present, there are relatively few reports on the research and application of orchard straw mulching mechanization technology at home and abroad. Existing technologies such as CN104429384A, CN104429385A, CN204377459U, CN204377363 and other patents can solve the problems of crude, labor-intensive and time-consuming methods of straw mulching in existing orchards, promote the application of straw mulching technology in orchards, and realize soil moisture conservation in orchards to a certain extent The effects of water saving, fertilization, weed suppression, heat preservation and antifreeze have reduced operating costs, improved fruit production and benefits; solved the waste of straw resources and incineration pollution in the surrounding areas of orchards. However, there are still some deficiencies in the above technology. The main working parts, that is, the throwing and unloading mechanism, are arranged at the front of the whole machine. Such an arrangement will inevitably cause the trailer wheels to roll over the covering layer, forming ruts, and destroying the covering layer. Integrity, which greatly reduces the effect of moisture conservation and water storage and weed suppression of the covering layer; patent CN205213458U solves the problem of damage to the covering layer by front wheel rolling, so that the effect of moisture conservation, water storage and weed suppression of the covering layer can be fully exerted , which improves the quality of work, but the position of the throwing and unloading mechanism determines that the thrown soil and the discharged straw will form a cross collision in space, which affects the uniformity of coverage and the layering effect of double-layer coverage. Although CN201520598228.5 and other self-propelled orchard straw mulching machines are designed in an integrated manner, the quality of the covering soil of the covering mechanism is not easy to control, and the volume of the straw material box is limited, which affects the operation efficiency, and the overall operation quality needs to be improved.

本实用新型公开一种履带式果园秸秆覆盖机,能够综合解决上述问题,提高作业效率和质量,促进秸秆覆盖技术在果园中的应用,实现果园土壤保墒节水、增肥、抑草、保温,降低作业成本,提高作业质量,提高果业产量和效益;解决果园周边地区秸秆资源浪费和焚烧污染问题,实现农民增收,农业增效。该覆盖机也可用于果园之外的农田、荒漠、沙滩、贫瘠土地土质改良、培肥地力。The utility model discloses a crawler-type orchard straw mulching machine, which can comprehensively solve the above problems, improve operation efficiency and quality, promote the application of straw mulching technology in orchards, and realize soil moisture conservation, water conservation, fertilization, weed suppression, and heat preservation in orchards. Reduce operating costs, improve operating quality, and increase fruit production and efficiency; solve the waste of straw resources and incineration pollution in the surrounding areas of orchards, increase farmers' income, and increase agricultural efficiency. The mulching machine can also be used in farmlands, deserts, beaches, and barren lands other than orchards for soil improvement and fertilization.

发明内容Contents of the invention

本实用新型的目的:公开一种履带式果园秸秆覆盖机,能够实现果园秸秆覆盖与表层土壤盖压作业机械化、规范化,该覆盖机能促进果园秸秆覆盖技术的推广应用,降低果园秸秆覆盖作业成本,改善果园土壤状况,促进果区周边秸秆大规模高效利用,实现农民增收,农业增效。The purpose of this utility model is to disclose a crawler-type orchard straw mulching machine, which can realize the mechanization and standardization of orchard straw mulching and surface soil covering operations. Improve the soil condition of the orchard, promote the large-scale and efficient utilization of straw around the fruit area, increase farmers' income and increase agricultural efficiency.

本实用新型要解决的技术问题:如何提高果园秸秆覆盖机作业效率和作业质量。The technical problem to be solved by the utility model is: how to improve the operation efficiency and operation quality of the orchard straw mulching machine.

要实现园秸秆覆盖机械化,需要按照下面的工艺步骤来完成:To realize the mechanization of garden straw mulching, it needs to be completed according to the following process steps:

(1)秸秆处理:将农作物秸秆处理成秸秆碎段;(1) Straw processing: processing crop straw into straw fragments;

(2)果园秸秆覆盖基质配制:在步骤(1)所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。(2) Orchard straw mulching substrate preparation: Add appropriate amount of soil nutrients or soil structure improvement substances to the straw fragments described in step (1), and perform appropriate insecticide and sterilization treatments as required to form orchard straw mulch matrix.

(3)果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。(3) Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.

(4)秸秆覆盖:用覆盖机将步骤(1)或步骤(2)所述的秸秆(碎段)基质覆盖在果园行间的土壤表面,覆盖厚度尽量均匀。(4) Straw mulching: use a mulching machine to cover the straw (broken pieces) substrate described in step (1) or step (2) on the soil surface between the orchard rows, and the covering thickness should be as uniform as possible.

(5)薄土盖压:秸秆覆盖的同时,覆盖机就地取土,在步骤(4)所述覆盖的秸秆层上方覆盖一层碎土,将覆盖的秸秆层薄土盖压,形成秸秆与表层土壤分层覆盖。步骤(5)可根据需要选择使用。(5) Covering with thin soil: while the straw is covered, the mulching machine takes soil on the spot, covers a layer of crushed soil above the covered straw layer in step (4), and presses the covered straw layer with thin soil to form straw Cover with topsoil in layers. Step (5) can be used as needed.

为了解决本实用新型要解决的技术问题,本实用新型给出了以下技术方案:In order to solve the technical problems to be solved by the utility model, the utility model provides the following technical solutions:

一种履带式果园秸秆覆盖机,其特征在于,履带底盘29上方固定有车架27,车架27上前方安装有驾驶室1、发动机30、变速箱28和液压泵32,车架27上部后方安装有秸秆料箱2,秸秆料箱2的后端底部与车架27铰接;车架27的横梁上安装有至少一个液压倾翻油缸26,其下端与车架27铰接,其上端与秸秆料箱2底部铰接;秸秆料箱2可在液压倾翻油缸26的作用下后翻卸料。A crawler-type orchard straw mulching machine, characterized in that a vehicle frame 27 is fixed above the crawler chassis 29, and a cab 1, an engine 30, a gearbox 28 and a hydraulic pump 32 are installed on the front of the vehicle frame 27, and the upper rear of the vehicle frame 27 is A straw material box 2 is installed, and the bottom of the rear end of the straw material box 2 is hinged with the vehicle frame 27; at least one hydraulic tilting oil cylinder 26 is installed on the beam of the vehicle frame 27, its lower end is hinged with the vehicle frame 27, and its upper end is connected with the straw material The bottom of the box 2 is hinged; the straw material box 2 can be turned over and unloaded under the action of the hydraulic tilting oil cylinder 26 .

所述的秸秆料箱2的车筐的有两层,两侧、后部的上层车筐板与下层铰接,可拆卸,可翻转悬挂。The basket of the straw material box 2 has two layers, and the upper basket plates on both sides and the rear are hinged with the lower layer, and are detachable and can be flipped and suspended.

所述的秸秆料箱2内部后下角横向安装一个下料辊34,下料辊34与秸秆料箱2底部的间隙可调;下料辊34靠秸秆料箱(2)后部外侧被一个弧形挡板5包裹;弧形挡板5的底部开口处是秸秆出料口36,秸秆出料口36的下方安装有一个向后向下的下料槽7。A blanking roller 34 is horizontally installed at the rear lower corner of the straw hopper 2, and the gap between the blanking roller 34 and the bottom of the straw hopper 2 is adjustable; The bottom opening of the arc-shaped baffle 5 is a straw discharge opening 36, and a backward and downward feeding trough 7 is installed below the straw discharge opening 36.

所述的履带底盘29和秸秆料箱2的后方是覆土机构12。The rear of the crawler chassis 29 and the stalk hopper 2 is a soil covering mechanism 12 .

所述的覆土机构12包括取土铲21、提土装置13、匀土装置11、取土铲升降装置19、机架8、地轮15、平行四连杆机构22、钢丝绳3、升降油缸25。The soil covering mechanism 12 includes a soil-taking shovel 21, a soil lifting device 13, a soil leveling device 11, a soil-taking shovel lifting device 19, a frame 8, a ground wheel 15, a parallel four-bar linkage mechanism 22, a steel wire rope 3, and a lifting cylinder 25 .

所述的取土铲21是一个等腰三角形结构,对称安装在履带底盘29的后方;等腰边是铲面37,由两个长度相等的条形钢板焊接而成,两等腰边的交接处是铲尖38,取土铲21的后端两侧铰接在机架8上,铲尖38的入土深度可由取土铲升降装置19调整。The soil fetching shovel 21 is an isosceles triangle structure, symmetrically installed on the rear of the crawler chassis 29; the isosceles side is the shovel surface 37, which is welded by two strip steel plates with equal lengths, and the handover of the two isosceles sides Place is the tip of a shovel 38, and the rear end both sides of the soil shovel 21 are hinged on the frame 8, and the burrowing depth of the shovel 38 can be adjusted by the shovel lifting device 19.

所述的取土铲21的铲面37后端两侧的延伸处与提土装置13相接,提土装置13对称固定在机架8的两侧,其前部与取土铲21的铲面37后部延伸相接,其后部升起,与匀土装置11的集土箱9的两端在空间上上下衔接。The extension of the shovel face 37 rear end both sides of described earth-taking shovel 21 joins with earth-lifting device 13, and earth-lifting device 13 is symmetrically fixed on both sides of frame 8, and its front part is connected with the shovel of soil-taking shovel 21. The rear portion of the surface 37 extends and connects, and its rear portion rises to connect up and down with the two ends of the soil collecting box 9 of the soil leveling device 11 in space.

所述的提土装置13可采用刮板输送机或螺旋输送机;提土装置13的前端有导土槽18,导土槽18为“八”字形,前宽后窄,其前端与取土铲21的铲面37后端延伸相接,将土壤铲起、聚拢,导入提土装置13内部。The soil lifting device 13 can adopt a scraper conveyor or a screw conveyor; the front end of the soil lifting device 13 has a soil guiding groove 18, and the soil guiding groove 18 is in the shape of "eight", wide at the front and narrow at the rear, and its front end is connected with the soil fetching. The shovel face 37 rear end of shovel 21 extends and joins, and soil is shoveled up, gathers, imports soil lifting device 13 insides.

所述的匀土装置11固定安装在机架8的后部,匀土装置11的集土箱9是一个U型槽结构,横向对称布置,其底部开有长条形的排土口42、其内部安装有一个匀土螺旋10,匀土螺旋10的左右两边的螺旋叶片旋向相反。Described soil leveling device 11 is fixedly installed on the rear portion of frame 8, and the soil collecting box 9 of soil leveling device 11 is a U-shaped groove structure, which is horizontally symmetrically arranged, and its bottom has a strip-shaped soil discharge port 42, A soil leveling screw 10 is installed inside it, and the helical blades on the left and right sides of the soil leveling screw 10 rotate in opposite directions.

所述的下料槽7的下沿处于机架8的上方,取土铲21的后方,集土箱9的前方,并且正好在机架8横梁之间的空档处。The lower edge of the chute 7 is above the frame 8, behind the soil shovel 21, in front of the soil collecting box 9, and just in the gap between the frame 8 crossbeams.

所述的车架27后端的两侧铰接着一对平行四连杆机构22,平行四连杆机构22的后端铰接着机架8的前端横梁;机架8的后部两侧分别有两条钢丝绳3绕着固定在秸秆料箱2上的定滑轮6从两侧牵拉,钢丝绳3的另一端过油缸滑轮24与升降油缸25相连;在机架的两侧,分别安装有地轮15。Both sides of described vehicle frame 27 rear ends are hinged with a pair of parallel four-bar linkage mechanism 22, and the rear end of parallel four-bar linkage mechanism 22 is hinged with the front end beam of frame 8; A steel wire rope 3 is pulled from both sides around the fixed pulley 6 fixed on the straw material box 2, and the other end of the steel wire rope 3 is connected to the lifting cylinder 25 through the oil cylinder pulley 24; .

所述的覆土机构12在果园秸秆覆盖作业时可以降落在地上,在果园秸秆覆盖机掉头或道路行驶中可以升起;所述的覆土机构12在果园秸秆覆盖作业时也可以升起不工作,即在不需要薄土盖压的情况下,不工作;在长期不需要薄土盖压时,可将覆土机构12卸掉。The soil covering mechanism 12 can be landed on the ground during the straw covering operation in the orchard, and can be raised when the straw covering machine in the orchard is turning around or driving on the road; the covering mechanism 12 can also be raised and not working during the straw covering operation in the orchard. Promptly do not work under the situation of not needing thin soil cover pressure; When not needing thin soil cover pressure for a long time, can unload soil-covering mechanism 12.

所述的发动机30输出动力经变速箱28变速后分别驱动覆盖机行走和液压泵32;液压泵32的输出油管分别与固定在机架8上的液压马达Ⅰ17和固定在车架上的液压马达Ⅱ23相连;液压马达Ⅰ17输出动力经链条Ⅰ16驱动匀土螺旋10,并经链条Ⅱ14驱动提土装置13;液压马达Ⅱ23输出动力经链条Ⅲ20驱动下料辊34;液压泵32输出油管与液压马达Ⅰ17相连的油管中间设置有一个调速阀。The output power of the engine 30 drives the covering machine and the hydraulic pump 32 after being shifted by the gearbox 28; the output oil pipe of the hydraulic pump 32 is connected with the hydraulic motor I17 fixed on the frame 8 and the hydraulic motor fixed on the frame respectively Ⅱ23 is connected; the output power of hydraulic motor Ⅰ17 drives the leveling screw 10 through the chain Ⅰ16, and drives the soil lifting device 13 through the chain Ⅱ14; the output power of the hydraulic motor Ⅱ23 drives the unloading roller 34 through the chain Ⅲ20; the output oil pipe of the hydraulic pump 32 and the hydraulic motor Ⅰ17 A speed regulating valve is arranged in the middle of the connected oil pipe.

所述的下料辊34的两端通过轴承座33固定在秸秆料箱2后部的边角立柱4上,轴承座33在边角立柱4上的位置可上下调整,进而调整下料辊34下沿与秸秆料箱2底部的间隙。Both ends of the blanking roller 34 are fixed on the corner column 4 at the rear of the stalk hopper 2 through the bearing housing 33, and the position of the bearing housing 33 on the corner column 4 can be adjusted up and down, thereby adjusting the blanking roller 34 The gap between the lower edge and the bottom of the stalk hopper 2.

所述的液压马达Ⅰ17和和液压马达Ⅱ的输出转速可调。The output speeds of the hydraulic motor I17 and the hydraulic motor II are adjustable.

所述的下料辊34是齿辊状结构,在圆辊表面固定有多排钉齿35,每排钉齿交错排列;钉齿为三角齿或锥形齿。The blanking roller 34 is a toothed roller structure, and there are multiple rows of nail teeth 35 fixed on the surface of the round roller, and each row of nail teeth is arranged in a staggered manner; the nail teeth are triangular teeth or conical teeth.

所述的取土铲升降装置19安装在取土铲21的三角形腰部横梁上,通过手柄39转动丝杠40来升降滚轮41,进而带动取土铲21沿其后部两侧的铰接旋转,以此调整铲尖38的入土深度。Described shovel elevating device 19 is installed on the triangular waist crossbeam of shovel 21, rotates lead screw 40 by handle 39 and lifts roller 41, and then drives shovel 21 to rotate along the articulation of both sides of its rear part, with This adjusts the depth of penetration of the shovel tip 38.

所述的秸秆料箱2至少可承载覆盖1亩果园的覆盖物料量;所述的集土箱9在提土装置13不供料的情况下,至少能承载覆盖机行驶1m的覆土量。The straw material box 2 can at least carry the amount of covering material covering 1 mu of orchard; the soil collecting box 9 can at least carry the amount of covering soil that the covering machine travels for 1 m when the soil lifting device 13 is not feeding material.

所述的一种履带式果园秸秆覆盖机,其特征在于,所述的果园秸秆覆盖机能够将秸秆、或秸秆基质、或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于干旱半干旱地区或者季节性干旱地区果园,特别适于集约栽培的矮化果园,如矮砧苹果园;也适用于农田、荒漠、贫瘠土地土质改良、培肥地力。The crawler-type orchard straw mulching machine is characterized in that the orchard straw mulching machine can evenly cover the straw, or straw matrix, or fertilizer between the rows of the orchard, and cover the covering layer with thin soil; It is suitable for orchards in arid and semi-arid areas or seasonally dry areas, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with short stock; it is also suitable for soil improvement and fertility in farmland, desert, and barren land.

与现有技术相比,本实用新型一种履带式果园秸秆覆盖机采用取土铲前方铲土,提土装置两侧输送,集土箱后方覆土的技术方案,不同于已有专利的技术,解决了土壤与秸秆在空间形成交叉碰撞,使覆盖的均匀性和双层覆盖的分层效果大打折扣的问题,使秸秆覆盖层和薄土盖压层均匀平整地铺设,适用于干旱半干旱地区或者季节性干旱地区需要保墒、节水的果园或土地,特别适于集约栽培的矮化果园,如矮砧苹果园。Compared with the prior art, a crawler-type orchard straw mulching machine of the utility model adopts the technical scheme of shoveling soil in front of the soil fetching shovel, conveying on both sides of the soil lifting device, and covering the soil behind the soil collecting box, which is different from the existing patented technology. It solves the problem that soil and straw form a cross collision in space, which greatly reduces the uniformity of coverage and the layering effect of double-layer coverage, so that the straw coverage layer and thin soil cover layer can be laid evenly and flatly, and is suitable for arid and semi-arid areas Or seasonally dry areas need moisture-conserving, water-saving orchards or land, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with low stock.

一种履带式果园秸秆覆盖机,其工作原理如下:A crawler-type orchard straw covering machine, its working principle is as follows:

本实用新型所述的一种履带式果园秸秆覆盖机能够完成果园秸秆覆盖和薄土盖压,具体过程和工作原理表述如下:A crawler-type orchard straw mulching machine described in the utility model can complete orchard straw mulching and thin soil cover pressing. The specific process and working principle are expressed as follows:

在进行果园秸秆覆盖作业时,覆盖机在果园行间匀速前进。秸秆料箱向后倾翻,在下料辊的作用下,经下料槽流出,将秸秆等物料覆盖在地面。同时,覆土机构中的取土铲将土壤分拨向果园行间的两侧,取土铲两侧后方的导土槽将土壤聚拢,铲起,导入到提土装置中,经提升、运送,土壤落入到匀土装置的集土箱内的两端。匀土螺旋将两端的土壤向集土箱中间推送。推送过程中,土壤从集土箱底部的排土口落下,均匀铺撒在秸秆物料覆盖层上。During the orchard straw mulching operation, the mulching machine advances at a constant speed between the orchard rows. The straw hopper is tilted backwards, and under the action of the unloading roller, it flows out through the unloading trough, covering the straw and other materials on the ground. At the same time, the soil-taking shovel in the soil-covering mechanism distributes the soil to both sides of the orchard rows, and the soil guide grooves behind both sides of the soil-taking shovel gather the soil, scoop it up, and introduce it into the soil lifting device, after lifting and transporting, The soil falls into both ends of the soil collecting box of the leveling device. The soil leveling screw pushes the soil at both ends to the middle of the soil collecting box. During the pushing process, the soil falls from the discharge port at the bottom of the soil collecting box and spreads evenly on the straw material covering layer.

有益技术效果:本实用新型公开的一种履带式果园秸秆覆盖机,采用履带式行走机构,提高了通过性能和坡地适应性;加大了秸秆料箱,增加了有效作业时间,提高了作业效率;采用取土铲前方铲土,提土装置两侧输送,集土箱后方覆土的技术方案,解决了土壤与秸秆在空间形成交叉、碰撞对覆盖质量的影响;秸秆下料辊的结构以及与秸秆料箱之间的间隙可调,使秸秆覆盖量可调,覆盖均匀;覆土机构后置,避免了车辙;取土铲高度可调,提高了取土的稳定性和覆土厚度的灵活性;匀土装置提高了覆土作业的稳定性和厚度均匀性。Beneficial technical effects: a crawler-type orchard straw mulching machine disclosed in the utility model adopts a crawler-type walking mechanism, which improves the passing performance and slope adaptability; the straw material box is enlarged, the effective working time is increased, and the working efficiency is improved ; The technical scheme of shoveling soil in front of the soil fetching shovel, conveying on both sides of the soil lifting device, and covering the soil behind the soil collection box solves the impact of the intersection and collision of soil and straw in space on the covering quality; the structure of the straw feeding roller and its relationship with The gap between the straw material boxes can be adjusted, so that the amount of straw coverage can be adjusted and the coverage can be uniform; the covering mechanism is placed at the rear to avoid rutting; the height of the soil fetching shovel can be adjusted, which improves the stability of soil fetching and the flexibility of covering soil thickness; The soil leveling device improves the stability and thickness uniformity of the covering operation.

附图标记reference sign

1.驾驶室 2.秸秆料箱 3.钢丝绳 4.边角立柱 5.弧形挡板 6.定滑轮 7.下料槽 8.机架 9.集土箱 10.匀土螺旋 11.匀土装置 12.覆土机构 13.提土装置 14.链条Ⅱ 15.地轮 16.链条Ⅰ 17.液压马达Ⅰ 18.导土槽 19.取土铲升降装置 20.链条Ⅲ 21.取土铲 22.平行四连杆机构 23.液压马达Ⅱ 24.油缸滑轮 25.升降油缸26.液压倾翻油缸 27.车架 28.变速箱 29.履带底盘 30.发动机 31.液压油箱 32.液压泵 33.轴承座 34.下料辊 35.钉齿 36.秸秆出料口 37.铲面 38.铲尖 39.手柄 40.丝杠 41.滚轮 42.排土口。1. Cab 2. Straw material box 3. Steel wire rope 4. Corner column 5. Curved baffle 6. Fixed pulley 7. Feed trough 8. Rack 9. Soil collecting box 10. Soil leveling screw 11. Soil leveling Device 12. Soil cover mechanism 13. Soil lifting device 14. Chain Ⅱ 15. Ground wheel 16. Chain Ⅰ 17. Hydraulic motor Ⅰ 18. Soil guide tank 19. Soil shovel lifting device 20. Chain Ⅲ 21. Soil shovel 22. Parallel four-bar linkage mechanism 23. Hydraulic motor Ⅱ 24. Oil cylinder pulley 25. Lifting oil cylinder 26. Hydraulic tilting oil cylinder 27. Frame 28. Gearbox 29. Track chassis 30. Engine 31. Hydraulic oil tank 32. Hydraulic pump 33. Bearing Seat 34. Blanking roller 35. Nail teeth 36. Straw discharge port 37. Shovel surface 38. Shovel point 39. Handle 40. Lead screw 41. Roller 42. Soil discharge port.

附图说明Description of drawings

图1是一种履带式果园秸秆覆盖机总体结构左侧视图Figure 1 is a left side view of the overall structure of a crawler-type orchard straw covering machine

图2是一种履带式果园秸秆覆盖机总体结构右侧视图Figure 2 is a right side view of the overall structure of a crawler-type orchard straw covering machine

图3是一种履带式果园秸秆覆盖机的履带车左后方仰视结构图Figure 3 is a structure diagram of a tracked orchard straw mulching machine from the rear left side of the tracked vehicle

图4是一种履带式果园秸秆覆盖机的覆土装置结构左前方视图Figure 4 is a left front view of the structure of the soil covering device of a crawler-type orchard straw covering machine

图5是一种履带式果园秸秆覆盖机的覆土装置结构前方视图Figure 5 is a front view of the structure of the soil covering device of a crawler-type orchard straw covering machine

图6是一种履带式果园秸秆覆盖机的覆土装置结构仰视图Figure 6 is a bottom view of the structure of the soil covering device of a crawler-type orchard straw covering machine

图7是一种履带式果园秸秆覆盖机的取土铲结构图Fig. 7 is a structural diagram of a soil-taking shovel of a crawler-type orchard straw mulching machine

图8是一种履带式果园秸秆覆盖机的下料辊结构图Figure 8 is a structural diagram of the unloading roller of a crawler-type orchard straw covering machine

具体实施方式detailed description

本实施例是在矮砧苹果园中进行秸秆覆盖机械化作业。矮砧苹果园行间距3.5米~4.5米,树形树冠整齐。In this embodiment, the mechanized operation of straw covering is carried out in an apple orchard with short stock. The distance between rows of apple orchards on short stock is 3.5m to 4.5m, and the tree shape and crown are neat.

在集约化栽培的矮砧苹果园中进行秸秆覆盖,需要按照下面的工艺步骤来完成:Straw mulching in intensively cultivated short stock apple orchards needs to be completed according to the following process steps:

1秸秆细碎:将农作物秸秆处理成秸秆碎段;1 Straw crushing: processing the crop straw into straw fragments;

2果园秸秆覆盖基质配制:在步骤1所述的秸秆碎段中加入适量的土壤营养物质或土壤结构改良物质,并根据需要进行适当的杀虫、灭菌处理,形成果园秸秆覆盖基质。2 Preparation of orchard straw mulching matrix: Add appropriate amount of soil nutrients or soil structure improving substances to the straw fragments described in step 1, and perform appropriate insecticidal and sterilizing treatments as required to form an orchard straw mulching matrix.

3果园土壤耕整:用农业机械对果园行间土壤进行松耕、碎土和平整作业。3 Orchard soil tillage: Use agricultural machinery to loosen, crush and level the soil between the rows of the orchard.

4秸秆覆盖:将步骤1或步骤2所述的秸秆碎段基质用机械覆盖在果园行间或株间的土壤表面,覆盖厚度尽量均匀。4 Straw mulching: cover the soil surface between the rows or plants of the orchard with the straw fragment substrate described in step 1 or step 2 mechanically, and the covering thickness shall be as uniform as possible.

5薄土盖压:用机械在步骤4所述覆盖的秸秆层上方覆盖一层碎土,将覆盖的秸秆层薄土盖压,形成秸秆与表层土壤双层覆盖。5. Covering with thin soil: use a machine to cover a layer of crushed soil above the straw layer covered in step 4, and cover the covered straw layer with thin soil to form a double-layer covering of straw and surface soil.

如图1和图2所示,一种履带式果园秸秆覆盖机,其履带底盘29上方固定有车架27,车架27上部前方安装有驾驶室1、发动机30、变速箱28和液压泵32,车架27上部后方安装有秸秆料箱2,秸秆料箱2的后端与车架27铰接;车架27的横梁上安装有2个液压倾翻油缸26,其下端与车架27铰接,其上端与秸秆料箱2底部铰接;秸秆料箱2可在液压倾翻油缸26的作用下后翻卸料。As shown in Figures 1 and 2, a crawler-type orchard straw covering machine has a vehicle frame 27 fixed above the crawler chassis 29, and a cab 1, an engine 30, a gearbox 28 and a hydraulic pump 32 are installed in front of the upper part of the vehicle frame 27. , a straw hopper 2 is installed behind the upper part of the frame 27, and the rear end of the straw hopper 2 is hinged with the frame 27; Its upper end is hinged with the bottom of the straw hopper 2;

如图1和图2所示,所述的秸秆料箱2的车筐的有两层,两侧、后部的上层车筐板与下层铰接,可拆卸,可翻转悬挂。As shown in Figures 1 and 2, the basket of the straw material bin 2 has two layers, and the upper basket plates on both sides and the rear are hinged to the lower floor, are detachable, and can be flipped and suspended.

如图3所示,所述的秸秆料箱2内部后下角横向安装一个下料辊34,下料辊34与秸秆料箱2底部的间隙可调;下料辊34的外侧被一个弧形挡板5包裹;弧形挡板5的底部开口处是秸秆出料口36,秸秆出料口36的下方安装有一个向后向下的下料槽7。As shown in Figure 3 , a blanking roller 34 is horizontally installed at the rear lower corner of the straw hopper 2 , and the gap between the blanking roller 34 and the bottom of the straw hopper 2 is adjustable; the outer side of the blanking roller 34 is blocked by an arc. The plate 5 is wrapped; the bottom opening of the arc-shaped baffle 5 is a straw discharge port 36, and a backward and downward discharge trough 7 is installed below the straw discharge port 36.

如图1和图2所示,所述的履带底盘29和秸秆料箱2的后方是覆土机构12。As shown in FIG. 1 and FIG. 2 , behind the crawler chassis 29 and the straw bin 2 is a soil covering mechanism 12 .

如图1和图4所示,所述的覆土机构12包括取土铲21、提土装置13、匀土装置11、取土铲升降装置19、机架8、地轮15、平行四连杆机构22、钢丝绳3、升降油缸25。As shown in Fig. 1 and Fig. 4, described earth-covering mechanism 12 comprises earth taking shovel 21, soil lifting device 13, soil leveling device 11, earth taking shovel lifting device 19, frame 8, ground wheel 15, parallel four linkage Mechanism 22, wire rope 3, lifting cylinder 25.

如图1和图7所示,所述的取土铲21是一个等腰三角形结构,对称安装在履带底盘29的后方;等腰边是铲面37,由两个长度相等的条形钢板焊接而成,两等腰边的交接处是铲尖38,取土铲21的后端两侧铰接在机架8上,铲尖的入土深度可由取土铲升降装置19调整。As shown in Fig. 1 and Fig. 7, described earth-taking shovel 21 is an isosceles triangle structure, is symmetrically installed on the rear of crawler chassis 29; Forming, the junction of two isosceles sides is the tip of a shovel 38, and the rear end both sides of the soil-taking shovel 21 are hinged on the frame 8, and the burial depth of the shovel tip can be adjusted by the shovel lifter 19 of the soil-taking.

如图1和图4所示,所述的取土铲21的铲面后端两侧的延伸处与提土装置13相接,提土装置13对称固定在机架8的两侧,其前部与取土铲21的铲面后部延伸相接,其后部升起,与匀土装置11的集土箱9的两端上下衔接。As shown in Figures 1 and 4, the extensions on both sides of the rear end of the shovel face of the described earth-borrowing shovel 21 are connected with the soil lifting device 13, and the soil lifting device 13 is symmetrically fixed on both sides of the frame 8, and its front The part extends and joins with the shovel surface rear portion of the earth taking shovel 21, and its rear portion rises, and joins up and down with the two ends of the soil collecting box 9 of the soil leveling device 11.

如图4、图5和图6所示,所述的提土装置13可采用刮板输送机或螺旋输送机,本实施例采用刮板输送机;提土装置13的前端有导土槽18,导土槽18为“八”字形,前宽后窄,其前端与取土铲21的铲面后端延伸相接,将土壤铲起、聚拢,导入提土装置13内部。As shown in Figure 4, Figure 5 and Figure 6, the soil lifting device 13 can use a scraper conveyor or a screw conveyor, and the present embodiment uses a scraper conveyor; the front end of the soil lifting device 13 has a soil guiding groove 18 , soil guide groove 18 is " eight " shape, and front wide rear is narrow, and its front end extends and joins with the shovel surface rear end of soil fetching shovel 21, and soil is scooped up, gathers, and imports soil lifting device 13 insides.

如图1和图6所示,所述的匀土装置11固定安装在机架8的后部,匀土装置11的集土箱9是一个U型槽结构,横向对称布置,其底部开有长条形的排土口42、其内部安装有一个匀土螺旋10,匀土螺旋10的左右两边的螺旋叶片旋向相反。As shown in Figures 1 and 6, the described soil leveling device 11 is fixedly mounted on the rear portion of the frame 8, and the soil collecting box 9 of the soil leveling device 11 is a U-shaped groove structure arranged symmetrically in the transverse direction, and the bottom has a Elongated soil discharge port 42, a soil leveling screw 10 is installed inside it, and the spiral blades on the left and right sides of the soil leveling screw 10 rotate in opposite directions.

如图1所示,所述的下料槽7的下沿处于机架8的上方,取土铲21的后方,集土箱9的前方,并且正好在机架8横梁之间的空档处。As shown in Figure 1, the lower edge of the chute 7 is located above the frame 8, behind the soil shovel 21, in front of the soil collecting box 9, and just in the gap between the frame 8 beams .

如图1和图2所示,所述的车架27后端的两侧铰接着一对平行四连杆机构22,平行四连杆机构22的后端铰接着机架8的前端横梁;机架8的后部两侧分别有两条钢丝绳3绕着固定在秸秆料箱2上的定滑轮6从两侧牵拉,钢丝绳3的另一端过油缸滑轮24与升降油缸25相连;在机架的两侧,分别安装有地轮15。As shown in Figures 1 and 2, a pair of parallel four-bar linkages 22 are hinged on both sides of the rear end of the vehicle frame 27, and the rear end of the parallel four-bar linkage 22 is hinged to the front beam of the frame 8; There are two wire ropes 3 on both sides of the rear part of 8 to pull from both sides around the fixed pulley 6 fixed on the straw material box 2, and the other end of the wire rope 3 is connected to the lifting cylinder 25 through the oil cylinder pulley 24; On both sides, ground wheels 15 are installed respectively.

如图1所示,所述的覆土机构12在果园秸秆覆盖作业时可以降落在地上,在果园秸秆覆盖机掉头或道路行驶中可以升起;所述的覆土机构12在果园秸秆覆盖作业时也可以升起不工作,即在不需要薄土盖压的情况下,不工作;在长期不需要薄土盖压时,可将覆土机构12卸掉。As shown in Figure 1, the described soil covering mechanism 12 can be landed on the ground during the orchard straw covering operation, and can be raised when the orchard straw covering machine is turned around or driving on the road; the described soil covering mechanism 12 can also be It can be lifted without working, that is, it does not work when the thin soil cover pressure is not needed; when the thin soil cover pressure is not needed for a long time, the soil covering mechanism 12 can be unloaded.

如图2所示,所述的发动机30输出动力经变速箱28变速后分别驱动覆盖机行走和液压泵32;液压泵32的输出油管分别与固定在机架8上的液压马达Ⅰ17和固定在车架上的液压马达Ⅱ23相连;液压马达Ⅰ17输出动力经链条Ⅰ16驱动匀土螺旋10,并经链条Ⅱ14驱动提土装置13;液压马达Ⅱ23输出动力经链条Ⅲ20驱动下料辊34;液压泵32输出油管与液压马达Ⅰ17相连的油管中间设置有一个调速阀。As shown in Figure 2, the output power of the engine 30 drives the covering machine and the hydraulic pump 32 respectively after being shifted by the gearbox 28; The hydraulic motor II23 on the frame is connected; the output power of the hydraulic motor I17 drives the soil leveling screw 10 through the chain I16, and drives the soil lifting device 13 through the chain II14; the output power of the hydraulic motor II23 drives the unloading roller 34 through the chain III20; the hydraulic pump 32 A speed regulating valve is arranged in the middle of the oil pipe connecting the output oil pipe with the hydraulic motor I17.

如图1、图2和图3所示,所述的下料辊34的两端通过轴承座33固定在秸秆料箱2后部的边角立柱4上,轴承座33在边角立柱4上的位置可上下调整,进而调整下料辊34下沿与秸秆料箱2底部的间隙。As shown in Fig. 1, Fig. 2 and Fig. 3, the two ends of the unloading roller 34 are fixed on the corner column 4 at the rear of the straw bin 2 through the bearing seat 33, and the bearing seat 33 is on the corner column 4 The position can be adjusted up and down, and then adjust the gap between the lower edge of the blanking roller 34 and the bottom of the stalk hopper 2.

如图4所示,所述的液压马达Ⅰ17和和液压马达Ⅱ的输出转速可调。As shown in Figure 4, the output speeds of the hydraulic motor I17 and the hydraulic motor II are adjustable.

如图8所示,所述的下料辊34是齿辊状结构,在圆辊表面固定有多排钉齿35,每排钉齿交错排列;钉齿为三角齿或锥形齿。As shown in FIG. 8 , the blanking roller 34 is a toothed roller structure, and there are multiple rows of nail teeth 35 fixed on the surface of the round roller, and each row of nail teeth is arranged in a staggered manner; the nail teeth are triangular teeth or conical teeth.

如图4和图7所示,所述的取土铲升降装置19安装在取土铲21的三角形腰部横梁上,通过手柄39转动丝杠40来升降滚轮41,进而带动取土铲21沿其后部两侧的铰接旋转,以此调整铲尖的入土深度。As shown in Fig. 4 and Fig. 7, described shovel lifting device 19 is installed on the triangular waist crossbeam of shovel 21, rotates lead screw 40 by handle 39 and lifts roller 41, and then drives shovel 21 along its The hinges on both sides of the rear swivel to adjust the penetration depth of the blade tip.

如图1所示,所述的秸秆料箱2至少可承载覆盖1亩果园的秸秆量;所述的集土箱9在提土装置13不供料的情况下,至少能承载覆盖机行驶1m的覆土量。As shown in Figure 1, the straw material box 2 can carry at least the amount of straw covering 1 mu of orchard; the soil collecting box 9 can at least carry the covering machine to travel 1m when the soil lifting device 13 is not feeding. amount of soil cover.

所述的一种履带式果园秸秆覆盖机,其特征在于,所述的果园秸秆覆盖机能够将秸秆、或秸秆基质、或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于干旱半干旱地区或者季节性干旱地区果园,特别适于集约栽培的矮化果园,如矮砧苹果园;也适用于农田、荒漠、贫瘠土地土质改良、培肥地力。The crawler-type orchard straw mulching machine is characterized in that the orchard straw mulching machine can evenly cover the straw, or straw matrix, or fertilizer between the rows of the orchard, and cover the covering layer with thin soil; It is suitable for orchards in arid and semi-arid areas or seasonally dry areas, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with short stock; it is also suitable for soil improvement and fertility in farmland, desert, and barren land.

在本实施例中,所述的液压马达Ⅱ23到下料辊34、液压马达Ⅰ17到匀土螺旋10及匀土螺旋10到提土装置13的动力传递方式为链传动,也可采用带传动。In this embodiment, the power transmission from the hydraulic motor II23 to the feeding roller 34, from the hydraulic motor I17 to the soil homogenizing screw 10, and from the soil homogenizing screw 10 to the soil lifting device 13 is chain transmission, and belt transmission can also be used.

进一步说明本实用新型所述一种履带式果园秸秆覆盖机的工作原理:Further explain the working principle of a crawler-type orchard straw mulching machine described in the utility model:

本实用新型所述的一种履带式果园秸秆覆盖机能够完成果园秸秆覆盖和薄土盖压步骤,具体过程和工作原理表述如下:A crawler-type orchard straw covering machine described in the utility model can complete the steps of orchard straw covering and thin soil covering. The specific process and working principle are expressed as follows:

本实用新型所述的一种履带式果园秸秆覆盖机能够完成果园秸秆覆盖和薄土盖压,具体过程和工作原理表述如下:A crawler-type orchard straw mulching machine described in the utility model can complete orchard straw mulching and thin soil cover pressing. The specific process and working principle are expressed as follows:

在进行果园秸秆覆盖作业时,覆盖机在果园行间匀速前进。秸秆料箱向后倾翻,在下料辊的作用下,经下料槽流出,将秸秆等物料覆盖在地面。同时,覆土机构中的取土铲将土壤分拨向果园行间的两侧,取土铲两侧后方的导土槽将土壤聚拢,铲起,导入到提土装置中,经提升、运送,土壤落入到匀土装置的集土箱内的两端。匀土螺旋将两端的土壤向集土箱中间推送。推送过程中,土壤从集土箱底部的排土口落下,均匀铺撒在秸秆物料覆盖层上。During the orchard straw mulching operation, the mulching machine advances at a constant speed between the orchard rows. The straw hopper is tilted backwards, and under the action of the unloading roller, it flows out through the unloading trough, covering the straw and other materials on the ground. At the same time, the soil-taking shovel in the soil-covering mechanism distributes the soil to both sides of the orchard rows, and the soil guide grooves behind both sides of the soil-taking shovel gather the soil, scoop it up, and introduce it into the soil lifting device, after lifting and transporting, The soil falls into both ends of the soil collecting box of the leveling device. The soil leveling screw pushes the soil at both ends to the middle of the soil collecting box. During the pushing process, the soil falls from the discharge port at the bottom of the soil collecting box and spreads evenly on the straw material covering layer.

以下3点需要特别说明:The following 3 points need special explanation:

1.本实用新型一种履带式果园秸秆覆盖机采用取土铲前方铲土,提土装置两侧输送,集土箱后方覆土的技术方案,不同于已有专利的技术,避免了土壤与秸秆在空间形成交叉碰撞,覆盖的均匀性和双层覆盖的分层效果提升明显,使秸秆覆盖层和薄土盖压层均匀平整。1. A crawler-type orchard straw mulching machine of this utility model adopts the technical scheme of shoveling soil in front of the soil fetching shovel, conveying on both sides of the soil lifting device, and covering the rear of the soil collecting box, which is different from the existing patented technology and avoids soil and straw Cross collisions are formed in the space, and the uniformity of coverage and the layering effect of double-layer coverage are significantly improved, making the straw covering layer and thin soil cover layer even and smooth.

2.本实用新型一种履带式果园秸秆覆盖机除特别适用于矮砧苹果园外,还适用于于干旱半干旱地区或者季节性干旱地区需要保墒、节水的其他果园或土地,或者需要提高土壤有机质含量,改善土质和土壤生物微环境的其他果园或土地,或者需要抑制果园杂草的其他果园或土地,或者需要对土壤保温的其他果园或土地,或者综合上述多种需要的其他果园或土地。2. A crawler-type orchard straw mulching machine of the utility model is not only suitable for low-stock apple orchards, but also suitable for other orchards or lands that require moisture conservation and water conservation in arid and semi-arid areas or seasonally arid areas, or that need to improve Soil organic matter content, other orchards or lands that improve soil quality and soil biological microenvironment, or other orchards or lands that need to suppress weeds in orchards, or other orchards or lands that require soil insulation, or other orchards or lands that combine the above-mentioned needs land.

3.本实用新型说明书以及附图为了清楚说明技术方案,给出了一些技术方案细节,这些细节并非对本实用新型权利要求书的限定。任何对这些细节所作的变形或修改,均不超出本实用新型权利要求保护的范围。3. In order to clearly illustrate the technical solution, the specification and accompanying drawings of the utility model give some details of the technical solution, and these details do not limit the claims of the utility model. Any deformation or modification made to these details shall not go beyond the protection scope of the claims of the present utility model.

Claims (8)

1.一种履带式果园秸秆覆盖机,其特征在于,履带底盘(29)上方固定有车架(27),车架(27)上前方安装有驾驶室(1)、发动机(30)、变速箱(28)和液压泵(32),车架(27)上部后方安装有秸秆料箱(2),秸秆料箱(2)的后端底部与车架(27)铰接;车架(27)的横梁上安装有至少一个液压倾翻油缸(26),其下端与车架(27)铰接,其上端与秸秆料箱(2)底部铰接;秸秆料箱(2)可在液压倾翻油缸(26)的作用下后翻卸料;1. A crawler-type orchard straw mulching machine, characterized in that a vehicle frame (27) is fixed above the crawler chassis (29), and a cab (1), an engine (30), a transmission box (28) and hydraulic pump (32), and the rear of the upper part of the vehicle frame (27) is equipped with a straw material box (2), and the bottom of the rear end of the straw material box (2) is hinged with the vehicle frame (27); the vehicle frame (27) At least one hydraulic tilting cylinder (26) is installed on the beam, the lower end of which is hinged to the vehicle frame (27), and the upper end is hinged to the bottom of the straw bin (2); the straw bin (2) can be tilted in the hydraulic tilting cylinder ( 26) under the action of turning over and unloading; 秸秆料箱(2)的车筐的有两层,两侧、后部的上层车筐板与下层铰接,可拆卸,可翻转悬挂;The basket of the straw material box (2) has two layers, and the upper layer of the basket plate on both sides and the rear is hinged to the lower layer, which is detachable and can be flipped and hung; 秸秆料箱(2)内部后下角横向安装一个下料辊(34),下料辊(34)与秸秆料箱(2)底部的间隙可调;下料辊(34)靠秸秆料箱(2)后部外侧被一个弧形挡板(5)包裹;弧形挡板(5)的底部开口处是秸秆出料口(36),秸秆出料口(36)的下方安装有一个向后向下的下料槽(7);A blanking roller (34) is horizontally installed at the rear lower corner of the straw hopper (2), and the gap between the blanking roller (34) and the bottom of the straw hopper (2) is adjustable; the blanking roller (34) rests against the straw hopper (2). ) outside the rear part is wrapped by an arc-shaped baffle (5); the bottom opening of the arc-shaped baffle (5) is the straw outlet (36), and a rearward-facing Lower feeding chute (7); 履带底盘(29)和秸秆料箱(2)的后方是覆土机构(12);The rear of the crawler chassis (29) and the straw hopper (2) is a soil covering mechanism (12); 覆土机构(12)包括取土铲(21)、提土装置(13)、匀土装置(11)、取土铲升降装置(19)、机架(8)、地轮(15)、平行四连杆机构(22)、钢丝绳(3)、升降油缸(25);The soil-covering mechanism (12) includes a soil-taking shovel (21), a soil lifting device (13), a soil leveling device (11), a soil-taking shovel lifting device (19), a frame (8), a ground wheel (15), a parallel four Linkage (22), wire rope (3), lifting cylinder (25); 取土铲(21)是一个等腰三角形结构,对称安装在履带底盘(29)的后方;等腰边是铲面(37),由两个长度相等的条形钢板焊接而成,两等腰边的交接处是铲尖(38),取土铲(21)的后端两侧铰接在机架(8)上,铲尖(38)的入土深度可由取土铲升降装置(19)调整;The soil fetching shovel (21) is an isosceles triangle structure, symmetrically installed on the rear of the crawler chassis (29); the isosceles side is the shovel surface (37), which is welded by two strip steel plates of equal length, and the two isosceles The junction of the sides is the shovel tip (38), and the rear end both sides of the soil shovel (21) are hinged on the frame (8), and the burrowing depth of the shovel tip (38) can be adjusted by the soil shovel lifting device (19); 取土铲(21)的铲面(37)后端两侧的延伸处与提土装置(13)相接,提土装置(13)对称固定在机架(8)的两侧,其前部与取土铲(21)的铲面(37)后部延伸相接,其后部升起,与匀土装置(11)的集土箱(9)的两端在空间上上下衔接;The extensions on both sides of the shovel face (37) rear end of the soil fetching shovel (21) are connected with the soil lifting device (13), and the soil lifting device (13) is symmetrically fixed on both sides of the frame (8), and its front part The rear portion of the shovel surface (37) of the earth taking shovel (21) is extended and connected, and its rear portion is raised to connect with the two ends of the soil collecting box (9) of the soil leveling device (11) up and down in space; 提土装置(13)可采用刮板输送机或螺旋输送机;提土装置(13)的前端有导土槽(18),导土槽(18)为“八”字形,前宽后窄,其前端与取土铲(21)的铲面(37)后端延伸相接,将土壤铲起、聚拢,导入提土装置(13)内部;The soil lifting device (13) can adopt a scraper conveyor or a screw conveyor; the front end of the soil lifting device (13) has a soil guide groove (18), and the soil guide groove (18) is "eight" shaped, wide in front and narrow in back, Its front end is extended and connected with the rear end of the shovel surface (37) of the soil fetching shovel (21), and the soil is scooped up, gathered, and introduced into the interior of the soil lifting device (13); 匀土装置(11)固定安装在机架(8)的后部,匀土装置(11)的集土箱(9)是一个U型槽结构,横向对称布置,其底部开有长条形的排土口(42)、其内部安装有一个匀土螺旋(10),匀土螺旋(10)的左右两边的螺旋叶片旋向相反;The soil leveling device (11) is fixedly installed on the rear part of the frame (8). The soil collecting box (9) of the soil leveling device (11) is a U-shaped groove structure, which is arranged symmetrically in the transverse direction. The soil discharge port (42) is equipped with a soil leveling screw (10) inside, and the spiral blades on the left and right sides of the soil leveling screw (10) rotate in opposite directions; 下料槽(7)的下沿处于机架(8)的上方,取土铲(21)的后方,集土箱(9)的前方,并且正好在机架(8)横梁之间的空档处;The lower edge of the feeding trough (7) is above the frame (8), behind the soil shovel (21), in front of the soil collection box (9), and just in the gap between the beams of the frame (8) place; 车架(27)后端的两侧铰接着一对平行四连杆机构(22),平行四连杆机构(22)的后端铰接着机架(8)的前端横梁;机架(8)的后部两侧分别有两条钢丝绳(3)绕着固定在秸秆料箱(2)上的定滑轮(6)从两侧牵拉,钢丝绳(3)的另一端过油缸滑轮(24)与升降油缸(25)相连;在机架的两侧,分别安装有地轮(15);A pair of parallel four-bar linkage (22) is hinged on both sides of the rear end of the vehicle frame (27), and the rear end of the parallel four-bar linkage (22) is hinged to the front beam of the frame (8); There are two steel wire ropes (3) on both sides of the rear respectively, which are pulled from both sides around the fixed pulley (6) fixed on the straw material box (2), and the other end of the steel wire rope (3) passes through the oil cylinder pulley (24) and the lift The oil cylinders (25) are connected; ground wheels (15) are respectively installed on both sides of the frame; 所述的覆土机构(12)在果园秸秆覆盖作业时可以降落在地上,在果园秸秆覆盖机掉头或道路行驶中可以升起;所述的覆土机构(12)在果园秸秆覆盖作业时也可以升起不工作,即在不需要薄土盖压的情况下,不工作;在长期不需要薄土盖压时,可将覆土机构(12)卸掉。The soil covering mechanism (12) can be landed on the ground during the orchard straw covering operation, and can be raised when the orchard straw covering machine is turning around or driving on the road; the described soil covering mechanism (12) can also be raised during the orchard straw covering operation. It does not work, that is, it does not work when the thin soil cover pressure is not needed; when the thin soil cover pressure is not needed for a long time, the soil covering mechanism (12) can be unloaded. 2.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的发动机(30)输出动力经变速箱(28)变速后分别驱动覆盖机行走和液压泵(32);液压泵(32)的输出油管分别与固定在机架(8)上的液压马达Ⅰ(17)和固定在车架上的液压马达Ⅱ(23)相连;液压马达Ⅰ(17)输出动力经链条Ⅰ(16)驱动匀土螺旋(10),并经链条Ⅱ(14)驱动提土装置(13);液压马达Ⅱ(23)输出动力经链条Ⅲ(20)驱动下料辊(34);液压泵(32)输出油管与液压马达Ⅰ(17)相连的油管中间设置有一个调速阀。2. A crawler-type orchard straw mulching machine according to claim 1, characterized in that the output power of the engine (30) is shifted by the gearbox (28) to respectively drive the mulching machine to walk and the hydraulic pump (32) ; The output oil pipe of the hydraulic pump (32) is respectively connected with the hydraulic motor I (17) fixed on the frame (8) and the hydraulic motor II (23) fixed on the frame; the output power of the hydraulic motor I (17) is passed through The chain I (16) drives the soil leveling screw (10), and drives the soil lifting device (13) through the chain II (14); the output power of the hydraulic motor II (23) drives the unloading roller (34) through the chain III (20); A speed regulating valve is arranged in the middle of the oil pipe connecting the output oil pipe of the hydraulic pump (32) with the hydraulic motor I (17). 3.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的下料辊(34)的两端通过轴承座(33)固定在秸秆料箱(2)后部的边角立柱(4)上,轴承座(33)在边角立柱(4)上的位置可上下调整,进而调整下料辊(34)下沿与秸秆料箱(2)底部的间隙。3. A crawler-type orchard straw mulching machine according to claim 1, characterized in that, the two ends of the unloading roller (34) are fixed to the rear of the straw bin (2) through the bearing seat (33) On the corner column (4), the position of the bearing seat (33) on the corner column (4) can be adjusted up and down, and then adjust the gap between the lower edge of the blanking roller (34) and the bottom of the straw hopper (2). 4.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的液压马达Ⅰ(17)和液压马达Ⅱ(23)的输出转速可调。4. A crawler-type orchard straw covering machine according to claim 1, characterized in that the output speeds of said hydraulic motor I (17) and hydraulic motor II (23) are adjustable. 5.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的下料辊(34)是齿辊状结构,在圆辊表面固定有多排钉齿(35),每排钉齿交错排列;钉齿为三角齿或锥形齿。5. A crawler-type orchard straw mulching machine according to claim 1, characterized in that, the unloading roller (34) is a toothed roller-shaped structure, and multiple rows of nail teeth (35) are fixed on the surface of the round roller , each row of nail teeth is arranged in a staggered manner; the nail teeth are triangular or conical teeth. 6.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的取土铲升降装置(19)安装在取土铲(21)的三角形腰部横梁上,通过手柄(39)转动丝杠(40)来升降滚轮(41),进而带动取土铲(21)沿其后部两侧的铰接旋转,以此调整铲尖(38)的入土深度。6. A crawler-type orchard straw mulching machine according to claim 1, characterized in that the lifting device (19) of the soil-borrowing shovel (19) is installed on the triangular waist beam of the soil-borrowing shovel (21), through the handle ( 39) Turn the lead screw (40) to raise and lower the roller (41), and then drive the soil shovel (21) to rotate along the hinges on both sides of its rear part, so as to adjust the penetration depth of the shovel tip (38). 7.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的秸秆料箱(2)至少可承载覆盖1亩果园的覆盖物料量;所述的集土箱(9)在提土装置(13)不供料的情况下,至少能承载覆盖机行驶1m的覆土量。7. A crawler-type orchard straw mulching machine according to claim 1, characterized in that, the straw material box (2) can at least carry the amount of mulching materials covering 1 mu of orchard; the soil collection box ( 9) When the soil lifting device (13) is not feeding material, it can at least carry the covering soil amount of the covering machine traveling 1m. 8.根据权利要求1所述的一种履带式果园秸秆覆盖机,其特征在于,所述的果园秸秆覆盖机能够将秸秆、或秸秆基质、或肥料均匀覆盖在果园行间,并将覆盖层薄土盖压;适用于干旱半干旱地区或者季节性干旱地区果园,特别适于集约栽培的矮化果园,如矮砧苹果园;也适用于农田、荒漠、贫瘠土地土质改良、培肥地力。8. A crawler-type orchard straw mulching machine according to claim 1, characterized in that, the orchard straw mulching machine can evenly cover straw, or straw matrix, or fertilizer between the orchard rows, and the covering layer Thin soil cover pressure; suitable for orchards in arid and semi-arid areas or seasonally dry areas, especially suitable for intensive cultivation of dwarf orchards, such as apple orchards with short stock; also suitable for soil improvement and fertility in farmland, desert, and barren land.
CN201621199168.0U 2016-11-07 2016-11-07 A kind of crawler type orchard straw covering machine Withdrawn - After Issue CN206260221U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106258037A (en) * 2016-11-07 2017-01-04 西北农林科技大学 A kind of crawler type orchard straw covering machine
CN108432373A (en) * 2018-03-21 2018-08-24 河北双天机械制造有限公司 A kind of novel miscellaneous grave mound slot and grave mound machine clearly

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106258037A (en) * 2016-11-07 2017-01-04 西北农林科技大学 A kind of crawler type orchard straw covering machine
CN106258037B (en) * 2016-11-07 2018-10-02 西北农林科技大学 A kind of crawler type orchard straw covering machine
CN108432373A (en) * 2018-03-21 2018-08-24 河北双天机械制造有限公司 A kind of novel miscellaneous grave mound slot and grave mound machine clearly
CN108432373B (en) * 2018-03-21 2023-08-15 河北双天机械制造有限公司 Novel clear miscellaneous soil groove and soil sealing machine of sealing

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