CN205899943U - A fan icing simulation system - Google Patents
A fan icing simulation system Download PDFInfo
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- CN205899943U CN205899943U CN201620425062.1U CN201620425062U CN205899943U CN 205899943 U CN205899943 U CN 205899943U CN 201620425062 U CN201620425062 U CN 201620425062U CN 205899943 U CN205899943 U CN 205899943U
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- 238000004088 simulation Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 75
- 238000007710 freezing Methods 0.000 claims description 14
- 230000008014 freezing Effects 0.000 claims description 13
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000011160 research Methods 0.000 abstract description 8
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 210000003437 trachea Anatomy 0.000 abstract 2
- 238000000034 method Methods 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于风力发电技术领域,具体是涉及一种风机结冰模拟系统。The utility model belongs to the technical field of wind power generation, in particular to a fan icing simulation system.
背景技术Background technique
风力发电机组一般安装于风资源丰富的高山及边疆等湿寒地区,叶片结冰问题成为影响其安全运行的严重隐患之一。当风机处于环境温度较低的气候条件下,风机会形成冰凌,并逐渐积聚,最终导致叶片附冰,改变叶片气动外形,进而影响风力机组安全可靠性。桨叶大量覆冰时,风力机组效率降低,机组输出功率减少,有可能导致风力机组非计划停机,影响电网系统的安全稳定运行,因此风电机组除冻防冻技术已成为我国大力发展风力发电需要重点攻克的技术难关。现有除冰防冻技术还处在实验室阶段,将该技术直接应用在野外风机上,得到实验数据是比较困难的,况且由于季节更替,大部分风机在一定的时间段没有结冰,不能满足除冰实验条件,无法开展相关试验研究,因此建立风机模拟结冰系统是一个亟待解决的问题。Wind turbines are generally installed in damp and cold areas such as high mountains and frontiers with abundant wind resources, and blade icing has become one of the serious hidden dangers affecting their safe operation. When the wind turbine is in a climate with a low ambient temperature, the wind turbine will form icicles and gradually accumulate, which will eventually lead to icing on the blades and change the aerodynamic shape of the blades, thereby affecting the safety and reliability of the wind turbine. When a large number of blades are covered with ice, the efficiency of the wind turbine unit will decrease, and the output power of the unit will decrease, which may lead to unplanned shutdown of the wind turbine unit and affect the safe and stable operation of the power grid system. overcome technical difficulties. The existing deicing and antifreezing technology is still in the laboratory stage. It is difficult to directly apply this technology to field fans to obtain experimental data. Moreover, due to the change of seasons, most fans do not freeze for a certain period of time, which cannot meet the requirements. The deicing experimental conditions make it impossible to carry out relevant experimental research, so the establishment of a fan simulation icing system is an urgent problem to be solved.
公开号为CN104368471A的发明专利批露了一种冰风洞或结冰气候室喷雾水压控制装置及方法,该专利采用水泵供水,通过喷雾管路直接将水喷出,虽然能调节水量,但水压不能调节,而且该实用新型在水喷出前没有气水充分混合,喷出来的水雾冲力较大,比较难实现水气混合物的生成,不能完全模拟室外的各种雨雪天气。公开号为CN204620012U的发明专利批露了一种带冰风洞的气候人工模拟室,采用雾化喷淋装置,通过制冷装置和低速风洞装置,模拟低风速条件下的雨雪天气,该专利只是一种通用的气候人工模拟室,并不适合用来对风机结冰的模拟。该实用新型也未涉及风机结冰的情况,在常规条件下,无法将野外风机移入室内做试验研究。The invention patent with the publication number CN104368471A discloses a spray water pressure control device and method in an ice wind tunnel or icing climate chamber. The water pressure cannot be adjusted, and the utility model does not fully mix the air and water before the water is sprayed out, and the sprayed water mist has a strong momentum, which makes it difficult to realize the formation of the water-air mixture, and cannot completely simulate various outdoor rainy and snowy weather. The invention patent with the publication number CN204620012U discloses a climate artificial simulation room with an ice wind tunnel, which uses an atomizing spray device, and uses a refrigeration device and a low-speed wind tunnel device to simulate rainy and snowy weather under low wind speed conditions. It is just a general-purpose climate artificial simulation room, and it is not suitable for simulating fan icing. This utility model also does not relate to the situation that blower fan freezes, and under routine condition, can't move the blower blower in the field into indoor and do test research.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型是提供一种结构简单,能用较低的成本模拟雨雪天气下风机结冰情况的风机结冰模拟系统。In order to solve the above technical problems, the utility model provides a fan icing simulation system with a simple structure, which can simulate the icing of the fan in rainy and snowy weather at a lower cost.
本实用新型采用的技术方案是:一种风机结冰模拟系统,包括制冻房、风机、模拟水滴系统和吹风机,风机、模拟水滴系统和吹风机位于制冻房内,吹风机朝向风机设置;The technical solution adopted by the utility model is: a fan icing simulation system, including a freezing room, a fan, a simulated water drop system and a blower, the fan, the simulated water drop system and the blower are located in the freezing room, and the blower is set towards the blower;
所述的模拟水滴系统包括水管、气管及水滴发生器,水管与气管分别与水滴发生器的进水口和进气口连接;水管上设有水流量调节器和水压力调节器;气管上设有空气流量调节器和空气压力调节器;模拟水滴系统的水滴发生器位于吹风机和风机之间。The simulated water drop system includes a water pipe, an air pipe and a water drop generator, and the water pipe and the air pipe are respectively connected to the water inlet and the air inlet of the water drop generator; the water pipe is provided with a water flow regulator and a water pressure regulator; the air pipe is provided with Air flow regulator and air pressure regulator; droplet generator simulating a droplet system is located between the blower and blower.
上述的风机结冰模拟系统中,所述的水管上还设有水过滤器,气管上还设有空气过滤器;水滴发生器的喷嘴处安装有网孔螺帽。In the above fan icing simulation system, the water pipe is also provided with a water filter, and the air pipe is also provided with an air filter; the nozzle of the water droplet generator is provided with a mesh nut.
上述的风机结冰模拟系统中,所述的风机包括基座、制动皮带、风机主轴及三片叶片;所述的风机主轴通过滚动轴承安装在基座上;所述的制动皮带半包附在风机主轴上,其两端固定在地面上;所述的风机主轴的悬臂端设有轮毂,三片叶片安装在轮毂上。In the above fan icing simulation system, the fan includes a base, a brake belt, a fan main shaft and three blades; the fan main shaft is mounted on the base through rolling bearings; On the main shaft of the fan, its two ends are fixed on the ground; the cantilever end of the main shaft of the fan is provided with a hub, and three blades are installed on the hub.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型采用制冻房、风机、模拟水滴系统和吹风机等联合控制来模拟风机结冰,全天候为风机破冰防冰科学试验和教学提供试验试件。本实用新型相比现有技术具有如下有益效果:The utility model adopts the combined control of the freezing room, the fan, the simulated water drop system and the blower to simulate the freezing of the fan, and provides test specimens for the scientific experiment and teaching of the fan ice breaking and anti-icing in all weathers. Compared with the prior art, the utility model has the following beneficial effects:
1)本实用新型的风机结冰模拟系统结构简单,安装和维护方便,投资少;1) The fan icing simulation system of the utility model has simple structure, convenient installation and maintenance, and low investment;
2)本实用新型的风机结冰模拟系统能模拟不同大小的雨滴,实现雨凇、雾凇、混合凇和冰雪多重天气;2) The fan icing simulation system of the utility model can simulate raindrops of different sizes, and realize multiple weathers of rime, rime, mixed rime and ice and snow;
3)本实用新型的风机结冰模拟系统采用吹风机供风,能模拟均匀、稳定、风向一致的风阻,满足科研工作对风场的要求;3) The fan icing simulation system of the utility model uses a blower to supply air, which can simulate uniform, stable and consistent wind resistance, and meet the requirements of scientific research work on the wind field;
4)本实用新型的风机结冰模拟系统的风机的叶片可变桨,满足风机在各种不同变桨工况下的科学试验;4) The fan blades of the fan icing simulation system of the utility model have variable pitch, which meets the scientific experiments of the fan under various pitch changing conditions;
5)本实用新型的风机结冰模拟系统通过调节制动皮带和风机主轴之间的摩擦力矩,可以模拟风机在不同风场下发电所受的阻力,模拟此工况的风机转速;5) The fan icing simulation system of the utility model can simulate the resistance of the fan to generate electricity in different wind fields by adjusting the friction torque between the brake belt and the fan shaft, and simulate the fan speed in this working condition;
6) 本实用新型的风机结冰模拟系统可模拟不同工况下在风机表面形成的结冰,满足研究风场对风机表面附冰影响研究,且能够为有效除冰防冰提供科学试件,也能为教学实践提供试验条件。6) The fan icing simulation system of the utility model can simulate the icing formed on the surface of the fan under different working conditions, satisfying the research on the influence of the wind field on the icing on the fan surface, and can provide scientific test pieces for effective deicing and anti-icing, It can also provide experimental conditions for teaching practice.
附图说明Description of drawings
图1为本实用新型的风机结冰模拟系统的结构布局示意图。Fig. 1 is a schematic layout diagram of the fan icing simulation system of the present invention.
图2为本实用新型的风机结冰模拟系统的风机的结构示意图。Fig. 2 is a structural schematic diagram of a fan of the fan icing simulation system of the present invention.
图3是图2中I处放大图。Fig. 3 is an enlarged view of I in Fig. 2 .
图中:1—制冻房、2—风机、3—模拟水滴系统、4—吹风机、5—水滴发生器、6—空气压力调节器、7—空气过滤器、8—空气流量调节器、In the figure: 1—freezing room, 2—fan, 3—simulated water drop system, 4—hair dryer, 5—water drop generator, 6—air pressure regulator, 7—air filter, 8—air flow regulator,
9—水压力调节器、10—水过滤器、11—水流量调节器、12—网孔螺帽、201—基座、202—滚动轴承、203—制动皮带、204—风机主轴、205—叶片、206—螺栓、207—轮毂。9—water pressure regulator, 10—water filter, 11—water flow regulator, 12—mesh nut, 201—base, 202—rolling bearing, 203—brake belt, 204—fan shaft, 205—blade , 206—bolt, 207—wheel hub.
具体实施方式detailed description
下面结合附图对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,本实用新型的风机结冰模拟系统包括制冻房1、风机2、模拟水滴系统3和吹风机4,风机2、模拟水滴系统3和吹风机4位于制冻房1内,吹风机4朝向风机2设置。As shown in Figure 1, the fan icing simulation system of the present utility model includes a freezing room 1, a fan 2, a simulated water drop system 3 and a blower 4, and the fan 2, the simulated water drop system 3 and the blower 4 are located in the freezing room 1, and the blower 4 is set towards fan 2.
所述的模拟水滴系统3包括水管、气管及水滴发生器5,水管与气管分别与水滴发生器5的进水口和进气口连接;水管上设有水流量调节器11、水过滤器10和水压力调节器9;气管上设有空气流量调节器8、空气过滤器7和空气压力调节器6;模拟水滴系统3的水滴发生器5位于吹风机4和风机2之间。水滴发生器5的喷嘴处安装有网孔螺帽12。The simulated water droplet system 3 includes a water pipe, an air pipe and a water drop generator 5, and the water pipe and the air pipe are respectively connected with the water inlet and the air inlet of the water drop generator 5; the water pipe is provided with a water flow regulator 11, a water filter 10 and A water pressure regulator 9; an air flow regulator 8, an air filter 7 and an air pressure regulator 6 are arranged on the air pipe; A mesh nut 12 is installed at the nozzle of the droplet generator 5 .
如图2所示,所述的风机2包括基座201、制动皮带203、风机主轴204及三片叶片205;所述的风机主轴204通过滚动轴承202安装在基座201上。所述的制动皮带203半包附在风机主轴204上,其两端固定在地面上。所述的风机主轴204的悬臂端设有轮毂207,三片叶片205通过螺栓206安装在轮毂207上。As shown in FIG. 2 , the fan 2 includes a base 201 , a brake belt 203 , a fan main shaft 204 and three blades 205 ; the fan main shaft 204 is mounted on the base 201 through a rolling bearing 202 . The brake belt 203 is half-wrapped on the fan main shaft 204, and its two ends are fixed on the ground. The cantilever end of the fan main shaft 204 is provided with a hub 207 , and the three blades 205 are mounted on the hub 207 through bolts 206 .
本实用新型的核心是提供一种用于风机结冰模拟系统,通过调节模拟雨滴的大小和密度以及风量和室内温度模拟各种冰冻天气,然后对不同工况下的风机结冰状况进行对比分析,为科学研究和教学提供试验条件。为了使本技术领域的人员更好地理解本实用新型的技术方案,下面结合附图1和附图2对本实用新型的风机结冰模拟方法作进一步的详细说明,本实用新型的风机结冰模拟方法包括如下步骤:The core of the utility model is to provide a fan icing simulation system, which can simulate various freezing weather by adjusting the size and density of the simulated raindrops, air volume and indoor temperature, and then compare and analyze the icing conditions of the fan under different working conditions , to provide experimental conditions for scientific research and teaching. In order to enable those skilled in the art to better understand the technical solution of the utility model, the fan icing simulation method of the utility model will be further described in detail below in conjunction with accompanying drawings 1 and 2. The fan icing simulation method of the utility model The method includes the following steps:
1)在水滴发生器5的喷嘴处装上合适的网孔螺帽12。网孔螺帽12能让射出水气混合物形成雨雾,网孔螺帽12上网孔的大小和密度决定雨滴大小和密度。1) Install a suitable mesh nut 12 at the nozzle of the droplet generator 5 . The mesh nut 12 can allow the sprayed water-air mixture to form rain and fog, and the size and density of the holes on the mesh nut 12 determine the size and density of raindrops.
2)调节空气流量调节器8和空气压力调节器6,高压气体通过空气流量调节器8和空气压力调节器6形成一定流量、一定压力的气流流向水滴发生器5。2) Adjust the air flow regulator 8 and the air pressure regulator 6, and the high-pressure gas passes through the air flow regulator 8 and the air pressure regulator 6 to form an airflow with a certain flow rate and a certain pressure to flow to the droplet generator 5.
3)调节水流量调节器11和调节水压力调节器9,高压水流通过流量调节器11和调节水压力调节器9形成一定量流量、一定压力的水流流向水滴发生器5。3) Adjust the water flow regulator 11 and the water pressure regulator 9, and the high-pressure water flows through the flow regulator 11 and the water pressure regulator 9 to form a certain flow rate and a certain pressure water flow to the water droplet generator 5.
4)气流和水流在水滴发生器5充分混合,由于压力的作用,经水滴发生器5喷出,形成雨雾天气。4) The air flow and water flow are fully mixed in the water droplet generator 5, and due to the effect of pressure, the water droplet generator 5 is sprayed out to form rain and fog weather.
5)开启吹风机4,将模拟雨雾天气的水滴吹向风机2,模拟夹杂雨量的风场。调节吹风机4的风量可模拟风场的风量等级。5) Turn on the blower 4 to blow the water droplets that simulate rain and fog to the blower 2 to simulate a wind field mixed with rainfall. Adjusting the air volume of the blower 4 can simulate the air volume level of the wind field.
6)调节制动皮带203与风机主轴204的张紧度,彼此之间的摩擦力形成的阻力转矩模拟风机实际发电所承受的转矩,从而模拟在风机发电状况下的实际叶片转速。6) Adjust the tension between the brake belt 203 and the main shaft of the fan 204, and the resistance torque formed by the friction between them simulates the torque that the fan actually generates power, thereby simulating the actual blade speed under the condition of the fan generating power.
7)调节制冻房1内温度,模拟冰冻天气。模拟水滴在模拟风场和低温的作用下,凝结成冰并粘附在风机2上冷冻成各种冰型。7) Adjust the temperature in the freezing room 1 to simulate freezing weather. Under the action of the simulated wind field and low temperature, the simulated water droplets condense into ice and adhere to the fan 2 to freeze into various ice types.
8)调整叶片205和轮毂207的装配角度,获得不同变桨条件下的风机冰冻状况。8) Adjust the assembly angle of the blade 205 and the hub 207 to obtain the freezing condition of the fan under different pitch conditions.
9)依步骤1)—8),对多种工况(多种工况的制冻房1温度、风量等级和雨滴的大小和密度各不相同)下风机2上形成的凝冰情况进行模拟,对比各工况下形成凝冰的异同,为科学研究和教学提供试验条件。9) According to steps 1)-8), simulate the ice formation on the fan 2 under various working conditions (the temperature of the freezing room 1 under various working conditions, the air volume level, and the size and density of raindrops are different) , to compare the similarities and differences of ice formation under various working conditions, and provide experimental conditions for scientific research and teaching.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105761606A (en) * | 2016-05-12 | 2016-07-13 | 湖南科技大学 | Wind driven generator freezing simulation system and simulation method thereof |
CN112829949A (en) * | 2020-12-25 | 2021-05-25 | 象辑知源(武汉)科技有限公司 | Airplane icing risk monitoring method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105761606A (en) * | 2016-05-12 | 2016-07-13 | 湖南科技大学 | Wind driven generator freezing simulation system and simulation method thereof |
CN112829949A (en) * | 2020-12-25 | 2021-05-25 | 象辑知源(武汉)科技有限公司 | Airplane icing risk monitoring method |
CN112829949B (en) * | 2020-12-25 | 2022-07-26 | 象辑科技股份有限公司 | Aircraft icing risk monitoring method |
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