CN205764364U - A kind of elevator car bottom welding robot system - Google Patents
A kind of elevator car bottom welding robot system Download PDFInfo
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- CN205764364U CN205764364U CN201620692367.9U CN201620692367U CN205764364U CN 205764364 U CN205764364 U CN 205764364U CN 201620692367 U CN201620692367 U CN 201620692367U CN 205764364 U CN205764364 U CN 205764364U
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Abstract
The utility model discloses a kind of elevator car bottom welding robot system, including body, body is by the first welding tooling, positioner, safe fence, second welding tooling, positioner walking mechanism, carrying compresses truss mechanical hand and welding robot system composition, it is provided with positioner in positioner walking mechanism, positioner is provided with the first welding tooling, first welding tooling side is provided with the second welding tooling, positioner both sides are equipped with welding robot system, welding robot system top is provided with carrying and compresses truss mechanical hand, carrying compresses and is provided with safe fence outside truss mechanical hand, this kind of elevator car bottom welding robot system, welding robot having stable behavior is reliable, repeatable accuracy is high, comparatively speaking, there is raising welding quality, ensure welding quality stable;Raise labour productivity;Improve the labor condition of operator;Production life cycle is clear and definite, it is easy to control the advantages such as product yield.
Description
Technical field
This utility model relates to a kind of robot welding automatic technology, specially one elevator car bottom welding robot system
System.
Background technology
Along with the step of modernization of industry process strides forward, automatic technology reaches its maturity, to various equipment and mechanism especially
Require automatization.The automatization of elevator industry have also been obtained unprecedented leaping, and original manual work mode cannot meet electricity
The demand of high speed development of ladder industry, and the mode of manual work is to the quality of lift product and production efficiency and cost
Important.The wide market demand and strict welding quality require to propose higher to the quality control of elevator industry
Requirement, the quality problems of welding receive publicity more and more.The production of elevator industry is the most still by manually grasping at present
Complete, there is the situations such as work is cumbersome, labor intensity big, unstable product quality.
Utility model content
This utility model provides a kind of elevator car bottom welding robot system, can effectively solve to there is work in actual application
Make the problems such as cumbersome, labor intensity big, unstable product quality.
In order to solve above-mentioned technical problem, this utility model provides following technical scheme:
This utility model one elevator car bottom welding robot system, including body, described body by the first welding tooling,
Positioner, safe fence, the second welding tooling, positioner walking mechanism, carrying compress truss mechanical hand and welding robot
People's system forms, and is provided with described positioner in described positioner walking mechanism, and the two ends of described positioner set respectively
Having the first driving headstock and the second driving headstock, the inner side of described first driving headstock and described second driving headstock is provided with driven headstock, described
Positioner is provided with the first welding tooling, and the side of described first welding tooling is provided with the second welding tooling, and described first
Welding tooling and described second welding tooling are formed by compressing unit, substrate, governor motion and workbench, on described workbench
Be provided with substrate, described substrate be respectively arranged at two ends with compressing unit and governor motion, the both sides of described positioner are equipped with
Welding robot system, the top of described welding robot system is provided with carrying and compresses truss mechanical hand, and described carrying compresses purlin
Frame mechanical hand is made up of X-axis, Z axis, Y-axis, frame and material grasping hold-down mechanism, the two ends of described X-axis and described Z axis all with described Y
Axle is connected, and the bottom of described Y-axis is provided with frame, and the top of described frame is provided with promptly hold-down mechanism, and described carrying compresses truss
The outside of mechanical hand is provided with safe fence.
As a kind of optimal technical scheme of the present utility model, the inside of described body is provided with smoke treating device, described
The side of body is provided with PLC control cabinet, and described safe fence is made up of section bar and lucite.
As a kind of optimal technical scheme of the present utility model, described positioner be respectively arranged at two ends with loading and unloading A
Station and loading and unloading B station, described compressing unit is made up of cylinder and linkage, and described governor motion is by cylinder, the axis of guide
Form with alignment pin.
As a kind of optimal technical scheme of the present utility model, described carrying compress truss mechanical hand by servomotor, subtract
Speed machine and guide rail drive.
As a kind of optimal technical scheme of the present utility model, described positioner is by servomotor, accurate retarding machine
Drive with adpting flange.
As a kind of optimal technical scheme of the present utility model, described positioner walking mechanism is subtracted by servomotor, precision
Speed machine and line slideway drive.
As a kind of optimal technical scheme of the present utility model, described PLC control cabinet respectively with described positioner, institute
State positioner walking mechanism, described carrying compresses truss mechanical hand and described welding robot system is electrically connected with.
This utility model is reached to provide the benefit that: this kind of elevator car bottom welding robot system, and welding robot moves
Making reliable and stable, repeatable accuracy is high, comparatively speaking, has the advantage that
(1) welding quality is improved, it is ensured that welding quality stable;
(2) raise labour productivity;
(3) labor condition of operator is improved;
(4) production life cycle is clear and definite, it is easy to control product yield;
(5) cycle that product remodeling is regenerated can be shortened, reduce corresponding equipment investment;The welding of be pilot can be realized
Automatization, it is also possible to realize product mixing flow share line and produce;
(6) automatization's plasticity is strong.
Accompanying drawing explanation
Accompanying drawing is used for providing being further appreciated by of the present utility model, and constitutes a part for description, with this practicality
Novel embodiment is used for explaining this utility model together, is not intended that restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the structural representation of this utility model a kind of elevator car bottom welding robot system;
Fig. 2 is the front view of this utility model a kind of elevator car bottom welding robot system;
Fig. 3 is the top view of this utility model a kind of elevator car bottom welding robot system;
Fig. 4 is the side view of this utility model a kind of elevator car bottom welding robot system;
Fig. 5 is the front view that the carrying of this utility model a kind of elevator car bottom welding robot system compresses truss mechanism;
Fig. 6 is the side view that the carrying of this utility model a kind of elevator car bottom welding robot system compresses truss mechanism;
Fig. 7 is the top view that the carrying of this utility model a kind of elevator car bottom welding robot system compresses truss mechanism;
Fig. 8 is the structural representation of this utility model a kind of elevator car bottom welding robot system welding tooling;
Fig. 9 is the structural representation of this utility model a kind of elevator car bottom welding robot system compressing unit;
Figure 10 is the structural representation of this utility model a kind of elevator car bottom welding robot system positioner;
In figure: 1, the first welding tooling;2, positioner;3, loading and unloading B station;4, safe fence;5, the second welding
Frock;6, loading and unloading A station;7, positioner walking mechanism;8, carrying compresses truss mechanical hand;9, welding robot system;10、
Body;11, X-axis;12, Z axis;13, Y-axis;14, frame;15, material grasping hold-down mechanism;16, compressing unit;17, substrate;18, regulation
Mechanism;19, the first driving headstock;20, driven headstock;21, the second driving headstock;22, workbench.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is illustrated, it will be appreciated that described herein excellent
Select embodiment to be merely to illustrate and explain this utility model, being not used to limit this utility model.
Embodiment: as Figure 1-10 shows, this utility model one elevator car bottom welding robot system, including body 10,
Body 10 by the first welding tooling 1, positioner 2, safe fence the 4, second welding tooling 5, positioner walking mechanism 7, remove
Fortune compresses truss mechanical hand 8 and welding robot system 9 forms, and is provided with described positioner 3 in positioner walking mechanism 7,
Positioner 3 be respectively arranged at two ends with the first driving headstock 19 and the second driving headstock 21, the first driving headstock 19 and the second driving headstock
The inner side of 21 is provided with driven headstock 20, and positioner 2 is provided with the first welding tooling 1, and the side of the first welding tooling 1 is provided with
Two welding toolings 5, the first welding tooling 1 and the second welding tooling 5 are by compressing unit 16, substrate 17, governor motion 18 and work
Station 22 forms, and workbench 22 is provided with substrate 17, substrate 17 be respectively arranged at two ends with compressing unit 16 and governor motion 18, weldering
The both sides connecing positioner 2 are equipped with welding robot system 9, and after workpiece puts in place, system sends signal by PLC control cabinet,
Welding robot system 9 starts to weld frock, and can interlock with positioner 2, makes reaching of workpiece
Best placement is welded, and the top of welding robot system 9 is provided with carrying and compresses truss mechanical hand 8, and carrying compresses truss machinery
Hands 8 is made up of X-axis 11, Z axis 12, Y-axis 13, frame 14 and material grasping hold-down mechanism 15, the two ends of X-axis 11 and Z axis 12 all with Y-axis 13
Being connected, the bottom of Y-axis 13 is provided with frame 14, and the top of frame 14 is provided with promptly hold-down mechanism 15, and carrying compresses truss mechanical hand 8
Outside be provided with safe fence 4, left and right directions fills automatic upper-lower door, when frock turnover welding post time automatic lifting, prevent weldering
Connect the arc light injury to human body.
The inside of body 10 is provided with smoke treating device, is used for the process to the weld fumes produced in welding process, from
And reduce environmental pollution, the side of body 10 is provided with PLC control cabinet, it is ensured that the operation of system order, so that whole system
More stable, reliable, safe fence 4 is made up of section bar and lucite.
Positioner 2 be respectively arranged at two ends with loading and unloading A station 6 and loading and unloading B station 3, compressing unit 16 is by cylinder
Forming with linkage, for frame and the compression of reinforcement, convenient adjustment during switching workpiece simultaneously, governor motion 18 is by gas
Cylinder, the axis of guide and alignment pin composition, for base plate and the location of frame.
Carrying compresses truss mechanical hand 8 and is driven by servomotor, reductor and guide rail, can on X-axis, Y-axis, Z axis automatically
Walking.
Positioner 2 is driven by servomotor, accurate retarding machine and adpting flange, is mainly used in the change to welding tooling
Position, makes every weld seam of workpiece reach optimal welding position in welding process, thus really welding quality and welding is up to rate.
Positioner walking mechanism 7 is driven by servomotor, accurate retarding machine and line slideway, is mainly used in welding tooling and exists
Welding post and the automatic switchover of workman's feeding station.
PLC control cabinet respectively with described positioner 2, positioner walking mechanism 7, carrying compress truss mechanical hand 8 and
Welding robot system 9 is electrically connected with.
Concrete, first workman is carried out feeding at loading and unloading A station 6, press reserve button after installing workpiece, work as welding
Station be ready for ready after, safe door automatically opens up, and then the loading and unloading A station 6 installing workpiece is transported to welding post,
Three axle transfer machines take off middle reinforcement subsequently, and welding robot system 9 starts to weld the straight weld of base plate, weldering
After having connect, transfer machine is put back to reinforcement in situ and compresses, and transfer machine enables substrate hold-down function simultaneously, respectively strengthens at the bottom of sedan-chair
Muscle compresses, and at this moment by welding robot system 9, workpiece is carried out integral solder, welding shifting movement simultaneously, makes workpiece in welding
During every one weld in welding optimum position.With the while of a little, workman can carry out workpiece at loading and unloading B station 3
Loading and unloading, by reserve button after feeding completes.After welding post candle welding completes, safe door automatically opens up, welding
Workpiece send back to loading and unloading A station 6, loading and unloading B station 3 is delivered to welding post carries out weld job simultaneously.So circulation
Operation.
This kind of elevator car bottom welding robot system, welding robot having stable behavior is reliable, and repeatable accuracy is high, compare and
Speech, has the advantage that
(1) welding quality is improved, it is ensured that welding quality stable;
(2) raise labour productivity;
(3) labor condition of operator is improved;
(4) production life cycle is clear and definite, it is easy to control product yield;
(5) cycle that product remodeling is regenerated can be shortened, reduce corresponding equipment investment;The welding of be pilot can be realized
Automatization, it is also possible to realize product mixing flow share line and produce;
(6) automatization's plasticity is strong.
Last it is noted that the foregoing is only preferred embodiment of the present utility model, it is not limited to this
Utility model, although being described in detail this utility model with reference to previous embodiment, for those skilled in the art
For, the technical scheme described in foregoing embodiments still can be modified by it, or to wherein portion of techniques feature
Carry out equivalent.All within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, all
Within protection domain of the present utility model should be included in.
Claims (7)
1. an elevator car bottom welding robot system, including body (10), it is characterised in that described body (10) is by the first weldering
Connect frock (1), positioner (2), safe fence (4), the second welding tooling (5), positioner walking mechanism (7), carrying pressure
Tight truss mechanical hand (8) and welding robot system (9) composition, be provided with described welding and become in described positioner walking mechanism (7)
Position machine (3), described positioner (3) be respectively arranged at two ends with the first driving headstock (19) and the second driving headstock (21), described the
The inner side of one driving headstock (19) and described second driving headstock (21) is provided with driven headstock (20), and described positioner (2) is provided with
First welding tooling (1), the side of described first welding tooling (1) is provided with the second welding tooling (5), described first welding tooling
And described second welding tooling (5) is by compressing unit (16), substrate (17), governor motion (18) and workbench (22) group (1)
Become, described workbench (22) is provided with substrate (17), described substrate (17) be respectively arranged at two ends with compressing unit (16) and regulation
Mechanism (18), the both sides of described positioner (2) are equipped with welding robot system (9), described welding robot system (9)
Top be provided with carrying compress truss mechanical hand (8), described carrying compress truss mechanical hand (8) by X-axis (11), Z axis (12), Y
Axle (13), frame (14) and material grasping hold-down mechanism (15) composition, the two ends of described X-axis (11) and described Z axis (12) all with described Y
Axle (13) is connected, and the bottom of described Y-axis (13) is provided with frame (14), and the top of described frame (14) is provided with promptly hold-down mechanism
(15) outside that, described carrying compresses truss mechanical hand (8) is provided with safe fence (4).
A kind of elevator car bottom welding robot system the most according to claim 1, it is characterised in that described body (10)
Inside is provided with smoke treating device, and the side of described body (10) is provided with PLC control cabinet, described safe fence (4) by section bar and
Lucite forms.
A kind of elevator car bottom welding robot system the most according to claim 1, it is characterised in that described positioner
(2) be respectively arranged at two ends with loading and unloading A station (6) and loading and unloading B station (3), described compressing unit (16) is by cylinder and hinge
Mechanism forms, and described governor motion (18) is made up of cylinder, the axis of guide and alignment pin.
A kind of elevator car bottom welding robot system the most according to claim 1, it is characterised in that described carrying compresses purlin
Frame mechanical hand (8) is driven by servomotor, reductor and guide rail.
A kind of elevator car bottom welding robot system the most according to claim 1, it is characterised in that described positioner
(2) driven by servomotor, accurate retarding machine and adpting flange.
A kind of elevator car bottom welding robot system the most according to claim 1, it is characterised in that described positioner is walked
Mechanism (7) is driven by servomotor, accurate retarding machine and line slideway.
A kind of elevator car bottom welding robot system the most according to claim 2, it is characterised in that described PLC control cabinet
Truss mechanical hand (8) and described is compressed respectively with described positioner (2), described positioner walking mechanism (7), described carrying
Welding robot system (9) is electrically connected with.
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CN201620692367.9U CN205764364U (en) | 2016-07-05 | 2016-07-05 | A kind of elevator car bottom welding robot system |
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CN201620692367.9U CN205764364U (en) | 2016-07-05 | 2016-07-05 | A kind of elevator car bottom welding robot system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107138885A (en) * | 2017-06-19 | 2017-09-08 | 山东泰开机器人有限公司 | The welding robot system welded applied to oil tank of transformer bellows wall and skeleton |
CN108326476A (en) * | 2017-01-20 | 2018-07-27 | 河北省机电体化中试基地 | A kind of communication tower tower boots flexibility robot welding system and its control method |
-
2016
- 2016-07-05 CN CN201620692367.9U patent/CN205764364U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108326476A (en) * | 2017-01-20 | 2018-07-27 | 河北省机电体化中试基地 | A kind of communication tower tower boots flexibility robot welding system and its control method |
CN108326476B (en) * | 2017-01-20 | 2020-03-27 | 河北省机电一体化中试基地 | Flexible automatic welding system for tower shoes of communication tower |
CN108326476B8 (en) * | 2017-01-20 | 2020-05-08 | 河北省机电一体化中试基地 | Flexible automatic welding system for tower shoes of communication tower |
CN107138885A (en) * | 2017-06-19 | 2017-09-08 | 山东泰开机器人有限公司 | The welding robot system welded applied to oil tank of transformer bellows wall and skeleton |
CN107138885B (en) * | 2017-06-19 | 2023-01-24 | 山东泰开电力电子有限公司 | Welding robot system applied to welding of corrugated wall and framework of transformer oil tank |
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Address after: 201616 Building 8, 650 Guanghua Road, Xiaokunshan Town, Songjiang District, Shanghai Patentee after: Shanghai sikeqi Intelligent Equipment Technology Co.,Ltd. Address before: Building 8, 650 Guanghua Road, Xiaokunshan Town, Songjiang District, Shanghai Patentee before: SHANGHAI SKEQI AUTOMATION ENGINEERING Co.,Ltd. |