CN205750492U - A kind of lathe health status monitoring system - Google Patents
A kind of lathe health status monitoring system Download PDFInfo
- Publication number
- CN205750492U CN205750492U CN201620451958.7U CN201620451958U CN205750492U CN 205750492 U CN205750492 U CN 205750492U CN 201620451958 U CN201620451958 U CN 201620451958U CN 205750492 U CN205750492 U CN 205750492U
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- Prior art keywords
- lathe
- sensor
- machine tool
- conditions
- monitoring system
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Abstract
The utility model discloses a kind of lathe health status monitoring system, including housing, the conditions of machine tool monitor controller being arranged in housing, and for monitoring the sensor of lathe duty, described sensor is connected with the sensor connector being arranged on described housing one side by connecting line, the another side of described housing is additionally provided with control signal out splice going splice, after the signal from sensor is analyzed processing by conditions of machine tool monitor controller；Conditions of machine tool control signal is exported by control signal out splice going splice.This utility model, by a series of sensors installed on lathe, judges lathe duty, it is achieved whether lathe is existed fault or irregular operating is monitored, thus avoids lathe to break down and cause damage.
Description
Technical field
This utility model relates to monitoring systems technology field, is specially a kind of lathe health status monitoring system.
Background technology
At present, known lathe state monitoring device, majority is to use PLC to control, on the one hand due to the closure of Digit Control Machine Tool,
Actual application is difficult to directly read from PLC the various information of lathe；On the other hand, some Digit Control Machine Tools such as SIEMENS,
The exploitation such as FANUC has the software of the machine tool data collection for oneself and monitoring, but the most expensive.Along with technology is entered
Walking, manufacturing equipment complexity and intelligence degree improve constantly, and complex device is because of its structural complexity, and makes it carry
When high function or performance, bring an a series of difficult problem to aspects such as the reliability of system, safety, availability, economy,
The Potential feasibility of system jam or inefficacy is the most increasing.The equipment automatization course of processing is carried out status monitoring purpose
Seek to ensure that the safe operation reasonably optimizing of system of processing uses automation equipment, it is to avoid equipment fault, it is ensured that processing workpiece
Quality, reduces extra service working time, improves production efficiency and utilization rate of equipment and installations.Meanwhile, the status monitoring of equipment is also
Being the basis that equipment carries out fault diagnosis, fast and easy determines abort situation.
Utility model content
The purpose of this utility model is to provide a kind of lathe health status monitoring system, to solve to propose in above-mentioned background technology
Problem.
For achieving the above object, this utility model following technical scheme of offer: a kind of lathe health status monitoring system, including
Housing and the conditions of machine tool monitor controller being arranged in housing, it is characterised in that: also include for monitoring lathe work shape
The sensor of state, described sensor is connected with the sensor connector being arranged on described housing one side by connecting line, institute
The another side stating housing is additionally provided with control signal out splice going splice, and conditions of machine tool monitor controller is to the signal from sensor
After being analyzed processing；Conditions of machine tool control signal is exported by control signal out splice going splice；
The upper end of described housing is respectively arranged with troubleshooting district, controls lathe for the fault alarm value and output presetting lathe
The button of signal and be used for showing the display screen of lathe dynamic data, described troubleshooting district includes for showing that lathe occurs
The warning lamp of fault and electrically connect the failure button of response with warning lamp, described conditions of machine tool monitor controller is respectively
Electrically connect described button, display screen, warning lamp and failure button；
The power interface powered for monitoring system and/or direct current input interface it is additionally provided with on described housing.
Further, described sensor includes the acceleration transducer of vibration amplitude during for detecting lathe work, is used for detecting
The turbidity transducer of the impure amount of coolant, for detecting the current sensor sensor of lathe operating current, and is used for
Detection ambient temperature, lathe operating temperature, Machinetool workpiece temperature and the temperature sensor of coolant temperature.
Further, described housing is additionally provided with it is easy to the network interface of smart machine wireless connections and/or is easy to system upgrade
USB interface.
Further, described housing is additionally provided with the communication antenna electrically connected with wireless transmitter, described wireless transmitter and machine
Bed status monitoring controller electrical connection.
Further, described housing is additionally provided with digital control system connector, for being linked into by conditions of machine tool monitor controller
In digital control system.
Further, described housing is additionally provided with the compunlcation interface for connecting computer, described computer and wireless receiving
Device electrically connects, and digital control system is in communication with each other with computer and is connected.
Further, described housing is additionally provided with the display lamp electrically connected with described conditions of machine tool monitor controller, display lamp bag
Include power supply indicator and the run indicator with power supply indicator and connect respectively and the display lamp that communicates.
Compared with prior art, the beneficial effects of the utility model are: this lathe health status monitoring system, can be passed by electric current
Sensor, acceleration transducer, turbidity transducer, display screen, button, failure button, instruction button, warning lamp,
Wireless transmitter, concentration fit together, and button can carry out parameter setting, and display screen shows information such as arranging parameter.Pass through
Being connected with digital control system connector, each important parameter of lathe was collected together by conditions of machine tool monitor controller, monitored control simultaneously
A series of sensor acquisition data on device processed send each parameter index of conditions of machine tool by wireless transmitter.This utility model leads to
Cross a series of sensors installed on lathe, judge lathe duty, it is achieved whether lathe is existed fault or abnormal
Operation is monitored, thus avoids lathe to break down and cause damage.
Accompanying drawing explanation
Fig. 1, Fig. 2 are the part-structure schematic diagram of this utility model embodiment lathe health status monitoring system；
Fig. 3 is the attachment structure block diagram of this utility model embodiment lathe health status monitoring system.
In figure: housing (1), troubleshooting district (2), warning lamp (20), failure button (21), button (3),
Display screen (4), display lamp (5), power supply indicator (50), run indicator (51), communication display lamp (52),
Sensor connector (6), control signal out splice going splice (61), power interface (7), communication antenna (8), network interface (9),
Compunlcation interface (10), digital control system connector (11), direct current input interface (12), USB interface (13).
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out clearly
Chu, it is fully described by, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under making creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
Refer to Fig. 1-3 this utility model and a kind of technical scheme is provided: a kind of lathe health status monitoring system, including housing
And the conditions of machine tool monitor controller that is arranged in housing (1), the sensor for monitoring lathe duty is also included,
Described sensor is connected with the sensor connector (6) being arranged on described housing one side by connecting line, described housing
Another side be additionally provided with control signal out splice going splice (61), conditions of machine tool monitor controller is to the signal from sensor
After being analyzed processing；Conditions of machine tool control signal is exported by control signal out splice going splice；Preferably, described control signal
Out splice going splice can adjust performance element by connecting line connecting machine tool working state control, for carrying out the duty of lathe
Real-time adjustment, so that it is guaranteed that lathe is in optimal duty, prevention lathe breaks down.
The upper end of described housing is respectively arranged with troubleshooting district (2), the fault alarm value being used for presetting lathe and output control
The button (3) of lathe signal processed and be used for showing the display screen (4) of lathe dynamic data, described troubleshooting district includes
For showing the warning lamp (20) that lathe breaks down and the failure button (21) electrically connecting response with warning lamp,
Described conditions of machine tool monitor controller is electrically connected described button, display screen, warning lamp and failure button；Enter one
Step, described housing is additionally provided with the power interface (7) and/or direct current input interface (12) powered for monitoring system,
Two interfaces of power interface and direct current input interface all can be powered for monitoring system, and user can be facilitated to select suitable power supply.
Preferably, described sensor includes the acceleration transducer of vibration amplitude during for detecting lathe work, is used for detecting cold
But the turbidity transducer of the impure amount of liquid, for detecting the current sensor sensor of lathe operating current, and is used for examining
Survey ambient temperature, lathe operating temperature, Machinetool workpiece temperature and the temperature sensor of coolant temperature；As further
Preferred version, carries out detection and can arrange coolant cooling workpiece jet velocity Machinetool workpiece temperature；Coolant temperature detects
Coolant temperature height alarm can be set, coolant along with processing piece count many after, impure also the most, affect
Cooling effect, is also easy to block cooling pipe.Coolant temperature detection may insure that work pieces process suitable environment, and raising adds
Work workpiece accuracy；Also can improve finished workpart rate simultaneously.To lathe operating temperature, including bearing, the detection of motor equitemperature can
To allow lathe be operated in suitable environment.
Preferably, described housing is additionally provided with it is easy to the network interface (9) of smart machine wireless connections and/or is easy to system upgrade
USB interface (13).
Preferably, described housing is additionally provided with the communication antenna (8) electrically connected with wireless transmitter, described wireless transmitter
Electrically connect with conditions of machine tool monitor controller；Further, described housing is additionally provided with digital control system connector (11),
For conditions of machine tool monitor controller is linked in digital control system；Further, described housing is additionally provided with for even
Connecing the compunlcation interface (10) of computer, described computer electrically connects with wireless receiver, and digital control system and computer phase intercommunication
Letter connects.
Preferably, described housing is additionally provided with the display lamp (5) electrically connected with described conditions of machine tool monitor controller, instruction
Lamp includes power supply indicator (50) and the run indicator (51) with power supply indicator and connect respectively and the display lamp that communicates (52).
As enforceable scheme, can by current sensor, acceleration transducer, turbidity transducer, display screen, button,
Failure button, instruction button, warning lamp, wireless transmitter, concentration fit together, and button can carry out parameter setting,
Display screen shows information such as arranging parameter.By be connected digital control system connector connect, each important parameter of lathe is by lathe shape
State monitor controller was collected together, and a series of sensor acquisition data on monitor controller are sent out by wireless transmitter simultaneously
Send conditions of machine tool each parameter index.Computer receives data by wireless receiver and compares with designed breeding, then
Small adjustment is controlled digital control system parametric calibration, reaches higher precision.So form a circuit communication, enter in real time
Row feedback adjustment can be pinpointed the problems in time, it is achieved automatic monitoring.
Embodiment the most of the present utility model is for the ordinary skill in the art, permissible
Understand these embodiments can be carried out in the case of without departing from principle of the present utility model and spirit multiple change, amendment,
Replacing and modification, scope of the present utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1. a lathe health status monitoring system, supervises including housing (1) and the conditions of machine tool being arranged in housing (1)
Survey controller, it is characterised in that: also including the sensor for monitoring lathe duty, described sensor is by connecting
Line is connected with the sensor connector (6) being arranged on described housing (1) one side, and the another side of described housing also sets
It is equipped with control signal out splice going splice (61), after the signal from sensor is analyzed processing by conditions of machine tool monitor controller；
Conditions of machine tool control signal is exported by control signal out splice going splice (61)；
The upper end of described housing (1) is respectively arranged with troubleshooting district (2), is used for presetting the fault alarm value of lathe and defeated
Go out to control the button (3) of lathe signal and be used for showing the display screen (4) of lathe dynamic data, described troubleshooting district
(2) include for showing warning lamp (20) that lathe breaks down and electrically connecting response with warning lamp (20)
Failure button (21), described conditions of machine tool monitor controller be electrically connected described button (3), display screen (4),
Warning lamp (20) and failure button (21)；
The power interface (7) and/or direct current input interface (12) powered for monitoring system it is additionally provided with on described housing (1).
Lathe health status monitoring system the most according to claim 1, it is characterised in that: described sensor include for
During detection lathe work, the acceleration transducer of vibration amplitude, for detecting the turbidity transducer of the impure amount of coolant, uses
In the current sensor sensor of detection lathe operating current, and it is used for detecting ambient temperature, lathe operating temperature, lathe
Workpiece temperature and the temperature sensor of coolant temperature.
Lathe health status monitoring system the most according to claim 1, it is characterised in that: described housing (1) is upper also
It is provided with the network interface (9) being easy to smart machine wireless connections and/or the USB interface (13) being easy to system upgrade.
4. according to the lathe health status monitoring system described in any one of claim 1-3, it is characterised in that: described housing (1)
On be additionally provided with the communication antenna (8) electrically connected with wireless transmitter, described wireless transmitter and conditions of machine tool monitor controller
Electrical connection.
Lathe health status monitoring system the most according to claim 4, it is characterised in that: described housing (1) is upper also
It is provided with digital control system connector (11), for being linked in digital control system by conditions of machine tool monitor controller.
Lathe health status monitoring system the most according to claim 5, it is characterised in that: described housing (1) is upper also
Being provided with the compunlcation interface (10) for connecting computer, described computer electrically connects with wireless receiver, and digital control system
It is in communication with each other with computer and is connected.
Lathe health status monitoring system the most according to claim 6, it is characterised in that: described housing (1) is upper also
Being provided with the display lamp (5) electrically connected with described conditions of machine tool monitor controller, display lamp (5) includes power supply indicator (50)
The run indicator (51) with power supply indicator (50) and connect respectively and the display lamp that communicates (52).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620451958.7U CN205750492U (en) | 2016-05-18 | 2016-05-18 | A kind of lathe health status monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620451958.7U CN205750492U (en) | 2016-05-18 | 2016-05-18 | A kind of lathe health status monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205750492U true CN205750492U (en) | 2016-11-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620451958.7U Expired - Fee Related CN205750492U (en) | 2016-05-18 | 2016-05-18 | A kind of lathe health status monitoring system |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107234489A (en) * | 2017-08-07 | 2017-10-10 | 盘锦润富堂科技发展有限公司 | A kind of industrial lathe warning lamp digital readout system |
| CN107457611A (en) * | 2017-06-23 | 2017-12-12 | 成都飞机工业（集团）有限责任公司 | One kind prevents part burn supervising device and its monitoring method |
| CN107984240A (en) * | 2017-12-28 | 2018-05-04 | 北京发那科机电有限公司 | A kind of DTU communication equipments and numerically-controlled machine tool equipment |
| CN109581087A (en) * | 2017-09-27 | 2019-04-05 | 上海铼钠克数控科技股份有限公司 | Machine tool guideway method for testing performance and system |
| CN111623818A (en) * | 2020-05-26 | 2020-09-04 | 洛阳铭圣测控科技有限公司 | Active measurement electronic box and active measurement method |
| CN113348050A (en) * | 2019-01-25 | 2021-09-03 | 瑞尼斯豪公司 | Measuring device for machine tool |
-
2016
- 2016-05-18 CN CN201620451958.7U patent/CN205750492U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107457611A (en) * | 2017-06-23 | 2017-12-12 | 成都飞机工业（集团）有限责任公司 | One kind prevents part burn supervising device and its monitoring method |
| CN107234489A (en) * | 2017-08-07 | 2017-10-10 | 盘锦润富堂科技发展有限公司 | A kind of industrial lathe warning lamp digital readout system |
| CN109581087A (en) * | 2017-09-27 | 2019-04-05 | 上海铼钠克数控科技股份有限公司 | Machine tool guideway method for testing performance and system |
| CN107984240A (en) * | 2017-12-28 | 2018-05-04 | 北京发那科机电有限公司 | A kind of DTU communication equipments and numerically-controlled machine tool equipment |
| CN107984240B (en) * | 2017-12-28 | 2024-05-21 | 北京发那科机电有限公司 | DTU communication equipment and digit control machine tool equipment |
| CN113348050A (en) * | 2019-01-25 | 2021-09-03 | 瑞尼斯豪公司 | Measuring device for machine tool |
| US11897067B2 (en) | 2019-01-25 | 2024-02-13 | Renishaw Plc | Measurement device for a machine tool |
| CN111623818A (en) * | 2020-05-26 | 2020-09-04 | 洛阳铭圣测控科技有限公司 | Active measurement electronic box and active measurement method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161130 Termination date: 20180518 |
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| CF01 | Termination of patent right due to non-payment of annual fee |