CN205520459U - Braking steel backing multi -working -procedure production line device - Google Patents

Abstract

The utility model belongs to the technical field of the manufacturing of braking steel backing, specific saying relates to a car braking steel backing multi -working -procedure production line device. Its main technical scheme: mainly by the feed mechanism who is used for sending into the steel backing blank production line device origin or beginning, to the steel backing blank beat in proper order to one side, tensile protruding nail, flattening be clear with, the strong multi -working -procedure mechanism of scraping limit, deckle edge grinding of essence for the transport mechanism of transmission machined part a plurality of processes in the middle of provides the power unit of power and constitutes based on PLC automatic controls for production line device. This braking steel backing multi -working -procedure production line device has structural configuration compactness, characteristics that degree of automation is high.

Description

A kind of braking steel back of the body multistage manufacturing processes flow-line equipment

Technical field

This utility model belongs to braking steel back of the body manufacturing technology field, concretely relates to a kind of braking steel back of the body multistage manufacturing processes Flow-line equipment.

Background technology

Automobile brake steel backing manufacturing process order essentially blanking, beat tiltedly, stretch stud, leveling clearly with, fine scraping, hair Limit grinding, oil removing, eight operations of finishing equality, the most truly import stream for braking steel back of the body multistage manufacturing processes at present Waterline automatically controls production model, and traditional handicraft is single work order machine operations, and artificial, place are put into by this kind of processing mode Demand is the biggest, and single-set operation needs repeatedly to have enough to meet the need, and production link is difficult to management and control；Additionally many artificial inputs relate to workman's Proficiency level is uneven with culture background, the quality of wayward finished product and lifting prouctiveness；Furthermore sky long-time, little Between, many work posts work easily cause the accident potential such as industrial injury.

Utility model content

The purpose of this utility model is just to provide the braking steel back of the body multiple operation that a kind of topology layout is compact, automaticity is high Process line device.

For achieving the above object, the technical scheme that this utility model is used is:

A kind of braking steel back of the body multistage manufacturing processes flow-line equipment, mainly by for steel dorsal body setae base is sent into flow-line equipment The feeding mechanism of end, carries out steel dorsal body setae base beating tiltedly, stretching stud, leveling be clearly with, fine scraping, the multiplexing of burr grinding successively Sequence organisation of working, for the connecting gear at multiple operation intermediate transfer workpieces, provides the power of power for flow-line equipment Mechanism and based on PLC automatic controls constitute.

Constitute above-mentioned a kind of additional technical feature braking steel back of the body multistage manufacturing processes flow-line equipment also to include:

Described feeding mechanism is that described crawl hands can capture steel from storage bin with the storage machine capturing hands Dorsal body setae base is also accurately positioned；

Described multistage manufacturing processes mechanism includes the first punch press for steel dorsal body setae base carries out beating oblique operation, to through beating tiltedly Workpiece after operation carries out stretching the second punch press of stud operation, the workpiece after stretched stud operation being carried out leveling Clearly with operation the 3rd punch press, to through leveling clearly with operation after workpiece carry out the 4th punch press of fine scraping operation and right Workpiece after fine scraping operation carries out the polisher of burr grinding process；

Described connecting gear includes the mold station for the steel having good positioning dorsal body setae base is sent to described first punch press First robot, for the workpiece after beating oblique operation being sent to the second machine of the mold station of described second punch press People, for the workpiece after stretched stud operation is sent to the mold station of described 3rd punch press the 3rd robot, For by through leveling clearly with operation after workpiece be sent to the 4th robot and the use of mold station of described 4th punch press Reclaimer robot in the conveyer belt that the workpiece after fine scraping operation is sent to described polisher；

Described is that central processing unit passes through data/address bus and is connected with repeater based on PLC automatic controls, described relaying Device is connected to router by data wire, and described router is connected by data wire display screen and 5 PLC primary controller, and 5 Individual PLC primary controller is respectively as follows: PLC1 and makes oblique controller, and PLC2 stretches stud controller, the clear to-controller of PLC3 leveling, PLC4 fine scraping controller and PLC5 burr grinding controller, it is automatic that 5 primary controller complete whole flow-line equipment The one-level of controlling organization controls, and described PLC1 beats and is provided with three sub-PLC under oblique controller, is PLC11 storing respectively Machine controller, PLC12 the first robot controller, PLC13 the first punch controller；Described PLC2 stretching stud controller is divided into Put two sub-PLC, be PLC21 the second robot controller and PLC22 the second punch controller respectively；Described PLC3 It is provided with two sub-PLC under the clear to-controller of leveling, is PLC31 the 3rd robot controller and PLC32 the 3rd respectively Punch controller；It is provided with two sub-PLC under described PLC4 fine scraping controller, is PLC41 the 4th machine respectively People's controller and PLC42 the 4th punch controller；Two sub-PLC it are provided with, respectively under PLC5 burr grinding controller It is PLC51 reclaimer robot controller and PLC52 polisher controller；

Described actuating unit includes providing the Hydraulic Station of power or gas station and for institute for described multistage manufacturing processes mechanism State feeding mechanism, connecting gear and the electric power outut device of power based on the offer of PLC automatic controls；

Arranging air blowing fuel injection equipment on the mold station of described first and second, four punch presses, described PLC1 plays tiltedly control Device, described PLC2 stretching stud controller and described PLC4 fine scraping controller under increase respectively a PLC14, PLC23, PLC43 air blowing injector controller.

A kind of braking steel back of the body multistage manufacturing processes flow-line equipment provided by the utility model compared with prior art, has Advantages below: one, due to this device mainly by the feeding mechanism for steel dorsal body setae base is sent into flow-line equipment origin or beginning, to steel Dorsal body setae base carries out beating tiltedly successively, stretching stud, leveling clearly with, fine scraping, the multistage manufacturing processes mechanism of burr grinding, for The connecting gear of multiple operation intermediate transfer workpieces, provides the actuating unit of power and automatic based on PLC for flow-line equipment Controlling organization is constituted, and has the feature of structure optimization, compact in design；Its two, due to this device based on PLC automatic controls Being connected with repeater by data/address bus for central processing unit, described repeater is connected to router, described road by data wire Being had display screen and 5 PLC primary controller by device by data wire connection, 5 PLC primary controller are respectively as follows: PLC1 and beat tiltedly Controller, PLC2 stretches stud controller, the clear to-controller of PLC3 leveling, PLC4 fine scraping controller and PLC5 burr grinding Controller, 5 primary controller complete the one-level of whole flow-line equipment automatic controls and control, will beat oblique, stretch convex Nail, leveling clearly with, fine scraping, burr grinding five operation integrate that to use pipeline system to produce replacement multiple operation unit in order raw Produce, the orderly standard operation of robot substitute manually, improve the concordance of production efficiency and product quality, reduce production The existence risk of accident, has the advantages that automaticity is high；Its three, owing to setting on the mold station of first and second, four punch presses Putting air blowing fuel injection equipment, PLC1 makes oblique controller, described PLC2 stretching stud controller and described PLC4 fine scraping controller Lower respectively increase PLC14, PLC23, PLC43 air blowing injector controller, it is achieved that automatic air blowing oil spout to mould cooling and The function of the separation on material limit, has reduced repetition recruitment, has used manpower and material resources sparingly, had energy-efficient feature.

Accompanying drawing explanation

Fig. 1 is this utility model one braking steel back of the body multistage manufacturing processes flow-line equipment structural representation；

Fig. 2 is the schematic flow sheet of said apparatus.

Detailed description of the invention

Below in conjunction with the accompanying drawings to a kind of knot braking steel back of the body multistage manufacturing processes flow-line equipment provided by the utility model Structure and operation principle are described in further detail.

As shown in Figure 1, 2, for a kind of knot braking steel back of the body multistage manufacturing processes flow-line equipment provided by the utility model Structure schematic diagram.Constitute the structure of this braking steel back of the body multistage manufacturing processes flow-line equipment mainly by for steel dorsal body setae base is sent into flowing water The feeding mechanism of line apparatus origin or beginning, carries out steel dorsal body setae base beating tiltedly, stretching stud, leveling be clearly with, fine scraping, burr mill successively The multistage manufacturing processes mechanism cut, for the connecting gear at multiple operation intermediate transfer workpieces, provides dynamic for flow-line equipment The actuating unit of power and constituting based on PLC automatic controls.

Its operation principle is (as shown in Figure 1, 2): the steel dorsal body setae base part piling needing point sequence punching press is placed into storing In the storing cabin of machine 1, the mechanical hand on storage machine 1 captures single-piece and is accurately positioned, and then the first robot 31 will have good positioning Blank be placed into the first punch press 21 mold station complete beat oblique operation；Second robot 32 takes from the first punch press 21 mold station Material, puts into the second punch press 22 mold station and completes to stretch stud operation；3rd robot 33 takes from the second punch press 22 mold station Material, is placed into the 3rd punch press 23 mold station and completes part leveling clearly with operation；4th robot 34 is from the 3rd punch press 23 mould Station feeding, is placed into the 4th punch press 24 mold station and completes fine scraping operation；Reclaimer robot 35 is from the 4th punch press 24 mould Tool station feeding, is placed into above polisher 25 conveyer belt and completes burr grinding process.Depending on product real needs, first and second, four (21,22,24) punch press is installed above air blowing fuel injection equipment 26, to mould cooling and the separation on material limit.

In constituting above-mentioned a kind of structure braking steel back of the body multistage manufacturing processes flow-line equipment,

In order to realize manufacturing the beating tiltedly of the automobile brake steel back of the body, stretching stud, leveling clearly with, fine scraping, burr grind Cutting students from five types of universities to produce operation and be integrated into multistage manufacturing processes streamline and carry out automatic order production, this device is mainly by for carrying on the back steel The feeding mechanism of flow-line equipment origin or beginning sent into by blank, carries out successively steel dorsal body setae base beating tiltedly, stretching stud, leveling be clearly with, essence Rush the multistage manufacturing processes mechanism of scraping, burr grinding, for the connecting gear at multiple operation intermediate transfer workpieces, for flowing water Line apparatus provides the actuating unit of power and constitutes based on PLC automatic controls；

In order to realize the Automated condtrol of multistage manufacturing processes streamline, the orderly standard operation of robot substitute Manually, improving production efficiency, it is ensured that the concordance of product quality, above-mentioned feeding mechanism is with the storage machine 1 capturing hands, captures Hands can capture steel dorsal body setae base from storage bin and be accurately positioned；Above-mentioned multistage manufacturing processes mechanism includes for steel dorsal body setae Base carries out making the first punch press 21 of oblique operation, the workpiece after beating oblique operation carrying out the second punch press of stretching stud operation 22, the workpiece after stretched stud operation is carried out leveling clearly with operation the 3rd punch press 23, to through leveling clearly with work Workpiece after sequence carries out the 4th punch press 24 of fine scraping operation and the workpiece after fine scraping operation is carried out hair The polisher 25 of limit grinding process；Above-mentioned connecting gear includes for the steel having good positioning dorsal body setae base is sent to the first punch press 21 Mold station the first robot 31, for the workpiece after beating oblique operation being sent to the mould work of the second punch press 22 Second robot 32 of position, for the workpiece after stretched stud operation being sent to the mold station of the 3rd punch press 23 3rd robot 33, for by through leveling clearly with operation after workpiece be sent to the 4th punch press 24 mold station the 4th Robot 34 and for the workpiece after fine scraping operation being sent to the reclaimer robot of the conveyer belt of polisher 25 35；Above-mentioned is that central processing unit 51 is connected with repeater 52 by data/address bus based on PLC automatic controls, repeater 52 Being connected to router 53 by data wire, router 53 is connected by data wire display screen 54 and 5 PLC primary controller, and 5 Individual PLC primary controller is respectively as follows: PLC1 and makes oblique controller 41, and PLC2 stretches stud controller 42, and PLC3 leveling is clearly with controlling Device 43, PLC4 45,5 primary controller of fine scraping controller 44 and PLC5 burr grinding controller complete whole streamline The one-level of device automatic controls controls, and PLC1 makes oblique controller and is provided with three sub-PLC for 41 times, is respectively PLC11 storage machine controller, PLC12 the first robot controller, PLC13 the first punch controller；PLC2 stretching stud controls Device is provided with two sub-PLC for 42 times, is PLC21 the second robot controller and PLC22 the second punch controller respectively； The clear to-controller of PLC3 leveling is provided with two sub-PLC for 43 times, be respectively PLC31 the 3rd robot controller and PLC32 the 3rd punch controller；PLC4 fine scraping controller is provided with two sub-PLC for 44 times, is PLC41 respectively 4th robot controller and PLC42 the 4th punch controller；PLC5 burr grinding controller is provided with two sub-PLC controls for 45 times Device processed, is PLC51 reclaimer robot controller and PLC52 polisher controller respectively；Above-mentioned actuating unit includes for multiple operation Organisation of working provides Hydraulic Station or the gas station of power and for feeding mechanism, connecting gear and provides based on PLC automatic controls The electric power outut device of power；

In order to achieve automatic air blowing oil spout to mould cooling and the function of separation on material limit, reduce and repeated to use Work, uses manpower and material resources sparingly, and the mold station of above-mentioned first and second, four punch presses (21,22,24) arranges air blowing fuel injection equipment 26, and Make oblique controller 41 at above-mentioned PLC1, PLC2 stretching stud controller 42 and PLC4 fine scraping controller increases for 44 times respectively One PLC14, PLC23, PLC43 air blowing injector controller.

Claims (3)

1. a braking steel back of the body multistage manufacturing processes flow-line equipment, it is characterised in that: mainly by for steel dorsal body setae base is sent into stream The feeding mechanism of production line apparatus origin or beginning, carry out successively steel dorsal body setae base beating tiltedly, stretching stud, leveling clearly with, fine scraping, burr The multistage manufacturing processes mechanism of grinding, for the connecting gear at multiple operation intermediate transfer workpieces, provides for flow-line equipment The actuating unit of power and constituting based on PLC automatic controls.

2. a kind of braking steel back of the body multistage manufacturing processes flow-line equipment as claimed in claim 1, it is characterised in that:

Described feeding mechanism is that described crawl hands can capture steel dorsal body setae base from storage bin with the storage machine (1) capturing hands And be accurately positioned；

Described multistage manufacturing processes mechanism includes the first punch press (21) for steel dorsal body setae base carries out beating oblique operation, to through beating tiltedly Workpiece after operation carries out stretching second punch press (22) of stud operation, carrying out the workpiece after stretched stud operation Leveling clearly with operation the 3rd punch press (23), to through leveling clearly with operation after workpiece carry out the 4th of fine scraping operation Punch press (24) and the workpiece after fine scraping operation is carried out the polisher (25) of burr grinding process；

Described connecting gear (3) includes the mold station for the steel having good positioning dorsal body setae base is sent to described first punch press (21) The first robot (31), for the workpiece after beating oblique operation being sent to the mold station of described second punch press (22) The second robot (32), for the workpiece after stretched stud operation being sent to the mould of described 3rd punch press (23) 3rd robot (33) of station, for by through leveling clearly with operation after workpiece be sent to described 4th punch press (24) 4th robot (34) of mold station and for the workpiece after fine scraping operation is sent to described polisher (25) reclaimer robot (35) of conveyer belt；

Described is that central processing unit (51) is connected with repeater (52) by data/address bus based on PLC automatic controls, described Repeater (52) is connected to router (53) by data wire, and described router (53) is connected by data wire display screen (54) With 5 PLC primary controller, 5 PLC primary controller are respectively as follows: PLC1 and make oblique controller (41), and PLC2 stretching stud controls Device (42), the clear to-controller of PLC3 leveling (43), PLC4 fine scraping controller (44) and PLC5 burr grinding controller (45), 5 primary controller complete the one-level control of whole flow-line equipment automatic controls, and described PLC1 beats under oblique controller It is provided with three sub-PLC, is PLC11 storage machine controller respectively, PLC12 the first robot controller, PLC13 first Punch controller；It is provided with two sub-PLC under described PLC2 stretching stud controller, is PLC21 the second machine respectively People's controller and PLC22 the second punch controller；It is provided with two sub-PLC under the described clear to-controller of PLC3 leveling, It is PLC31 the 3rd robot controller and PLC32 the 3rd punch controller respectively；Arrange under described PLC4 fine scraping controller Two sub-PLC, are PLC41 the 4th robot controller and PLC42 the 4th punch controller respectively；PLC5 burr grind Cut and under controller, be provided with two sub-PLC, be PLC51 reclaimer robot controller and the control of PLC52 polisher respectively Device；

Described actuating unit includes providing Hydraulic Station or the gas station of power for described multistage manufacturing processes mechanism and is described charger Structure, connecting gear and the electric power outut device of power based on the offer of PLC automatic controls.

3. braking steel back of the body multistage manufacturing processes flow-line equipment as claimed in claim 2 a kind of, it is characterised in that: described first, Two, arranging air blowing fuel injection equipment (26) on the mold station of four punch presses (21,22,24), described PLC1 beats oblique controller (41), institute State and increase an air blowing oil spout control respectively under PLC2 stretching stud controller (42) and described PLC4 fine scraping controller (44) Device PLC14, PLC23, PLC43 processed.