Summary of the invention
The purpose of this utility model is to provide a kind of chamfering rolling cut compounding machine of annular element.
What the utility model solved is that existing chamfer processing method and device needs to send into next process and carries out deburring after chamfer machiningProcessing, to improve the precision of product surface, but existing burr removing method has certain limitation, as operates notReach the problems such as convenient, operation is various, working (machining) efficiency is low, and repairing effect is undesirable, and input cost is large.
The utility model solves the technical approach that its technical problem adopts: the utility model comprise workbench, control panel and fromLeft-to-right is arranged on rolling edge mechanism, active force mechanism and the trimming mechanism on workbench successively; Described control panel respectively with masterActuating unit, trimming mechanism and rolling edge mechanism electrical connection; Described active force mechanism comprises power source, is connected and pacifies with power sourceBe loaded on mounting platform and the assembly that compresses that is positioned at mounting platform top on workbench; Described trimming mechanism comprise cutter assembly,The first slide assemblies and the first hydraulic cylinder; Described cutter assembly is installed on the first slide assemblies, the first described hydraulic cylinder peaceBe loaded on a side of the first slide assemblies; Described rolling edge mechanism comprises roll extrusion assembly, the second slide assemblies and the first cylinder; InstituteThe roll extrusion assembly of stating is installed on the second slide assemblies; The first described cylinder is installed on a side of the second slide assemblies.
Further, the power source of described active force mechanism comprises motor, driving wheel, driven pulley, the second cylinder and power transmission shaft;Described power transmission shaft one end is flexibly connected with the push rod of the second cylinder, and other end assembly is in mounting platform; Described driven pulley peaceBe loaded on power transmission shaft, between described driving wheel and driven pulley, utilize belt transmission, utilize axle to be connected with motor; Described installationPlatform comprises rotating disk and brace table; Described brace table is fixedly installed in rotating disk top; Described compress assembly comprise the 3rd cylinder,Wedge and press block; The push rod of described wedge and the 3rd cylinder is rotationally connected, and described press block is padded on wedge lower surface.
Further, one end that described drive shaft cartridge is embedded in mounting platform is pyramidal structure, in the middle of described rotating disk, is provided with taper and tiesThe conical depression that structure is corresponding, described pyramidal structure and described conical depression interference fit; The centre of described brace table is provided withFor the space of power transmission shaft slippage.
Further, between described power transmission shaft and driven pulley, utilize spline joint, utilize connector to connect with the push rod of the second cylinderConnect, and can in attaching parts, rotate; Driven pulley can drive power transmission shaft to rotate, and the push rod of the second cylinder can promote power transmission shaft and doMove up and down.
Further, the lateral wall of described rotating disk is provided with a circle Baltimore groove, and a circle elastic component is installed in described Baltimore groove.
Further, the cutter assembly of described trimming mechanism comprises initiatively feeding cutter assembly and passive cutter assembly; Described masterMoving feeding cutter assembly comprises the first slide unit, be installed on mount pad and the first push pedal on the first slide unit, be installed on mount padCutting knife; The first described push pedal and the push rod of the first hydraulic cylinder are inconsistent; The first described slide assemblies comprises the first backing plate,One slide rail and the first slide block that is fixed on the below of the first slide unit and coordinates with the first slide rail; Described passive cutter assembly comprisesBase, passive cutting knife and connecting axle, passive cutting knife utilizes connecting axle be positioned on base and can rotate along connecting axle; DescribedPassive cutter assembly is installed on the first backing plate under mounting platform and is adjacent with active feeding cutter assembly.
Further, described cutting knife utilizes rod member to be positioned mount pad, and the top of cutting knife is provided with briquetting, and cutting knife can revolve along rod memberTurn.
Further, the roll extrusion assembly of described rolling edge mechanism comprises the second slide unit, the second push pedal, is installed on the support of the second slide unitSeat, be installed on the second hydraulic cylinder of supporting seat top and be installed on the rolling member on supporting seat; The push rod of described the first cylinder withThe second push pedal is inconsistent; The second described slide assemblies comprises the second backing plate, the second slide rail and is fixed on the second slide unit below alsoThe second slide block matching with the second slide rail; Described supporting seat side is installed displacement governor.
Further, described rolling member comprises the 3rd slide unit, is installed on the rolling back-up block on the 3rd slide unit and is connected and fixedPiece; Described the 3rd slide unit and the second slide unit are perpendicular; Described supporting seat is provided with three slide rail parallel with the 3rd slide unit,Between the 3rd described slide unit and the 3rd slide rail, utilize the 3rd slide block to be connected; Described rolling back-up block is provided with roll extrusion sheet; DescribedConnection fixing block be fixedly connected with the push rod of the second hydraulic cylinder.
Further, described roll extrusion sheet has two, is arranged on rolling back-up block and leaves gap.
The beneficial effects of the utility model are: the utility model design be the knot of rolling after first trimming in product chamfer machining processClose processing unit (plant). In rolling process, complete the operation of chamfering and deburring. Power source not only plays in the active force mechanism of this deviceAct on, can also utilize the mode fixed product of expansion, simple to operate, good fixing effect. Trimming mechanism utilization is blade and quilt initiativelyThe combination of cutting blade, cutting when realizing inside and outside wall. Rolling edge mechanism is to utilize cut edge to be placed between two roll extrusion sheets, productIn the process of High Rotation Speed and between two roll extrusion sheets, produce friction, thus completion when realizing chamfering, deburring, deburring, toolBe improved the advantage of operating efficiency, minimizing process equipment.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described in further detail.
As depicted in figs. 1 and 2, the utility model comprises workbench 5, control panel 1 and is arranged on successively from left to right workbenchOn rolling edge mechanism, active force mechanism and trimming mechanism. Control panel 1 respectively with active force mechanism, trimming mechanism and edge knurling machineStructure electrical connection. Control panel 1 is for controlling the orderly work of active force mechanism, trimming mechanism and rolling edge mechanism.
Active force mechanism comprises power source, is connected with power source and is installed on mounting platform on workbench, is positioned on mounting platformSide compresses assembly. Power source comprises motor 11, driving wheel 10, driven pulley 14, the second cylinder 12 and power transmission shaft 41. TransmissionAxle 41 one end are flexibly connected with the push rod 13 of the second cylinder 12, and other end assembly is in mounting platform. Driven pulley 14 is installed onOn power transmission shaft 41, between driving wheel 10 and driven pulley 14, utilize belt 15 transmissions, utilize axle to be connected with motor 11. Power transmission shaft41 and driven pulley 14 between utilize spline joint, utilize connector to be connected with the push rod 13 of the second cylinder 12, and can connectIn part, rotate; Driven pulley 14 can drive power transmission shaft 41 to rotate, and the push rod 13 of the second cylinder 12 can promote power transmission shaft 41 and do upper and lowerMobile. Power transmission shaft 41 and driven pulley 14 be connected and power transmission shaft 41 with can utilize being connected of push rod 13 of the second cylinder 12Alternate manner connects, as long as guarantee the effect that power transmission shaft 41 can be realized rotation and move up and down.
Mounting platform comprises rotating disk 31 and brace table 32. Brace table 32 is fixedly installed in rotating disk 31 tops. Annular element to be processedCan integrated stand in mounting platform place, Chamfer Edge to be processed is downward. Power transmission shaft 41 assemblies in one end of mounting platform arePyramidal structure 41-1, is provided with the conical depression 31-1 corresponding with pyramidal structure 41-1 in the middle of rotating disk 31, and pyramidal structure 41-1With conical depression 31-1 interference fit, the centre of brace table 32 is provided with the space 42 for power transmission shaft slippage. Motor 11 starts, logicalCross driving wheel 10 and drive driven pulley 11, and then drive the rotation of power transmission shaft 41, meanwhile, the push rod 13 of the second cylinder 12Be pushed down, the pyramidal structure 41-1 of power transmission shaft 41 ends is matched with the conical depression 31-1 of rotating disk 31, rotating disk 31There is certain expansion in entirety, just in time makes rotating disk 31 and annular element close contact. In the time that power transmission shaft 41 rotates, rotating disk 31 alsoStart to rotate, from and driven the rotation that is installed on the annular element mounting platform. As shown in Figure 3, work as completion of processing, closeClose motor, the push rod 13 that control panel 1 is controlled the second cylinder 12 moves up, the pyramidal structure 41-1 on power transmission shaft 41 withConical depression 31-1 separates, and rotating disk 31 is decelerated to inactive state gradually.
The lateral wall of rotating disk 31 is provided with a circle Baltimore groove 31-2, and a circle elastic component 30 is installed in described Baltimore groove 31-2. Work as biographyPyramidal structure 41-1 on moving axis 41 separates with conical depression 31-1, and under the reset response of elastic component 30, rotating disk 31 is from expandingThe state of opening returns to reset condition, and now, annular element to be processed can take off easily from mounting platform.
Compress assembly and comprise the 3rd cylinder 35, wedge 34 and press block 33. The push rod of wedge 34 and the 3rd cylinder 35 rotates and connectsConnect, press block 33 is padded on wedge 34 lower surfaces. Press block 33 adopts plastic material. When annular element to be processed is mounted to installation, the push rod of the 3rd cylinder 35 is pushed wedge 34 to annular element to be processed and is pressed on its top, mainly for ensureing when at platform the placeThe edge of annular element is when cut, and annular element entirety is not offset, the accuracy of impact processing. When press block 33 connects comprehensivelyWhile contacting the annular element to be processed of rotation, wedge 34 also can rotate around the push rod of the 3rd cylinder 35.
Trimming mechanism comprises cutter assembly, the first slide assemblies and the first hydraulic cylinder 4. Cutter assembly is installed on the first slide assemblies,The first hydraulic cylinder 4 is installed on a side of the first slide assemblies. Cutter assembly comprises initiatively feeding cutter assembly and passive cutting knife groupPart. Initiatively feeding cutter assembly comprises the first slide unit 6, is installed on mount pad 2 and the first push pedal 3 on the first slide unit 6, installsCutting knife 38 on mount pad 2. The push rod of the first push pedal 3 and the first hydraulic cylinder 4 is inconsistent. The first slide assemblies comprises firstBacking plate 7, the first slide rail 8 and the first slide block 9 that is fixed on the below of the first slide unit 6 and coordinates with the first slide rail 8. Passive cuttingKnife assembly comprises base 37, passive cutting knife 36 and connecting axle, and passive cutting knife 36 utilizes connecting axle to be positioned on base 37 and canRotate along connecting axle, passive cutter assembly be installed on the first backing plate 7, under mounting platform and with active feeding cutter assemblyAdjacent. Cutting knife 38 utilizes rod member 40 to be positioned mount pad 2, and the top of cutting knife 38 is provided with briquetting 39, and cutting knife 38 can be along rod member40 rotations.
In the time that control panel 1 is controlled trimming mechanism feeding cutting slitter edge, initiatively feeding cutter assembly is at the push rod of the first hydraulic cylinder 4Promotion under, on the first slide rail 8, slide onto cutting knife 38 and touch annular element to be processed, due to the high speed rotating of rotating disk 31,Add the initiatively slow slippage of feeding cutter assembly, slitter edge outside in cuts, and is installed on the passive cutter assembly of rotating disk 31 belowsPassive cutting knife 36 be that band moves up along connecting axle rotation under the rotation of annular element, thereby complete slitter edge cutting from inside to outside.Inside and outside together cutting, improve working (machining) efficiency.
Rolling edge mechanism comprises roll extrusion assembly, the second slide assemblies and the first cylinder 21. Roll extrusion assembly is installed on the second slide assemblies;The first cylinder 21 is installed on a side of the second slide assemblies. Roll extrusion assembly comprises the second slide unit 19, the second push pedal 20, installsIn the supporting seat 22 of the second slide unit 19, be installed on the second hydraulic cylinder 26 of supporting seat 22 tops and be installed on supporting seat 22Rolling member. The push rod of the first cylinder 21 and the second push pedal 20 are inconsistent. The second slide assemblies comprises the second backing plate 18, secondSlide rail 16 and the second slide block 17 that is fixed on the second slide unit 19 belows and matches with the second slide rail 16. Supporting seat 22 sidesDisplacement governor 25 is installed.
Rolling member comprises the 3rd slide unit 27, is installed on rolling back-up block 28 and connection fixing block 26 on the 3rd slide unit 27. TheThree slide units 27 and the second slide unit 19 are perpendicular; Supporting seat 22 is provided with three slide rail 24, the three parallel with the 3rd slide unit 27Between slide unit 27 and the 3rd slide rail 24, utilize the 3rd slide block 24 to be connected. Rolling back-up block 28 is provided with roll extrusion sheet 29, roll extrusion sheet29 have two, are arranged on rolling back-up block 28 and leave gap 43. The push rod of connection fixing block 26 and the second hydraulic cylinder 35Be fixedly connected with. Displacement governor 25 is for controlling and regulate the distance of the 3rd slide unit 27 upper and lower slippage on supporting seat 22, and thenDetermine the feeding displacement at roll extrusion sheet 29 and annular element edge.
After control panel 1 is controlled rolling edge mechanism and started, second push pedal 20 of conflicting of the push rod of the first cylinder 21, promotes roll extrusion assembly and existsOn the second slide assemblies, sliding onto annular solid edge to be processed stops. Now start the second hydraulic cylinder 35, the second hydraulic cylinders 35Push rod move up and driven the movement of the connection fixing block 26 being fixedly connected with it simultaneously, because connection fixing block 26 is fixingBe installed on the 3rd slide unit 27, therefore also driven the slippage of the 3rd slide unit 27 on the 3rd slide rail 24. Due to supporting seat 22Side be provided with displacement governor 25, the displacement moving on the 3rd slide unit 27 can limit by displacement governor 25, has ensured to treatThe edge of processing falls between two roll extrusion sheets, completes the operation of roll extrusion, as shown in Figure 4 and Figure 5.
Operation principle of the present utility model is first, annular element to be processed to be installed on to mounting platform place, the knot of brace table 32Structure design should match with annular element, in order to fix better and install annular element. Secondly, start active force mechanism, secondThe push rod 13 of cylinder 12 drives power transmission shaft 41 to move down rotating disk 31 is expanded, now rotating disk 31 tensionings annular element, meanwhileThe push rod of the 3rd cylinder 35 moves down fast, and press block 33 is pressed on annular element top, ensure annular element in cutting chamfer process notCan there is upper and lower skew, thereby affect machining accuracy. The second cylinder 12 and the 3rd cylinder 35 carry out simultaneously, 0.05 second timeBetween can complete this step. Utilize time relay time delay after 0.05 second, press block 33 touches annular element, then controls motor and openBeginning work. Time delay 0.05 second after electric machine rotation, cutting knife 38 is displaced downwardly to the limit to be processed of annular element in the promotion of the first hydraulic cylinder 4Edge, by slitter edge excision, the first hydraulic cylinder 4 resets. Again, time delay is after 0.05 second, and it is fast that the first cylinder 12 promotes rolling memberSpeed moves to the below at the edge to be processed of annular element, and the push rod of the second hydraulic cylinder 26 drives on the 3rd slide unit 27 and moves, and makes to treatThe gap 43 that the edge of processing just in time falls between two roll extrusion sheets 29 completes the formation of chamfering and the reparation at edge, as shown in Figure 4.Finally, the displacement moving on the 3rd slide unit 27 is controlled by displacement governor 25. Through the rolling processing of 0.5 second-1 second, the second liquidThe push rod of cylinder pressure 26 moves down, and Chamfer Edge separates with roll extrusion sheet 29, as shown in Figure 5, now, chamfering moulding, the first cylinder21 push rod resets, motor automatic stop, and the second cylinder 12 and the 3rd cylinder 35 also reset simultaneously, power transmission shaft 41 and rotating disk31 depart from, and rotating disk 31 stops operating, and on press block 33, moves, and the annular solid processing can take off from mounting platform.
The first hydraulic cylinder 4 and the first cylinder 21 promote respectively the first slide unit 6 and the second slide unit and move 19 displacement and open by strokeClose and control, concrete displacement is depending on the size of product. The orderly work of active force mechanism, trimming mechanism and the each step of rolling edge mechanismCarry out programming Control by control panel 1.