CN205123505U - Linear electric motor wiping formula segments to supply power auto -change over device - Google Patents
Linear electric motor wiping formula segments to supply power auto -change over device Download PDFInfo
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Abstract
直线电机滑触式分段供电切换装置,它包括固定在井道机架或基础上的定子轨道、电源母线、设置在定子轨道内的多段单元电机定子模块,以及与单元电机定子模块相对应的电机动子,至少一组单元电机定子绕组接入至少一组作为切换常开主触点使用的分段供电机构,分段供电机构为滑触开关;在动子移动过程中,凡是与动子耦合重叠的定子绕组,滑触开关导通获得电能;而与动子非重叠区域的定子绕组,滑触开关不导通,处于断电状态,实现滑触分段供电。本实用新型与现有技术相比,传统直线电机驱动系统分段供电切换机构复杂、可靠性低,成本高,本实用新型的自动直线电机分段供电切换装置,结构简单、安全可靠、经济适用。
Linear motor sliding contact segmental power supply switching device, which includes a stator track fixed on the hoistway frame or foundation, a power bus, a multi-section unit motor stator module arranged in the stator track, and an electric motor corresponding to the unit motor stator module. For the mover, at least one group of unit motor stator windings is connected to at least one group of segmented power supply mechanisms used to switch normally open main contacts, and the segmented power supply mechanism is a slide switch; during the movement of the mover, any coupling with the mover In the overlapped stator winding, the sliding contact switch is turned on to obtain electric energy; while in the stator winding in the non-overlapping area of the mover, the sliding contact switch is not conducting, and is in a power-off state, realizing the sliding contact segmental power supply. Compared with the prior art, the utility model has complex segmented power supply switching mechanism of traditional linear motor drive system, low reliability and high cost. The automatic linear motor segmented power supply switching device of the utility model is simple in structure, safe and reliable, economical and applicable .
Description
技术领域 technical field
本实用新型涉及直线电机驱动领域,具体涉及直线电机驱动系统分段供电与切换装置。 The utility model relates to the field of linear motor drives, in particular to a segmental power supply and switching device for a linear motor drive system.
背景技术 Background technique
直线电机驱动系统已经广泛应用于各行各业。在直线电机地铁、直驱电梯、直线电机自动化流水线等长行程应用领域,一般采用长初级、短次级直线电机结构,其供电技术成为关键技术之一。目前采用的方案主要有整体连续供电和分段供电两种类型。整体连续供电方式结构和控制简单,但是整个供电线路的空耗很严重。采用分段供电的意义在于可以显著提高效率,节约电能,减小电源容量和驱动功率。分段供电也符合模块化、标准化的要求,有利于制造安装及维护使用等。目前常用的分段供电有IGBT、晶闸管、固态继电器等功率器件或功率开关电子切换方式,和接触器等电磁、机械切换方式。图1所示为现有直驱系统分段供电切换原理图,各单元电机均布置了常开常闭双向主触点,N组单元电机,就有N组常开常闭双向主触点,数量繁多,都需要沿途布置大量的位置检测传感器,专门的保护电路、可编程控制器、上位机等处理器件,中间环节多,存在电子开关和电磁开关线圈损耗大,电路复杂,传感器失灵误动作,切换不可靠等缺陷,而且电子切换难以实现直驱电梯等应用领域永磁直线电机无源发电制动保护(断电情况下自动将所有电机绕组短接,保护轿厢“永不下坠”)。 Linear motor drive systems have been widely used in various industries. In long-stroke applications such as linear motor subways, direct drive elevators, and linear motor automated assembly lines, the structure of long primary and short secondary linear motors is generally used, and its power supply technology has become one of the key technologies. Currently, there are two main types of schemes: overall continuous power supply and segmental power supply. The structure and control of the overall continuous power supply mode are simple, but the empty consumption of the entire power supply line is very serious. The significance of using segmented power supply is that it can significantly improve efficiency, save electric energy, reduce power supply capacity and drive power. Segmented power supply also meets the requirements of modularization and standardization, which is conducive to manufacturing, installation, maintenance and use. At present, the commonly used segmented power supply includes power devices such as IGBT, thyristor, and solid state relay, or electronic switching methods of power switches, and electromagnetic and mechanical switching methods such as contactors. Figure 1 shows the schematic diagram of the segmental power supply switching of the existing direct drive system. Each unit motor is equipped with a normally open and normally closed bidirectional main contact. N groups of unit motors have N groups of normally open and normally closed bidirectional main contacts. The quantity is so large that it is necessary to arrange a large number of position detection sensors along the way, special protection circuits, programmable controllers, upper computers and other processing devices. , Switching is unreliable and other defects, and electronic switching is difficult to achieve direct drive elevators and other application fields permanent magnet linear motor passive power generation braking protection (automatically short circuit all motor windings in case of power failure to protect the car from "never falling") .
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种结构简单、安全可靠、经济适用的直线电机分段供电切换装置,本实用新型解决了传统直线电机驱动系统分段供电切换机构复杂、可靠性低,成本高的技术问题。 The technical problem to be solved by the utility model is to provide a linear motor segmental power supply switching device with simple structure, safe and reliable, economical and applicable. Costly technical issues.
本实用新型通过以下技术方案实现: The utility model is realized through the following technical solutions:
直线电机滑触式分段供电切换装置,它包括固定在井道机架或基础上的定子轨道、电源母线、设置在定子轨道内的多段单元电机定子模块,以及与单元电机定子模块相对应的电机动子,其特征在于:至少一组单元电机定子绕组接入至少一组作为切换常开主触点使用的分段供电机构,分段供电机构为滑触开关;在动子移动过程中,凡是与动子耦合重叠的定子绕组,滑触开关导通获得电能;而与动子非重叠区域的定子绕组,滑触开关不导通,处于断电状态,实现滑触分段供电。 Linear motor sliding contact segmental power supply switching device, which includes a stator track fixed on the hoistway frame or foundation, a power bus, a multi-section unit motor stator module arranged in the stator track, and an electric motor corresponding to the unit motor stator module. The mover is characterized in that: at least one group of unit motor stator windings is connected to at least one group of segmented power supply mechanisms used as switching normally open main contacts, and the segmented power supply mechanisms are slide switches; during the movement of the mover, any In the stator winding that overlaps with the mover, the slide switch is turned on to obtain electric energy; while the stator winding in the non-overlapping area of the mover, the slide switch is not turned on, and is in a power-off state, realizing the sliding contact segmental power supply.
所述的分段供电机构是指:沿井道动子运动方向布置的一列或两列滑触导电轨,滑触导电轨包括电源滑触轨和单元电机滑触轨,其中,电源滑触轨为与电源线连接的连续体,单元电机滑触轨由间断排列的多段导体组成,每段导体的长度与单元电机定子的纵向长度一致,相邻两段导体间隔设置绝缘块,各段单元电机定子绕组分别通过导线与单元电机滑触轨对应各段导体连接,各段导体之间是相互绝缘的;在电源滑触轨和单元电机滑触轨之间设置至少一组可以自由滑动的电刷,电刷通过绝缘杆与动子固结,随动子移动而移动;当电刷位于对应单元电机定子位置时,电源滑触轨上的电能通过电刷滑触馈送到与单元电机滑触轨相连的单元电机定子绕组;当电刷移到该定子绕组范围之外时,电刷与该单元电机对应的滑触轨脱离,该单元电机定子绕组断电。 The segmented power supply mechanism refers to one or two rows of sliding contact rails arranged along the moving direction of the hoistway mover. The sliding contact rails include power sliding contact rails and unit motor sliding contact rails, wherein the power supply sliding contact rails are The continuum connected with the power line, the sliding contact rail of the unit motor is composed of multiple conductors arranged intermittently, the length of each conductor is consistent with the longitudinal length of the stator of the unit motor, and insulating blocks are set between two adjacent conductors, and the stator of each unit motor The windings are respectively connected to the conductors corresponding to the unit motor sliding contact rails through wires, and the conductors are insulated from each other; at least one set of freely sliding brushes is set between the power supply sliding contact rail and the unit motor sliding contact rail. The brush is consolidated with the mover through the insulating rod, and moves with the movement of the mover; when the brush is located at the position of the stator of the corresponding unit motor, the electric energy on the power sliding contact rail is fed to the sliding contact rail connected with the unit motor through the sliding contact of the brush. The stator winding of the unit motor; when the brush moves beyond the range of the stator winding, the brush is separated from the sliding contact rail corresponding to the unit motor, and the stator winding of the unit motor is de-energized.
两列滑触导电轨平行分离布置,或者两列滑触导电轨平行布置为一体结构。 Two rows of sliding contact conductor rails are arranged in parallel and separated, or two rows of sliding contact conductor rails are arranged in parallel in an integrated structure.
电源滑触轨为内部带有连续导体的半闭口U形槽状滑触轨,单元电机滑触轨为内部带间隔绝缘块非连续导体的半闭口U形槽状滑触轨;两个半闭口U形槽滑触轨相对应的两个通过导体棒相连的电刷与动子绝缘连接,配合两半闭口U形槽滑触轨、单元电机定子绕组及动子设置,构成至少一组滑触开关。 The power supply sliding contact rail is a semi-closed U-shaped groove-shaped sliding contact rail with a continuous conductor inside, and the unit motor sliding contact rail is a semi-closed U-shaped groove-shaped sliding contact rail with a discontinuous conductor with interval insulating blocks inside; two semi-closed The two brushes corresponding to the U-shaped groove sliding contact rails connected by conductor rods are insulated and connected to the mover, and cooperate with the two half-closed U-shaped groove sliding contact rails, the unit motor stator winding and the moving element to form at least one set of sliding contacts switch.
电源滑触轨和单元电机滑触轨共用一列滑触导电轨,其中滑触导电轨一侧为连续布置导体与电源线相连,另一侧为带间隔绝缘块的滑触轨并与单元电机定子绕组相连,滑触导电轨底部或两侧之间为绝缘体,与动子绝缘相连的电刷配合滑触导电轨、单元电机定子绕组及动子设置,构成至少一组滑触开关。 The power sliding contact rail and the unit motor sliding contact rail share a row of sliding contact conductive rails, one side of the sliding contact conductive rail is a continuous arrangement of conductors connected to the power line, and the other side is a sliding contact rail with spaced insulating blocks connected to the unit motor stator The windings are connected, the bottom or both sides of the sliding contact rail are insulators, and the brushes connected to the insulation of the mover are arranged with the sliding contact rail, the stator winding of the unit motor and the mover to form at least one set of sliding contact switches.
所述共用的一列滑触导电轨为半闭口U形槽滑触轨。 The shared row of sliding contact conductor rails is a semi-closed U-shaped groove sliding contact rail.
所述的半闭口U形槽滑触轨在外表面加电磁屏蔽层或者布置在沿单元电机机架或沿途基础设置的半闭口“凹”形电磁屏蔽槽内,电刷可伸入半闭口“凹”形电磁屏蔽槽内与半闭口U形槽滑触轨配合设置。 The semi-closed U-shaped groove sliding contact rail is provided with an electromagnetic shielding layer on the outer surface or arranged in a semi-closed "concave" electromagnetic shielding groove along the unit motor frame or along the way. The brush can extend into the semi-closed "concave". The "shaped electromagnetic shielding groove is set in cooperation with the semi-closed U-shaped groove sliding contact rail.
电源母线侧接入至少一组带常开常闭双向主触点的接触器或电源开关,与所述的至少一组滑触开关、单元电机定子绕组配合构成单元电机短接发电制动保护电路。 At least one set of contactors or power switches with normally open and normally closed two-way main contacts are connected to the power bus side, and the at least one set of sliding contact switches and the stator winding of the unit motor are connected to form a unit motor short-circuit generator braking protection circuit .
所述的任一组滑触开关作为位置开关或位置传感器或中间继电器的辅助触点接入中间控制电路或信号电路,依次接通和关断各单元电机或单元执行机构的供电主回路的功率电子器件或功率电子开关。 Any group of sliding touch switches described above is connected to the intermediate control circuit or signal circuit as the auxiliary contact of the position switch or the position sensor or the intermediate relay, and turns on and off the power of the power supply main circuit of each unit motor or unit actuator in turn. Electronic devices or power electronic switches.
本实用新型与现有技术相比,传统直线电机驱动系统分段供电切换机构复杂、可靠性低,成本高,本实用新型的自动直线电机分段供电切换装置,结构简单、安全可靠、经济适用。 Compared with the prior art, the utility model has complex segmented power supply switching mechanism of traditional linear motor drive system, low reliability and high cost. The automatic linear motor segmented power supply switching device of the utility model is simple in structure, safe and reliable, economical and applicable .
附图说明 Description of drawings
图1为现有直线电机分段供电的电气主接线示意图; Fig. 1 is the schematic diagram of electrical main wiring of existing linear motor segmental power supply;
图2为本实用新型的电气主接线示意图; Fig. 2 is the electrical main wiring schematic diagram of the present utility model;
图3a为本实用新型的单相滑触分段供电原理图; Fig. 3a is a schematic diagram of the single-phase sliding contact segmented power supply of the utility model;
图3b为本实用新型的三相滑触分段供电原理图; Figure 3b is a schematic diagram of the three-phase sliding contact segmental power supply of the present invention;
图4为本实用新型滑触开关结构示意图一的主视图; Fig. 4 is the front view of the structural schematic diagram 1 of the sliding contact switch of the present invention;
图5为本实用新型滑触开关结构示意图一的俯视图; Fig. 5 is a top view of the structural schematic diagram 1 of the sliding touch switch of the present invention;
图6为本实用新型滑触开关结构示意图二的主视图; Fig. 6 is the front view of the utility model slide switch structure schematic diagram II;
图7为本实用新型滑触开关结构示意图二的俯视图。 Fig. 7 is a top view of the second structural schematic diagram of the sliding touch switch of the present invention.
具体实施方式 detailed description
图2所示为本实用新型直线驱动系统分段供电切换装置,包括固定在机架或沿途基础上的定子轨道、电源线、多个单元电机及其定子绕组,与单元电机定子绕组对应的动子,分段供电切换结构。电源母线上设置至少一组带常开常闭双向主触点的接触器或电源开关,若无发电制动要求,可仅设置常开主触点,各单元电机定子绕组接入至少一组切换常开主触点,如图2所示,同样实现了图1电动和发电制动的效果,但电路非常简单,节省了大量的设备费用。 Figure 2 shows the segmental power supply switching device of the linear drive system of the present utility model, including stator rails, power lines, multiple unit motors and their stator windings fixed on the frame or the foundation along the way, and the dynamic motor corresponding to the stator windings of the unit motors. sub, segmental power supply switching structure. Set at least one set of contactors or power switches with normally open and normally closed bidirectional main contacts on the power bus. The normally open main contact, as shown in Figure 2, also achieves the effect of electric and power generation braking in Figure 1, but the circuit is very simple and saves a lot of equipment costs.
图2很好实现了直线驱动系统电动和发电制动功能,但要实现分段供电,必须使切换常开主触点C1能够按分段供电要求可靠动作和分断。为达到上述目的,采用以下技术方案: Figure 2 perfectly realizes the linear drive system's electric and power generation braking functions, but in order to realize segmental power supply, it is necessary to make the switched normally open main contact C1 capable of reliable action and breaking according to segmental power supply requirements. In order to achieve the above purpose, the following technical solutions are adopted:
如图3a所示,以A相供电为例。滑触供电的原理为:沿井道动子运动方向平行布置两列平直的滑触导电轨,电源滑触轨3和单元电机滑触轨4,电源滑触轨3为连续体,通过母线开关与地面上电源联接(图示为A相)。单元电机滑触轨4为间断排列的多段导体组成,每段导体的长度与电机定子的纵向长度一致,相邻两段导体间的间隔与电机定子模块的间隔一致,各段电机定子绕组分别通过导线与单元电机滑触轨4对应各段连接,各段之间是相互绝缘的。在电源滑触轨3和单元电机滑触轨4之间设置与定子分段数量相同或与动子长度相等的可以自由滑动的电刷2,各个电刷2分别通过绝缘杆20与动子18固结,各个电刷2随动子18移动而移动,当电刷位于对应定子位置时,电源滑触轨3上的电能通过该电刷滑触馈送到与单元电机滑触轨4相连的定子绕组;当电刷移到对应的定子绕组范围之外时,单元电机滑触轨4与对应的电刷脱离,对应的定子绕组断电。这样就实现了动子移动过程中,凡是与动子耦合重叠的定子绕组均通过电刷获得电能,而与动子非重叠区域的定子由于没有电刷接通,处于断电状态,实现了滑触分段供电。 As shown in Figure 3a, take A-phase power supply as an example. The principle of sliding contact power supply is as follows: arrange two rows of straight sliding contact rails in parallel along the moving direction of the hoistway mover, the power sliding contact rail 3 and the unit motor sliding contact rail 4, the power sliding contact rail 3 is a continuous body, through the bus switch Connect with the power supply on the ground (Phase A in the picture). The sliding contact rail 4 of the unit motor is composed of multiple sections of conductors arranged intermittently. The length of each section of conductor is consistent with the longitudinal length of the motor stator. The interval between two adjacent sections of conductors is consistent with the interval between the motor stator modules. The wires are connected to the corresponding segments of the unit motor sliding contact rail 4, and each segment is insulated from each other. Between the power sliding contact rail 3 and the unit motor sliding contact rail 4, free-sliding brushes 2 with the same number of stator segments or the same length as the mover are set, and each brush 2 passes through the insulating rod 20 and the mover 18 respectively. Consolidation, each brush 2 moves with the movement of the mover 18, when the brush is located at the corresponding stator position, the electric energy on the power sliding contact rail 3 is fed to the stator connected to the unit motor sliding contact rail 4 through the brush sliding contact Winding; when the brushes move beyond the range of the corresponding stator windings, the sliding contact rail 4 of the unit motor is separated from the corresponding brushes, and the corresponding stator windings are de-energized. In this way, during the moving process of the mover, all the stator windings that overlap with the mover get electric energy through the brushes, and the stator in the non-overlapping area of the mover is in a power-off state because there is no brush connected, and the sliding is realized. Touch segment power supply.
图3b为三相电源供电的滑触分段供电示意图。A、B、C三相的供电原理相同,B相和C相的电刷2通过绝缘杆20,与A相的电刷2固结为一个整体,随动子移动而移动。更多相绕组的供电原理以此相同。 Fig. 3b is a schematic diagram of sliding contact segmental power supply powered by three-phase power supply. The power supply principle of the three phases A, B and C is the same, the brushes 2 of the B phase and the C phase are consolidated into a whole with the brush 2 of the A phase through the insulating rod 20, and move with the movement of the mover. The principle of supplying more phase windings is the same.
根据图3的原理,可以演化出较为实用的结构,图4为所述的滑触开关分段供电结构示意图。将电源滑触轨3与单元电机滑触轨4集成在一个半闭口U形槽内部。电源滑触轨3为内部带有连续导体的半闭口U形槽状滑触轨与电源线相连,单元电机滑触轨4为内部带间隔绝缘块非连续导体的半闭口U形槽状滑触轨与各单元电机定子绕组相连。两列滑触导电轨平行分离布置,或者两列滑触导电轨平行布置为一体结构。位于动子上的两个通过导体棒1相连的电刷2配合两半闭口U形槽滑触轨和单元电机及动子分别配合设置,构成若干组滑触开关。当电刷2从(N+1)#单元电机向下滑触时(N+1)#定子绕组线圈得电,之后依次是(N)#单元电机、(N-1)#单元电机通电,以此类推,从而达到分段供电的效果,如图4和图5所示。 According to the principle in Fig. 3, a more practical structure can be evolved, and Fig. 4 is a schematic diagram of the segmental power supply structure of the slide switch. The power sliding contact rail 3 and the unit motor sliding contact rail 4 are integrated in a semi-closed U-shaped groove. The power supply sliding contact rail 3 is a semi-closed U-shaped groove-shaped sliding contact rail with a continuous conductor inside, which is connected to the power line, and the unit motor sliding contact rail 4 is a semi-closed U-shaped groove-shaped sliding contact with a non-continuous conductor with an insulating block inside. The rails are connected to the motor stator windings of each unit. Two rows of sliding contact conductor rails are arranged in parallel and separated, or two rows of sliding contact conductor rails are arranged in parallel in an integrated structure. The two brushes 2 connected by conductor rods 1 on the mover are arranged in cooperation with two semi-closed U-shaped groove sliding contact rails, the unit motor and the mover respectively to form several groups of sliding contact switches. When the brush 2 slides down from the (N+1)# unit motor, the (N+1)# stator winding coil is energized, and then the (N)# unit motor and (N-1)# unit motor are energized in turn, so that By analogy, the effect of segmented power supply is achieved, as shown in Figure 4 and Figure 5 .
也可以将电源线与各单元电机定子绕组共用半闭口U形槽滑触轨,半闭口U形槽一侧为连续布置导线与电源线相连,另一侧带间隔绝缘块40的滑触轨分别与各单元电机定子绕组相连,半闭口U形槽底部或两侧之间为绝缘40,位于动子上的电刷配合半闭口U形槽滑触轨和单元电机及动子设置,构成若干组滑触开关。此方案只需动子侧一组电刷就可以满足分段供电要求,如图6和图7所示。此种方案不仅可以达到图4和图5的原理效果,更能节省大量材料,降低生产安装费用,节约成本。 It is also possible to share the semi-closed U-shaped slot sliding contact rail with the power line and the stator winding of each unit motor. One side of the semi-closed U-shaped slot is connected with the power line by a continuous arrangement of wires, and the sliding contact rail with an insulating block 40 on the other side is respectively Connected with the stator windings of each unit motor, the bottom of the semi-closed U-shaped slot or between the two sides is insulated 40, and the brushes on the mover are set with the half-closed U-shaped slot sliding contact rail and the unit motor and mover to form several groups. Slide switch. This solution only needs a set of brushes on the mover side to meet the segmental power supply requirements, as shown in Figure 6 and Figure 7. This scheme can not only achieve the principle effects shown in Figure 4 and Figure 5, but also save a lot of materials, reduce production and installation costs, and save costs.
为了减小滑触轨、电刷对周围环境的电磁干扰,可将图4、图5、图6和图7半闭口U形槽滑触轨可在外表面加电磁屏蔽层,或者布置在沿单元电机机架或沿途基础设置的半闭口“凹”形电磁屏蔽槽内,电刷可伸入半闭口“凹”形电磁屏蔽槽内与半闭口U形槽滑触轨配合设置。 In order to reduce the electromagnetic interference of sliding contact rails and brushes to the surrounding environment, the semi-closed U-shaped groove sliding contact rails in Figure 4, Figure 5, Figure 6 and Figure 7 can be equipped with electromagnetic shielding layers on the outer surface, or arranged along the unit In the semi-closed "concave" electromagnetic shielding groove set up on the motor frame or along the way, the brush can be inserted into the semi-closed "concave" electromagnetic shielding groove and set in cooperation with the semi-closed U-shaped groove sliding contact rail.
另外,为保证安全运行,电源母线侧接入至少一组带常开常闭双向主触点的接触器或电源开关,与所述的至少一组滑触开关、单元电机定子绕组配合构成单元电机短接发电制动保护电路。 In addition, in order to ensure safe operation, at least one set of contactors or power switches with normally open and normally closed bidirectional main contacts are connected to the side of the power bus, which cooperates with the at least one set of sliding contact switches and the stator winding of the unit motor to form a unit motor Short circuit generator braking protection circuit.
除此之外,还可以优化的是,任一组滑触开关作为位置开关或位置传感器或中间继电器的辅助触点接入中间控制电路或信号电路,用来接通和关断各单元电机或单元执行机构的供电主回路的功率电子器件或功率电子开关。 In addition, it can also be optimized that any group of sliding touch switches is connected to the intermediate control circuit or signal circuit as an auxiliary contact of a position switch or a position sensor or an intermediate relay, and is used to turn on and off each unit motor or The power electronic device or power electronic switch of the power supply main circuit of the unit actuator.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model, and its purpose is to allow those familiar with this technology to understand the content of the utility model and implement it accordingly, and not to limit the protection scope of the utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.
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