CN205042591U - Closed circuit ore grinding control system of semi -autogenous mill - Google Patents
Closed circuit ore grinding control system of semi -autogenous mill Download PDFInfo
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- CN205042591U CN205042591U CN201520818062.3U CN201520818062U CN205042591U CN 205042591 U CN205042591 U CN 205042591U CN 201520818062 U CN201520818062 U CN 201520818062U CN 205042591 U CN205042591 U CN 205042591U
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Abstract
The utility model provides a closed circuit ore grinding control system of semi -autogenous mill, belongs to ore dressing plant control technical field. This system includes first governing valve, first -class gauge, second flowmeter, second governing valve, third governing valve, first pressure gauge, second pressure gauge, ampere meter, electric ear, first belt weigher, second belt weigher and controller. The output of first -class gauge output, second flowmeter output, first pressure gauge output, second pressure gauge output, ampere meter output, electric ear output, first belt weigher, the output of second belt weigher are connected with the controller input end respectively, and first governing valve input, second governing valve input, third governing valve input are connected with the controller output end. The utility model discloses do not need the operative employee to operate, the cost of using manpower sparingly, degree of automation is high, and each actuating variable adjustment is in time accurate, and semi -autogenous mill's power and handling capacity are undulant little, and production is stable.
Description
Technical field
The utility model belongs to control technology field, ore dressing plant, particularly a kind of semi-autogenous mill closed circuit grinding control system.
Background technology
Since the fifties, semi-autogenous mill started to be applied to mining industry, Semi-Autogenous technology is comparatively fast developed, and has become now a kind of maturation, distinctive rock processing.China at present existing tens ore dressing plants adopts autogenous grinding/Semi-autogenous Grinding Technology.Semi-Autogenous advantage is:
(1) only need one section of coarse crushing above, broken hop count is few, and flow process is simple, and equipment (comprising main body and auxiliary equipment) quantity is few;
(2) because number of devices is few, plant area is little, thus capital expenditure is few, and operating personnel are few;
(3) do not affect by material moisture, can process moisture, that clay content is many ore, strong adaptability, flexibility is large;
(4) medium steel consumption is less;
(5) autogenous grinding/Semi-autogenous Grinding Technology flow process is simple, is easy to automation.
Shortcoming Semi-Autogenous compared with conventional ore grinding is, the Semi-Autogenous impact being subject to feed preparation unit size and character fluctuation, Semi-Autogenous power and treating capacity fluctuation ratio are comparatively large, control more difficult.Conventional semi-autogenous mill controls the main ore grinding work that relies on and adjusts each performance variable according to experience, automaticity is low, adjustment is long for lag time, often there is motor overload fever phenomenon, cause motor to smolder even to burn, and adopt artificial adjustment, operative employee's level height is different, the treating capacity of semi-autogenous mill often can not reach equipment maximum processing capability, reduces the efficiency of equipment.
Utility model content
For the deficiencies in the prior art, the utility model proposes a kind of semi-autogenous mill closed circuit grinding control system.This system comprises the first control valve, first-class gauge, second gauge, the second control valve, the 3rd control valve, the first pressure gauge, the second pressure gauge, ammeter, electric ear, the first belt conveyer scale, the second belt conveyer scale and controller.First control valve and first-class gauge are arranged on semi-autogenous mill and add on water pipe to ore deposit end.Second gauge is arranged on semi-autogenous mill mine-discharging terminal water main.Second control valve is arranged on ore discharge flushing water and is in charge of.3rd control valve is arranged on vibratory sieve wash tub pipe.First pressure gauge and the second pressure gauge are arranged on grinding machine two end axles bearing bottom.Ammeter is arranged on semi-autogenous mill.Electric ear is arranged on the side in the middle part of grinding mill barrel.First belt conveyer scale is arranged on below Semi-Autogenous feed ribbon conveyer, and the second belt conveyer scale is arranged on below Semi-Autogenous returning charge ribbon conveyer.First-class gauge output, second gauge output, the first pressure gauge output, the second pressure gauge output, ammeter output, electric ear output, the output of the first belt conveyer scale, the output of the second belt conveyer scale are connected with controller input respectively, and the first control valve input, the second control valve input, the 3rd control valve input are connected with controller output end.
Beneficial effect:
1) the utility model does not need operative employee to operate, and saves human cost.
2) the utility model automaticity is high, and in time accurately, the power of semi-autogenous mill and treating capacity fluctuate little, administration measure in each performance variable adjustment.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of the utility model, wherein 1 is middle material discharge ribbon conveyer, 2 is rim charge discharge ribbon conveyers, 3 is Semi-Autogenous feed ribbon conveyers, 4 is semi-autogenous mills, 5 is vibratory sieves, 6 is the upper ribbon conveyer A of sieve, 7 is the upper ribbon conveyer B of sieve, 8 is the upper ribbon conveyer C of sieve, 9 is the lower pump ponds of sieve, 10 is the lower pumps of sieve, 11 is Semi-Autogenously add water pipe to ore deposit end, 12 is first control valves, 13 is first-class gauge, 14 is semi-autogenous mill mine-discharging terminal water mains, 15 is second gauge, 16 is that ore discharge flushing water is in charge of, 17 is vibratory sieve wash tub pipes, 18 is second control valves, 19 is the 3rd control valves, 20 is ammeters, 21 is electric ears, 22 is first pressure gauges, 23 is second pressure gauges, 24 is first belt conveyer scales, 25 is second belt conveyer scales, 26 is controllers.
Fig. 2 is a kind of semi-autogenous mill closed circuit grinding control method flow chart of a kind of embodiment of the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model detailed description of the invention is elaborated.As shown in Figure 1, semi-autogenous mill closed circuit grinding technical process is that ore feeds Semi-Autogenous feed ribbon conveyer 3 by material discharge ribbon conveyer 1 and rim charge discharge ribbon conveyer 2 in the middle of stockyard, semi-autogenous mill 4 is fed through Semi-Autogenous feed ribbon conveyer 3, semi-autogenous mill 4 ore discharge is from flowing into vibratory sieve 5, sieve is upper to be transported return semi-autogenous mill feed ribbon conveyer through sieving on upper ribbon conveyer A6, sieve ribbon conveyer C8 on ribbon conveyer B7, sieve, sieve is lower to flowing into the lower pump pond 9 of sieve, and ore pulp feeds next section of operation through sieving lower pump 10.This system comprises the first control valve 12, first-class gauge 13, second gauge 15, second control valve 18, the 3rd control valve 19, first pressure gauge 22, second pressure gauge 23, ammeter 20, electric ear 21, first belt conveyer scale 24, second belt conveyer scale 25 and controller 26.First control valve 12 and first-class gauge 13 are arranged on semi-autogenous mill and add on water pipe 11 to ore deposit end.Second gauge 15 is arranged on semi-autogenous mill mine-discharging terminal water main 14.Second control valve 18 is arranged on ore discharge flushing water and is in charge of 16.3rd control valve 19 is arranged on vibratory sieve wash tub pipe 17.First pressure gauge 22 and the second pressure gauge 23 are arranged on semi-autogenous mill 4 two end axles bearing bottom.Ammeter 20 is arranged on semi-autogenous mill 4.Electric ear 21 is arranged on the side in the middle part of grinding machine 4 cylindrical shell.First belt conveyer scale 24 is arranged on below Semi-Autogenous feed ribbon conveyer 3, and the second belt conveyer scale 25 is arranged on below Semi-Autogenous returning charge ribbon conveyer.First-class gauge 13 output, second gauge 15 output, the first pressure gauge 22 output, the second pressure gauge 23 output, ammeter 20 output, electric ear 21 output, the output of the first belt conveyer scale 24, the output of the second belt conveyer scale 25 are connected with controller 26 input respectively, and the first control valve 12 input, the second control valve 18 input, the 3rd control valve 19 input are connected with controller 26 output.
A kind of Semi-Autogenous closed circuit grinding control system comprises detection variable module, performance variable module and control law module.Detection variable module, according to the collection signal of ammeter, electric ear, the first pressure gauge, the second pressure gauge, the first belt conveyer scale, the second belt conveyer scale, carries out the power detection of semi-autogenous mill, mill sound detect, the total re-detection of grinding machine, feed weight and returning charge weight detecting; Control law module inquires about corresponding control law according to the testing result of detection variable module; Performance variable module, according to the control law in control law module, adjusts feed weight and feedstock concentrations.
Detection variable module comprises power detection module, mill sound detect module, grinding machine weight detecting module, feed weight and returning charge weight detecting module.
The electric current that power detection module utilizes the ammeter on semi-autogenous mill to detect in real time, obtains semi-autogenous mill realtime power, if the realtime power detected exceedes installation power, then sends high power and reports to the police.
The decibel value of the sound under the specific frequency of impact that mill sound detect module utilizes the electric ear being placed on side in the middle part of grinding mill barrel to detect carries out mill sound detect, when semi-autogenous mill is per hour give ore deposit total amount too low time send high mill sound and report to the police, when semi-autogenous mill per hour give ore deposit total amount too high time send low mill sound report to the police, send when lining board of grinder serious wear ultralow mill sound report to the police.
The gross weight of the grinding machine that grinding machine weight detecting module detects according to the pressure gauge being arranged on grinding machine two end axles bearing bottom, send grinding machine high weight to report to the police when material gross weight in grinding machine exceedes Mill Design maximum load weight, send grinding machine low weight to report to the police when material gross weight in grinding machine is less than 60% of Mill Design maximum load weight, described grinding machine gross weight comprises steel ball, ore and water inside grinding machine.
The feed weight that feed weight and returning charge weight detecting module utilize the first belt conveyer scale and the second belt conveyer scale to detect and returning charge weight carry out returning charge weight detecting, send high returning charge amount report to the police when semi-autogenous mill returning charge weight and feeding coal weight ratio >=80%.
Control law module comprises grinding machine premature beats rule module, load of mill normal control law module, grinding machine too low control law module and Semi-Autogenous lining plate replacing control law module, wherein grinding machine overload refers to that in grinding machine, material gross weight exceedes Mill Design maximum load weight, load of mill refers to that in grinding machine, material gross weight is between the 60%-100% of Mill Design maximum load weight, and in the too low finger grinding machine of grinding machine, material gross weight is less than or equal to 60% of Mill Design maximum load weight.
Table 1 semi-autogenous mill premature beats rule module
The normal control law module of table 2 semi-autogenous mill load
Table 3 semi-autogenous mill load too low control law module
The control law that Semi-Autogenous lining plate replacing control law module comprises is: when ultralow mill sound is reported to the police, change liner plate.
Performance variable module comprises feeding coal operational module, feedstock concentrations operational module and changes liner plate operational module.Feeding coal operational module is the frequency of the variable-frequency motor by controlling material discharge ribbon conveyer and rim charge discharge ribbon conveyer in the middle of bottom, stockyard, and then control belt speed adjusts feed weight, feed lower weight limit value is the 40%-60% of semi-autogenous mill feed weight configuration value, feedstock concentrations operational module adds water in proportion according to the gross weight of new feed weight and returning charge weight thus controls feedstock concentrations, the feedstock concentrations of semi-autogenous mill is controlled at 75%-85%, when semi-autogenous mill transships, feedstock concentrations value range is 30%-75%, change liner plate operational module to report to the police according to ultralow mill sound, semi-autogenous mill is shut down, change liner plate.
A kind of semi-autogenous mill closed circuit grinding control system carries out semi-autogenous mill closed circuit grinding control method, comprises the following steps, as shown in Figure 2:
Step 1, the electric current gathering semi-autogenous mill, mill sound, grinding machine gross weight, feed weight and returning charge weight;
Step 2, by the electric current of the semi-autogenous mill collected, mill sound, grinding machine gross weight, feed weight and returning charge weight be sent to controller, carry out power detection, mill sound detect, grinding machine weight detecting, feed weight and returning charge weight detecting;
Step 3, controller inquire about control law according to testing result, adjust new feed weight and feedstock concentrations.
In step 3.1, the low basis of mill sound high in grinding machine gross weight, according to the different situations of grinding machine gross weight, mill power, returning charge weight, adjustment feed weight and feedstock concentrations, return step 1;
In step 3.2, the basis that normal in grinding machine gross weight, mill sound is not high, according to the different situations of grinding machine gross weight, mill power, returning charge weight, adjustment feed weight and feedstock concentrations, return step 1;
In step 3.3, the not high basis of mill sound low in grinding machine axial compression, according to the different situations of grinding machine gross weight, mill power, returning charge weight, adjustment feed weight and feedstock concentrations, return step 1;
Step 3.4, return step 1, semi-autogenous mill is detected in real time.
Claims (1)
1. a semi-autogenous mill closed circuit grinding control system, is characterized in that: comprise the first control valve, first-class gauge, second gauge, second control valve, 3rd control valve, first pressure gauge, second pressure gauge, ammeter, electric ear, first belt conveyer scale, second belt conveyer scale and controller, first control valve and first-class gauge are arranged on semi-autogenous mill and add on water pipe to ore deposit end, second gauge is arranged on semi-autogenous mill mine-discharging terminal water main, second control valve is arranged on ore discharge flushing water and is in charge of, 3rd control valve is arranged on vibratory sieve wash tub pipe, first pressure gauge and the second pressure gauge are arranged on semi-autogenous mill two end axles bearing bottom, ammeter is arranged on semi-autogenous mill, electric ear is arranged on the side in the middle part of semi-autogenous mill cylindrical shell, first belt conveyer scale is arranged on below Semi-Autogenous feed ribbon conveyer, second belt conveyer scale is arranged on below Semi-Autogenous returning charge ribbon conveyer, first-class gauge output, second gauge output, first pressure gauge output, second pressure gauge output, ammeter output, electric ear output, the output of the first belt conveyer scale, the output of the second belt conveyer scale is connected with controller input respectively, the first control valve input, second control valve input, 3rd control valve input is connected with controller output end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520818062.3U CN205042591U (en) | 2015-10-21 | 2015-10-21 | Closed circuit ore grinding control system of semi -autogenous mill |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520818062.3U CN205042591U (en) | 2015-10-21 | 2015-10-21 | Closed circuit ore grinding control system of semi -autogenous mill |
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| Publication Number | Publication Date |
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| CN205042591U true CN205042591U (en) | 2016-02-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520818062.3U Expired - Fee Related CN205042591U (en) | 2015-10-21 | 2015-10-21 | Closed circuit ore grinding control system of semi -autogenous mill |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170300A (en) * | 2015-10-21 | 2015-12-23 | 中冶北方（大连）工程技术有限公司 | Control system and method for semi-autogenous mill closed circuit grinding |
| CN110433926A (en) * | 2019-07-18 | 2019-11-12 | 北京科技大学 | A kind of ore mill condition monitoring system and method based on intelligent material |
-
2015
- 2015-10-21 CN CN201520818062.3U patent/CN205042591U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105170300A (en) * | 2015-10-21 | 2015-12-23 | 中冶北方（大连）工程技术有限公司 | Control system and method for semi-autogenous mill closed circuit grinding |
| CN110433926A (en) * | 2019-07-18 | 2019-11-12 | 北京科技大学 | A kind of ore mill condition monitoring system and method based on intelligent material |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160224 Termination date: 20181021 |
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| CF01 | Termination of patent right due to non-payment of annual fee |