CN205049490U - Full automatic on -line wheel hub high reliability non -destructive inspection system - Google Patents
Full automatic on -line wheel hub high reliability non -destructive inspection system Download PDFInfo
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- CN205049490U CN205049490U CN201520674664.6U CN201520674664U CN205049490U CN 205049490 U CN205049490 U CN 205049490U CN 201520674664 U CN201520674664 U CN 201520674664U CN 205049490 U CN205049490 U CN 205049490U
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Abstract
The utility model discloses a full automatic on -line wheel hub high reliability non -destructive inspection system, include manipulator, conveyor, soak groove, belt cleaning device and weather the device automatically, conveyor is last to soak the material loading station at the groove upper reaches including lieing in voluntarily, and lie in and soak the ejection of compact station in groove low reaches and lie in the station of detecting a flaw, the unloading station that weathers the device low reaches voluntarily, the wheel rim is carried to the manipulator remove on the material loading station and from the unloading station, the wheel rim is through the ejection of compact after the automation is soaked, is rinsed, is weathered and detects a flaw in proper order. The utility model provides an online, manipulator control goes up that unloading, duplex position are soaked voluntarily, the automatic infiltration linear system of self - cleaning infiltration rear rim all, realize the full automation that the wheel rim detected a flaw, has improved product production efficiency greatly and has produced quality control and surveyed the quality.
Description
Technical field
The utility model relates to wheel hub inspection technique field, especially relates to a kind of full-automatic online wheel hub high reliability nondestructive inspection system.
Background technology
Permeation flaw detection is a kind of non-destructive method utilizing capillarity to check System of Detecting Surface Defects For Material, fluorescence method is coated in by the penetrating fluid containing fluorescent material by flaw detection part surface, infiltrate in surface imperfection by capillary action, then the penetrating fluid on surface is removed in cleaning, penetrating fluid in defect is remained, carries out developing.Typical method of development to be sprinkling upon by uniform white powder by flaw detection part surface, and penetrating fluid is expanded to surface from fault location sucking-off.At this moment, in the dark use ultraviolet lamps irradiates surface, fault location sends bright fluorescence.
The general wheel rim defects detecting technology personnel that use remove manual handling both at home and abroad at present, loading and unloading, soak and clean fluorescent penetrant wheel rim by hand, manual loading and unloading operating personnel fatigue strength is large, inefficiency, soak time controls by the operator time completely, comprises the static drippage that wheel rim has soaked, affects fluorescent liquid and whether infiltrate through wheel rim completely; Cleaning is all that personnel have come, and is that strict control or the management and control of quality of technique all can not get strict guarantee; On-the-spot logistics is chaotic especially, causes partial rim not have complete Liquid penetrant testing, directly affects Quality Safety.
Utility model content
The purpose of this utility model is the defect overcoming prior art, provides a kind of full-automatic online wheel hub high reliability nondestructive inspection system, is soaked by mechanical arm automatic loading/unloading, double and automatically cleaned, to realize the robotization of wheel hub defects detecting technology.
For achieving the above object, the utility model proposes following technical scheme: a kind of full-automatic online wheel hub high reliability nondestructive inspection system, comprise mechanical arm, conveying device, automatic soaking groove, cleaning device and blow-dry device, described conveying device comprises the feeding station being positioned at automatic soaking groove upstream, be positioned at the discharging station in automatic soaking groove downstream and be positioned at flaw detection station, the discharge station in blow-dry device downstream, wheel rim to be transported on described feeding station and to carry down from discharge station by described mechanical arm; Described automatic soaking groove carries the wheel rim of coming to soak to through feeding station; Described cleaning device carries the wheel rim of coming to clean to through discharging station; Described blow-dry device dries up the wheel rim after cleaning; The wheel rim that cleaning dries up is transported to the flaw detection of flaw detection station successively through described conveying device, discharge station treats blanking.
Preferably, described automatic soaking groove is double automatic soaking groove.
Preferably, described conveying device is conveying belt transmission device.
Preferably, described mechanical arm at least has two jaws.
Preferably, described cleaning device comprises cleaning body, is arranged on the plural spray head cleaned in inner body wall and the ebullator be connected with spray head.
Preferably, described flaw detection station is that station at quarter is beaten in fluorescent penetrating inspection inspection.
The beneficial effects of the utility model are: the utility model provides the robotization phreatic line system of a kind of online, manipulator control loading and unloading, double automatic soaking, automatically cleaning infiltration rear rim, realize the full automation of wheel rim flaw detection, substantially increase production efficiency and Product checking quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the full-automatic online wheel hub high reliability nondestructive inspection system of the utility model.
Embodiment
Below in conjunction with accompanying drawing of the present utility model, clear, complete description is carried out to the technical scheme of the utility model embodiment.
As shown in Figure 1, the full-automatic online wheel hub high reliability nondestructive inspection system of the one that the utility model discloses, comprise mechanical arm 1, feeding station 2, automatic soaking groove 3, discharging station 4, cleaning device 5, blow-dry device 6, flaw detection station 7 and discharge station 8, feeding station 2, discharging station 4, flaw detection station 7 and discharge station 8 be all positioned in a conveying device, wheel rim through successively through automatic soaking, clean, dry up and detect a flaw after discharging.In the present embodiment, conveying device is conveying belt transmission device.
Specifically, mechanical arm 1 controls the loading and unloading of wheel rim, and namely wheel rim is transported on feeding station 2 and automatically to go down from discharge station 8 conveyance by mechanical arm 1 automatically, and in the present embodiment, mechanical arm 1 has two hands and grabs, and can capture 2 wheel rims simultaneously.
Feeding station 2 is arranged on the upstream of automatic soaking groove 3, and soak for being transported to by wheel rim in automatic soaking groove 3, in the present embodiment, feeding station 2 overall length is 7m.Automatic soaking groove 3 is for completing the immersion of wheel rim, in the present embodiment, automatic soaking groove 3 is double automatic soaking groove, each station soaks 10pcs wheel rim, two stations complete 20pcs wheel rim simultaneously and soak 5min, namely the production capacity of each station is 120pcs/h, enhance productivity, time of penetration controls, and ensures the strict infiltration of wheel hub product.Complete the wheel rim soaking infiltration and flow to cleaning device 5 through discharging station.
Cleaning device 5 is for washing the penetrating fluid on wheel rim surface, it ebullator comprising cleaning body, be arranged on the plural spray head in cleaning inner body wall and be connected with spray head, in the present embodiment, all fill spray head 12/8 arrange in cleaning body front, side, bottom surface, with ebullator circulation bath, guarantee that cleaning flaw detection rear rim cleans up, and guarantee last UV detection.Blow-dry device 6 for by cleaning after wheel rim automatic blow-dry, in the present embodiment, blow-dry device is booster fan.
Cleaning dry up after wheel rim through be transported to flaw detection station 7 check, in the present embodiment, flaw detection station 7 have four beat carve platform 71 and four inspection stations 72, each inspection station 72 arranges a staff artificially to check.
Be placed directly into after the complete wheel rim of fluorescent penetrating inspection personnel inspection in discharge station 8, after flowing out, mechanical arm 1 or blanking personnel are responsible for wheel rim blanking.
Research and development and the utilization of the utility model transfer matic equipment further will be promoted in the same industry, production technology is enhanced productivity greatly and improves Product checking quality.
Technology contents of the present utility model and technical characteristic have disclosed as above; but those of ordinary skill in the art still may do all replacement and the modification that do not deviate from the utility model spirit based on teaching of the present utility model and announcement; therefore; the utility model protection domain should be not limited to the content that embodiment discloses; and various do not deviate from replacement of the present utility model and modification should be comprised, and contained by present patent application claim.
Claims (6)
1. a full-automatic online wheel hub high reliability nondestructive inspection system, it is characterized in that: comprise mechanical arm, conveying device, automatic soaking groove, cleaning device and blow-dry device, described conveying device comprises the feeding station being positioned at automatic soaking groove upstream, be positioned at the discharging station in automatic soaking groove downstream and be positioned at flaw detection station, the discharge station in blow-dry device downstream, wheel rim to be transported on described feeding station and to carry down from discharge station by described mechanical arm; Described automatic soaking groove carries the wheel rim of coming to soak to through feeding station; Described cleaning device carries the wheel rim of coming to clean to through discharging station; Described blow-dry device dries up the wheel rim after cleaning; The wheel rim that cleaning dries up is transported to the flaw detection of flaw detection station successively through described conveying device, discharge station treats blanking.
2. full-automatic online wheel hub high reliability nondestructive inspection system according to claim 1, it is characterized in that, described automatic soaking groove is double automatic soaking groove.
3. full-automatic online wheel hub high reliability nondestructive inspection system according to claim 1, it is characterized in that, described conveying device is conveying belt transmission device.
4. full-automatic online wheel hub high reliability nondestructive inspection system according to claim 1, it is characterized in that, described mechanical arm at least has two jaws.
5. full-automatic online wheel hub high reliability nondestructive inspection system according to claim 1, is characterized in that, the ebullator that described cleaning device comprises cleaning body, is arranged on the plural spray head in cleaning inner body wall and is connected with spray head.
6. full-automatic online wheel hub high reliability nondestructive inspection system according to claim 1, it is characterized in that, described flaw detection station is that station at quarter is beaten in fluorescent penetrating inspection inspection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520674664.6U CN205049490U (en) | 2015-09-02 | 2015-09-02 | Full automatic on -line wheel hub high reliability non -destructive inspection system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520674664.6U CN205049490U (en) | 2015-09-02 | 2015-09-02 | Full automatic on -line wheel hub high reliability non -destructive inspection system |
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| CN205049490U true CN205049490U (en) | 2016-02-24 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188078A (en) * | 2017-12-29 | 2018-06-22 | 中信戴卡股份有限公司 | A kind of rotary cleaning wheel device |
| CN110286088A (en) * | 2019-06-05 | 2019-09-27 | 武汉钢铁有限公司 | Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method |
| CN114260206A (en) * | 2021-12-20 | 2022-04-01 | 湖南江滨机器（集团）有限责任公司 | Nondestructive testing system and method for top surface of aluminum alloy piston |
| CN114384082A (en) * | 2021-12-24 | 2022-04-22 | 中信戴卡股份有限公司 | Full-automatic online integrated camera-shooting dye penetrant inspection flaw detection device for automobile hub |
-
2015
- 2015-09-02 CN CN201520674664.6U patent/CN205049490U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108188078A (en) * | 2017-12-29 | 2018-06-22 | 中信戴卡股份有限公司 | A kind of rotary cleaning wheel device |
| CN108188078B (en) * | 2017-12-29 | 2023-11-17 | 中信戴卡股份有限公司 | Rotary wheel cleaning device |
| CN110286088A (en) * | 2019-06-05 | 2019-09-27 | 武汉钢铁有限公司 | Intelligence cleaning flaw detection adaptive quickly regulating system, regulating device and control method |
| CN114260206A (en) * | 2021-12-20 | 2022-04-01 | 湖南江滨机器（集团）有限责任公司 | Nondestructive testing system and method for top surface of aluminum alloy piston |
| CN114384082A (en) * | 2021-12-24 | 2022-04-22 | 中信戴卡股份有限公司 | Full-automatic online integrated camera-shooting dye penetrant inspection flaw detection device for automobile hub |
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