CN205010938U - Production line is with automatic conveyor and contain device's production line - Google Patents
Production line is with automatic conveyor and contain device's production line Download PDFInfo
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- CN205010938U CN205010938U CN201520738608.4U CN201520738608U CN205010938U CN 205010938 U CN205010938 U CN 205010938U CN 201520738608 U CN201520738608 U CN 201520738608U CN 205010938 U CN205010938 U CN 205010938U
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Abstract
The utility model discloses a production line is with automatic conveyor and contain device's production line, wherein conveyor include delivery wagon and station to the joint chair, the delivery wagon includes and sets up first guide rail above that by the delivery wagon body, on the first guide rail portable be provided with to move carry a transfer car(buggy), move and carry a transfer car(buggy) and include the transfer car(buggy) body, the both sides of transfer car(buggy) body be provided with with the first wheel of first guide rail complex, set up the elevating platform that can follow vertical orientation and go up and down on the transfer car(buggy) body, the butt joint platform is drawn together to station butt joint stationary ladle, be provided with to be used for receiving and to move the second guide rail that carries the transfer car(buggy) with first guide rail docks mutually on the butt joint platform, the second guide rail outside and lie in the fixed bracket that is used for the support product that sets up on the butt joint platform, the bracket highly be greater than the height that moves year transfer car(buggy), the width of bracket is lighter than the width of product. The utility model discloses a production line has the advantage that area is little, transportation product precision is high, the security is high and equipment cost is cheap with automatic conveyor.
Description
Technical field
The utility model relates to a kind of manufacturing line automatic conveying device and comprises the manufacturing line of this device.
Background technology
Automatic transport manufacturing line is in the market when conveying products, and product generally can use the working plate of carrier class on a production line in circular flow, and main use is that protection product does not affect by external force, have easy to operate, on to roll off the production line the benefit such as convenient.As shown in Figures 1 to 4, this automatic transport manufacturing line comprises mass transport line 1 ' and is set in parallel in the working plate travel line 2 ' of mass transport line 1 ' below, the carriage direction of mass transport line 1 ' is contrary with the carriage direction of working plate travel line 2 ', in mass transport line 1 ' both sides, multiple station 3 ' spaced apart is set, the two ends of mass transport line 1 ' have material inlet and material outlet respectively, material inlet is provided with ejecting plate elevator 4 ', turning lifting machine 5 ' is set at material outlet, finished product district 6 ' is set in the side of turning lifting machine 5 '.Product 7 ' is placed on the working plate 8 ' of ejecting plate elevator 4 ' at material inlet, be sent to each station 3 ' successively by mass transport line 1 ' to assemble, the process such as detection, finally enter in turning lifting machine 5 ', stop after the related working plate 8 ' of turning lifting machine 5 ' and product 7 ' overturn about 45 °, after product 7 ' being righted and is transferred to finished product district 6 ' by operating personal, after product 7 ' shifts out, starting switch is pressed by operating personal, move down again after turning lifting machine 5 ' retrograde rotation about 45 °, working plate 8 ' is placed on working plate travel line 2 ', operator starts working plate travel line 2 ', being transferred to by working plate 8 ' is positioned on the ejecting plate elevator 4 ' of material inlet, carry out transport next time, turning lifting machine 5 ' then rises and gets back to initial position.
Working plate is adopted to assist the manufacturing line of conveying products to have following defect: 1, to need to arrange the special working plate travel line reclaiming working plate, add the manufacturing cost of manufacturing line; 2, this manufacturing line floor area is large; 3, due to the restriction of equipment, this manufacturing line is not suitable for the large product of working (finishing) area.
Utility model content
An object of the present utility model is to provide a kind of manufacturing line automatic conveying device, and its structure is simple, and floor area is little, and transferring product precision is high, safety is high, and does not need additionally to increase working plate and working plate regenerative apparatus, and equipment cost is cheap.
Another object of the present utility model is to provide a kind of manufacturing line comprising this manufacturing line automatic conveying device, and it is simple to operate, and equipment cost is cheap, and the labour intensity of operator is low, and production efficiency is high.
For reaching this object, the utility model by the following technical solutions:
A kind of manufacturing line automatic conveying device is provided, comprises:
Waggon, for by Product transport to station corresponding to manufacturing line, comprise waggon body, parallel and interval arranges two the first guide rails on described waggon body, removablely on described first guide rail be provided with transfer transfer car(buggy), described transfer transfer car(buggy) comprises transfer car(buggy) body, and the both sides of described transfer car(buggy) body are provided with the first wheel coordinated with described first guide rail, described transfer car(buggy) body is arranged the bay-lift that can vertically be elevated;
Station butt joint base, described station butt joint base is arranged on the station place of the correspondence of manufacturing line, described station butt joint base comprises docking platform, described docking platform is provided with the second guide rail for receiving described transfer transfer car(buggy) connected with described first guide rail, outer and be positioned at the bracket described docking platform is fixedly installed for support product at described second guide rail, the height of described bracket is greater than the height of described transfer transfer car(buggy), and the width of described bracket is less than the width of described product;
Controller, described controller respectively with drive the first engine installation of described waggon movement, the second engine installation driving the movement of described transfer transfer car(buggy), the lifting assembly that drives described bay-lift to carry out lifting work is electrically connected.
As a kind of preferred version of manufacturing line automatic conveying device, described station butt joint base arranges the inductor for responding to described waggon position for the side of docking described waggon; Or described waggon is arranged the inductor of the position for responding to described station butt joint base, described inductor is electrically connected with described controller.
As a kind of preferred version of manufacturing line automatic conveying device, described station butt joint base arranges for the side of docking described waggon seat of plugging into, on described seat of plugging into, setting is plugged into track, one end of described track of plugging into is docked with described second guide rail, and other end selectivity is docked with described first guide rail.
As a kind of preferred version of manufacturing line automatic conveying device, described lifting assembly is arranged between described bay-lift and described transfer car(buggy) body.
As a kind of preferred version of manufacturing line automatic conveying device, described lifting assembly comprises and is arranged on described bay-lift near the side of described transfer car(buggy) body and be set in distance two the first supporting seats, be arranged on the second supporting seat that described transfer car(buggy) body is corresponding with described first supporting seat near the side of described bay-lift, L-type connecting rod, gangbar and lift cylinder, center and the described second supporting seat pivot joint of described L-type connecting rod can be rotated around described second supporting seat, one end of described L-type connecting rod and described first supporting seat pivot joint, the two ends of described gangbar respectively with two described L-type connecting rod away from one end pivot joint of described first supporting seat, the piston rod end of described lift cylinder is connected near one end of described gangbar with L-type connecting rod described in one of them, described lift cylinder is electrically connected with described controller.
As a kind of preferred version of manufacturing line automatic conveying device, described waggon is RGV dolly.
By waggon is set to RGV dolly, waggon can be made more reliable and more stable in the process of running product.
As a kind of preferred version of manufacturing line automatic conveying device, described station butt joint base comprises base, described docking platform away from one end of described waggon by rotating shaft and described base pivot joint, upset cylinder is set in described base, the piston rod end of described upset cylinder is connected with described docking platform one end away from described rotating shaft, described upset cylinder is electrically connected with described controller, and the one end near described rotating shaft on described docking platform is provided with the divider vertical with described docking platform.
By arranging on base by turnover for docking platform, flipping an angle after docking platform can be made to receive product and unloading.
As a kind of preferred version of manufacturing line automatic conveying device, on described divider, interval arranges multiple roll shaft along its length, and one end of described roll shaft is connected with roll shaft motor by transmission component, and described roll shaft motor is connected with described controller.
As a kind of preferred version of manufacturing line automatic conveying device, the surface of described bracket is provided with slipmat; And/or the side that described bay-lift contacts with described product is provided with slipmat.
Preferably, described slipmat is rubber pad.
A kind of manufacturing line is also provided, comprises manufacturing line automatic conveying device described above.
The beneficial effects of the utility model are: the manufacturing line automatic conveying device that the utility model provides by arranging moveable transfer transfer car(buggy) on waggon body, can when waggon moves to station butt joint base, product is transferred to by waggon on the bracket of station butt joint base by transfer transfer car(buggy) automatically, no longer need in the process of transferring product to arrange working plate, do not need additionally to arrange working plate regenerative apparatus more yet, simplify device structure, reduce manufacturing cost, can ensure that product is more safe and reliable in transportation simultaneously, reduce potential safety hazard, by arranging bay-lift on transfer transfer car(buggy), and coordinate bay-lift that bracket is set at station butt joint base, can make transfer transfer car(buggy) before transferring product, utilize bay-lift that product is risen certain altitude, when product arrives station butt joint base, bay-lift declines, product is held by bracket, the transfer transfer car(buggy) of zero load then returns on waggon and continues delivery next time, product is more safe and reliable in whole transport process, reduce the difficulty of operator, and due to the removable setting of waggon, eliminate the structure of the manufacturing line connected between station and station, save taking up room of equipment.
Accompanying drawing explanation
Fig. 1 is the schematic front view of existing automatic transport manufacturing line.
Fig. 2 is the schematic top plan view of existing automatic transport manufacturing line.
Fig. 3 is the local schematic side view of existing automatic transport manufacturing line.
Fig. 4 is the workflow diagram of the turning lifting machine of existing automatic transport manufacturing line.
Structural representation that Fig. 5 is the manufacturing line automatic conveying device described in the utility model embodiment (product do not transport before).
The structural representation (product is transported on bracket) that Fig. 6 is the manufacturing line automatic conveying device described in the utility model embodiment.
Fig. 7 is the local structure schematic diagram of waggon in the manufacturing line automatic conveying device described in the utility model embodiment.
The structural representation (before docking platform upset) that Fig. 8 is station butt joint base in the manufacturing line automatic conveying device described in the utility model embodiment.
The structural representation (after docking platform upset) that Fig. 9 is station butt joint base in the manufacturing line automatic conveying device described in the utility model embodiment.
Figure 10 is the structural representation of the manufacturing line described in the utility model embodiment.
In Fig. 1 to 4:
1 ', mass transport line; 2 ', working plate travel line; 3 ', station; 4 ', ejecting plate elevator; 5 ', turning lifting machine; 6 ', finished product district; 7 ', product; 8 ', working plate.
Shown in Fig. 5 to 10:
1, waggon; 11, waggon body; 12, the first guide rail; 13, transfer transfer car(buggy); 131, transfer car(buggy) body; 132, the first wheel; 14, bay-lift; 15, lifting assembly; 151, the first supporting seat; 152, the second supporting seat; 153, L-type connecting rod; 154, gangbar; 155, lift cylinder; 16, the first slipmat;
2, station butt joint base; 21, docking platform; 22, bracket; 23, the second guide rail; 24, base; 25, rotating shaft; 26, cylinder is overturn; 27, divider; 28, roll shaft; 29, the second slipmat;
3, to plug into seat; 4, product; 5, product turnover raceway; 6, station turning; 7, station is processed.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
As shown in Figs. 5 to 7, the manufacturing line automatic conveying device of the utility model embodiment, comprise waggon 1, station butt joint base 2 and controller, wherein, waggon 1 is for being transported to station corresponding to manufacturing line by product 4, comprise waggon body 11, parallel and interval arranges two the first guide rails 12 on waggon body 11, removablely on first guide rail 12 be provided with transfer transfer car(buggy) 13, transfer transfer car(buggy) 13 comprises transfer car(buggy) body 131, the both sides of transfer car(buggy) body 131 are provided with the first wheel 132 coordinated with the first guide rail 12, transfer car(buggy) body 131 is arranged the bay-lift 14 that can vertically be elevated, station butt joint base 2 is arranged on the station place of the correspondence of manufacturing line, station butt joint base 2 comprises docking platform 21, docking platform 21 is provided with the second guide rail 23 for receiving transfer transfer car(buggy) 13 connected with the first guide rail 12, outer and be positioned at the bracket 22 docking platform 21 is fixedly installed for support product 4 at the second guide rail 23, the height of bracket 22 is greater than the height of transfer transfer car(buggy) 13, the width of bracket 22 is less than the width of product 4, controller respectively with the first engine installation driving waggon 1 movement, drive the second engine installation of transfer transfer car(buggy) 13 movement, the lifting assembly 15 driving bay-lift 14 to carry out lifting work is electrically connected.By arranging moveable transfer transfer car(buggy) 13 on waggon body 11, can when waggon 1 moves to station butt joint base 2, product 4 is transferred on the bracket 22 of station butt joint base 2 by waggon 1 by transfer transfer car(buggy) 13 automatically, no longer need in the process of transferring product to arrange working plate, do not need additionally to arrange working plate regenerative apparatus again, simplify device structure, reduce manufacturing cost yet, can ensure that product is more safe and reliable in transportation simultaneously, reduce potential safety hazard, by arranging bay-lift 14 on transfer transfer car(buggy) 13, and coordinate bay-lift 14 that bracket 22 is set at station butt joint base 2, can make transfer transfer car(buggy) 13 before transferring product 4, utilize bay-lift 14 that product 4 is risen certain altitude, when product 4 arrives station butt joint base 2, bay-lift 14 declines, product 4 is held by bracket 22, the transfer transfer car(buggy) 13 of zero load then returns on waggon 1 and continues delivery next time, product 4 is more safe and reliable in whole transport process, reduce the difficulty of operator, and due to the removable setting of waggon 1, eliminate the structure of the manufacturing line connected between station and station, save taking up room of equipment.
In order to make waggon 1 dock more accurately and reliably with station butt joint base 2, can also arrange inductor, inductor can be arranged on station butt joint base 2 for docking side or the waggon 1 of waggon 1.
Preferably, station butt joint base 2 arranges for the side of docking waggon 1 seat 3 of plugging into, and seat 3 of plugging into arranges track of plugging into, and the one end of track of plugging into is docked with the second guide rail 23, and other end selectivity is docked with the first guide rail 12.
Lifting assembly 15 is arranged between bay-lift 14 and transfer car(buggy) body 131.Concrete structure as shown in Figure 7, lifting assembly 15 comprises and is positioned at bay-lift 14 near the side of transfer car(buggy) body 131 and be set in distance two the first supporting seats 151, be arranged on the second supporting seat 152 that transfer car(buggy) body 131 is corresponding with the first supporting seat 151 near the side of bay-lift 14, L-type connecting rod 153, gangbar 154 and lift cylinder 155, the center of L-type connecting rod 153 and the second supporting seat 152 pivot joint, can rotate around the second supporting seat 152, one end of L-type connecting rod 153 and the first supporting seat 151 pivot joint, the two ends of gangbar 154 respectively with one end pivot joint of two L-type connecting rods 153 away from the first supporting seat 151, the piston rod end of lift cylinder 155 is connected near one end of gangbar 154 with one of them L-type connecting rod 153, lift cylinder 155 is electrically connected with controller.
In the present embodiment, waggon 1 is RGV dolly.By waggon 1 is set to RGV dolly, waggon 1 can be made more reliable and more stable in the process of running product 4.
In order to ensure the safety of product 4 in transportation, bay-lift 14 arranges protective frame.
In other embodiment of the present utility model, station butt joint base 2 can also be set to turnover structure, as shown in FIG. 8 and 9, station butt joint base 2 comprises base 24, docking platform 21 passes through rotating shaft 25 and base 24 pivot joint away from one end of waggon 1, upset cylinder 26 is set in base 24, the piston rod end of upset cylinder 26 is connected with docking platform 21 one end away from rotating shaft 25, upset cylinder 26 is electrically connected with controller, and the one end near rotating shaft 25 on docking platform 21 is provided with the divider 27 vertical with docking platform 21.By being arranged on base 24 by turnover for docking platform 21, flipping an angle after docking platform 21 can be made to receive product 4 and unloading.
On divider 27, interval arranges multiple roll shaft 28 along its length, and one end of roll shaft 28 is connected with roll shaft motor by transmission component, and roll shaft motor is connected with controller.
In the present embodiment, in order to ensure that product 4 does not slide in operation process, bay-lift 14 arranges the first slipmat 16, the second slipmat 29 is set on the tray 22.Preferably, the first slipmat 16 and the second slipmat 29 are rubber pad.
This practicality embodiment still provides a kind of manufacturing line, as shown in Figure 10, this manufacturing line comprises the product turnover raceway 5, station turning 6 and seven the process stations 7 that set gradually, in the side of station turning 6 and seven process stations 7, conveying track is set, the length of this conveying track equals station turning 6 to apart from the distance between its process station 7 farthest, conveying track arranges waggon 1, and waggon 1 can move along delivery track, to move between each station.
Concrete, turnover station butt joint base 2 is adopted at station turning 6 place, the structure of this turnover station butt joint base 2 is as shown in above-described embodiment and Fig. 8 and 9, repeat no more herein, and the roll shaft 28 of station butt joint base 2 position and product after upset to pass in and out raceway 5 corresponding, for realizing automatic feeding, discharge.And the station butt joint base 2 of fixed sturcture is adopted at seven process station 7 places, its concrete structure can refer to above-described embodiment and Fig. 1, also repeats no more herein.
The principle of work of manufacturing line is as follows:
Material loading: product 4 to be processed enters into station turning 6 by product turnover raceway 5 and treats material loading, controller controls upset cylinder 26 and starts, upset cylinder 26 promotes docking platform 21 25 rotations around the shaft, overturn 90 °, now docking platform 21 is perpendicular to base 24 or ground, product 4 is supported by divider 27, roll shaft 28 on divider 27 and product pass in and out raceway 5 and are communicated with, controller controls product turnover raceway 5 and is transported on the roll shaft 28 of divider 27 by product 4, controller controls upset cylinder 26 and starts, upset cylinder 26 pulls docking platform 21 opposite spin 90 ° to get back to initial position, complete material process.
Transport between station:
(1), controller controls the station butt joint base 2 that waggon 1 moves to station turning 6 place station therewith along delivery track and docks, the second guide rail 23 on the station butt joint base 2 of the station therewith of the first guide rail 12 namely on waggon 1 docks, controller controls transfer transfer car(buggy) 13 and moves on the docking platform 21 of station butt joint base 2 by waggon, the lift cylinder 155 that controller controls lifting assembly 15 starts, make bay-lift 14 rise certain distance product 4 is pushed up from bracket 22, and then make transfer transfer car(buggy) 13 be transported on waggon by station butt joint base 2;
(2), controller controls waggon 1 and moves to from station turning 6 process station 7 place farthest along delivery track, the station butt joint base 2 making waggon 1 process station 7 therewith docks, then controller control transfer transfer car(buggy) 13 moves on the docking platform 21 of station butt joint base 2 by waggon 1, the lift cylinder 155 that controller controls lifting assembly 15 starts, bay-lift 14 certain distance that declines is made to place on the tray 22 by product 4, and then make transfer transfer car(buggy) 13 be transported on waggon by station butt joint base 2, and operator processes the product 4 on the bracket 22 of this station, after the treatment process of this station terminates, the lift cylinder 155 that controller controls lifting assembly 15 starts, making bay-lift 14 rise certain distance pushes up from bracket 22 by product 4, and then make transfer transfer car(buggy) 13 be transported on waggon 1 by station butt joint base 2, enter next procedure successively, complete the process of product.
Blanking:
Controller controls waggon 1 by after taking out from the product on the nearest process station 7 of station turning 6, the station butt joint base 2 making transport trolley 1 continue to move to station place therewith of station turning 6 place docks, product 4 is transferred on bracket 2 by waggon 1 by transfer transfer car(buggy) 13, the lift cylinder 155 that controller controls lifting assembly 15 starts, make bay-lift 14 certain distance that declines that product 4 is placed on bracket 22, and then make transfer transfer car(buggy) 13 be transported on waggon by station butt joint base 2, controller controls upset cylinder 26 again and promotes docking platform 21 25 rotations around the shaft, overturn 90 °, now docking platform 21 is perpendicular to base 24 or ground, product 4 is supported by divider 27, roll shaft 28 on divider 27 and product pass in and out raceway 5 and are communicated with, controller controls roll shaft 28 and rotates, make product 4 be transported to product by divider 27 and pass in and out raceway 5, the product 4 that process terminates by product turnover raceway 5 is transported to assigned address, complete blanking procedure.
" first " of the present utility model, " second " etc., only for being distinguished in description, not special implication.
Below know-why of the present utility model is described in conjunction with specific embodiments.These describe just in order to explain principle of the present utility model, and can not be interpreted as the restriction to the utility model protection domain by any way.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other detailed description of the invention of the present utility model, and these modes all will fall within protection domain of the present utility model.
Claims (10)
1. a manufacturing line automatic conveying device, is characterized in that, comprising:
Waggon, for by Product transport to station corresponding to manufacturing line, comprise waggon body, parallel and interval arranges two the first guide rails on described waggon body, removablely on described first guide rail be provided with transfer transfer car(buggy), described transfer transfer car(buggy) comprises transfer car(buggy) body, and the both sides of described transfer car(buggy) body are provided with the first wheel coordinated with described first guide rail, described transfer car(buggy) body is arranged the bay-lift that can vertically be elevated;
Station butt joint base, described station butt joint base is arranged on the station place of the correspondence of manufacturing line, described station butt joint base comprises docking platform, described docking platform is provided with the second guide rail for receiving described transfer transfer car(buggy) connected with described first guide rail, outer and be positioned at the bracket described docking platform is fixedly installed for support product at described second guide rail, the height of described bracket is greater than the height of described transfer transfer car(buggy), and the width of described bracket is less than the width of described product;
Controller, described controller respectively with drive the first engine installation of described waggon movement, the second engine installation driving the movement of described transfer transfer car(buggy), the lifting assembly that drives described bay-lift to carry out lifting work is electrically connected.
2. manufacturing line automatic conveying device according to claim 1, is characterized in that, described station butt joint base arranges the inductor for responding to described waggon position for the side of docking described waggon; Or described waggon is arranged the inductor of the position for responding to described station butt joint base, described inductor is electrically connected with described controller.
3. manufacturing line automatic conveying device according to claim 1, it is characterized in that, described station butt joint base arranges for the side of docking described waggon seat of plugging into, on described seat of plugging into, setting is plugged into track, one end of described track of plugging into is docked with described second guide rail, and other end selectivity is docked with described first guide rail.
4. manufacturing line automatic conveying device according to claim 1, is characterized in that, described lifting assembly is arranged between described bay-lift and described transfer car(buggy) body.
5. manufacturing line automatic conveying device according to claim 4, it is characterized in that, described lifting assembly comprises and is arranged on described bay-lift near the side of described transfer car(buggy) body and be set in distance two the first supporting seats, be arranged on the second supporting seat that described transfer car(buggy) body is corresponding with described first supporting seat near the side of described bay-lift, L-type connecting rod, gangbar and lift cylinder, the center of described L-type connecting rod and described second supporting seat pivot joint, can rotate around described second supporting seat, one end of described L-type connecting rod and described first supporting seat pivot joint, the two ends of described gangbar respectively with two described L-type connecting rod away from one end pivot joint of described first supporting seat, the piston rod end of described lift cylinder is connected near one end of described gangbar with L-type connecting rod described in one of them, described lift cylinder is electrically connected with described controller.
6. the manufacturing line automatic conveying device according to any one of claim 1 to 5, is characterized in that, described waggon is RGV dolly.
7. the manufacturing line automatic conveying device according to any one of claim 1 to 5, it is characterized in that, described station butt joint base comprises base, described docking platform away from one end of described waggon by rotating shaft and described base pivot joint, upset cylinder is set in described base, the piston rod end of described upset cylinder is connected with described docking platform one end away from described rotating shaft, described upset cylinder is electrically connected with described controller, and the one end near described rotating shaft on described docking platform is provided with the divider vertical with described docking platform.
8. manufacturing line automatic conveying device according to claim 7, it is characterized in that, on described divider, interval arranges multiple roll shaft along its length, and one end of described roll shaft is connected with roll shaft motor by transmission component, and described roll shaft motor is connected with described controller.
9. the manufacturing line automatic conveying device according to any one of claim 1 to 5, is characterized in that, the surface of described bracket is provided with slipmat; And/or the side that described bay-lift contacts with described product is provided with slipmat.
10. a manufacturing line, is characterized in that, comprises manufacturing line automatic conveying device as described in any one of claim 1 to 9.
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Address after: Nanxiang three road, Science City high tech Industrial Development Zone, Guangzhou city of Guangdong Province, No. 2 510660 Patentee after: Hitachi building technologies (Guangzhou) Co. Ltd. Address before: Nanxiang three road, Science City high tech Industrial Development Zone, Guangzhou city of Guangdong Province, No. 2 510660 Patentee before: Guangzhou Ropente Science and Technology Development Co., Ltd. |