Full-automatic bar shape cap maker
Technical field
The utility model relates to a kind of bar shape cap process equipment, is specifically related to a kind of Full-automatic bar shape cap maker.
Background technology
Bar shape cap is also referred to as circle cap, hygienic cap, caterpillar cap etc., usually the disposable product processed by the thin-film material such as non-woven fabrics, PE, be widely used in the every field such as medical treatment, pharmacy, food processing, catering trade, chemical industry, spraying, electronics, beauty treatment, environmental protection, daily life, the hygienic cap that during as performed the operation, medical personnel wear, bathing cap etc. when having a bath, the cap mouth place of bar shape cap is provided with elastic force muscle (elastic), the cap mouth specification of bar shape cap is: 18 inches, 19 inches, 20 inches, 21 inches etc., to adapt to different wearers.Bar shape cap adopts the disposable machine-shaping of bar shape cap maker man-hour usually adding, the first both sides flanging at film coil is also pressed into elastic force muscle (elastic), then carry out folding (film along direct of travel close up and both sides mouth at homonymy), ultrasonic bonding, cut-out, for the ease of packaging, bar shape cap folds again perpendicular to direct of travel before cutting, exports shaping bar shape cap after cutting off.Existing bar shape cap maker comprises frame, film material roller, elastic force muscle conveying mechanism, flange welding connection device, folds and close up device, deflector roll, ultrasonic brazing unit, folding shearing device and conveying device, be provided with motor below frame, power is transported to deflector roll, ultrasonic brazing unit, folding shearing device and conveying device by gear drive and Chain conveyer by motor output shaft.Deflector roll comprises a pair running roller, and main rising extrudes and guide effect; Ultrasonic brazing unit comprises weld wheel and plumb joint, and the film material after weld wheel rear clamping corresponding with plumb joint folds welds on cross section, and weld wheel rotates a circle and contacts once with plumb joint, and the cross section of film material forms a welded bands; Folding shearing device comprises a pair folding roller, one of them folding roller is provided with chopping block, the outer wall of another folding roller is provided with cutting knife, two folding roller outer walls are all evenly provided with interlaced pleated sheet, bar shape cap after welding being folded along vertically travelling direction, cutting off at welded bands place simultaneously.
There is following technological deficiency in use in existing bar shape cap maker: due to structural reason, when processing the bar shape cap of different size, need to change the weld wheel in deflector roll, ultrasonic brazing unit and the folding roller in folding shearing device, then repeatedly debug and could normally use, common plant maintenance personnel cannot operate, need the professional and technical personnel of manufacturer just can carry out reinstalling debugging, expend time in length, and impact is normally produced.
Utility model content
Need to change deflector roll, weld wheel and folding roller to overcome when existing bar shape cap maker processes the bar shape cap of different size, need repeatedly to debug, expend time in long deficiency, the utility model provides a kind of Full-automatic bar shape cap maker, this Full-automatic bar shape cap maker is by regulating the rotating speed of weld wheel and folding roller, realize the processing to the bar shape cap of specification in prescribed limit, do not need to change deflector roll, weld wheel and folding roller, also without the need to again debugging, simple to operate, expend time in short, do not affect normal production.
The technical solution of the utility model is: this Full-automatic bar shape cap maker, comprise frame, one end of frame is provided with the upper installing rack be parallel to each other, middle installing rack and lower installing rack, between upper installing rack and middle installing rack, deflector roll is installed, ultrasonic brazing unit and folding shearing device, described deflector roll comprises the first running roller and the second running roller, ultrasonic brazing unit comprises weld wheel and plumb joint, folding shearing device comprises the first folding roller and the second folding roller, the outer wall of the first folding roller is provided with cutting knife, the outer wall of the second folding roller is provided with chopping block, first folding roller and the second folding roller outer wall are all evenly provided with interlaced pleated sheet, first running roller, second running roller, weld wheel, first folding roller and the second folding roller are arranged on the first rolling axle respectively, second rolling axle, welding wheel shaft, first folding roll shaft and second folds on roll shaft, the first described rolling axle, second rolling axle, welding wheel shaft, the lower end of the first folding roll shaft and the second folding roll shaft reaches below middle installing rack, the lower end of the first rolling axle and the second rolling axle is separately installed with the first gear and the second gear that are meshed, welding wheel shaft, the lower end of the first folding roll shaft and the second folding roll shaft is separately installed with welded chain wheel, first folding sprocket wheel and the second folding sprocket wheel, the power input semiaxis and intermediate axle shaft that can dismantle are installed above lower installing rack, the upper end of power input semiaxis is provided with the power input gear and power input sprocket that can dismantle, the upper end of intermediate axle shaft is provided with intermediate chain wheel, first gear is meshed with power input gear again, power input sprocket, welded chain wheel, second folding sprocket wheel and intermediate chain wheel are around internal messing synchronization chain, first folding sprocket wheel external toothing synchronization chain.
The first described rolling axle is connected with motor by cone tooth transmission and Chain conveyer.
The outlet side of described folding shearing device is provided with conveying device, conveying device comprises two and exports band, two export band and can clamp bar shape cap output, two export band and are driven by active conveying roller and driven conveying roller respectively, initiatively gear drive between conveying roller and driven conveying roller, initiatively conveying roller lower end is provided with initiatively transportation sprocket, lower installing rack is connected with carriage, described carriage is provided with two interior tensioner sprocket wheels and an outer tensioner sprocket wheel that can regulate, first folding roll shaft is provided with transmitting power sprocket wheel, initiatively transportation sprocket and two interior tensioner sprocket rings are around internal messing chain, transmitting power sprocket wheel and outer tensioner sprocket wheel external toothing chain.
Described upper installing rack and the side of middle installing rack are provided with the handwheel governor motion of adjustment first running roller and the second running roller spacing, weld wheel and plumb joint spacing, the first folding roller and the second folding roller spacing.
Described handwheel governor motion comprises leading screw, slide block and handwheel, and described slide block is arranged on installing rack and middle installing rack.
Described power input gear and power input sprocket are integral type structure.
The utility model has following beneficial effect: owing to taking technique scheme, when processing the bar shape cap of different size, by changing the power input sprocket on power input semiaxis and the intermediate chain wheel on intermediate axle shaft, regulate the rotating speed of weld wheel, the first folding roller and the second folding roller, the tension force of elastic force muscle is changed, and then make the cap mouth perimeter change of bar shape cap, realize the processing of the bar shape cap to different size.When not changing synchronization chain, changing intermediate chain wheel to reach adaptive transmission, welded chain wheel and the second folding sprocket wheel can certainly be changed.The utility model need not change the weld wheel in deflector roll, ultrasonic brazing unit and the first folding roller in folding shearing device and the second folding roller, therefore, without the need to again debugging, simple to operate, common plant maintenance personnel just can operate, and expend time in few, do not affect normal production.
Accompanying drawing explanation
Accompanying drawing 1 is structural representation of the present utility model.
Accompanying drawing 2 is A place enlarged drawings in Fig. 1.
Accompanying drawing 3 is structural representations of deflector roll 5 in Fig. 2.
Accompanying drawing 4 is structural representations of ultrasonic brazing unit 6 in Fig. 2.
Accompanying drawing 5 is structural representations of folding shearing device 7 in Fig. 2.
Accompanying drawing 6 is B place enlarged drawings in Fig. 5.
Accompanying drawing 7 is transmission schematic diagrames of the present utility model.
Accompanying drawing 8 is structural representations of Fig. 7 medium power input gear 10 and power input sprocket 11.
Accompanying drawing 9 is structural representations of conveying device 15 in Fig. 2.
1-frame in figure, the upper installing rack of 2-, installing rack in 3-, installing rack under 4-, 5-deflector roll, 51-first running roller, 52-second running roller, 53-first rolling axle, 54-second rolling axle, 55-first gear, 56-second gear, 6-ultrasonic brazing unit, 61-weld wheel, 62-plumb joint, 63-welds wheel shaft, 64-welded chain wheel, 7-folds shearing device, 71-first folding roller, 72-second folding roller, 73-cutting knife, 74-chopping block, 75-pleated sheet, 76-first folds roll shaft, 77-second folds roll shaft, 78-first folds sprocket wheel, 79-second folds sprocket wheel, 8-power input semiaxis, 9-intermediate axle shaft, 10-power input gear, 11-power input sprocket, 12-intermediate chain wheel, 13-synchronization chain, 14-motor, 15-conveying device, 151-exports band, 152-is conveying roller initiatively, the driven conveying roller of 153-, 154-is transportation sprocket initiatively, 16-carriage, tensioner sprocket wheel in 17-, the outer tensioner sprocket wheel of 18-, 19-transmitting power sprocket wheel, 20-chain, 21-handwheel governor motion, 211-leading screw, 212-slide block, 213-handwheel.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Shown in Fig. 1 ~ Fig. 9, this Full-automatic bar shape cap maker, comprise frame 1, one end of frame 1 is provided with the upper installing rack 2 be parallel to each other, middle installing rack 3 and lower installing rack 4, between upper installing rack 2 and middle installing rack 3, deflector roll 5 is installed, ultrasonic brazing unit 6 and folding shearing device 7, described deflector roll 5 comprises the first running roller 51 and the second running roller 52, ultrasonic brazing unit 6 comprises weld wheel 61 and plumb joint 62, folding shearing device 7 comprises the first folding roller 71 and the second folding roller 72, the outer wall of the first folding roller 71 is provided with cutting knife 73, the outer wall of the second folding roller 72 is provided with chopping block 74, first folding roller 71 and the second folding roller 72 outer wall are all evenly provided with interlaced pleated sheet 75, first running roller 51, second running roller 52, weld wheel 61, first folding roller 71 and the second folding roller 72 are arranged on the first rolling axle 53 respectively, second rolling axle 54, welding wheel shaft 63, first folding roll shaft 76 and second folds on roll shaft 77, the first described rolling axle 53, second rolling axle 54, welding wheel shaft 63, the lower end of the first folding roll shaft 76 and the second folding roll shaft 77 reaches below middle installing rack 3, the lower end of the first rolling axle 53 and the second rolling axle 54 is separately installed with the first gear 55 and the second gear 56 be meshed, welding wheel shaft 63, the lower end of the first folding roll shaft 76 and the second folding roll shaft 77 is separately installed with welded chain wheel 64, first folding sprocket wheel 78 and the second folding sprocket wheel 79, the power input semiaxis 8 and intermediate axle shaft 9 that can dismantle are installed above lower installing rack 4, the upper end of power input semiaxis 8 is provided with the power input gear 10 and power input sprocket 11 that can dismantle, the upper end of intermediate axle shaft 9 is provided with intermediate chain wheel 12, first gear 55 is meshed with power input gear 10 again, power input sprocket 11, welded chain wheel 64, second folding sprocket wheel 79 and intermediate chain wheel 12 are around internal messing synchronization chain 13, first folding sprocket wheel 78 external toothing synchronization chain 13.Owing to taking technique scheme, when processing the bar shape cap of different size, by changing the power input sprocket 11 on power input semiaxis 8 and the intermediate chain wheel 12 on intermediate axle shaft 9, regulate the rotating speed of weld wheel 61, first folding roller 71 and the second folding roller 72, the tension force of elastic force muscle is changed, and then make the cap mouth perimeter change of bar shape cap, realize the processing of the bar shape cap to specification in prescribed limit.When not changing synchronization chain 13, changing intermediate chain wheel 12 to reach adaptive transmission, welded chain wheel 64 and the second folding sprocket wheel 79 can certainly be changed.The utility model need not change the weld wheel 61 in deflector roll 5, ultrasonic brazing unit 6 and the first folding roller 71 and the second folding roller 72 in folding shearing device 7, therefore, without the need to again debugging, simple to operate, common plant maintenance personnel just can operate, expend time in few, do not affect normal production.
The first described rolling axle 51 is connected with motor 14 by cone tooth transmission and Chain conveyer.Power transmission is given the first rolling axle 51 by motor 14, then passes to the second rolling axle 52 and power input semiaxis 8 respectively by the first rolling axle 51.
The outlet side of described folding shearing device 7 is provided with conveying device 15, conveying device 15 comprises two and exports band 151, two export band 151 and can clamp bar shape cap output, two export band 151 and are driven by active conveying roller 152 and driven conveying roller 153 respectively, initiatively gear drive between conveying roller 152 and driven conveying roller 153, initiatively conveying roller 152 lower end is provided with initiatively transportation sprocket 154, lower installing rack 4 is connected with carriage 16, described carriage 16 is provided with two interior tensioner sprocket wheels 17 and an outer tensioner sprocket wheel 18 that can regulate, first folding roll shaft 76 is provided with transmitting power sprocket wheel 19, initiatively transportation sprocket 154 and two interior tensioner sprocket wheels 17 are around internal messing chain 20, transmitting power sprocket wheel 19 and outer tensioner sprocket wheel 18 external toothing chain 20.Two export band 151 and the bar shape cap clamping after cut-out are exported.
Described upper installing rack 2 and the side of middle installing rack 3 are provided with the handwheel governor motion 21 of adjustment first running roller 51 and the second running roller 52 spacing, weld wheel 61 and plumb joint 62 spacing, the first folding roller 71 and the second folding roller 72 spacing.Structure is simple, easy to adjust.
Described handwheel governor motion 21 comprises leading screw 211, slide block 212 and handwheel 213, and described slide block 212 is arranged on installing rack 2 and middle installing rack 3.
Described power input gear 10 and power input sprocket 11 are integral type structure.Power input sprocket 11 is processed into series specification, and the specification of power input gear 10 is constant.When changing, dismantle and install more convenient.
Above-described embodiment should not be considered as restriction of the present utility model, but any improvement done based on spirit of the present utility model, all should within protection domain of the present utility model.