Utility model content
The purpose of this utility model is to provide LEDbulb lamp automatic assembling machine, be intended to solve that the cost that causes is high, productivity ratio is low owing to adopting manual assembly, can not meet the need of market and the device structure that causes owing to adopting existing LEDbulb lamp production equipment is complicated, floor space is large, station is many, operate, debug loaded down with trivial details, error is many, high, the inefficient problem of product fraction defective.
For solving the problems of the technologies described above, the technical scheme of the LEDbulb lamp automatic assembling machine that the utility model provides is, it is for automatically assembling LEDbulb lamp, described LEDbulb lamp comprises lamp holder, lamp socket, lampshade and for described lamp holder being fixed on the rivet on described lamp socket, described LEDbulb lamp automatic assembling machine comprises frame, lamp holder conveying mechanism is provided with below described frame, lamp socket conveying mechanism, lampshade conveying mechanism, rivet conveyer structure, for putting described rivet, described lamp holder, described lamp socket, described lampshade put parts and by described rivet, described lamp holder, described lamp socket, the load module of described lampshade assembling all-in-one-piece,
Described frame be provided with can space move described lamp holder, described lamp socket, described lampshade be positioned over described in put the gripping body on parts and be used for rivet described in gripping get riveter structure;
Described load module comprise described lamp holder be pressed into described lamp socket pressure heads mechanism, described lampshade is buckled in the Ya Zhao mechanism on described lamp socket and described rivet is pressed into the pressure riveting mechanism of described lamp holder.
Further, describedly put the sleeve that parts are hollow and both ends open, the upper end of described sleeve is provided with the clamper for sequentially putting described lamp holder, described lamp socket, described lampshade, described pressure heads mechanism is located at the inside of described sleeve, described Ya Zhao mechanism is located at the side of described sleeve, described in get the opposite side that riveter structure and described pressure riveting mechanism are located at described sleeve.
Further, described gripping body comprises for the jaw of lamp holder, described lamp socket, described lampshade described in gripping, for ordering about the gripping cylinder of described jaw action and the driver part for ordering about described gripping cylinder and described jaw space movement.
Further, described pressure heads mechanism comprise there is inner chamber and turning set be located at described sleeve inner cam, circumferentially in described inner chamber and by described actuated by cams with the pressing of lamp holder described in pressing and for order about described cam rotate pressure head cylinder.
Further, get riveter structure described in and comprise getting riveting parts and moving and to be positioned over by described rivet described pressure riveting mechanism gets riveting cylinder for getting riveting parts described in ordering about of on rivet conveyer structure described in gripping rivet.
Further, described pressure riveting mechanism comprises the cylinder that presses for pushing up the described rivet of pressure.
Further, described Ya Zhao mechanism comprises for the pressure cover cylinder of lampshade described in pressing and the rotatable parts for ordering about described pressure cover rotational cylinder.
Further, described lamp holder conveying mechanism comprise the first vibrator and be connected with described first vibrator, for placing the first disk of described lamp holder, the circumferential hoop of described first disk is wound with the first track vertically risen gradually.
Further, described lamp socket conveying mechanism comprises the first motor and by described first motor-driven first conveyer belt, described first conveyer belt is provided with the feed station for placing described lamp socket.
Further, described lampshade conveying mechanism comprises the second motor and is driven, for placing the second conveyer belt of described lampshade by described second motor.
The utility model is compared the beneficial effect of prior art:
Because above-mentioned LEDbulb lamp automatic assembling machine have employed gripping body, get riveter structure and put parts, gripping body can move in space, the lamp holder that the transmission of lamp holder conveying mechanism is come, the transmission of lamp socket conveying mechanism and come lamp socket, lampshade conveying mechanism transmission and the lampshade that comes sequentially is positioned over and puts in parts, now, lamp holder is first pressed in lamp socket by pressure heads mechanism, then, get the rivet taking-up that the transmission of rivet conveyer structure comes by riveter structure, and under the cooperation of pressure riveting mechanism, rivet is pressed in lamp holder, finally, lampshade is pressed in lamp socket by Ya Zhao mechanism, so far, complete the assembly process to LEDbulb lamp.
Therefore, existing manual assembly mode of comparing, above-mentioned LEDbulb lamp automatic assembling machine achieves automation by lamp holder, lamp socket and lampshade assembling all-in-one-piece function, and cost of labor is low, and production cost is lower, and productivity ratio is high, comparatively meets the demand in market;
And existing LEDbulb lamp production equipment of comparing, above-mentioned LEDbulb lamp automatic assembling machine can realize once mounting lamp holder, lamp socket, lampshade, an i.e. station, just the stitching operation of lamp holder, lamp socket and lampshade can be carried out, and complete the assembly process of LEDbulb lamp, and without the need to carrying out 180 degree of turning operations to lamp socket, without the need to increasing the structures such as mechanical arm, therefore LEDbulb lamp automatic assembling machine structure is simple, floor space is little, station is few, simple to operate, error is little, product is stable, efficiency is high.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
As shown in Fig. 1 ~ 9, it is the preferred embodiment that the utility model provides.
It should be noted that, when parts are called as " being fixed on " or " being arranged at " another parts, it can directly on another parts or may there are parts placed in the middle simultaneously.When parts are known as " being connected to " another parts, it can be directly connected to another parts or may there are parts placed in the middle simultaneously.
Also it should be noted that, the orientation term such as left and right, upper and lower in the present embodiment, is only relative concept or be reference with the normal operating condition of product each other, and should not be regarded as have restrictive.
As depicted in figs. 1 and 2, the LEDbulb lamp automatic assembling machine 10 that the present embodiment provides, for automatically assembling LEDbulb lamp 11, LEDbulb lamp 11 comprises lamp holder 111, lamp socket 112, lampshade 113 and for lamp holder 111 being fixed on the rivet 114 on lamp socket 112, it comprises frame 12
As shown in Figure 1 to Figure 3, be provided with below frame 12 lamp holder conveying mechanism 13, lamp socket conveying mechanism 14, lampshade conveying mechanism 15, rivet conveyer structure 16, for putting rivet 114, lamp holder 111, lamp socket 112, the putting parts 17 and rivet 114, lamp holder 111, lamp socket 112, lampshade 113 are assembled all-in-one-piece load module 18 of lampshade 113;
Frame 12 be provided with can space move the gripping body 19 that lamp holder 111, lamp socket 112, lampshade 113 to be positioned over and to put on parts 17 and be used for gripping rivet 114 get riveter structure 20;
Load module 18 comprise lamp holder 111 be pressed into lamp socket 112 pressure heads mechanism 181, lampshade 113 is buckled in the Ya Zhao mechanism 182 on lamp socket 112 and rivet 114 is pressed into the pressure riveting mechanism 183 of lamp holder 111.
The LEDbulb lamp automatic assembling machine 10 that the present embodiment provides is compared the beneficial effect of prior art:
As shown in Figure 1 to Figure 3, because above-mentioned LEDbulb lamp automatic assembling machine 10 have employed gripping body 19, get riveter structure 20 and put parts 17, gripping body 19 can move in space, the lamp holder 111 that lamp holder conveying mechanism 13 is transmitted, the lamp socket 112 that lamp socket conveying mechanism 14 transmits, the lampshade 113 that lampshade conveying mechanism 15 transmits sequentially is positioned over to be put in parts 17, now, lamp holder 111 is first pressed in lamp socket 112 by pressure heads mechanism 181, then, get the rivet 114 that rivet conveyer structure 16 transmits by riveter structure 20 to take out, and under the cooperation of pressure riveting mechanism 183, rivet 114 is pressed in lamp holder 111, finally, lampshade 113 is pressed in lamp socket 112 by Ya Zhao mechanism 182, so far, complete the assembly process to LEDbulb lamp 11.
Therefore, existing manual assembly mode of comparing, above-mentioned LEDbulb lamp automatic assembling machine 10 achieves automation and lamp holder 111, lamp socket 112 and lampshade 113 is assembled all-in-one-piece function, cost of labor is low, production cost is lower, and productivity ratio is high, comparatively meets the demand in market;
And existing LEDbulb lamp 11 production equipment of comparing, above-mentioned LEDbulb lamp automatic assembling machine 10 can realize once mounting lamp holder 111, lamp socket 112, lampshade 113, an i.e. station, just the stitching operation of lamp holder 111, lamp socket 112 and lampshade 113 can be carried out, and complete the assembly process of LEDbulb lamp 11, and without the need to carrying out 180 degree of turning operations to lamp socket 112, without the need to increasing the structures such as mechanical arm, therefore LEDbulb lamp automatic assembling machine 10 structure is simple, floor space is little, station is few, simple to operate, error is little, product is stable, efficiency is high.
The present embodiment is about the preferred embodiment putting parts 17 concrete structure, as shown in Fig. 2, Fig. 4 and Fig. 6, put parts 17 and be hollow and the sleeve 171 of both ends open, the upper end of sleeve 171 is provided with the clamper 1711 for sequentially putting lamp holder 111, lamp socket 112, lampshade 113, pressure heads mechanism 181 is located at the inside of sleeve 171, Ya Zhao mechanism 182 is located at the side of sleeve 171, gets the opposite side that riveter structure 20 and pressure riveting mechanism 183 are located at sleeve 171.
Like this, during work, lamp holder 111, lamp socket 112, lampshade 113 are first sequentially put in clamper 1711 by gripping body 19, then, lamp holder 111 is pressed in lamp socket 112 by the pressure heads mechanism 181 being located at sleeve 171 inside, then, the riveter structure 20 of getting being located at sleeve 171 side fetches rivet 114, and under the cooperation of pressure riveting mechanism 183, be pressed into by rivet 114 in lamp holder 111, finally, lampshade 113 is pressed in lamp socket 112 by the Ya Zhao mechanism 182 being located at sleeve 171 opposite side, so far, the assembly process to LEDbulb lamp 11 is completed.Therefore, pressure heads mechanism 181, pressure riveting mechanism 183 and Ya Zhao mechanism 182 are arranged at respectively inside and the both sides of sleeve 171, each mechanism can when clamped one time, sequentially carry out the operation of pressing lamp holder 111, pressure rivet 114 and pressure lampshade 113, and do not need to carry out 180 degree of turning operations to sleeve 171, without the need to increase for carrying out the structures such as the mechanical arm of turning operation, therefore LEDbulb lamp automatic assembling machine 10 structure is simple, station is few, simple to operate, efficiency is high.
In other embodiments, put parts 17 and can be the clamping parts such as chuck.
The present embodiment is about the preferred embodiment of gripping body 19 concrete structure, as shown in Fig. 1, Fig. 5 and Fig. 7, gripping body 19 comprises for the jaw 191 of gripping lamp holder 111, lamp socket 112, lampshade 113, for ordering about the gripping cylinder 192 of jaw 191 action and the driver part 193 for ordering about gripping cylinder 192 and jaw 191 space movement.Like this, gripping cylinder 192 and jaw 191 are by under the driving of driver part 193, space moves to lamp holder conveying mechanism 13, lamp socket conveying mechanism 14, lampshade conveying mechanism 15 place respectively, gripping lamp holder 111, lamp socket 112, lampshade 113, and is positioned over and puts on parts 17.
Driver part 193 is parallel robot, it forms primarily of servo motor, decelerator and drive link, gripping cylinder 192 is located on drive link, servo motor is by decelerator parallel drive drive link, servo motor is under more complicated algorithm controls, and control gripping cylinder 192 and jaw 191 are to impact point movement fast.In other embodiments, driver part 193 also can be six-joint robot, four axle robots or manipulator module.
The present embodiment is about the preferred embodiment of pressure heads mechanism 181 concrete structure, as shown in Figure 2 and Figure 4, pressure heads mechanism 181 comprise there is inner chamber and turning set be located at sleeve 171 inside cam 1811, circumferentially to be driven with the pressing of pressing lamp holder 111 and for ordering about the pressure head cylinder 1812 that cam 1811 rotates by cam 1811 in inner chamber.Like this, during pressure lamp holder 111, pressure head cylinder 1812 action, orders about cam 1811 and rotates, and cam 1811 drives pressing to push up pressure, by lamp holder 111 clinching on lamp socket 112 towards lamp holder 111.
Pressing is towards the center arrangement of sleeve 171 in inner chamber, and interval is equal.Like this, pressing is to the active force of pressure head all towards the center of lamp holder 111, and force localization is beneficial to pressing by lamp holder 111 and lamp socket 112 pressing in a bit.
The present embodiment is about the preferred embodiment of getting riveter structure 20 concrete structure, as depicted in figs. 1 and 2, get riveter structure 20 and comprise getting riveting parts 21 and getting riveting parts 21 and move for ordering about and to be positioned over by rivet 114 pressure riveting mechanism 183 gets riveting cylinder 22 for rivet 114 on gripping rivet conveyer structure 16.Like this, get riveting cylinder 22 action, order about and get riveting parts 21 and move, gripping rivet 114 from rivet conveyer structure 16, and be positioned on pressure riveting mechanism 183.
As shown in Figure 2, get riveting parts 21 for gripping pawl 211, by air cylinder driven, for gripping or unclamp rivet 114.And under the driving of getting riveting cylinder 22, cylinder and gripping pawl 211 can move horizontally gripping rivet 114 from rivet conveyer structure 16 and the piston axle direction of motion of getting riveting cylinder 22 is level, therefore.Get riveting parts 21 and also can be fixture block and intermediate plate.
The present embodiment is about the preferred embodiment of pressure riveting mechanism 183 concrete structure, and as shown in Figure 2 and Figure 6, pressure riveting mechanism 183 comprises the cylinder 1831 that presses for pushing up pressure rivet 114.When sleeve 171 is vertically arranged, namely both ends open is along vertically distribution, the direction of motion of piston axle of cylinder 1831 of pressing is vertical, like this, when rivet 114 gripping is positioned over and presses cylinder 1831 by cylinder and gripping pawl 211, rivet 114, by under the effect of piston axle, is squeezed in lamp holder 111 straight up.
The present embodiment is about the preferred embodiment of Ya Zhao mechanism 182 concrete structure, and as shown in Figure 1, Figure 2 with shown in Fig. 6, Ya Zhao mechanism 182 comprises for the pressure cover cylinder 1821 of pressing lampshade 113 and for ordering about the rotatable parts 1822 that pressure cover cylinder 1821 rotates.When sleeve 171 is vertically arranged, Ya Zhao mechanism 182 is located at the top of sleeve 171 clamper 1711, the direction of motion of the piston axle of pressure cover cylinder 1821 is towards vertical direction, pressure cover cylinder 1821 is under the effect of rotatable parts 1822, turn to the top of sleeve 171 being pressed cover, after contraposition accurately, the piston axle of pressure cover cylinder 1821 moves downward, and is pressed on lamp socket 112 by pressure cover.
Rotatable parts 1822 comprise holder 1823 and are supported in the rotary electric machine 1824 on holder 1823, rotary electric machine 1824 is vertically arranged, rotary electric machine 1824 output is connected with a flap, pressure cover cylinder 1821 is supported on flap, like this, starts rotary electric machine 1824, rotary electric machine 1824 orders about flap and rotates, pressure cover cylinder 1821, under the induced effect of flap, can forward to above lampshade 113, also can leave above lampshade 113.
Pressure cover cylinder 1821 is provided with and the sucker 1825 of pressing cover cylinder 1821 inside to communicate, like this, after pressure cover cylinder 1821 completes and presses down lampshade 113 action, namely after completing the assembling of LEDbulb lamp 11, the low pressure of pressure cover cylinder 1821 inside is opened, sucker 1825 is by under the effect of low pressure, LEDbulb lamp 11 is picked up, take out sleeve 171 clamper 1711, then, start rotary electric machine 1824, pressure cover cylinder 1821 is rotated away from the top of sleeve 171 clamper 1711, now, negative pressure is closed, sucker 1825 discharges LEDbulb lamp 11, LEDbulb lamp 11 is positioned in special accommodation apparatus.
The present embodiment is about the preferred embodiment of lamp holder conveying mechanism 13 concrete structure, as illustrated in figures 1 and 8, lamp holder conveying mechanism 13 comprises the first vibrator 131 and is connected with the first vibrator 131, is wound with for the circumferential hoop of the first disk 132, first disk 132 placing lamp holder 111 the first track 133 vertically risen gradually.Be positioned over by lamp holder 111 in first disk 132, like this, under the effect of vibration of the first vibrator 131, lamp holder 111 in the first disk 132, will vibrate to rise along the first track 133 and advances, be sent to the below of jaw 191.
The present embodiment is about the preferred embodiment of lamp socket conveying mechanism 14 concrete structure, as illustrated in figures 1 and 8, lamp socket conveying mechanism 14 comprises the first motor 141 and the first conveyer belt 142, first conveyer belt 142 of being driven by the first motor 141 is provided with feed station 143 for placing lamp socket 112.Like this, lamp socket 112, by under the driving of the first motor 141, is sent to below jaw 191 by the first conveyer belt 142.
The present embodiment is about the preferred embodiment of lampshade conveying mechanism 15 concrete structure, and as illustrated in figures 1 and 8, lampshade conveying mechanism 15 comprises the second motor 151 and driven by the second motor 151, for placing the second conveyer belt 152 of lampshade 113.Like this, lampshade 113, by under the driving of the second motor 151, is sent to below jaw 191 by the second conveyer belt 152.
The present embodiment is about the preferred embodiment of rivet conveyer structure 16 concrete structure, as shown in Figure 3 and Figure 9, rivet conveyer structure 16 comprises the second vibrator 161 and is connected with the second vibrator 161, is wound with for the circumferential hoop of the second disk 162, second disk 162 placing rivet 114 the second track 163 vertically risen gradually.Be positioned over by rivet 114 in second disk 162, like this, under the effect of vibration of the second vibrator 161, lamp holder 111 in the second disk 162, will vibrate to rise along the second track 163 and advances, be sent to the below of jaw 191.
These are only preferred embodiment of the present utility model, not in order to limit the utility model, all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.