CN204381791U - A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool - Google Patents
A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool Download PDFInfo
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- CN204381791U CN204381791U CN201520003036.5U CN201520003036U CN204381791U CN 204381791 U CN204381791 U CN 204381791U CN 201520003036 U CN201520003036 U CN 201520003036U CN 204381791 U CN204381791 U CN 204381791U
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Abstract
The utility model proposes a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool, by butterfly valve assembling table, infrared induction safety device, tool pedestal, kludge column, pressure head frock, pressure regulating valve device, upper hydraulic jack bracing frame, Pressure gauge, upper hydraulic cylinder device, PLC control cabinet device, control button, electric box device, butterfly valve frock, locking nut mechanism, presses down leading screw assembly, electric machine, piston lever arrangement, hydraulic system pipeline is formed; Safety easy to use, swift to operate, main frame pressure can adjust in time according to the butterfly valve gum cover of different model, specification, butterfly plate, substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can process in 1 minute, economic benefit is good, it is accurate that master control system adopts PLC to control, man-machine safety coefficient is high, saves plenty of time and energy resources, reduces wear, avoids butterfly plate compressive strain, save maintenance maintenance cost and production cost, improve overall performance and service life.
Description
Technical field
The utility model relates to kludge technical field, especially a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool.
Background technology
At present, butterfly valve controls convenient, safety with it, and wear-resisting, durable etc. advantage, is widely used in the Management of Pipeline Mechanical Equipment fields such as chemical industry, water conservancy, fire-fighting, engineering; Along with the fast development of every field upgrades, processing, the manufacturing of existing butterfly valve can not satisfy the demands; Traditional butterfly valve manufacturer, when the gum cover of production and assembly butterfly valve, is all hand assembled substantially, namely by hand gum cover and butterfly plate hammer are squeezed in valve body, have following weak point: different operations, need different people's assemblings, technical requirement is high; Time-consuming, from first step operation to final step operation, need more than 10 minutes; Effort, from first step operation to final step operation, labour intensity is larger; Due to processing criterion requirement, easily pressure partially, is damaged, is pressed inclined equal loss's situation in an assembling process, and often repeatedly doing over again could be up to standard; Efficiency is lower.
Therefore, there are a lot of advanced technology and professional person in this area, updates adjustment for a long time to butterfly valve assembly mechanical, with the demand of adapt to development; But, the butterfly plate assembly mechanical of existing butterfly valve, very advanced, but it is convenient not to operate, main-control hydraulic pressure can not adjust in time by processing criterion, control, once break down according to model, specification, increase maintenance and maintenance cost, reduce operating efficiency; Because the strength of processing equipment is huge, when carrying out assembling assembling to the butterfly plate of different model, specification, existing butterfly valve kludge Host Security coefficient is lower, when causing the existing butterfly valve kludge assembling pressing of the butterfly plate of different size, model, can deformation be produced, affect butterfly valve quality; Then when assembling the video disc of butterfly valve, the butterfly valve yield rate of processing need further raising, reduces expending of additional energy source resource; For a long time, be the developing bottleneck in this area, affect the development of butterfly valve assembly mechanical, be difficult to the demand meeting market and user.
In view of the foregoing, existing butterfly valve kludge needs innovation.
Utility model content
The purpose of this utility model is to overcome deficiency of the prior art, a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool is provided, safety easy to use, swift to operate, main frame pressure can adjust in time according to the butterfly valve gum cover of different model, specification, butterfly plate; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can process in 1 minute, economic benefit is good; It is accurate that master control system adopts PLC to control, and man-machine safety coefficient is high, saves plenty of time and energy resources, reduce wear, avoid butterfly plate compressive strain, saves maintenance maintenance cost and production cost, improves overall performance and service life.
The utility model to achieve these goals, adopt following technical scheme: a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool, by butterfly valve assembling table, infrared induction safety device, tool pedestal, kludge column, pressure head frock, pressure regulating valve device, upper hydraulic jack bracing frame, Pressure gauge, upper hydraulic cylinder device, PLC control cabinet device, control button, electric box device, butterfly valve frock, locking nut mechanism, press down leading screw assembly, electric machine, piston lever arrangement, hydraulic system pipeline, signal system circuit, hydraulic pumping unit, pedal control mechanism, spacing locknut device, hydraulic oil tank device, butterfly valve assembling back-up ring, pressure meter switch device, movable ram device, location indenter device, butterfly plate axle sleeve draw-in groove, pressure head positioning spline is formed, it is characterized in that: arrange tool pedestal in the middle part of butterfly valve assembling table, tool pedestal rear arranges kludge column and kludge column is arranged on butterfly valve assembling table rear, side, kludge column top arranges hydraulic jack bracing frame, arranges hydraulic cylinder device in the middle part of upper hydraulic jack bracing frame, and upper hydraulic cylinder device lower end arranges pressure head frock,
Described upper hydraulic jack bracing frame side arranges PLC control cabinet device, and PLC control cabinet device side arranges control button; Electric box device is set below PLC control cabinet device and electric box device is arranged at kludge column side;
The top of described tool pedestal arranges butterfly valve frock, and bottom arranges locking nut mechanism, and the below of locking nut mechanism arranges spacing locknut device; Be coaxially set between spacing locknut device and butterfly valve frock, locking nut mechanism and press down leading screw assembly;
Side, described butterfly valve assembling table bottom arranges hydraulic pumping unit, and the side of hydraulic pumping unit arranges electric machine; Opposite side arranges hydraulic oil tank device; Hydraulic oil tank device, hydraulic pumping unit, between electric machine and upper hydraulic cylinder device, hydraulic system pipeline is set.
Described butterfly valve assembling table front bilateral symmetry arranges at least one pair of infrared induction safety device.
Described butterfly valve assembling table forward lower part arranges pedal control mechanism.
Described infrared induction safety device, electric machine, hydraulic pumping unit, pedal control mechanism and signalization system line between electric box device and PLC control cabinet device.
Described upper hydraulic jack bracing frame front arranges Pressure gauge, and manometric side arranges pressure regulating valve device, and the side of pressure regulating valve device arranges pressure meter switch device.
Arrange piston lever arrangement between described pressure head frock and upper hydraulic cylinder device, pressure head frock bottom arranges movable ram device, arranges butterfly valve and assemble back-up ring between movable ram device and pressure head frock.
Described butterfly valve frock top arranges location indenter device, and location indenter device arranges butterfly plate axle sleeve draw-in groove with the stitching surface of movable ram device is corresponding respectively, and butterfly plate axle sleeve draw-in groove both sides arrange at least one pair of pressure head positioning spline.
Described pressure head frock, upper hydraulic cylinder device, piston lever arrangement, butterfly valve assembling back-up ring, movable ram device and butterfly valve frock, locate that indenter device coaxial inner conductor is corresponding to be arranged.
The beneficial effects of the utility model are: 1. the utility model structure is simple, reasonable in design; Safety easy to use, swift to operate, main frame pressure can adjust in time according to the butterfly valve gum cover of different model, specification, butterfly plate; Substantially increase operating efficiency and quality, yield rate reaches more than 99%, and just can process in 1 minute, economic benefit is good; It is accurate that master control system adopts PLC to control, and man-machine safety coefficient is high, saves plenty of time and energy resources, reduce wear, avoid butterfly plate compressive strain, saves maintenance maintenance cost and production cost, improves overall performance and service life.
2. the utility model increases work efficiency more than 10 times, and yield rate reaches more than 99%, saves at least one half production cost; Economic benefit is good, has wide market prospects; Invest low, be convenient to promote; After the utility model pressure meter switch is opened, pressure regulator valve by the pressure of hydraulic pump system in 1-25MPa, can set by the processing criterion of butterfly valve, adjusts to regulation requirement timely.
3. PLC control cabinet device of the present utility model can in advance by indices, the parameter of institute's processing butterfly valve, after input data setting, can by the instruction fast and accurate execution of control button by setting, the work realizing butterfly valve processing is full-automatic, save plenty of time, energy resources, production cost, greatly increase work efficiency and product quality; The assembling pressing of pressure head groove fit PLC control system, effectively avoids butterfly plate elastic deformation in a high voltage state, meets the requirement of Mechanics of Machinery principle, make complete machine give play to optimum performance.
4. infrared induction safety device of the present utility model is one safety device, guarantees that in production run, man-machine safety carries out work smoothly, greatly reduces labour intensity, is conducive to the raising of productivity effect.
5. movable ram device of the present utility model, location indenter device effectively reduce the situations such as butterfly plate pressure in assembling bonding processes is inclined, distortion, damage, precisely put in place, greatly economize energy resource, swift to operate, convenient and safe, obviously reduce labor intensity, produce good economic benefit; The utility model carries out in trial run and run, butterfly valve preprocessing at least 1 to be processed, butterfly valve standard GB/T13927-2008 are met through detection, GB/T12238-2008, GB/T12220, GB/T9113, JB/T8527-1997, JB/T8692-1998, are applicable to producing in batches by DL/T746-2001 at least two.
6. the utility model can be widely used in pipeline valve field, overcomes the developing bottleneck in this area, promotes the development of butterfly valve assembly mechanical, meets the demand of market and user; Any according to derivation of the present utility model, improvement, all in protection domain of the present utility model.
accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Fig. 1 is general assembly structural representation of the present utility model.
Fig. 2 is the side-looking structural representation of pressure head frock in Fig. 1, butterfly valve frock.
Fig. 3 is the looking up or plan structure schematic diagram of dish plate axle sleeve draw-in groove in Fig. 2.
In figure: butterfly valve assembling table 1, infrared induction safety device 2, tool pedestal 3, kludge column 4, pressure head frock 5, pressure regulating valve device 6, upper hydraulic jack bracing frame 7, Pressure gauge 8, upper hydraulic cylinder device 9, PLC control cabinet device 10, control button 11, electric box device 12, butterfly valve frock 13, locking nut mechanism 14, press down leading screw assembly 15, electric machine 16, piston lever arrangement 17, hydraulic system pipeline 18, signal system circuit 19, hydraulic pumping unit 20, pedal control mechanism 21, spacing locknut device 22, hydraulic oil tank device 23, butterfly valve assembling back-up ring 24, pressure meter switch device 25, movable ram device 26, location indenter device 27, butterfly plate axle sleeve draw-in groove 28, pressure head positioning spline 29.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail:
As shown in Figure 1, 2, 3, arrange tool pedestal 3 in the middle part of butterfly valve assembling table 1, tool pedestal 3 rear arranges kludge column 4, and kludge column 4 is arranged on butterfly valve assembling table 1 rear portion; Side, kludge column 4 top arranges hydraulic jack bracing frame 7, arranges hydraulic cylinder device 9 in the middle part of upper hydraulic jack bracing frame 7, and upper hydraulic cylinder device 9 lower end arranges pressure head frock 5;
Described upper hydraulic jack bracing frame 7 side arranges PLC control cabinet device 10, and PLC control cabinet device 10 side arranges control button 11; Arrange electric box device 12 below PLC control cabinet device 10, electric box device 12 is arranged at kludge column 4 side;
The top of described tool pedestal 3 arranges butterfly valve frock 13, and bottom arranges locking nut mechanism 14, and the below of locking nut mechanism 14 arranges spacing locknut device 22; Be coaxially set between spacing locknut device 22 and butterfly valve frock 13, locking nut mechanism 14 and press down leading screw assembly 15;
Side, described butterfly valve assembling table 1 bottom arranges hydraulic pumping unit 20, and the side of hydraulic pumping unit 20 arranges electric machine 16, and opposite side arranges hydraulic oil tank device 23; Hydraulic oil tank device 23, hydraulic pumping unit 20, between electric machine 16 and upper hydraulic cylinder device 9, hydraulic system pipeline 18 is set.
Described butterfly valve assembling table 1 front bilateral symmetry arranges at least one pair of infrared induction safety device 2.
Described butterfly valve assembling table 1 forward lower part arranges pedal control mechanism 21.
Described infrared induction safety device 2, electric machine 16, hydraulic pumping unit 20, pedal control mechanism 21 and signalization system line 19 between electric box device 12 and PLC control cabinet device 10.
Described upper hydraulic jack bracing frame 7 front arranges Pressure gauge 8, and the side of Pressure gauge 8 arranges pressure regulating valve device 6, and the side of pressure regulating valve device 6 arranges pressure meter switch device 25.
Arrange piston lever arrangement 17 between described pressure head frock 5 and upper hydraulic cylinder device 9, pressure head frock 5 bottom arranges movable ram device 26, arranges butterfly valve and assemble back-up ring 24 between movable ram device 26 and pressure head frock 5.
Described butterfly valve frock 13 top arranges location indenter device 27, and location indenter device 27 arranges butterfly plate axle sleeve draw-in groove 28 with the stitching surface of movable ram device 26 is corresponding respectively, and butterfly plate axle sleeve draw-in groove 28 both sides arrange at least one pair of pressure head positioning spline 29.
Described pressure head frock 5, upper hydraulic cylinder device 9, piston lever arrangement 17, butterfly valve assembling back-up ring 24, movable ram device 26 and butterfly valve frock 13, locate that indenter device 27 coaxial inner conductor is corresponding to be arranged.
Claims (7)
1. a butterfly valve kludge butterfly plate hydraulic pressure cluster tool, by butterfly valve assembling table (1), infrared induction safety device (2), tool pedestal (3), kludge column (4), pressure head frock (5), pressure regulating valve device (6), upper hydraulic jack bracing frame (7), Pressure gauge (8), upper hydraulic cylinder device (9), PLC control cabinet device (10), control button (11), electric box device (12), butterfly valve frock (13), locking nut mechanism (14), press down leading screw assembly (15), electric machine (16), piston lever arrangement (17), hydraulic system pipeline (18), signal system circuit (19), hydraulic pumping unit (20), pedal control mechanism (21), spacing locknut device (22), hydraulic oil tank device (23), butterfly valve assembling back-up ring (24), pressure meter switch device (25), movable ram device (26), location indenter device (27), butterfly plate axle sleeve draw-in groove (28), pressure head positioning spline (29) is formed, it is characterized in that: butterfly valve assembling table (1) middle part arranges tool pedestal (3), and tool pedestal (3) rear arranges kludge column (4), and kludge column (4) is arranged on butterfly valve assembling table (1) rear portion, kludge column (4) side, top arranges hydraulic jack bracing frame (7), and upper hydraulic jack bracing frame (7) middle part arranges hydraulic cylinder device (9), and upper hydraulic cylinder device (9) lower end arranges pressure head frock (5),
Upper hydraulic jack bracing frame (7) side arranges PLC control cabinet device (10), and PLC control cabinet device (10) side arranges control button (11); PLC control cabinet device (10) below arranges electric box device (12), and electric box device (12) is arranged at kludge column (4) side;
The top of tool pedestal (3) arranges butterfly valve frock (13), and bottom arranges locking nut mechanism (14), and the below of locking nut mechanism (14) arranges spacing locknut device (22); Be coaxially set between spacing locknut device (22) and butterfly valve frock (13), locking nut mechanism (14) and press down leading screw assembly (15);
Butterfly valve assembling table (1) side, bottom arranges hydraulic pumping unit (20), and the side of hydraulic pumping unit (20) arranges electric machine (16), and opposite side arranges hydraulic oil tank device (23); Hydraulic oil tank device (23), hydraulic pumping unit (20), between electric machine (16) and upper hydraulic cylinder device (9), hydraulic system pipeline (18) is set.
2. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 1, is characterized in that: butterfly valve assembling table (1) front bilateral symmetry arranges at least one pair of infrared induction safety device (2).
3. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 1, is characterized in that: butterfly valve assembling table (1) forward lower part arranges pedal control mechanism (21).
4. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 1 or 2 or 3, is characterized in that: infrared induction safety device (2), electric machine (16), hydraulic pumping unit (20), pedal control mechanism (21), and signalization system line (19) between electric box device (12) and PLC control cabinet device (10).
5. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 1, it is characterized in that: upper hydraulic jack bracing frame (7) front arranges Pressure gauge (8), the side of Pressure gauge (8) arranges pressure regulating valve device (6), and the side of pressure regulating valve device (6) arranges pressure meter switch device (25).
6. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 1, it is characterized in that: piston lever arrangement (17) is set between pressure head frock (5) and upper hydraulic cylinder device (9), pressure head frock (5) bottom arranges movable ram device (26), arranges butterfly valve and assemble back-up ring (24) between movable ram device (26) and pressure head frock (5);
Butterfly valve frock (13) top arranges location indenter device (27), location indenter device (27) arranges butterfly plate axle sleeve draw-in groove (28) with the stitching surface of movable ram device (26) is corresponding respectively, and butterfly plate axle sleeve draw-in groove (28) both sides arrange at least one pair of pressure head positioning spline (29).
7. a kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool according to claim 6, is characterized in that: pressure head frock (5), upper hydraulic cylinder device (9), piston lever arrangement (17), butterfly valve assembling back-up ring (24), movable ram device (26) and butterfly valve frock (13), locate that indenter device (27) coaxial inner conductor is corresponding to be arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520003036.5U CN204381791U (en) | 2015-01-05 | 2015-01-05 | A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520003036.5U CN204381791U (en) | 2015-01-05 | 2015-01-05 | A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool |
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| Publication Number | Publication Date |
|---|---|
| CN204381791U true CN204381791U (en) | 2015-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520003036.5U Expired - Fee Related CN204381791U (en) | 2015-01-05 | 2015-01-05 | A kind of butterfly valve kludge butterfly plate hydraulic pressure cluster tool |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589033A (en) * | 2015-01-05 | 2015-05-06 | 河南般德阀门科技有限公司 | Butterfly plate hydraulic automatic combination device for butterfly valve assembly machine and combination method thereof |
| CN107695502A (en) * | 2017-10-19 | 2018-02-16 | 天津鑫旺利机械加工有限公司 | A kind of adjustable combination spot welding butterfly valve welder |
| CN107932039A (en) * | 2017-12-22 | 2018-04-20 | 南阳淅减汽车减振器有限公司 | A kind of shock absorber packing gland press-loading device |
| CN108994577A (en) * | 2018-09-06 | 2018-12-14 | 浙江微宏物联科技有限公司 | Quick change press fitting float top board mechanism |
| CN109210059A (en) * | 2018-09-06 | 2019-01-15 | 浙江微宏物联科技有限公司 | The fast-assembling pressure head flange of compressor electric motor |
-
2015
- 2015-01-05 CN CN201520003036.5U patent/CN204381791U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104589033A (en) * | 2015-01-05 | 2015-05-06 | 河南般德阀门科技有限公司 | Butterfly plate hydraulic automatic combination device for butterfly valve assembly machine and combination method thereof |
| CN107695502A (en) * | 2017-10-19 | 2018-02-16 | 天津鑫旺利机械加工有限公司 | A kind of adjustable combination spot welding butterfly valve welder |
| CN107932039A (en) * | 2017-12-22 | 2018-04-20 | 南阳淅减汽车减振器有限公司 | A kind of shock absorber packing gland press-loading device |
| CN108994577A (en) * | 2018-09-06 | 2018-12-14 | 浙江微宏物联科技有限公司 | Quick change press fitting float top board mechanism |
| CN109210059A (en) * | 2018-09-06 | 2019-01-15 | 浙江微宏物联科技有限公司 | The fast-assembling pressure head flange of compressor electric motor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150610 Termination date: 20170105 |