CN204336046U - Automation edge stone system - Google Patents
Automation edge stone system Download PDFInfo
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- CN204336046U CN204336046U CN201420636939.2U CN201420636939U CN204336046U CN 204336046 U CN204336046 U CN 204336046U CN 201420636939 U CN201420636939 U CN 201420636939U CN 204336046 U CN204336046 U CN 204336046U
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Abstract
The utility model discloses a kind of automation edge stone system, comprising the localization machine for positioning claw, cheating machine and carry out claw to receive the receipts pawl machine of pawl for the gong cut claw inner edge.Described localization machine comprises shaper; Described gong hole machine comprises two cover electric transmission machanisms, bistrique and jig; Described receipts pawl machine comprises the cylinder of two vertical cylinders, two receipts pawl drifts and a level.The automation edge stone system that the utility model provides can make the automation of cameo incrustation technique, reduces the time being used for mosaic procedure inlays class jewellery production efficiency with raising.Each mould that the utility model utilizes staff to manufacture and auxiliary equipment manufacture, can complete cameo incrustation operation skill fast, and whole process only needs about eight minutes, saves the working time up to 90% than traditional staff mosaic technology.
Description
Technical field
The utility model designs a kind of automation edge stone system, is specially the automation edge stone system for pawl edge.
Background technology
Jewel inlaying refers to that the various suitable method of jewel (comprising various natural, the jewel of Prof. Du Yucang, jasper) being fixed on bracket is used for a kind of technique of the jewellery such as gemmy pendant, ear pendant and chain class.Mosaic technology is applicable to multiple gem materials, comprising: karat gold, platinum, pure gold, central especially general with karat gold jewellery.The exquisiteness also having technology except designing texture that Jewel inlaying is particular about, needs the material characteristic of outstanding jewelry also must guarantee the stability of inlaying.
Mosaic technology can be divided into multiple, and such as: pawl edge, nail inlays, plate, force edge/card to inlay and groove edge/track is inlayed, wherein a kind of is the most often that pawl is inlayed by what use.Pawl edge tightly fastens jewel with metal claw, make it to be fixed on workpiece steadily, four paws generally can be divided into inlay, six pawls are inlayed, eight pawls are inlayed, its advantage is that jewel is seldom blocked in metal claw position, reduce the possibility because light is made jewel radiance be weakened by stopping, keeping object Global attractor power.Pawl edge requires the in the same size of pawl, range averaging, and jewel should be positioned at the central authorities of edge seat, jewel plane (i.e. table top) level, does not tilt.
Although mosaic technology is in the very stage of ripeness already, major part jewelry manufacturer can grasp this kind of technique all effectively, but technical elements then only stays in staff and inlays the stage always, the time of mosaic procedure has been grasped into one of them critical process in overall flow.Along with Jewelry Market is day by day huge, for fear of limited human resources and cost, the technology of inlaying class jewellery just actively improve and seeking breakthrough to coordinate market development, improving production efficiency, need badly and technique carried out the Automation Design to save manpower and to accelerate to produce.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of automation edge stone system, can make the automation of cameo incrustation technique, reduces the time being used for mosaic procedure inlays class jewellery production efficiency with raising.
The utility model provides a kind of automation to inlay stone system, comprising the localization machine for positioning claw, cheating machine and carry out claw to receive the receipts pawl machine of pawl for the gong cut the inner edge of claw;
Described localization machine comprises shaper, and described shaper is arranged at above Die and mould plate, and the side of described Die and mould plate is fixed with bolster; The centre position of described shaper has the corresponding space bit for inlaid ornament, and the top of corresponding described space bit is provided with aligning punch, and described aligning punch is fixed on below punch fixing plate; Also be provided with locating piece between described aligning punch and shaper, be fixedly connected with between described locating piece with described bolster, described locating piece forms hollow space in the position of corresponding aligning punch, enables aligning punch travel through this locating piece up and down; Described punch fixing plate can slide up and down the side in bolster, and the bottom of bolster is connected with handle by sliding shoe, and described handle correspondence is in the top of punch fixing plate;
Described gong hole machine comprises body, and described internal body has been horizontally disposed with workbench, is provided with jig above described workbench, and the top of described jig is provided with bistrique; Also be provided with bistrique electric transmission machanism and mould electric transmission device above described workbench, described bistrique electric transmission machanism arranged perpendicular also connects described bistrique, and described jig electric transmission machanism horizontal arrangement also connects described jig;
Described receipts pawl machine comprises frame, and the inside of described frame is provided with vertically disposed cylinder A, vertically disposed cylinder B and horizontally disposed cylinder C; The below of described cylinder A connects the below connection receipts pawl drift B receiving pawl drift A, described cylinder B, described cylinder C level connection joint also promotes horizontal guide rail slide block, being positioned on horizontal guide rail of described horizontal guide rail slide block, and the top of described horizontal guide rail slide block is provided with receipts pawl mould.
Have pilot pin between described punch fixing plate and locating piece, the mounted inside of described pilot pin has the spring that aligning punch can be made to pop into position, and also has upper plate between described punch fixing plate and handle, and described upper plate also slides and is arranged at the side of bolster; The top of lower shoe is fixed in the bottom of described shaper and Die and mould plate.
The oblique upper of described jig is also provided with hiccough head, the arranged outside of described body has touching display screen, displacement controller and connects the camera lens screen of hiccough head, described displacement controller connects described bistrique electric transmission machanism and mould electric transmission device, and described displacement controller connects described touching display screen and is subject to the touch control of described touching display screen.
the below of described workbench is connected with dust catcher; The below of described body is provided with the feet and castor that can regulate height.
The inside of described cabinet is also arranged through metallic support and is provided with camera lens, and described camera lens screen is arranged at the outside of cabinet, and described camera lens connection lens screen; Described cylinder A and cylinder B correspondence is in the top of described horizontal guide rail.
The advantage that the utility model has is:
The utility model provides a kind of automation to inlay stone system, can make the automation of cameo incrustation technique, reduces the time being used for mosaic procedure inlays class jewellery production efficiency with raising.The utility model utilizes staff mfg. moulding die and auxiliary equipment manufacture, can complete cameo incrustation operation skill fast, and whole process only needs about eight minutes, saves up to 90% time than traditional staff mosaic technology.
Accompanying drawing explanation
Figure 1A, Figure 1B and Fig. 1 C is the structural representation of localization machine in the utility model;
Fig. 2 is the structural representation that in the utility model, the aligning punch of localization machine acts on jig;
Fig. 3 A, Fig. 3 B and Fig. 3 C are the structural representations utilizing localization machine and the ring after positioning in the utility model;
Fig. 4 A, Fig. 4 B and Fig. 4 C are the structural representations of gong hole machine in the utility model;
Fig. 5 is that the pneumatic grinding head of gong hole machine in the utility model acts on the structural representation of the inner edge of ring pawl;
Fig. 6 is the ring schematic perspective view after utilizing gong machine of cheating to cut in the utility model;
Fig. 7 A, Fig. 7 B, Fig. 7 C and Fig. 7 D are the structural representations receiving pawl machine in the utility model;
Fig. 8 utilizes in the utility model to receive the structural representation that the ring before and after pawl received by pawl machine.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail, and to make those skilled in the art better can understand the utility model being implemented, but illustrated embodiment is not as to restriction of the present utility model.
The utility model provides a kind of automation to inlay stone system, and comprise localization machine, gong hole machine and receive pawl machine, above three primary clusterings have operating system and the purposes of its uniqueness respectively, and three be combined with each other practical in make mosaic technology more perfect in mosaic process.The utility model for jewel be mainly main application with diamond, and the automation edge stone system that the utility model provides mainly be applicable to four paws, six pawls, eight pawls the pawl of diamond inlay, be particularly useful for inlaying of four paws ring.Following examples are carried out expansion be illustrated with being inlayed of four paws ring.
Ring completes via multiple operation in production process, cast and polishing time often produce distortion, the distortion in thimble pawl position and orientation, break-in are obvious especially.The automation edge stone system provided due to the utility model is applied to mechanics principle, need guarantee that the dynamics suffered by ring pawl of every ring is average, the configuration of ring need keep balanced, symmetrical, therefore needs first to adopt localization machine to formalize, to coordinate operation thereafter.
In the utility model, the structure of localization machine is as shown in Figure 1A, Figure 1B and Fig. 1 C, mainly comprise aligning punch 1, punch fixing plate 2, locating piece 3, shaper 4, upper plate 6, handle 7, bolster 8, sliding shoe and pilot pin etc., above all parts all can manufactured by iron and steel.Because needing the direction changing thimble pawl, need to consider material settling out and hard, described shaper 4 and aligning punch 1 is all preferred caused by stainless steel simultaneously.
As shown in Figure 1A, Figure 1B and Fig. 1 C, described shaper 4 is fixed on above Die and mould plate 5, polish one in the middle of it and only can hold each space bit of placing the ring of, the shape need of described shaper 4 coordinates the external form of ring and the pawl holder of ring, can be linked closely ring, and effect is in order to avoid ring is shifted in process.Described aligning punch 1 is column type, its lower upright space bit to shaper 4, punch fixing plate 2 is fixed on above it, and between aligning punch 1 and shaper 4, also there is locating piece 3, the position of the corresponding aligning punch 1 of described locating piece 3 forms hollow space, to make aligning punch 1 can travel through locating piece 3 up and down.The top of described punch fixing plate 2 has upper plate 6, described handle 7 is movably connected on the top of bolster 8 by sliding shoe, and handle 7 correspondence is in the top of upper plate 6, described aligning punch 1, locating piece 3, punch fixing plate 2, shaper 4 etc. are all arranged at the side of bolster 8, and described locating piece 3 is fixedly connected with this side of bolster 8 with the side of Die and mould plate 5.The bottom of described Die and mould plate 5 and bolster 8 and the upper surface of lower shoe 9 are fixed.During use, when leave behind handle 7 time can make punch fixing plate 2 pressurized and then drive aligning punch 1 to move downward, and then aligning punch 1 is moved downward and passes the hollow position of locating piece 3 and act on shaper 4.Have pilot pin 10 between described punch fixing plate 2 and locating piece 3, the mounted inside of described pilot pin 10 has spring, punch fixing plate 2 can be made to drive aligning punch 1 to pop into position by the tension force of spring when release handle 7.
In the utility model, localization machine occupation mode is specially: the ring of having polished from top to bottom is put into shaper 4, and ring is pressed fastening downwards, then to leave behind handle 7, aligning punch 1 can compress into the space of ring pawl downwards, as shown in Figure 2, ring pawl is outwards pressed off equably with one heart after stressed in shaper 4, and the position of four of ring pawls also becomes symmetrical and balance thereupon, and compacting completes sizing after the several seconds.By locate and ring after formalizing as shown in Fig. 3 A, Fig. 3 B and Fig. 3 C, the dynamics suffered by each ring pawl is average, and the configuration of ring need keep balanced, symmetrical.
For jewel being located in ring, must work in coordination in the position between jewel and ring, and its contact surface position should be close to as far as possible in order to avoid jewel location is unstable., the profile of jewel (such as diamond) is difficult to be close to by rounded ring pawl encase, and therefore, needs to cut the claw inner edge of ring pawl, forms inner plane, i.e. gong hole, and such ring pawl just can be close to jewel.In addition, because the thickness of ring pawl and mutual distance problem are formed asymmetric, ring can not be placed the jewel of correspondence application number wherein before cutting, four paws inner edge must be cut to do coordinate, therefore, gong hole technique becomes the key technology of whole mosaic process.
Gong machine of cheating is adopted to complete gong hole technique in the utility model, described gong hole machine comprises body, as Fig. 4 A, shown in Fig. 4 B and Fig. 4 C, described internal body has been horizontally disposed with workbench 15, above described workbench 15, jig 14 is installed, the upper Founder of described jig 14 is to being provided with pneumatic grinding head 13, described pneumatic grinding head 13 is arranged on workbench 15 by stiffening plate 16, described stiffening plate 16 is also connected with a hiccough head 18 by connecting plate 17, the oblique below of this hiccough head 18 is towards jig 14, may be used for observing concrete gong hole process by enlarging lens 18, the arranged outside of described body has camera lens screen 19, described camera lens screen 19 connecting magnifying glass head 18, the outside of described body is also provided with touching display screen 20.The below of described workbench 15 is connected with dust catcher 23 by suction pipe, and the below of described body is provided with feet 21 and castor 22.Described body is the rectangular shaped post metal outer frame of transparent adhesive tape body in a mounting.
Workbench is also arranged the electric transmission machanism (Electric Actuator, slider type, ball screw drive) that the promotion of ball screw formula is overlapped in installation two, the minimum requirement of its precision is+0.02mm ~-0.02mm.Wherein a set of arranged perpendicular can move up and down, and is bistrique electric transmission machanism 11, and the pneumatic grinding head 13(above assembly connection comprises gong chews), as the use in ring pawl gong hole; A set of horizontal arrangement can transverse shifting in addition, is mould electric transmission device 12, and assembly connection jig 14 and rotation motor (200rpm, precision+0.02mm ~-0.02mm during rotation).Ring center point in jig 14 must be coaxial with the axle center of rotation motor, to realize driving by rotation motor.The work of gong hole can be automatically completed by the interaction of two cover electric transmission machanism upper-parts.
In the utility model, gong hole machine needs design according to easy to operate and ergonomics, is independent operation equipment, without the need to connecting other auxiliary equipment.The below of body is provided with castor 22 and height-adjustable supporting seat 21, can arbitrarily move to applicable place, coordinates activity in production arrangement.Described gong hole machine needs single phase power supply, as long as plug into general power supply base, just can provide enough electric power, without the need to industrial power supply of additionally plugging into.Its voltage only needs 220 volts, and electric current is single-phase 13 amperes of electricity, compressed gas then demand for being greater than 0.5 MPa.
Described gong hole machine can also connection bit shift controller to control its position and change, and described displacement controller is arranged at the outside of body, and described displacement controller connects touching display screen 20, so that directly realize the display and control to displacement controller by the touch of touching display screen 20, thus realize control two and overlap electric transmission machanism, convenient running.This touch control screen 20 is the system of man-machine interface, can have automatic mode and manual mode two kinds of control models, can need to select flexibly according to real work.
The same with localization machine, gong hole machine is also furnished with hand-made jig 14, and any type of mould all can be formulated as required.Described jig 14 is divided into two parts, and centre polish the ring space bit that can be held each, can from top to bottom put down ring and location, can start processing by pulling buckle or after locking the ring that linked closely.
Carry out gong hole, first in starting position, the ring after completing paw location is put in the jig 14 of gong hole machine, then locks.Gong hole machine is provided with enlarging lens 19 and touching display screen 20, and then facilitates assistance to adjust comparatively position and observation ring level condition.
Set the Bit andits control data of displacement controller by touching display screen 20, setting needs cutting depth and width, selects to set formula according to system instruction, selects automatic/hand to cut, thereafter by starting to start cutting process.
First mould electric transmission device 12 can transfer jig 14 and rotation motor to operating position, rotation motor starts and rotational positioning mould 14, thereafter the mobile pneumatic grinding head 13 of pneumatic grinding head 13 electric transmission machanism 11 meeting, gong are chewed and are started to cut to assigned address, the inner edge of the ring pawl of pneumatic grinding head 13 grinding ring, as shown in Figure 5.
After cutting, mould electric transmission device 11 can transfer jig 14 and rotation motor to original starting position.Unclamp jig 14 and take out ring, completed the stereogram of the inner edge of four claws of the ring of gong hole technique as shown in Figure 6, the inner edge of four ring pawls of ring is formed to plane.
Because ring generally can use noble metal manufacture, such as: gold, silver and platinum etc.So dust catcher can be unlocked when gong is cheated, noble metal powder is reclaimed by suction pipe.
After completing gong hole technique, automation edge stone system of the present utility model needs to adopt receipts pawl machine to carry out last operation process and namely receives pawl.The structure of described receipts pawl machine is as shown in Fig. 7 A, Fig. 7 B, Fig. 7 C and Fig. 7 D, comprise frame, described frame can be metallic support, described machine frame inside the vertical cylinder A23 of two covers, cylinder B24 are installed and receive pawl drift A25, receive pawl drift B26, horizontal guide rail slide block 30 that a set of horizontally disposed cylinder C27 promotes and device receipts pawl mould 28, camera lens 31 etc. thereon.Wherein camera lens 31 is arranged down, and towards receiving pawl drift A25, receiving pawl drift B26 and receiving the direction of pawl mould 28, described camera lens screen 32 is arranged at the top of metallic support, i.e. the outside of frame, for display and control.Described horizontal guide rail slide block 30 slides on above horizontal guide rail 29.Three cover cylinders connects pulsometer, and can be used as after opening pressurization and accessory part move.In the utility model, the atmospheric pressure being applied to 9bar is carried out import and receive pawl operation.
The principle receiving pawl machine and localization machine in the utility model is similar, is also to complete whole process by pressure.Receiving pawl drift A25, receiving pawl drift B26 is that inside is emptied, and the centre of receiving pawl drift A25 polish just larger than the space of a jewel and paw space, and the centre of receiving pawl drift B26 polish the space that just can be held jewel and paw.When drift falls, four pawls of ring are stopped by clip arm and inwardly surrender because subject pressure, enclose jewel.
Operate and receive pawl prow prior to starting position (under the cylinder A23 that setting first set is vertical and receipts pawl drift A25, being namely No. 1, Z axis), the ring cut is put into hand-made receipts pawl mould 28 and fastening, ring can be fixed steadily.Then jewel be put in ring and first do preliminary contraposition, more whether in display screen, watch jewel position suitable, as jewel do not put in, whether the position of level and jewel lobe correct, comparatively jewel as adjustable in needs is to correct position.After completing above positioning work, open Z axis No. 1 cylinder A, receipts pawl drift A25 will move down by cylinder A23, and this stage is that pawl work is received in first portion, and after completing, ring pawl position just locks jewel in portion..
After above operation, Z axis No. 1 cylinder A23 is raised, get back to origin-location, thereafter X axle cylinder C27 is opened, under X-axis cylinder C27 is gone to another receipts pawl drift B26 by original position, open Z axis No. 2 cylinder B24, cylinder B24 is by receipts pawl drift B26 toward moving down, and the object of this step is for ring pawl is tightened up entirely.
At this moment, whole mosaic procedure roughly completes, and subsequently Z axle No. 2 cylinder B24 is increased to origin-location, X-axis cylinder C27 is returned original position by existing position, and unclamp and receive the ring that pawl mould 28 takes out completion of processing, whole mosaic procedure first completes.For obtaining best receipts pawl effect, receive dynamics that pawl machine uses and time sufficiently.In this utility model, receive all pressurizations in the process of pawl and all schedule to last about 30 seconds.Punching press sectional drawing is found in Fig. 8.
Ring is inlayed simulation drawing and is found in shown in Fig. 8.The utility model is applicable to need gemmy ring, and mosaic process is the same, but different jewels needs different moulds to go fixing and to realize inlaying.
The above embodiment is only for absolutely proving the preferred embodiment that the utility model is lifted, and protection domain of the present utility model is not limited thereto.The equivalent alternative or conversion that those skilled in the art do on the utility model basis, all within protection domain of the present utility model.Protection domain of the present utility model is as the criterion with claims.
Claims (5)
1. an automation edge stone system, is characterized in that, comprising the localization machine for positioning claw, cheating machine and carry out claw to receive the receipts pawl machine of pawl for the gong cut the inner edge of claw;
Described localization machine comprises shaper, and described shaper is arranged at above Die and mould plate, and the side of described Die and mould plate is fixed with bolster; The centre position of described shaper has the corresponding space bit for inlaid ornament, and the top of corresponding described space bit is provided with aligning punch, and described aligning punch is fixed on below punch fixing plate; Also be provided with locating piece between described aligning punch and shaper, be fixedly connected with between described locating piece with described bolster, described locating piece forms hollow space in the position of corresponding aligning punch, enables aligning punch travel through this locating piece up and down; Described punch fixing plate can slide up and down the side in bolster, and the bottom of bolster is connected with handle by sliding shoe, and described handle correspondence is in the top of punch fixing plate;
Described gong hole machine comprises body, and described internal body has been horizontally disposed with workbench, is provided with jig above described workbench, and the top of described jig is provided with bistrique; Also be provided with bistrique electric transmission machanism and mould electric transmission device above described workbench, described bistrique electric transmission machanism arranged perpendicular also connects described bistrique, and described jig electric transmission machanism horizontal arrangement also connects described jig;
Described receipts pawl machine comprises frame, and the inside of described frame is provided with vertically disposed cylinder A, vertically disposed cylinder B and horizontally disposed cylinder C; The below of described cylinder A connects the below connection receipts pawl drift B receiving pawl drift A, described cylinder B, described cylinder C level connection joint also promotes horizontal guide rail slide block, being positioned on horizontal guide rail of described horizontal guide rail slide block, and the top of described horizontal guide rail slide block is provided with receipts pawl mould.
2. automation edge stone system according to claim 1, it is characterized in that, between described punch fixing plate and locating piece, there is pilot pin, the mounted inside of described pilot pin has the spring that aligning punch can be made to pop into position, and also there is upper plate between described punch fixing plate and handle, described upper plate also slides and is arranged at the side of bolster; The top of lower shoe is fixed in the bottom of described shaper and Die and mould plate.
3. automation edge stone system according to claim 1, it is characterized in that, the oblique upper of described jig is also provided with hiccough head, the arranged outside of described body has touching display screen, displacement controller and connects the camera lens screen of hiccough head, described displacement controller connects described bistrique electric transmission machanism and mould electric transmission device, and described displacement controller connects described touching display screen and is subject to the touch control of described touching display screen.
4. automation edge stone system according to claim 1, it is characterized in that, the below of described workbench is connected with dust catcher; The below of described body is provided with the feet and castor that can regulate height.
5. automation edge stone system according to claim 1, it is characterized in that, the inside of described cabinet is also arranged through metallic support and is provided with camera lens, and described camera lens screen is arranged at the outside of cabinet, and described camera lens connection lens screen; Described cylinder A and cylinder B correspondence is in the top of described horizontal guide rail.
Priority Applications (1)
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CN201420636939.2U CN204336046U (en) | 2014-10-30 | 2014-10-30 | Automation edge stone system |
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CN201420636939.2U CN204336046U (en) | 2014-10-30 | 2014-10-30 | Automation edge stone system |
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CN201420636939.2U Expired - Fee Related CN204336046U (en) | 2014-10-30 | 2014-10-30 | Automation edge stone system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105615165A (en) * | 2014-10-30 | 2016-06-01 | 香港生产力促进局 | Automatic stone mounting system |
CN106307841A (en) * | 2015-07-03 | 2017-01-11 | 香港生产力促进局 | Accessory automatic stone inlaying device and method |
-
2014
- 2014-10-30 CN CN201420636939.2U patent/CN204336046U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105615165A (en) * | 2014-10-30 | 2016-06-01 | 香港生产力促进局 | Automatic stone mounting system |
CN105615165B (en) * | 2014-10-30 | 2017-12-29 | 香港生产力促进局 | Automation edge stone system |
CN106307841A (en) * | 2015-07-03 | 2017-01-11 | 香港生产力促进局 | Accessory automatic stone inlaying device and method |
CN106307841B (en) * | 2015-07-03 | 2017-10-20 | 香港生产力促进局 | A kind of ornaments inlay stone device and method automatically |
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Granted publication date: 20150520 Termination date: 20151030 |
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