CN204187034U - A kind of wear resistance ball valve - Google Patents
A kind of wear resistance ball valve Download PDFInfo
- Publication number
- CN204187034U CN204187034U CN201420537174.7U CN201420537174U CN204187034U CN 204187034 U CN204187034 U CN 204187034U CN 201420537174 U CN201420537174 U CN 201420537174U CN 204187034 U CN204187034 U CN 204187034U
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- China
- Prior art keywords
- valve
- spheroid
- valve seat
- wear resistance
- resistance ball
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- Expired - Lifetime
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- 239000000919 ceramic Substances 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims description 11
- 238000005260 corrosion Methods 0.000 abstract description 11
- 230000007797 corrosion Effects 0.000 abstract description 11
- 230000003628 erosive effect Effects 0.000 abstract description 10
- 239000008187 granular material Substances 0.000 abstract description 3
- 238000005406 washing Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000227 grinding Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 206010010356 Congenital anomaly Diseases 0.000 description 1
- 229910000792 Monel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Taps Or Cocks (AREA)
Abstract
The utility model discloses a kind of wear resistance ball valve, belong to valve technology field, comprise valve body and the valve seat, the spheroid that are positioned at valve body, spheroid offers spheroid through hole, the outer wall of valve seat is attached on the overall inwall of valve body, and the hole wall of the inwall of valve seat and spheroid through hole forms the circulation passage of venturi tube structure.Improve traditional channel design, and realize the erosive wear resistant of valve by this channel design, effectively prevent ore pulp granule medium washing away valve seat, valve body and valve export end, ceramic layer also can be set and improve its wear-resistant performance such as corrosion-resistant further.
Description
Technical field
The utility model relates to valve technology field, in particular to a kind of wear resistance ball valve.
Background technique
The valve that mineral industry generally uses is metal hard-sealing ball valve, use existing history for many years, although metal hard-sealing ball valve is through the improvement of structure and material, but by the restriction of metallic material attribute, the demand of the bad working environments such as more and more higher wearing and tearing, deep-etching can not be adapted to, be mainly reflected in working life short, leak serious, greatly have impact on the stability of system cloud gray model.Valve be by change MEDIA FLOW through valve passage time drainage area realize control overflow, in pipeline, the medium of normal circulation is when by valve, due to the flip-flop of its drainage area, thus have also been changed the flow velocity of medium, the flow direction, pressure reduction and even temperature, energy obtains release at this or is further compressed, medium defines very complicated motion at valve cavity, and as eddy current, cavitation erosion, water hammer etc., these motions are the principal elements causing valve wear, corrosion and erosion.In order to adapt to the needs of special operation condition, the ore pulp particularly walked in mineral industry valve is the gas-solid mixing medium of high hardness solid particle or the solid-liquid mixed media containing highly corrosive composition, under certain temperature and pressure, in pipeline, the medium of fast flowing can increase the weight of wearing and tearing to valve, corrosion and erosion, so be proposed higher requirement to aspects such as wear-resistant, the corrosion resistance of valve and abrasion resistances.
Current valve manufacture enterprise is all by have employed high-velocity spray at spheroid and valve base surface, surfacing high hardness hard alloy layer, or the modes such as high hard alloy such as built-up welding Si Taili, the life-span of valve is made to obtain certain raising, but because the spheroid of wear resistance ball valve and the surface hardness of valve seat are all close with medium, or exceed few, and the corrosivity of coating metal material to medium does not play the function resisted, do not have real erosive wear resistant, corrosion resistant use effect, and valve is once after finding leakage, larger defect can be there is in a short period of time.
Model utility content
The purpose of this utility model is that providing a kind of improves the wear resistance ball valve realizing erosive wear resistant by circulating channel structure, during to solve the use of existing ball valve, the media such as ore pulp particle impact large to valve seat or valve body and outlet port, and coated with hard alloy-layer is difficult to the real problem reaching resistance to erosion.
For realizing the utility model object, the technological scheme adopted is: a kind of wear resistance ball valve, comprise valve body and the valve seat, the spheroid that are positioned at valve body, spheroid offers spheroid through hole, the outer wall of valve seat is attached on the overall inwall of valve body, and the hole wall of the inwall of valve seat and spheroid through hole forms the circulation passage of venturi tube structure.
Venturi tube structure comprises straightway and is positioned at the diffuser at straightway two ends, its channel internal diameter is made to have certain change, the diameter of passage is imported and exported two ends from it and is diminished gradually to middle spheroid, namely the pressure in valve body is changed accordingly, thus prevent medium the washing away valve such as ore pulp particle, reduce its wearing and tearing to valve seat.
Further, the surface of described circulation passage is provided with ceramic layer.Like this on the basis changing channel design, the part contacted with circulation medium at ball valve is all set to structural ceramic material, the chemical stability of pottery and extreme hardness, make this valve have higher wear-resistant, corrosion-resistant, erosive wear resistance, and thermal insulation is good, thermal expansion is little, make this valve durable in use, reliability is high, long service life, is titanium alloy valve and Monel valve 2-4 times, reach wear-resistant antiscour, corrosion resistant object, guarantee that product valve body breakage does not occur.
Further, described valve body comprises left valve barrel and right valve barrel, and is connected with valve gap therebetween; The valve seat be positioned on left valve barrel and right valve barrel inwall is respectively left valve seat, right valve seat, and spheroid is between left valve seat and right valve seat.For convenience detach, the also more convenient circulation passage being processed to form venturi tube structure.
Further, described spheroid coordinates with valve seat rotary seal, left valve seat, right valve seat is provided with the arc sealing surface coincide with spheroid.Guarantee that the secondary physical dimension of spheroid and valve base sealing is coincide consistent, arc sealing surface is abradant surface, and spheroid and valve seat are to grinding the sealability reached.
Further, the valve rod arranged that to link with spheroid is also comprised.Valve rod, as actuator, drives spheroid to rotate the keying realizing valve.
The beneficial effects of the utility model are, become the circulation passage of venturi tube structure with spherical by valve seat in valve body, Venturi principle is adopted to improve traditional channel design, the erosive wear resistant of valve is realized by channel design, adopt merely hard alloy layer to improve compared with its wearability with prior art, more effectively prevent ore pulp granule medium to valve seat, washing away of valve body and valve export end, ceramic layer also can be set and improve its wear-resistant performance such as corrosion-resistant further, meet the corrosion-resistant requirement of high abrasion, preferably be applicable to the granule medium of high hardness, or have soft particle but have the medium of corrosion, the particularly ore pulp of mineral industry, ball valve tool of the present utility model has great advantage, such architecture advances not only increases its erosive wear resistant, and structure is simple, good seal performance, less in certain inside nominal diameter scope inner volume, lightweight, material consumption is few, installation dimension is little, easy and simple to handle, be easy to Operation and maintenance.
Accompanying drawing explanation
Fig. 1 is the sectional view of the wear resistance ball valve that the utility model provides.
Embodiment
Also by reference to the accompanying drawings the utility model is described in further detail below by specific embodiment.
Fig. 1 shows the wear resistance ball valve that the utility model provides, comprise valve body 2 and the valve seat, the spheroid 4 that are positioned at valve body 2, spheroid 4 offers spheroid through hole, the outer wall of valve seat is attached on the overall inwall of valve body 2, and the hole wall of the inwall of valve seat and spheroid 4 through hole forms the circulation passage 7 of venturi tube structure.
Valve body 2 comprises left valve barrel and right valve barrel, and is connected with valve gap 1 therebetween; The valve seat be positioned on left valve barrel and right valve barrel inwall is respectively left valve seat 3, right valve seat 6, and spheroid is between left valve seat 3 and right valve seat 6.Valve body 2 and valve gap 1 are pressure part, and play pressure-bearing and connecting tube use, spheroid 4 is open-shut device, and form with valve seat the sealing that sealing pair realizes valve, spheroid 4 is linkedly set with valve rod 5, and valve rod 5 is actuator, drive spheroid 4 to rotate the keying realizing valve.
Spheroid 4 coordinates with valve seat rotary seal, and left valve seat 3, right valve seat 6 are provided with the arc sealing surface coincide with spheroid, arc sealing surface is abradant surface, and adopt grinding equipment grinding, spheroid 4 and valve seat are to grinding the sealability reached.
Valve seat and spheroid 4 form the passage of venturi tubular structure, it specifically, left valve seat 3 extends to left valve barrel end face from the sealed end of itself and spheroid 4 along left valve barrel length direction and left valve barrel length is suitable, and the wall thickness of left valve seat 3 reduces gradually, and namely aperture increases gradually; Right valve seat 6 extends to right valve barrel end face from the sealed end of itself and spheroid 4 along right valve barrel length direction and right valve barrel length is suitable, and the wall thickness of right valve seat 6 reduces gradually, and namely aperture increases gradually; Left valve seat 3, right valve seat 6 identical with the aperture of spheroid 4 with the internal diameter of the sealed end of spheroid 4.
For improving wear-resistant antiscour, the decay resistance of this valve further, the surface of circulation passage 7 is provided with ceramic layer, make allly to be stupalith with the part of medium contact, utilize the congenital advantage of stupalith, high hardness, chemical stability, reach high temperature resistant, wear-resistant antiscour, corrosion resistant object, guarantee that product shell breakage does not occur.
This wear resistance ball valve nominal pressure is 1.0MPa ~ 10.0MPa; Inside nominal diameter is 50 ~ 600mm; Applicable temperature is ﹣ 30 ~ 500 DEG C; Leak-down rate is by the regulation of JB/T 9092-1999.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (6)
1. a wear resistance ball valve, comprise valve body and the valve seat, the spheroid that are positioned at valve body, spheroid offers spheroid through hole, it is characterized in that, the outer wall of valve seat is attached on the overall inwall of valve body, and the hole wall of the inwall of valve seat and spheroid through hole forms the circulation passage of venturi tube structure.
2. wear resistance ball valve according to claim 1, is characterized in that, the surface of described circulation passage is provided with ceramic layer.
3. wear resistance ball valve according to claim 1, is characterized in that, described valve body comprises left valve barrel and right valve barrel, and is connected with valve gap therebetween; The valve seat be positioned on left valve barrel and right valve barrel inwall is respectively left valve seat, right valve seat, and spheroid is between left valve seat and right valve seat.
4. wear resistance ball valve according to claim 3, is characterized in that, described spheroid coordinates with valve seat rotary seal, left valve seat, right valve seat is provided with the arc sealing surface coincide with spheroid.
5. wear resistance ball valve according to claim 4, is characterized in that, described arc sealing surface is abradant surface.
6. wear resistance ball valve according to claim 1, is characterized in that, also comprises the valve rod arranged that to link with spheroid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537174.7U CN204187034U (en) | 2014-09-18 | 2014-09-18 | A kind of wear resistance ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420537174.7U CN204187034U (en) | 2014-09-18 | 2014-09-18 | A kind of wear resistance ball valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204187034U true CN204187034U (en) | 2015-03-04 |
Family
ID=52619036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420537174.7U Expired - Lifetime CN204187034U (en) | 2014-09-18 | 2014-09-18 | A kind of wear resistance ball valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204187034U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105465399A (en) * | 2015-12-19 | 2016-04-06 | 重庆市万通仪器仪表有限公司 | Valve with ceramic protecting lip |
| CN110030401A (en) * | 2019-05-17 | 2019-07-19 | 南京坚固高中压阀门制造有限公司 | A kind of band compensation function full-bore welding ball valve |
| CN115383635A (en) * | 2022-08-16 | 2022-11-25 | 湘潭市汇丰设备制造有限公司 | Sand blasting and shot blasting equipment |
-
2014
- 2014-09-18 CN CN201420537174.7U patent/CN204187034U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105465399A (en) * | 2015-12-19 | 2016-04-06 | 重庆市万通仪器仪表有限公司 | Valve with ceramic protecting lip |
| CN105465399B (en) * | 2015-12-19 | 2018-06-22 | 重庆市万通仪器仪表有限公司 | Valve with ceramics protection lip |
| CN110030401A (en) * | 2019-05-17 | 2019-07-19 | 南京坚固高中压阀门制造有限公司 | A kind of band compensation function full-bore welding ball valve |
| CN110030401B (en) * | 2019-05-17 | 2024-03-08 | 南京坚固高中压阀门制造有限公司 | Full-drift-diameter welded ball valve with compensation function |
| CN115383635A (en) * | 2022-08-16 | 2022-11-25 | 湘潭市汇丰设备制造有限公司 | Sand blasting and shot blasting equipment |
| CN115383635B (en) * | 2022-08-16 | 2023-09-22 | 湘潭市汇丰设备制造有限公司 | Sand blasting and shot blasting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Wear resistance ball valve Effective date of registration: 20180712 Granted publication date: 20150304 Pledgee: Zigong industrial and Credit Enterprise Investment Co.,Ltd. Pledgor: ZIGONG INDUSTRIAL VALVE MANUFACTURE Co.,Ltd. Registration number: 2018510000069 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20210823 Granted publication date: 20150304 Pledgee: Zigong industrial and Credit Enterprise Investment Co.,Ltd. Pledgor: ZIGONG INDUSTRIAL VALVE MANUFACTURE Co.,Ltd. Registration number: 2018510000069 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Wear resistant ball valve Effective date of registration: 20210826 Granted publication date: 20150304 Pledgee: Zigong industrial and Credit Enterprise Investment Co.,Ltd. Pledgor: ZIGONG INDUSTRIAL VALVE MANUFACTURE Co.,Ltd. Registration number: Y2021510000200 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230816 Granted publication date: 20150304 Pledgee: Zigong industrial and Credit Enterprise Investment Co.,Ltd. Pledgor: ZIGONG INDUSTRIAL VALVE MANUFACTURE Co.,Ltd. Registration number: Y2021510000200 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A wear-resistant ball valve Effective date of registration: 20230828 Granted publication date: 20150304 Pledgee: Zigong industrial and Credit Enterprise Investment Co.,Ltd. Pledgor: ZIGONG INDUSTRIAL VALVE MANUFACTURE Co.,Ltd. Registration number: Y2023510000203 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150304 |
|
| CX01 | Expiry of patent term |