CN1831270A - Light compound side fascia and its manufacturing method - Google Patents
Light compound side fascia and its manufacturing method Download PDFInfo
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- CN1831270A CN1831270A CN 200610054638 CN200610054638A CN1831270A CN 1831270 A CN1831270 A CN 1831270A CN 200610054638 CN200610054638 CN 200610054638 CN 200610054638 A CN200610054638 A CN 200610054638A CN 1831270 A CN1831270 A CN 1831270A
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- cement
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- board
- external wall
- light
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 210000003195 fascia Anatomy 0.000 title description 4
- 150000001875 compounds Chemical class 0.000 title description 2
- 239000004568 cement Substances 0.000 claims abstract description 68
- 239000004567 concrete Substances 0.000 claims abstract description 31
- 239000000835 fiber Substances 0.000 claims abstract description 18
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 14
- 239000004744 fabric Substances 0.000 claims abstract description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 48
- 239000010959 steel Substances 0.000 claims description 48
- 239000002131 composite material Substances 0.000 claims description 29
- 230000002787 reinforcement Effects 0.000 claims description 26
- 239000011810 insulating material Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 7
- 239000011435 rock Substances 0.000 claims description 7
- 229920000742 Cotton Polymers 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 4
- 239000010451 perlite Substances 0.000 claims description 4
- 235000019362 perlite Nutrition 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 208000009146 rhinoscleroma Diseases 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 229910021653 sulphate ion Inorganic materials 0.000 claims description 3
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 239000003818 cinder Substances 0.000 claims description 2
- -1 ferrous aluminate Chemical class 0.000 claims description 2
- 239000011494 foam glass Substances 0.000 claims description 2
- 239000011491 glass wool Substances 0.000 claims description 2
- 229910001562 pearlite Inorganic materials 0.000 claims description 2
- 239000002984 plastic foam Substances 0.000 claims description 2
- 239000011496 polyurethane foam Substances 0.000 claims description 2
- CCEKAJIANROZEO-UHFFFAOYSA-N sulfluramid Chemical group CCNS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F CCEKAJIANROZEO-UHFFFAOYSA-N 0.000 claims description 2
- 239000010455 vermiculite Substances 0.000 claims description 2
- 229910052902 vermiculite Inorganic materials 0.000 claims description 2
- 235000019354 vermiculite Nutrition 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 239000012212 insulator Substances 0.000 abstract 2
- 230000002265 prevention Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 239000011398 Portland cement Substances 0.000 description 3
- 239000011449 brick Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000011372 high-strength concrete Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 239000011150 reinforced concrete Substances 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229920006389 polyphenyl polymer Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical class [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 239000011083 cement mortar Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
Images
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- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
- Panels For Use In Building Construction (AREA)
Abstract
The invention relates to a lightweight compounded outer wallboard and the manufacturing method thereof. And it is compounded of fiber or wire fabric reinforced cement slab and bearing layer, where the bearing layer is made of reinforcing fabric reinforced light aggregate concrete, one or two sides of the bearing layer are combined with cement slabs and a cavity in the bearing layer is enveloped by light aggregate concrete and full of heat insulator. And its manufacturing method comprises a process as follows: A. placing cement slabs on one or two sides in a die space; B. placing reinforcing fabric provided with heat insulator in the middle by the cement slabs in the die space; C. pouring light aggregate concrete in the die space to bury the reinforcing fabric; and D. staying, curing and hardening and then demoulding to make it. And the method is simple, practical, high-efficiency and it has advantages of lightweight, high intensity, strong bearing capacity, good heat insulating property, seismic resistance, seepage prevention, etc.
Description
Technical field
The present invention relates to building material field, relate in particular to a kind of light composite external wall panel and manufacture method thereof.
Background technology
Traditional materials for wall is a loam brick, produces loam brick and has both destroyed the farmland, need adopt fuel such as coal again, increases energy consumption.In order to economize the land resource, cut down the consumption of energy, preserve the ecological environment, materials for wall reform and building energy conservation policy are actively carried out always by country.Nation-building portion mentions in " Ministry of Construction's building energy conservation the Tenth Five-Year Plan (2001-2005) outline ", " at present; the annual production of China's solid clay brick also has more than 5,400 hundred million; the overwhelming majority is fallen behind, wasted energy by technology and the small business of contaminated environment produces; annual therefore damage and occupy cultivated land reach 950,000 mu ", and point out emphatically and will " strengthen applying of new construction material energetically ".
Under the promotion of national policy, current aspect the inner wall of building material, obtained bigger progress, the numerous interior wall sheet material of kind has appearred, but aspect exterior wall, because of it has higher functional requirement, as: antiseep, thermal insulation, installation are hung the sufficient intensity of weight and antitheft needs and are eliminated because the influence that indoor/outdoor temperature-difference causes greatly etc., existing side fascia kind is few, can not meet the need of market.
The patent No. that our company applies for not long ago is that 200420072584.5 patent has proposed a kind of " light composite external wall panel ", in the steel-wire-net reinforced concrete layer, accompany the thermal insulation layer, the interior wall side of steel-wire-net reinforced concrete layer is compounded with the decorating interior wall plate, the exterior wall side of steel-wire-net reinforced concrete layer is the waterproof cement mortar layer, and this patent provides a kind of feasible technical scheme for light external wall plate.
Our company continues the more multi-form light composite external wall panel of developmental research, develops to lighter, stronger, more excellent direction, to satisfy the needs of different occasions.
Summary of the invention
The purpose of this invention is to provide a kind of light composite external wall panel, this side fascia not only has high impact strength, flexural strength and hangs the weight desirable strength, and also having good durability and lightweight, insulation, leakage performance, its non-bearing exterior wall that can be suitable for various buildings such as frame construction, steel work uses.
Another object of the present invention is the manufacture method that proposes a kind of light composite external wall panel, and this method has the high characteristics of production efficiency.
The present invention realizes by following approach:
A kind of light composite external wall panel, be composited by cement board and bearing bed, it is characterized in that: the one or both sides of bearing bed are compounded with cement board, described cement board is that fiber reinforcement, steel fibre strengthen or gauze wire cloth refinforced cement flat board, and described bearing bed is that steel mesh reinforcement is strengthened the light aggregate concrete layer.
As optimization, for further weight reduction and enhancing heat insulating effect, the cavity that is surrounded by light aggregate concrete around having in the bearing bed, fill full heat preserving and insulating material in the cavity, described heat preserving and insulating material has: polystyrol plastic foam plate, mineral wool board, rock cotton board, volcano rock cotton board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board etc.
As optimization, the steel mesh reinforcement of placing in the bearing bed is the double steel bar net that is coupled to each other, and described double steel bar net supports with bearing bar and connects, and bearing bar has: bar dowel, wave reinforcing bar or cement parcel short column reinforcing bar etc.
As optimization, the concrete of making bearing bed is the light high strength concrete that is mixed by cement and inserts, and wherein cement is portland-type cement, aluminium sulfate class cement or ferrous aluminate class cement; Portland-type cement comprises: ordinary Portland cement, slag cements, trass cement, mixed cement etc., inserts are the single kind of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, polyphenyl expanded beads, expanded vermiculite, cinder, slag etc.
The manufacture method of above-mentioned light composite external wall panel, carry out following process successively:
A. cement board is placed in the one or both sides in die cavity;
B. steel mesh reinforcement is placed on the cement board side in die cavity;
C. pouring light aggregate concrete in die cavity is with the steel mesh reinforcement landfill;
D. leave standstill the maintenance scleroma back demoulding and get light composite external wall panel.
When the wallboard of heat preserving and insulating material is arranged in the making, in the steel mesh reinforcement of process B, insert and put heat preserving and insulating material in advance.
Be compared with the prior art, the present invention has following outstanding substantive distinguishing features and obvious improvement:
1. rational in infrastructure, the superior performance of light composite external wall panel of the present invention.
Bearing bed is that steel mesh reinforcement strengthens layer of concrete, can adopt inorganic light-weight aggregate or granular polystyrene aggregate concretes such as haydite, expanded perlite according to instructions for use, also can adopt organic and inorganic light aggregate mix concrete, these concrete can be guaranteed the performances such as durability, intensity of load and antiseep of side fascia.
Fiber reinforcement, steel fibre or gauze wire cloth refinforced cement flat board are adopted in the outside of the present invention, bearing bed is that steel mesh reinforcement strengthens layer of concrete, cement board and bearing bed all are to be main material with cement, it is good to mutually combine, can not produce phenomenons such as cracking disengaging, integral wall has higher bearing strength.
The outside is the wall surface levelling of cement board, and the body of wall face after the installation need not plaster, can directly decorate in surfaces of wall.
Heat preserving and insulating material places the middle part of wallboard, and is surrounded by bearing bed, has both alleviated the weight of body of wall greatly, has strengthened the heat insulating effect of wallboard again.
2. the manufacture method practicality of light composite external wall panel provided by the invention, work efficiency height
Adopt vertical moulding process, the moulding simultaneously of once many plates, the wallboard skin is prefabricated fiber reinforcement or gauze wire cloth refinforced cement flat board, heat preserving and insulating material is folded in the double steel bar net in advance, steel mesh reinforcement supports cement board and the location heat preserving and insulating material, makes pouring light aggregate concrete very convenient easily.
When cement board was all adopted in both sides, form removal can be done sth. in advance and be easier;
Need not after the form removal surfaces of wall is carried out any processing.
Can adopt wall panel forming machine, the moulding simultaneously of polylith wallboard, mechanization production, production efficiency height.
Description of drawings
Fig. 1 is one of wallboard of the present invention (in heat preserving and insulating material is arranged) end face schematic diagram.
Fig. 2 is the internal construction schematic diagram of the wallboard of Fig. 1.
Fig. 3 is two (in heat preserving and insulating material is arranged) end face schematic diagram of wallboard of the present invention.
Fig. 4 is the internal construction schematic diagram of the wallboard of Fig. 3.
Fig. 5 is a solid wall plate end face schematic diagram of the present invention.
Fig. 6 is the internal construction schematic diagram of the wallboard of Fig. 5.
Fig. 7 is that the used short steel column of wallboard of the present invention supports double steel bar web frame schematic diagram;
Fig. 8 is the used waveform reinforced bar support double steel bar web frame schematic diagram of wallboard of the present invention;
Fig. 9 is that the used cement parcel bar dowel of wallboard of the present invention supports double steel bar web frame schematic diagram;
The specific embodiment
Embodiment one
With reference to figure 1 and Fig. 2, a kind of light composite external wall panel provided by the invention, it is composited by fibre reinforced cement dull and stereotyped 2 and bearing bed 1, bearing bed 1 is the light aggregate concrete layer of being strengthened by double steel bar net 3, double steel bar net 3 usefulness bar dowels 31 support and connect, the two sides of bearing bed 1 are compounded with fibre reinforced cement flat board 2, the cavity that is surrounded by light aggregate concrete around having in the bearing bed 1, fill full heat preserving and insulating material 4 in this cavity, the heat preserving and insulating material 4 of this example is a polystyrene foam plate, the middle part of this compound external wall panel is a five-layer structure: the dull and stereotyped 2+ bearing bed of fibre reinforced cement 1 (being built-in with steel mesh reinforcement 3)+heat preserving and insulating material 4+ bearing bed 1 (being built-in with steel mesh reinforcement 3)+fibre reinforced cement flat board 2, its both ends then are three layer construction: the dull and stereotyped 2+ bearing bed of fibre reinforced cement 1 (being built-in with steel mesh reinforcement 3)+fibre reinforced cement flat board 2, the both ends of the surface of bearing bed 1 are arranged to tenon and groove, are convenient to assembly unit.
Described heat preserving and insulating material 4 is preferably the polyphenyl foam plastic plate; also can use light materials such as mineral wool board or rock cotton board; the concrete of making bearing bed 1 is the light high strength concrete that is mixed by cement, sand (adding rubble in case of necessity) and light aggregate etc., and used light aggregate is inorganic light-weight aggregates such as haydite or expanded perlite in the concrete.Used cement is preferably sulphate aluminium cement, also can use Portland cement, and used double steel bar net 3 also can be for wave reinforced bar support, diagonal reinforcement support, and heat preserving and insulating material 4 is clipped between the two-layer steel mesh reinforcement 3.
Embodiment two
With reference to figure 3 and Fig. 4, a kind of light composite external wall panel provided by the invention, its structure and the foregoing description one are basic identical, and different is that double steel bar net 3 water mud drums are wrapped up in the connection of short column reinforcing bar 31 bearing diagonals, and this double steel bar net has following two kinds of ways:
1. make cement parcel short column reinforcing bar 31 in advance, cement is wrapped up short column reinforcing bar 31 connect with double steel bar net 3 and become integral body, insert and put heat preserving and insulating material 4 simultaneously;
2. connect with double steel bar net 3 with the bar dowel 31 that does not have the cement parcel and become integral body, insert and put heat preserving and insulating material 4 simultaneously, heat preserving and insulating material 4 places of passing at bar dowel 31 are reserved with the space, allow these spaces fill simultaneously with the concrete of bearing bed when making wallboard, bar dowel 31 just becomes cement and wraps up the short column reinforcing bar.
Embodiment three
With reference to figure 5 and Fig. 6, a kind of light composite external wall panel provided by the invention, it is composited by fibre reinforced cement dull and stereotyped 2 and bearing bed 1, bearing bed 1 is the light aggregate concrete layer of being strengthened by steel mesh reinforcement 3, one side of bearing bed 1 is compounded with fibre reinforced cement flat board 2, the both ends of the surface of bearing bed 1 are arranged to tenon and groove, are convenient to assembly unit.
The concrete of making bearing bed 1 is the light high strength concrete that is made of mixing such as cement, sand and light aggregates, used light aggregate is a haydite in the concrete, used cement is preferably sulphate aluminium cement, also can use Portland cement, the double steel bar net of used steel mesh reinforcement 3 for supporting with wave reinforcing bar 31.
When using this wallboard, do not have a side of cement board should place wall face, its facing of Xingqi of going forward side by side is handled.
With reference to figure 7, double steel bar net 3 usefulness bar dowels 31 of the present invention support;
With reference to figure 8, double steel bar net 3 usefulness wave reinforcing bars 31 of the present invention support;
With reference to figure 9, double steel bar net 3 water mud drums of the present invention are wrapped up in short column reinforcing bar 31 and are supported;
Further specify the manufacture method of light composite external wall panel of the present invention below;
With reference to figure 2 or Fig. 4,
A kind of manufacture method of the light composite external wall panel as embodiment one or embodiment two comprises following manufacturing process:
A. prefabricated fibre reinforced cement flat board 2 is placed in parallel in the interior both sides of each die cavity of wall panel forming machine;
B. between two cement boards 2, be placed into prefabricated double steel bar net 3 with bearing bar 31 supports, accompany heat preserving and insulating material 4 between double steel bar net 3 in advance, described bearing bar 31 can have various forms: short column formula, wave, parcel cement short column formula.
C. pouring into full light aggregate concrete between two cement boards 2 and between cement board 2 and the heat preserving and insulating material 4 with steel mesh reinforcement 3 landfills, suitably vibration makes the full die cavity internal pore of light aggregate concrete filling simultaneously;
D. leave standstill the maintenance certain hour, treat the light aggregate concrete scleroma back demoulding, stacking.With reference to figure 6,
A kind of manufacture method of the light composite external wall panel as embodiment three comprises following manufacturing process:
A. prefabricated fibre reinforced cement flat board 2 is placed in parallel in the interior side of each die cavity of wall panel forming machine;
B. be placed into prefabricated double steel bar net 3 on cement board 2 sides with bearing bar 31 supports;
C. pouring light aggregate concrete are with steel mesh reinforcement 3 landfills by cement board 2, and suitably vibration makes light aggregate concrete be full of the die cavity internal pore simultaneously;
D. leave standstill the maintenance certain hour, treat the light aggregate concrete scleroma back demoulding, stacking.
The manufacture method of the light composite external wall panel that the present invention proposes, technology is simple, and because of adopting the side plate of prefabricated cement board as combined wall board, form removal is convenient, can shorten molding cycle, improves the mould utilization rate, the polylith of moulding simultaneously wallboard.
Claims (8)
1. light composite external wall panel, be composited by cement board and bearing bed, it is characterized in that: the one or both sides of bearing bed are compounded with cement board, described cement board is that fiber reinforcement, steel fibre strengthen or gauze wire cloth refinforced cement flat board, and described bearing bed is that steel mesh reinforcement is strengthened the light aggregate concrete layer.
2. light composite external wall panel according to claim 1 is characterized in that: fill full heat preserving and insulating material in the cavity that is surrounded by light aggregate concrete around having in the bearing bed, described cavity.
3. light composite external wall panel according to claim 1 and 2 is characterized in that: the steel mesh reinforcement in the bearing bed is the double steel bar net that is coupled to each other.
4. light composite external wall panel according to claim 1 and 2, it is characterized in that: the light aggregate concrete layer is to be mixed by cement and inserts, wherein cement is portland-type cement, sulphate aluminium cement or ferrous aluminate cement, and inserts is the single kind of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, granular polystyrene, expanded vermiculite, cinder etc.
5. light composite external wall panel according to claim 3 is characterized in that: described double steel bar net connects with short column reinforcing bar, wave reinforcing bar or cement parcel short column reinforced bar support.
6. light composite external wall panel according to claim 2 is characterized in that: described heat preserving and insulating material is any of polystyrol plastic foam plate, mineral wool board, rock cotton board, volcano rock cotton board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board.
7. the manufacture method of manufacturing such as described any light composite external wall panel of claim 1 to 6 is characterized in that carrying out successively following process:
A. cement board is placed in one or both sides in die cavity;
B. steel mesh reinforcement is placed on the cement board side in die cavity;
C. pouring light aggregate concrete in die cavity is with the steel mesh reinforcement landfill;
D. leave standstill the maintenance scleroma back demoulding and obtain light composite external wall panel.
8. the manufacture method of light composite external wall panel according to claim 7 is characterized in that: insert and put heat preserving and insulating material in advance in the steel mesh reinforcement of process B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100546389A CN100385083C (en) | 2005-10-28 | 2006-02-14 | Light compound side fascia and its manufacturing method |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200510100655.7 | 2005-10-28 | ||
| CN 200510100655 CN1766251A (en) | 2005-10-28 | 2005-10-28 | Light composite external wall panel and manufacturing method thereof |
| CNB2006100546389A CN100385083C (en) | 2005-10-28 | 2006-02-14 | Light compound side fascia and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1831270A true CN1831270A (en) | 2006-09-13 |
| CN100385083C CN100385083C (en) | 2008-04-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100546389A Active CN100385083C (en) | 2005-10-28 | 2006-02-14 | Light compound side fascia and its manufacturing method |
Country Status (1)
| Country | Link |
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| CN (1) | CN100385083C (en) |
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| WO2010069262A1 (en) * | 2008-12-18 | 2010-06-24 | 延津县新兴建材研发推广中心 | Method for manufacturing and installing heat insulation outer wall and board-spreading machine thereof |
| CN101130261B (en) * | 2007-09-04 | 2011-03-30 | 广州市壁神新型建材有限公司 | Process for producing composite and light wall plate of wire fabric reinforcement and concrete with light structure steel frame |
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