CN1843995A - Antibacterial enamel and preparation method thereof - Google Patents
Antibacterial enamel and preparation method thereof Download PDFInfo
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- CN1843995A CN1843995A CN 200610078227 CN200610078227A CN1843995A CN 1843995 A CN1843995 A CN 1843995A CN 200610078227 CN200610078227 CN 200610078227 CN 200610078227 A CN200610078227 A CN 200610078227A CN 1843995 A CN1843995 A CN 1843995A
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- enamel
- germicide
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- antibacterial
- antiseptic
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Abstract
The invention discloses an antibiotic enamel, wherein the glaze-making base formulation includes SiO2 30-50%, Al2O3 5-10%, B2O3 5-20%, Na2O 2-20%, K2O 2-10%, CaO 0-5%, MgO 0-5%, TiO2 0-20%, Zr02 0-10%, ZnO 0-5%, BaO 0-5%, F 1-10%, NiO 0-2%, MnO 20-4%, Fe2O3 0-4%, CuO 0-2%, the added antibacterial agents being Cu, Ag, Sn, Zr, rare earth, Ca, Zn, B, Ba, Ti and their compounds, salts or oxide compounds, the total content being 1-5%.
Description
Technical field
The present invention relates to a kind of enamel, particularly have the enamel of anti-microbial effect.
Background technology
The history in existing thousand of inorganic enamel material, it is a kind of conventional art, its technical process generally is the prescription according to design, choose raw material (natural mineral, chemical materials etc.), through weighing, mix the back and in High-temp. kiln (1200 ℃~1350 ℃), be melt into glassy mass, again through shrend or compressing tablet, make the glaze piece, add an amount of mill addition with the glaze piece, as: clay, dielectric substance, pigment and water etc. are worn into certain fineness together in ball mill, make glaze slip and be coated in and handled on the various metallic surfaces of cleaning in advance, under 750 ℃~900 ℃ temperature, be fused into level and smooth, glossiness enamel layer.But the surface of this common enamel material, may adsorb various harmful bacteriums and mould, at this problem, people wish to produce the enamel with anti-microbial effect, the interpolation antiseptic-germicide is a kind of method wherein, the employed antiseptic-germicide of people is organic antibacterial agent and inorganic antiseptic now, wherein organic antibacterial agent is thermo-labile, the temperature that is suitable for the course of processing is lower than the situation of 300 degree, be not suitable for enamelware pyritous complete processing, and if after inorganic antiseptic is melt into the porcelain piece according to conventional enamel frit makeing method and material commonly used together, because redox, effects such as volatilization or generation silicate, the porcelain facing color and luster is unstable or do not play anti-microbial effect, wear into glaze slip if mix, then porcelain facing tarnish, crude, neither attractive in appearance, anti-microbial effect is also little.
Summary of the invention
At the shortcoming that above-mentioned prior art exists, the object of the present invention is to provide a kind ofly can keep the gloss on enamel layer surface, smooth, color and luster, can guarantee that again antiseptic-germicide can be present in the enamel that plays anti-microbial effect in the enamel coating snugly.The present invention also provides the preparation method of this antibacterial enamel.
For achieving the above object, the technical solution used in the present invention is:
A kind of antibacterial enamel, its enamel frit makeing basic components is: SiO
230%~50%, Al
2O
35%~10%, B
2O
35%~20%, Na
2O5%~20%, k
2O2%~10%, CaO0%~5%, MgO0%~5%, TiO
20%~20%, ZrO
20%~10%, ZnO0%~5%, BaO0%~5%, F1%~10%, NiO0%~2%, MnO
20%~4%, Fe
2O
30%~4%, CuO0%~2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%~5%.
Described enamel frit makeing basic components is: SiO
230%, B
2O
35%, Na
2O5%, k
2O2%~10%, F1%~10% add antiseptic-germicide and are a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%.
Described enamel frit makeing basic components is: SiO
250%, Al
2O
310%, B
2O
320%, Na
2O20%, k
2O10%, CaO5%, MgO5%, TiO
220%, ZrO
210%, ZnO5%, BaO5%, F10%, NiO2%, MnO
24%, Fe
2O
34%, CuO2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 5%.
Described enamel frit makeing basic components is: SiO
240%, Al
2O
35%, B
2O
315%, Na
2O15%, k
2O6%, CaO2%, MgO2%, TiO
210%, ZrO
25%, ZnO3%, BaO3%, F5%, NiO1%, MnO
22%, Fe
2O
32%, CuO1% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 2.5%.
The major ingredient of described antiseptic-germicide is silver and compound, salt or oxide compound.
A kind of method for preparing above-mentioned antibacterial enamel, its technical process is:
1) according to above-mentioned prescription, select raw material and after weighing, mixing, under the high temperature of 1200 ℃~1350 ℃ of High-temp. kilns, be melt into glassy mass, make the glaze piece through shrend again;
2) in the glaze piece, add the glaze slip of in ball mill, wearing into certain fineness behind an amount of mill addition;
3) glaze slip is coated in has handled on the enamel base substrate of cleaning in advance, under 750 ℃~900 ℃ temperature, be fused into level and smooth, glossiness enamel composite bed.
Described preparation method makes the glaze piece with the enamel frit makeing basic components in step 1), then in step 2) in add antiseptic-germicide and make glaze slip.
Described mill addition is clay, dielectric substance or pigment water.
The present invention adopts the form of complex antimicrobials and enamel to be fused together, form a uniform complex body, can kill effectively, bacterium and mould, its prescription and preparation method can keep the gloss on enamel layer surface, smooth, color and luster, can guarantee again that antiseptic-germicide can be present in snugly plays anti-microbial effect in the enamel coating, after measured, Chinese People's Anti-Japanese Military and Political College enterobacteria and staphylococcus reach 92%~99%, anti-comprehensive mould is a zero level, use the antibiotic enamel of the present invention and can be made into various household enamels, medical enamelware, building environmental protection enamelware is as the assembly unit plate, water chamber plate, decorative sheet or the like.
Specific embodiment
The present invention will be further described in detail below in conjunction with embodiment.
Embodiment 1
Antibacterial enamel, its enamel frit makeing basic components is: SiO
230%, B
2O
35%, Na
2O5%, k
2O2%~10%, F1%~10% add antiseptic-germicide and are a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%; The preparation method is: 1) according to above-mentioned prescription, select raw material and after weighing, mixing, under the high temperature of 1200 ℃~1350 ℃ of High-temp. kilns, be melt into glassy mass, make the glaze piece through shrend again; 2) in the glaze piece, add the glaze slip of in ball mill, wearing into certain fineness behind the mill additions such as an amount of clay, dielectric substance or pigment water; 3) glaze slip is coated in has handled on the enamel base substrate of cleaning in advance, under 750 ℃~900 ℃ temperature, be fused into level and smooth, glossiness enamel composite bed.
Embodiment 2
Antibacterial enamel, its enamel frit makeing basic components is: SiO
250%, Al
2O
310%, B
2O
320%, Na
2O20%, k
2O10%, CaO5%, MgO5%, TiO
220%, ZrO
210%, ZnO5%, BaO5%, F10%, NiO2%, MnO
24%, Fe
2O
34%, CuO2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 5%, and the preparation method is the same.
Embodiment 3
Antibacterial enamel, its enamel frit makeing basic components is: SiO
240%, Al
2O
35%, B
2O
315%, Na
2O15%, k
2O6%, CaO2%, MgO2%, TiO
210%, ZrO
25%, ZnO3%, BaO3%, F5%, NiO1%, MnO
22%, Fe
2O
32%, CuO1% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 2.5%, and the preparation method is the same.
Embodiment 4
Antibacterial enamel, its enamel frit makeing basic components is: SiO
230%, B
2O
35%, Na
2O5%, k
2O2%~10%, F1%~10% add antiseptic-germicide and are a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%; The preparation method is: 1) according to above-mentioned prescription, select basic components after weighing, mixing, under the high temperature of 1200 ℃~1350 ℃ of High-temp. kilns, be melt into glassy mass, make the glaze piece through shrend again; 2) in the glaze piece, add the glaze slip of in ball mill, wearing into certain fineness behind the antiseptic-germicide of the dosage of filling a prescription and the mill additions such as an amount of clay, dielectric substance or pigment water; 3) glaze slip is coated in has handled on the enamel base substrate of cleaning in advance, under 750 ℃~900 ℃ temperature, be fused into level and smooth, glossiness enamel composite bed.
Embodiment 5
Antibacterial enamel, its enamel frit makeing basic components is: SiO
250%, Al
2O
310%, B
2O
320%, Na
2O20%, k
2O10%, CaO5%, MgO5%, TiO
220%, ZrO
210%, ZnO5%, BaO5%, F10%, NiO2%, MnO
24%, Fe
2O
34%, CuO2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 5%, and the preparation method is the same.
Embodiment 6
Antibacterial enamel, its enamel frit makeing basic components is: SiO
240%, Al
2O
35%, B
2O
315%, Na
2O15%, k
2O6%, CaO2%, MgO2%, TiO
210%, ZrO
25%, ZnO3%, BaO3%, F5%, NiO1%, MnO
22%, Fe
2O
32%, CuO1% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 2.5%, and the preparation method is the same.
Antibacterial enamel product of the present invention and common enamel entrust " data behind the building material industry environment measuring " center " monitoring analysis are as follows:
Common enamel: 1) antifungal performance, experimental strain is comprehensive mould, comprises aspergillus niger, goes up aspergillus, paecilomyces varioti, penicillium funiculosum, Aureobasidium pullulans, ball hair shell, the long enzyme grade of sample is 3 grades; 2) sample is 60.75% to the bacteriostasis rate of streptococcus aureus, is 57.32% to colibacillary bacteriostasis rate, does not meet the requirement of JC/T897-2002 standard index.
Antibacterial enamel: 1) antifungal performance, experimental strain is comprehensive mould, comprises aspergillus niger, goes up aspergillus, paecilomyces varioti, penicillium funiculosum, Aureobasidium pullulans, ball hair shell, the long enzyme grade of sample is 0 grade; 2) sample is 92.52% to the bacteriostasis rate of streptococcus aureus, is 91.55% to colibacillary bacteriostasis rate, meets the requirement of JC/T897-2002 standard index.
The present invention is not limited to above-mentioned specific embodiment; anyone can draw other various forms of variations under enlightenment of the present invention; no matter substitute or improve but what kind of is done, every identical with the application or akin technical scheme all drops within protection scope of the present invention.
Claims (8)
1, a kind of antibacterial enamel is characterized in that, the enamel frit makeing basic components is: SiO
230%~50%, Al
2O
35%~10%, B
2O
35%~20%, Na
2O5%~20%, k
2O2%~10%, CaO0%~5%, MgO0%~5%, TiO
20%~20%, ZrO
20%~10%, ZnO0%~5%, BaO0%~5%, F1%~10%, NiO0%~2%, MnO
20%~4%, Fe
2O
30%~4%, CuO0%~2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%~5%.
2, antibacterial enamel according to claim 1 is characterized in that, described enamel frit makeing basic components is: SiO
230%, B
2O
35%, Na
2O5%, k
2O2%~10%, F1%~10% add antiseptic-germicide and are a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 1%.
3, antibacterial enamel according to claim 1 is characterized in that, described enamel frit makeing basic components is: SiO
250%, Al
2O
310%, B
2O
320%, Na
2O20%, k
2O10%, CaO5%, MgO5%, TiO
220%, ZrO
210%, ZnO5%, BaO5%, F10%, NiO2%, MnO
24%, Fe
2O
34%, CuO2% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 5%.
4, antibacterial enamel according to claim 1 is characterized in that, described enamel frit makeing basic components is: SiO
240%, Al
2O
35%, B
2O
315%, Na
2O15%, k
2O6%, CaO2%, MgO2%, TiO
210%, ZrO
25%, ZnO3%, BaO3%, F5%, NiO1%, MnO
22%, Fe
2O
32%, CuO1% adds antiseptic-germicide and is a kind of in copper, silver, tin, zirconium, rare earth, calcium, zinc, boron, barium, titanium and their compound, salt or the oxide compound or several, and its total content is 2.5%.
According to the arbitrary described antibacterial enamel of claim 1 to 4, it is characterized in that 5, the major ingredient of described antiseptic-germicide is silver and compound, salt or oxide compound.
6, a kind of method for preparing the described antibacterial enamel of claim 1, its technical process is:
1) according to above-mentioned prescription, select raw material and after weighing, mixing, under the high temperature of 1200 ℃~1350 ℃ of High-temp. kilns, be melt into glassy mass, make the glaze piece through shrend again;
2) in the glaze piece, add the glaze slip of in ball mill, wearing into certain fineness behind an amount of mill addition;
3) glaze slip is coated in has handled on the enamel base substrate of cleaning in advance, under 750 ℃~900 ℃ temperature, be fused into level and smooth, glossiness enamel composite bed.
7, antibacterial enamel preparation method according to claim 6 is characterized in that, described preparation method makes the glaze piece with the enamel frit makeing basic components in step 1), then in step 2) in add antiseptic-germicide and make glaze slip.
8, antibacterial enamel preparation method according to claim 7 is characterized in that, described mill addition is clay, dielectric substance or pigment water.
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CN 200610078227 CN1843995A (en) | 2006-05-12 | 2006-05-12 | Antibacterial enamel and preparation method thereof |
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CN 200610078227 CN1843995A (en) | 2006-05-12 | 2006-05-12 | Antibacterial enamel and preparation method thereof |
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