CN1775371A - Sulfogen ore impurity-removing, purifying and flotation process - Google Patents
Sulfogen ore impurity-removing, purifying and flotation process Download PDFInfo
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- CN1775371A CN1775371A CN 200510119056 CN200510119056A CN1775371A CN 1775371 A CN1775371 A CN 1775371A CN 200510119056 CN200510119056 CN 200510119056 CN 200510119056 A CN200510119056 A CN 200510119056A CN 1775371 A CN1775371 A CN 1775371A
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Abstract
The present invention relates to an impurity-removing purification floatation process for sulfur concentrate, belonging to the metallurgical chemical field. Its technical core is characterized by changing the traditional mode of using sulfuric acid to burn slag and separate iron into the mode of floating and purifying iron sulfide as raw material for producing sulfuric acid, using produced high-grade iron sulfide concentrate to make acid and making the slag-burned iron grade be directly reached to requirement for smelting iron and can obtain refined iron powder, so that 100% of burned slag can be utilized. Said process has two contents, one is to cyanide tail slay of gold concentrate which is one of sulfuric acid raw material and remove impurity and another is to purify sulfur concentrate. Said invention can make vitriol plant not only produce sulfuric acid, but also produce iron concentrate powder and gold.
Description
Technical field
The present invention relates to a kind of Sulfogen ore impurity-removing, purifying and flotation process, this technology relates generally to the technical problem of the comprehensive recovery of institute's copperized lead zinc in the utilization of sulphur in the sulphur concentrate, iron, gold and the part material.
Background technology
At present both at home and abroad pyrite cinder utilizes present situation, differs bigger, and the utilization rate of iron is not high in the pyrite cinder at home, has only the small part fine iron breeze of hanking to be used for ironmaking, and major part is its usefulness to the greatest extent, and the valuable constituents such as non-ferrous metal that burn in the slag all utilize; Now, the raw material of generally making sulfuric acid is the sulphur concentrate, i.e. iron sulfide concentrate, and the sulphur concentrate originates from the troilite mine, gold mine and nonferrous metal mine, the sulphur concentrate of gold mine is the gold floatation concentrate cyanidation tailings; And sulphur concentrate sulfur-bearing grade to be generally the sulphur concentrate of 30%～40%, 40% grade be primes, it is pyrite and a small amount of magnetic iron ore that the sulphur concentrate mainly contains sulfur mineral, iron sulfide is through oxidizing roasting during system sulfuric acid, sulphur generates SO
2Be used to make sulfuric acid, iron is oxidized to Fe
2O
3And Fe
3O
4, so pyrite cinder is rich in iron, and its grade does not generally wait 30%～50%, burns also to contain a spot of Cu, Pb, Zn oxide and a small amount of gold in the slag, and nonmetallic mineral is mainly silicate minerals such as quartz; As China's Anshan type hematite ore iron grade is 26～30%, and pyrite cinder iron grade is 30%～50%, and China produces the pyrite cinder amount per year and is about 1/10th of iron ore output, so pyrite cinder is one of important iron ore resource of China; In actual production, utilize pyrite cinder ironmaking necessary earlier through beneficiation enrichment, yet pyrite cinder selects iron very difficult, the iron oxide particle that its reason generates when being iron sulfide oxidizing roasting is fine, specific area greatly, highly finely divided, severe contamination the nonmetallic mineral surface, or generate solid solution because of the quartz fusing, therefore pyrite cinder selects the iron technical indicator lower for a long time, and difficulty gets along with, and is one of difficult problem of metallurgy, chemical industry, requires further improvement innovation; China's pyrite cinder mainly flows at present: the one, be used for ironmaking, throw the tail gravity separation method as a certain sulfuric acid plant with classification and handle pyrite cinder, burn slag iron grade 50.03%, gravity concentrate iron grade is 66.86% behind the classification throwing tail, mine tailing iron grade 43.4%, iron recovery are 37.77%; And for example Nanjing Steel ﹠ Iron Plant is once from external introduction one cover high temperature chlorination roasting PROCESS FOR TREATMENT pyrite cinder, reclaim Cu, Pb, Zn, Au and the Ag that burns in the slag with chloridizing volatilization, burning slag after the chloridizing volatilization is used for ironmaking, because chloridizing volatilization severe corrosion equipment, and burning slag iron grade is not high, the ironmaking deficiency in economic performance, this technology stopped production in 1991: pyrite cinder is smelted iron as spike when smelting iron in the period of 1973 in 1964 for another Ma'anshan Iron and Steel Corp's first sintering plant, mix 5500 tons of pyrite cinder amounts during the decade, increase production 2500 tons of iron approximately; Because it is low to burn the slag ferrous grade, the capacity factor of a blast furnace is low during ironmaking, the coke ratio height, and economic effect is poor, therefore directly does spike ironmaking without the burning slag of beneficiation enrichment and utilizes the space limited; The 2nd, make filler when heating up water mud and use, mainly as flux, or make filler when baking bricks and use; The 3rd, to store up, useless burning slag can only be stored up, and can not discharge, and the burning slag contaminated environment of storing up needs effectively to utilize in a hurry;
There are in the external troilite of report sulphur iron and noble metal utilization rate higher, economic effect is also better, output value ratio as sulphur, iron and associated gold in the Japanese troilite is sulphur: iron: gold=45: 34: 21, and Spain Rio Ting Tuaiba slave draws integrated complex's iron: sulphur: associated gold=(50～52): (35～40): (8～13); It only is 13% that Japan burnt the slag utilization rate in 1948, burns the slag utilization rate to nineteen fifty-five and reaches 100%, accounts for 13.5% of ironmaking material then; The not high reason of utilization rate that iron in the slag burns in China mainly is to burn slag to select the iron technical indicator not high, and the index that develops skill difficulty is bigger, burns slag and selects iron suddenly to wait to improve.
Summary of the invention
The object of the present invention is to provide a kind of Sulfogen ore impurity-removing, purifying and flotation process, solve low, the problems such as technical indicator is low, deficiency in economic performance of utilization rate that slag iron burns in existing sulfuric acid plant; The present invention makes full use of the sulphur in the sulfuric acid raw material, iron, gold and non-ferrous metal, provide a kind of technological process simple to enterprise, the technical indicator height, good in economic efficiency, the relieving haperacidity of output high-purity iron sulfide concentrate, make the grade of pyrite cinder iron directly reach the ironmaking requirement, become the new technology of fine iron breeze, this technology also will change the history that sulfuric acid plant only produces sulfuric acid, it also will produce fine iron breeze and gold simultaneously, can also make in the part sulphur concentrate contained non-ferrous metal obtain recycling, pyrite cinder 100% will be utilized, and this technology has great practicality and economic benefit;
Main contents of the present invention have binomial, and the one, sulfuric acid raw material---Sulfogen ore impurity-removing, the 2nd, the sulphur concentrate is purified; So-called removal of impurities is meant to remove and often contains a small amount of Cu, Pb, Zn and impurity such as gangue mineral that easily floats and carbon mineral in the sulphur concentrate; The removal of impurities object mainly is the refined gold ore cyaniding tailings, though the refined gold ore cyaniding tailings also is the relieving haperacidity raw material, it also is the sulphur concentrate, but it often contains Cu, Pb, Zn and the easily floating gangue mineral of some, this is that handle is that close Cu, Pb, Zn is selected into Gold Concentrate under Normal Pressure with iron sulfide with Golden Customs because gold mine for improving gold recovery to greatest extent, is had to.If the refined gold ore cyaniding tailings is directly carried out iron sulfide purifies, then in the product of the selected together iron sulfide that advances to purify of they meetings, this not only can influence the purity of purification iron sulfide product, also can influence the quality that pyrite cinder directly becomes fine iron breeze, therefore necessary first removal of impurities before refined gold ore cyaniding tailings iron sulfide is purified, the concentrate of removal of impurities flotation is Cu, Pb, Zn, Au, Ag bulk concentrate, treats further to separate to reclaim; The removal of impurities flotation tailing is waits to purify the sulphur concentrate;
Treat that removal of impurities refined gold ore cyaniding tailings ore pulp gives processing: the purpose of giving processing is activation Cu, Zn sulfide, and the principle of activation is as follows:
It is by cyanide (Cymag) dissolve gold in strongly basic medium that refined gold ore cyaniding leaches gold, and cyanide is Cu, Zn sulfide and pyritous effective inhibitor just, and cyanide is a strong base-weak acid salt, and it is hydrolysis in ore pulp, generates HCN and CN
-:
K
Hydrolysis=[HCN] [OH]/[CN
-]
K
18℃＝2.54×10
-5
K
25℃＝1.54×10
-5
As can be seen from the above equation, CN in the alkaline ore pulp
-The concentration height helps suppressing Cu in the ore pulp, Zn sulfide, CN in the acid ore pulp
-Concentration is low, helps Cu, the activation of Zn sulfide.After adding the concentrated sulfuric acid, pH value reduces gradually, CN
-Concentration is also along with reduction, and inhibitory action is also just along with reduction, when pulp PH value is reduced to a certain numerical value, and CN
-When concentration was reduced to certain sulfide mineral activation equivalent point, certain sulfide just began activation, different sulfide activation number differences, add sulfuric acid after pulp PH value reduce to difference, certain sulfide just is activated;
One, removal of impurities flotation process:
1, ore pulp gives processing:
A) get a certain amount of refined gold ore cyaniding tailings filter cake for the treatment of removal of impurities and put into tank diameter and add water and size mixing, the ore pulp degree is transferred to C=60%;
B) add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=4～7 of ore pulp, stirs 10 minutes, and activation Cu, Zn sulfide finish;
C) the good ore pulp of activation is moved in another tank diameter, the thin up ore pulp is to floatation concentration C=28～33% in the past tank diameter;
D) add in the tank diameter that mixes up pulp density and pounce on the receipts agent, promptly butyl xanthate and aerofloat 226 are an amount of, foaming agent 2
#Oil is an amount of, stirs 2～5 minutes, and ore pulp enters flotation cell and carries out the flotation removal of impurities; Above-mentioned (a) with (b) be the Cu of refined gold ore cyaniding tailings give the processing stage, the activation step of Zn sulphide ore; (c) with (d) be the flotation pulp preparation process;
2, removal of impurities flotation:
A) roughly select:
After the ore pulp process is given the processing activation, enter rougher cell, air flotation after ore pulp stirs in initial separatory cell is roughly selected and was scraped bubble 4 minutes, and froth pulp is rich in Cu, Pb, Zn, Au and Ag, is rough concentrate, and the interior product of groove is a rougher tailings;
B) scan:
Stay the rougher tailings in the initial separatory cell, continue to add butyl xanthate and aerofloat 226 and reach foaming agent 2 in right amount
#Oil is an amount of, stirred 2 minutes, air flotation then, scraped bubble 3 minutes, and scanned end, foam is a scavenger concentrate, the product of staying in the groove is the removal of impurities mine tailing, be and treat the iron sulfide concentrate of further purifying, scavenger concentrate returns to be roughly selected, and gives with second batch of cyanidation tailings and handles ore pulp and carry out second batch of closed cycle and roughly select;
C) selected:
Primary cleaning:
At first put into primary cleaner and add suitable quantity of water and stirred 1～2 minute roughly selecting froth pulp, even in the hope of pulp density, air flotation then, scraped bubble 3 minutes, its froth pulp is the primary cleaning concentrate, enters recleaning, and ore pulp is a primary cleaner tailing in the groove, return and roughly select, give the ore pulp after disposing and carry out two batches with scavenger concentrate and roughly select with second batch of gold mine cyaniding tailings;
Recleaning:
The concentrate pulp of primary cleaning is put into the flotation cell of recleaning, add suitable quantity of water, stirred 1～2 minute, inflation was scraped bubble 2 minutes then, its froth pulp is the bulk concentrate of removal of impurities, be rich in Cu, Pb, Zn, Au, Ag, product is the recleaning mine tailing in the groove of recleaning, returns in the primary cleaner that to carry out the first time selected with second batch the concentrate of roughly selecting; After so repeatedly the closed cycle product was stablized, its concentrate and tailings was removal of impurities flotation final products.
The sulphur concentrate is purified:
The so-called purification is meant the silicate minerals such as quartz that get rid of to greatest extent in the sulphur concentrate, and iron sulfide is chosen to pure stage.Present sulfuric acid plant the most high-grade used sulphur concentrate sulfur-bearing grade 40～43%, it is 25～20% that the sulphur concentrate of this grade contains the gangue mineral amount; It is 46～56% that the slag ferrous grade is burnt in its relieving haperacidity; And removal of impurities purifying technique of the present invention can bring up to 50～52% to concentrate sulphur grade, and its impurity content reduces to 6～2%, burns slag iron grade and reaches 64～67%, can be directly used in ironmaking, becomes fine iron breeze; The sulphur concentrate must give processing to ore pulp before purifying, and the purpose of giving processing is gangue minerals such as activation pyrite, inhibition quartz; The principle of activation is that pyritous surface state is relevant with the pH value of ore pulp, when pH value is high, promptly in strongly basic medium, pyrite surface can generate FeO (OH), and FeO (OH) is a ferriferous oxide, possess hydrophilic property, the flotability variation, therefore pyrite is suppressed in strongly basic medium, if added cyanide in strongly basic medium, [OH] concentration height, so CN
-Also high, so pyrite is subjected to strong inhibition in the refined gold ore cyaniding process, (OH) concentration and CN in acid medium
-Concentration all can reduce, and pH value is low more, and their concentration is low more, and inhibitory action disappears, and strong acid can make pyrite surface decomposite element S °,
, elementary sulfur can improve the hydrophobicity of pyrite surface, thereby has improved pyritous floatability, and pyrite is activated strongly, and we are needed just for this.Can suppress quartzy and other silicate mineral as for the concentrated sulfuric acid, be that sulfuric acid can improve its surperficial hydrophily and causes;
Two, sulphur concentrate purifying and flotation process flow process:
1, ore pulp gives processing
A) wait to purify the sulphur concentrate, in tank diameter, size mixing concentration C=60%;
B) add the concentrated sulfuric acid in the ore pulp of concentration C=60%, the limit adds sour limit and stirs ore pulp, makes ore pulp PH=1～4;
C) treat to stir 10 minutes after pulp PH value is stabilized in the pH value of requirement, pyrite surface is fully activated, silicate minerals such as quartz are subjected to suppressing fully;
D) ore pulp is moved in the next tank diameter, the thin up pulp density is to floatation concentration C=28～33%;
E) to add the floating agent aerofloat 226 an amount of in the ore pulp of dilution, and 2
#Oil is an amount of, stirs 2～5 minutes, carries out sulphur concentrate purifying and flotation;
2, iron sulfide purifying and flotation:
A) roughly select:
To give and handle ore pulp and move in the rougher cell, the back inflation that stirs was scraped bubble 6 minutes, and froth pulp is iron sulfide and purifies and roughly select concentrate, and product is a rougher tailings in the groove;
B) once purging selection:
The interior product of groove after roughly selecting continues to add aerofloat 226 and 2
#Oil is an amount of, and inflation was then scraped bubble 5 minutes, and once purging selection finishes, and froth pulp is the once purging selection concentrate, and product is the once purging selection mine tailing in the groove, and the once purging selection concentrate returns to be roughly selected, and participates in second batch and roughly selects;
C) secondary is scanned:
In the once purging selection mine tailing, continue to add aerofloat 226 and 2
#Oil is an amount of, stirs 2 minutes, and inflation was scraped bubble 5 minutes, and froth pulp is the secondary scavenger concentrate, and product is that secondary is scanned mine tailing in the groove, is true tailings, and the secondary scavenger concentrate returns in the once purging selection groove, participates in second batch once purging selection;
D) primary cleaning:
Roughly select concentrate and enter the primary cleaning flotation cell, stirred 1～2 minute, mix up the ore pulp face, inflation is blank selected then, scraped bubble 5.5 minutes, primary cleaning finishes, and froth pulp is the primary cleaning concentrate, enter recleaning, product is a primary cleaner tailing in the groove, returns to roughly select and participates in second batch and roughly select;
E) recleaning:
The primary cleaning concentrate enters the recleaning flotation cell, carry out recleaning, adding suitable quantity of water earlier stirred 1～2 minute, air flotation then, scraped bubble 4.5 minutes, froth pulp is the recleaning concentrate, and product is the recleaning mine tailing in the groove, returns primary cleaner and participates in second batch of rough concentrate primary cleaning;
F) triple cleaning:
The recleaning froth pulp is that the recleaning concentrate enters the triple cleaning flotation cell, it is selected to carry out three blank, adding suitable quantity of water stirred 1～2 minute, mix up the ore pulp face, air flotation is 4.5 minutes then, and froth pulp is the triple cleaning concentrate, is final high purity sulphur concentrate, product is the triple cleaning mine tailing in the groove, returns the recleaning groove and carries out two batches of recleanings with second batch of primary cleaning foam;
The above-mentioned closed-circuit test that returns in proper order, through 4～5 batches of closed cycles, after product yield was stable, its product was final products, its sulphur concentrate is representative, convictive final concentrate product.
The invention has the advantages that:
1, removal of impurities purifying technique flow process of the present invention is simple, easy to operate:
2, technical indicator height, pulled through the sulphur concentrate grade upper limit, sulphur concentrate sulfur-bearing grade is brought up to 50～52% from 40～43%, make burning slag iron grade reach 64～67%, directly become fine iron breeze, and the sulphur iron recovery is all more than 90%, and pyrite cinder just can 100% be utilized like this, has good economic benefit;
3, removal of impurities purifying technique of the present invention can change the sulfuric acid industry production status, and it will make sulfuric acid enterprise can produce sulfuric acid, can produce fine iron breeze and gold and non-ferrous metal concentrate again;
4, applied range of the present invention adopts the removal of impurities purifying technique to the refined gold ore cyaniding tailings, can directly enter sulphur concentrate purification procedures, purification iron sulfide to the sulphur concentrate of troilite mine and nonferrous metal mine output.
Description of drawings:
Fig. 1 is a refined gold ore cyaniding tailings impurity removal process flow chart of the present invention;
Fig. 2 is a sulphur concentrate purifying technique flow chart of the present invention;
Fig. 3 gets in touch figure for the relevant operation with it of Sulfogen ore impurity-removing purifying technique of the present invention.
The specific embodiment:
As shown in Figure 1, be impurity removal process flow chart of the present invention.
Sulfogen ore impurity-removing embodiment 1:
The refined gold ore cyaniding tailings composition of getting certain ore deposit is as follows:
| Element | Cu | Pb | Zn | Au g/t | Ag g/t | S | Fe |
| Content | 0.38 | 1.63 | 1.12 | 1.71 | 22.75 | 25.76 | 22.47 |
1, ore pulp gives processing:
A) get a certain amount of refined gold ore cyaniding tailings filter cake for the treatment of removal of impurities, put into tank diameter and add water and size mixing, make pulp density transfer to C=60%;
B) add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=4～7 of ore pulp, stirs 10 minutes;
C) the good ore pulp of activation is moved in the next tank diameter, add water in tank diameter, the dilution ore pulp is to floatation concentration C=28～33%;
D) add in the tank diameter that mixes up pulp density and pounce on the receipts agent, promptly butyl xanthate and aerofloat 226 are an amount of, foaming agent 2
#Oil is an amount of, stirs 2～5 minutes, and ore pulp enters flotation cell and carries out the flotation removal of impurities;
2, removal of impurities flotation:
A) roughly select:
Ore pulp enters in the rougher cell and stirs through after giving the processing activation, and pulp density is stirred, and stirs after 1～2 minute, and air flotation was scraped bubble 4 minutes, and froth pulp is a rough concentrate, and product is a rougher tailings in the groove;
B) scan:
Stay the rougher tailings in the initial separatory cell, continue to add to pounce on and receive the agent butyl xanthate and aerofloat 226 reaches foaming agent 2 in right amount
#Oil is an amount of, stirred 2 minutes, air flotation then, scraped bubble 3 minutes, scan end, foam is a scavenger concentrate, and the product of staying in the groove is the removal of impurities mine tailing, be sulphur concentrate to be purified, scavenger concentrate returns in the rougher cell to give with second batch of cyanidation tailings and handled ore pulp and carry out second batch of closed cycle and roughly select;
C) selected:
Primary cleaning: the rough concentrate froth pulp enters in the primary cleaner, adding suitable quantity of water stirred 1～2 minute, make pulp density even, air flotation was scraped bubble 3 minutes then, and its froth pulp is the primary cleaning concentrate, enter the recleaning groove, ore pulp is a primary cleaner tailing in the groove, returns and roughly selects, and gives the ore pulp after disposing and carries out two batches with scavenger concentrate and roughly select with second batch of refined gold ore cyaniding tailings sample;
Recleaning: the concentrate slurry of primary cleaning is put into the recleaning groove, add suitable quantity of water, stirred 1～2 minute, inflation was scraped bubble 2 minutes then, its froth pulp is the bulk concentrate of removal of impurities flotation, be rich in Cu, Pb, Zn, Au, Ag, product is the recleaning mine tailing in the groove of recleaning, returns in the primary cleaner that to carry out the first time selected with second batch the concentrate of roughly selecting; After the closed cycle of returning so in proper order, its final products are concentrate and tailings, and it the results are shown in Table 1
Certain refined gold ore cyaniding tailings removal of impurities result of the test table 1
Removal of impurities embodiment 2:
The refined gold ore cyaniding tailings filter cake of getting certain ore deposit is the removal of impurities raw material, and its composition is as follows:
| Element | Cu | Pb | Zn | Au g/t | Ag g/t | As | S | Fe |
| Content | 0.34 | 0.61 | 0.54 | 1.2 | 27.6 | 0.062 | 28.5 | 24.0 |
1, treat that the removal of impurities ore pulp gives processing:
A) get a certain amount of refined gold ore cyaniding tailings filter cake for the treatment of removal of impurities, put into tank diameter and add water and size mixing, make the ore pulp degree transfer to C=60%;
B) add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=4～7 of ore pulp, stirs 10 minutes;
C) the good ore pulp of activation is moved in the next tank diameter, add water in tank diameter, the dilution ore pulp is to floatation concentration C=28～33%;
D) add in the tank diameter that mixes up pulp density and pounce on the receipts agent, promptly butyl xanthate and aerofloat 226 are an amount of, foaming agent 2
#Oil is an amount of, stirs 2～5 minutes, and ore pulp enters flotation cell and carries out the flotation removal of impurities;
2, removal of impurities flotation:
A) roughly select:
Ore pulp enters in the rougher cell and stirs through after giving the processing activation, and pulp density is stirred, and stirs air flotation after 1～2 minute, scrapes bubble 4 minutes, and froth pulp is a rough concentrate, and product is a rougher tailings in the groove;
B) scan:
Stay the rougher tailings in the initial separatory cell, continue to add to pounce on and receive the agent butyl xanthate and aerofloat 226 reaches foaming agent 2 in right amount
#Oil is an amount of, stirred 2 minutes, air flotation then, inflation was scraped bubble 3 minutes, scan end, foam is a scavenger concentrate, and the product of staying in the groove is the removal of impurities mine tailing, be sulphur concentrate to be purified, scavenger concentrate returns in the rougher cell to give with second batch of cyanidation tailings and handled ore pulp and carry out second batch of closed cycle and roughly select:
C) selected:
Primary cleaning: rough concentrate enters primary cleaner, again the rough concentrate in the primary cleaner being added suitable quantity of water stirred 1～2 minute, make pulp density even, air flotation was scraped bubble 3 minutes then, and its froth pulp is the primary cleaning concentrate, enter recleaning, ore pulp is a primary cleaner tailing in the groove, returns and roughly selects, and gives the ore pulp after disposing and carries out two batches with scavenger concentrate and roughly select with second batch of gold mine cyaniding tailings;
Recleaning: the concentrate pulp of primary cleaning is put into the recleaning groove, add suitable quantity of water, stirred 1～2 minute, inflation was scraped bubble 2 minutes then, its froth pulp is the bulk concentrate of removal of impurities, be rich in Cu, Pb, Zn, Au, Ag, product is the recleaning mine tailing in the groove of recleaning, returns in the primary cleaner that to carry out the first time selected with second batch the concentrate of roughly selecting; After the closed cycle of returning so in proper order, its final products are the bulk concentrate and the mine tailing of removal of impurities flotation, and its mine tailing is for waiting the sulphur concentrate of purifying.The results are shown in Table 2
Certain refined gold ore cyaniding tailings removal of impurities result of the test table 2
| The product title | Productive rate % | Grade (%) | The rate of recovery (%) | ||||||||||
| Cu | Pb | Zn | Au g/t | S | Fe | Cu | Pb | Zn | Au | S | Fe | ||
| Cu Pb Zn bulk concentrate | 7.25 | 5.29 | 6.61 | 8.17 | 1.0 | 24.30 | 23.24 | 91.18 | 82.45 | 91.4 | 5.70 | 5.99 | 6.53 |
| Mine tailing (concentrate to be purified) | 92.75 | 0.04 | 0.11 | 0.06 | 1.22 | 29.80 | 26.0 | 8.82 | 17.55 | 8.60 | 94.30 | 94.01 | 93.49 |
| Raw ore | 100 | 0.42 | 0.58 | 0.65 | 1.20 | 29.40 | 25.8 | 100 | 100 | 100 | 100 | 100 | 100 |
Sulphur concentrate purifying and flotation embodiment 3
As shown in Figure 2, be sulphur concentrate purifying and flotation process flow chart of the present invention,
It is as follows to get certain ore deposit fined sulphur ore powder composition of waiting to purify:
| Element | S | Fe | Au | Cu | Pb | Zn |
| Content | 31.41 | 27.89 | 1.8g/t | 0.10 | - | - |
1, ore pulp gives processing:
A) the sulphur concentrate of waiting to purify is sized mixing in tank diameter, makes pulp density transfer to C=60%;
B) add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=1～4 of ore pulp;
C) pulp PH value stirred 10 minutes after being stabilized in certain numerical value, and activation pyrite suppresses quartzy;
D) ore pulp after will activating moves in the next tank diameter, and the thin up pulp density is to floatation concentration C=28～33%;
E) in the ore pulp of dilution, add floating agent aerofloat 226 and 2
#Oil is an amount of, stirs 2～5 minutes;
2, sulphur concentrate purifying and flotation:
A) roughly select: will give the ore pulp of handling and move in the rougher cell, the back inflation that stirs was scraped bubble 6 minutes, and froth pulp is the purification of sulphur concentrate and roughly selects concentrate, and product is a rougher tailings in the groove;
B) once purging selection: the interior product of groove after roughly selecting continues to add aerofloat 226 and 2
#Oily an amount of, air flotation was scraped bubble 5 minutes then, and once purging selection finishes, and froth pulp is the once purging selection concentrate, and product is the once purging selection mine tailing in the groove, and the once purging selection concentrate returns the initial separatory cell participation and roughly selects for second batch;
C) secondary is scanned: continue to add aerofloat 226 and 2 in the once purging selection mine tailing
#Oil is an amount of, stirs inflation, mixes up the ore pulp face and scrapes bubble 5 minutes, and froth pulp is the secondary scavenger concentrate, and product is that secondary is scanned mine tailing in the groove, is true tailings, and the secondary scavenger concentrate returns in the once purging selection groove, participates in second batch once purging selection;
D) primary cleaning: rough concentrate is moved in the primary cleaner, stirred 1～2 minute, inflate, mix up the ore pulp face, scraped bubble then 5.5 minutes, froth pulp enters recleaning for the primary cleaning concentrate, and product is a primary cleaner tailing in the groove, returns to roughly select and participates in second batch and roughly select:
E) recleaning: the primary cleaning concentrate slurry is moved in the recleaning flotation cell, stir 1～2 minute, mix up the ore pulp face, air flotation was scraped bubble 4.5 minutes, froth pulp is the recleaning concentrate, product is the recleaning mine tailing in the groove, returns primary cleaner and participates in second batch of rough concentrate primary cleaning;
F) triple cleaning: with in the recleaning concentrate shift-in triple cleaning groove and stirred 1～2 minute, mix up the ore pulp face, air flotation was scraped bubble 4.5 minutes, and froth pulp is the triple cleaning concentrate, be final high purity sulphur concentrate, product is the triple cleaning mine tailing in the groove, returns the recleaning groove, participates in the recleaning of second batch of sample, like this through 4～5 batches of sample closed cycles, institute's output concentrate and tailings product is the product behind the cyclic balance, is final products, sees Table 3
The sulphur concentrate purifying and flotation result of the test table 3 in certain ore deposit
Sulphur concentrate purifying and flotation embodiment 4
Get certain gold mine sulphur concentrate of waiting to purify and carry out the iron sulfide purifying and flotation, sulphur concentrate composition is as follows:
| Element | S | Fe | Au g/t | Cu | Pb | Zn |
| Content | 26.0 | 24.3 | 1.0 | 0.02 | 0.13 | 0.03 |
1, ore pulp gives processing:
A) the sulphur concentrate of waiting to purify is sized mixing in tank diameter, makes pulp density transfer to C=60%;
B) add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=1～4 of ore pulp;
C) pulp PH value stirred 10 minutes after being stabilized in a certain numerical value, and activation pyrite suppresses silicate gangue mineral such as quartz;
D) in the next tank diameter of ore pulp shift-in, the thin up pulp density is to floatation concentration C=28～33%;
E) in the ore pulp of dilution, add aerofloat 226 and 2
#Oil is an amount of, stirs 2～5 minutes, prepares flotation;
2, sulphur concentrate purifying and flotation:
A) roughly select: will give the ore pulp of handling and move in the rougher cell, and stir, transfer the ore pulp face, inflation was scraped bubble 6 minutes, and froth pulp is a rough concentrate, and product is a rougher tailings in the groove;
B) once purging selection: the interior product of groove after roughly selecting continues to add aerofloat 226 and 2
#Oil is an amount of, stirs, mixes up the ore pulp face, and inflation was scraped bubble 5 minutes, and froth pulp is the once purging selection concentrate, returns participation and roughly selects for second batch, and product is the once purging selection mine tailing in the groove;
C) secondary is scanned: continue to add aerofloat 226 and 2 in the once purging selection mine tailing
#Oil is an amount of, stirs inflation, mixes up the ore pulp face, scrapes bubble 5 minutes, and froth pulp is the secondary scavenger concentrate, participates in second batch of sample once purging selection, and product is the true tailings product in the groove;
D) primary cleaning: the rough concentrate ore pulp is moved in the primary cleaning flotation cell, stir 1～2 minute, inflation, mix up the ore pulp face, scraped bubble then 5.5 minutes, froth pulp is the primary cleaning concentrate, and product is a primary cleaner tailing in the groove, returns to roughly select and participates in second batch and roughly select;
E) recleaning: the primary cleaning concentrate pulp is moved in the recleaning flotation cell, stir 1～2 minute, mix up the ore pulp face, inflation was scraped bubble 4.5 minutes, froth pulp is the recleaning concentrate, product is the recleaning mine tailing in the groove, returns primary cleaner and participates in second batch of rough concentrate primary cleaning;
F) triple cleaning: with in the recleaning concentrate shift-in triple cleaning flotation cell and stirred 1～2 minute, mix up the ore pulp face, inflation was scraped bubble 4.5 minutes, froth pulp is the triple cleaning concentrate, be final high purity sulphur concentrate, product is the triple cleaning mine tailing in the groove, returns the recleaning groove, participate in the recleaning of second batch of sample, it the results are shown in Table 4 after 4～5 closed cycles
Certain ore deposit sulphur concentrate purifying technique flotation experimental results table 4
Economic effect of the present invention:
In conjunction with the accompanying drawings 3 and table 5 and table 6, the economic benefit that adopts technology of the present invention to bring to enterprise is described, with embodiment 3 is example, raw material is through giving processing, and------cyanidation tailings is fine iron breeze in high purity sulphur concentrate roasting relieving haperacidity---the burning slag is cyanidation gold-extracted---, and its economic indicator sees Table 5 and table 6 in flotation purifications
Sulphur concentrate per ton is purified to the economic benefit table 5 that the relieving haperacidity of high purity sulphur concentrate is brought
Annotate: fine iron breeze is by 600 yuan/t, golden by 100 yuan/g.
Ton raw material relieving haperacidity comprehensive economic index table 6
| Project technology | Sulphuric acid output t/t | Sulfuric acid producer price unit/t | Sulfuric acid output value unit/t | Burn slag output value unit/t | The output value adds up to unit/t | Relieving haperacidity cost unit/t | Beneficiation cost unit/t | Profit unit/t | Unit output value consumption of raw materials Kg/ unit |
| The relieving haperacidity of sulphur concentrate | 0.968 | 350.0 | 339.06 | 14.0 | 353.06 | 135.62 | 0 | 217.44 | 2.83 |
| The relieving haperacidity of high purity sulphur concentrate | 0.871 | 350.0 | 305.15 | 354.0 | 659.0 | 122.14 | 47.5 | 489.36 | 1.51 |
Annotate: sulfuric acid concentration is 98%, and the gas washing in SA production cost is 140.0 yuan/t.
Claims (3)
1, a kind of Sulfogen ore impurity-removing, purifying and flotation process is characterized in that: it is to be made of two contents, the one, to the removal of impurities of refined gold ore cyaniding tailings; The 2nd, the sulphur concentrate is purified; This removal of impurities purifying technique is realized by refined gold ore cyaniding tailings removal of impurities flotation process and sulphur concentrate purifying and flotation process flow process.
2, a kind of Sulfogen ore impurity-removing purifying technique according to claim 1 is characterized in that: said refined gold ore cyaniding tailings removal of impurities flotation process is:
(1), treat that the removal of impurities ore pulp gives processing:
A, get and a certain amount ofly treat to put in the removal of impurities refined gold ore cyaniding tailings filter cake tank diameter and add water and size mixing, pulp density is transferred to C=60%;
B, add the concentrated sulfuric acid in the tank diameter ore pulp, the limit adds the sulfuric acid limit and stirs ore pulp, makes PH=4～7 of ore pulp, stirs 10 minutes, activates Cu, Zn sulfide mineral;
C, the ore pulp that activation is got well move in the next tank diameter, and the thin up ore pulp is to floatation concentration C=28～33% in the past tank diameter;
D, add in the tank diameter that mixes up pulp density and pounce on the receipts agent, promptly butyl xanthate and aerofloat 226 are an amount of, foaming agent 2
#Oil is an amount of, stirs 2～5 minutes, and ore pulp enters flotation cell and carries out the flotation removal of impurities;
(2), removal of impurities flotation:
A, roughly select:
After the ore pulp process is given the processing activation, enter rougher cell, ore pulp stirs air flotation after 1～2 minute in initial separatory cell, roughly select and scraped bubble 4 minutes, and froth pulp is a rough concentrate, and product is a rougher tailings in the groove;
B, scan:
Stay the rougher tailings that is in the initial separatory cell, continue to add butyl xanthate and aerofloat 226 and reach foaming agent 2 in right amount
#Oil is an amount of, stirred 2 minutes, air flotation then, scraped bubble 3 minutes, and scanned end, foam is a scavenger concentrate, the product of staying in the groove is the removal of impurities mine tailing, be and treat the sulphur concentrate of further purifying, scavenger concentrate returns in the rougher cell, gives with second batch of cyanidation tailings and handles ore pulp and primary cleaner tailing and carry out second batch of closed cycle and roughly select;
C, selected:
Primary cleaning:
At first put into primary cleaner and add water and transfer the ore pulp face roughly selecting froth pulp, stirred 1～2 minute, air flotation then, scraped bubble 3 minutes, its froth pulp is the primary cleaning concentrate, enters recleaning, and ore pulp is a primary cleaner tailing in the groove, return and roughly select, give the ore pulp after disposing and carry out two batches with scavenger concentrate and roughly select with second batch of refined gold ore cyaniding tailings sample;
Recleaning:
The concentrate pulp of primary cleaning is put into the recleaning flotation cell, add suitable quantity of water, stirred 1～2 minute, inflation was scraped bubble 2 minutes then, its froth pulp is the bulk concentrate of removal of impurities flotation, be rich in Cu, Pb, Zn, Au, Ag, product is the recleaning mine tailing in the groove of recleaning, returns in the primary cleaner that to carry out the first time selected with second batch the concentrate of roughly selecting; After so repeatedly the closed cycle product yield was stablized, its concentrate and tailings was final products.
3, a kind of Sulfogen ore impurity-removing, purifying and flotation process according to claim 1 is characterized in that: said sulphur concentrate purifying technique flow process is:
(1), ore pulp gives processing
A, the sulphur concentrate of waiting to purify are sized mixing concentration C=60% in tank diameter;
B, add the concentrated sulfuric acid in the ore pulp of concentration C=60%, the limit adds sour limit and stirs ore pulp, makes ore pulp PH=1～4;
C, treat that the stable back of pulp PH value stirred 10 minutes, pyrite surface is fully activated, silicate minerals such as quartz are subjected to suppressing fully;
D, ore pulp is moved in the next tank diameter, the thin up pulp density is to floatation concentration C=28～33%;
E, to add the floating agent aerofloat 226 an amount of in the ore pulp of dilution, and 2
#Oil is an amount of, stirs 2～5 minutes, carries out sulphur concentrate purifying and flotation;
(2), sulphur concentrate purifying and flotation:
A, roughly select: will give the ore pulp of handling and move in the rougher cell, the back inflation that stirs was scraped bubble 6 minutes, and froth pulp is iron sulfide and purifies and roughly select concentrate, and product is a rougher tailings in the groove;
B, once purging selection: the interior product of groove after roughly selecting continues to add aerofloat 226 and 2
#Oil is an amount of, and air flotation was scraped bubble 5 minutes then, and once purging selection finishes, and froth pulp is the once purging selection concentrate, and product is the once purging selection mine tailing in the groove, and the once purging selection concentrate is waited until to return and roughly selected, and participates in second batch and roughly selects:
C, secondary are scanned: continue to add aerofloat 226 and 2 in the once purging selection mine tailing
#Oil is an amount of, stirs 1～2 minute, and inflation was scraped bubble 5 minutes, and froth pulp is the secondary scavenger concentrate, and product is that secondary is scanned mine tailing in the groove, is true tailings, and the secondary scavenger concentrate returns in the once purging selection groove, participates in second batch once purging selection;
D, primary cleaning: roughly select concentrate and enter the primary cleaning flotation cell, stirred 1～2 minute, mix up the ore pulp face, inflate selectedly then, scraped bubble 5.5 minutes, primary cleaning finishes, froth pulp is the primary cleaning concentrate, enter recleaning, product is a primary cleaner tailing in the groove, returns to roughly select and participates in second batch and roughly select;
E, recleaning: the primary cleaning concentrate enters the recleaning flotation cell, carry out recleaning, add suitable quantity of water earlier, stirred 1～2 minute, air flotation was scraped bubble 4.5 minutes then, and froth pulp is the recleaning concentrate, product is the recleaning mine tailing in the groove, returns primary cleaner and participates in second batch of rough concentrate primary cleaning;
F, triple cleaning: the recleaning froth pulp is that the recleaning concentrate enters the recleaning flotation cell, carry out triple cleaning, adding suitable quantity of water stirred 1～2 minute, mix up the ore pulp face, air flotation is 4.5 minutes then, and froth pulp is the triple cleaning concentrate, is final high purity sulphur concentrate, product is the triple cleaning mine tailing in the groove, returns the recleaning groove and carries out two batches of recleanings with second batch of primary cleaning froth pulp.
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