CN1502737A - Face thread holder for sewing machine - Google Patents
Face thread holder for sewing machine Download PDFInfo
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- CN1502737A CN1502737A CNA2003101161939A CN200310116193A CN1502737A CN 1502737 A CN1502737 A CN 1502737A CN A2003101161939 A CNA2003101161939 A CN A2003101161939A CN 200310116193 A CN200310116193 A CN 200310116193A CN 1502737 A CN1502737 A CN 1502737A
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- upper thread
- thread
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- plate
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- 238000009958 sewing Methods 0.000 title claims abstract description 38
- 230000008520 organization Effects 0.000 claims description 53
- 238000012423 maintenance Methods 0.000 claims description 42
- 230000007246 mechanism Effects 0.000 claims description 34
- 238000007665 sagging Methods 0.000 claims description 9
- 239000004744 fabric Substances 0.000 abstract description 24
- 238000005452 bending Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 26
- 230000009471 action Effects 0.000 description 16
- 238000012360 testing method Methods 0.000 description 16
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- 230000008569 process Effects 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- RKTYLMNFRDHKIL-UHFFFAOYSA-N copper;5,10,15,20-tetraphenylporphyrin-22,24-diide Chemical compound [Cu+2].C1=CC(C(=C2C=CC([N-]2)=C(C=2C=CC=CC=2)C=2C=CC(N=2)=C(C=2C=CC=CC=2)C2=CC=C3[N-]2)C=2C=CC=CC=2)=NC1=C3C1=CC=CC=C1 RKTYLMNFRDHKIL-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B65/00—Devices for severing the needle or lower thread
- D05B65/06—Devices for severing the needle or lower thread and for disposing of the severed thread end ; Catching or wiping devices for the severed thread
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The upper thread holding device (60) for the sewing machine (100) bends the upper thread with a projection part (2c) which is arranged in a pinching member, when the upper thread is held between the holding surface (1f) of a holding member and the pinching surface (2e) of the pinching member. A holding force for holding the upper thread by the upper thread holding device is adjusted in two steps, i.e., a resistance force in bending which is given to the projection part, and a pinching force for pinching the upper thread between the holding surface and the pinching surface. The upper thread is held after adjusting the length of the upper thread on the rear side surface of the fabric.
Description
Technical field
The present invention relates to a kind of end clips that will pass the upper thread of eedle in when beginning sewing be held in needle plate below and the face thread retaining device of Sewing machines that the upper thread end that is held is moved to the position of leaving from the path that moves up and down of eedle.
Background technology
In the past, as everyone knows, begin to stay the length of the upper thread on the needle point in order to form the stitching and stable sewing that begin to sew with Sewing machines reliably, at the eedle of eedle by needle plate by hole (pin hole) when upwards pulling up, pass the upper thread end on the eedle of this sewing beginning first pin in clamping below the needle plate and keep the face thread retaining device (for example, with reference to patent documentation 1) of upper thread at assigned position.
And well-known as mentioned above, this is when keeping the end of upper thread, at the shank top dead-centre, also adjusts the face thread retaining device (for example, with reference to patent documentation 2) of staying the upper thread length in the cloth with the upper thread that the confining force maintenance of regulation is provoked with thread take-up tension lever.
[patent documentation 1]
Specially permit communique No. 2671478
[patent documentation 2]
The spy opens the 2000-325683 communique
But, for the situation of above-mentioned patent documentation 1, the clamping of upper thread is that the eedle that has passed through needle plate at eedle is undertaken during by the hole, at this time point, also do not finish with the pull-up of thread take-up tension lever, the elongated problem of length of the end of a thread on the needle point can occur residuing in upper thread.
In addition, for the situation of above-mentioned patent documentation 2, face thread retaining device keeps the confining force of upper thread, owing to change adjusting according to the adjustment of pressure-reducing valve, so the problem that is difficult to regulate its confining force is arranged.And, the clamping of upper thread, be to carry out to allow carrying the confining force that draws upper thread with thread take-up tension lever, but because maintained time point is near thread take-up tension lever has begun the top dead-centre of the shank that rises, so can on upper thread, produce loose ends because of the inertia force that thread take-up tension lever is carried the upper thread that draws, and stay the problem that upper thread length in the cloth is uneven in length, can not stablize stitching quality attractive in appearance.
In addition, with the upper thread end of face thread retaining device clamping since on the position that is held be towards under sagging, contact with the machine shuttle of below easily or be involved in machine shuttle portion or be stained with the problem of the filth of machine shuttle so have.
Summary of the invention
The object of the present invention is to provide a kind of face thread retaining device of Sewing machines, can make the upper thread length weak point of staying on the cloth and keep length certain, and can on upper thread, not be stained with the filth of machine shuttle.
In order to solve above problem, the face thread retaining device of the present invention's 1 described Sewing machines, be the upper thread end clips that when beginning to sew, will pass eedle 52 be held in needle plate 50 below and in the face of the wedge angle 92 of the machine shuttle 90 of eedle through the position above the path, and the upper thread end that is held moved to the position of leaving from the path that moves up and down of eedle, and after forming the stitching of stated number, decontrol the face thread retaining device 60 of Sewing machines 100 of the upper thread end of clamping, it is characterized in that, comprise: the holding member with maintenance face 1f (for example, lower plate 1), and keep in the face of to configuration and have and maintenance face between the hold assembly (for example, upper plate 23) of clamping face 2e of clamping upper thread, the driving mechanism B that holding member and hold assembly are relatively moved, controlling organization 70 with the control driving mechanism; Holding member and hold assembly can relatively move in initial position, middle holding position and upper thread clip position, and at initial position, maintenance face and clamping face are positioned at the both sides in the path that moves up and down of eedle; In middle holding position, intersect mutually and make the upper thread warpage and draw the upper thread limit this upper thread is applied resistance to sliding so that the limit allows to carry with the thread take-up tension lever of Sewing machines by making by being formed at the 1st joggling part 1g on the holding member and being formed at upper thread joggling part 123 that the 2nd joggling part 2f on the hold assembly constitutes; At the upper thread clip position, the upper thread that draws is carried in clamping by thread take-up tension lever between maintenance face and clamping face; Controlling organization, the control driving mechanism so that the thread take-up tension lever of making beginning begin to carry draw upper thread before, holding member and hold assembly are relatively moved and stop to middle holding position from initial position, make its upper thread clip position that relatively moves then.
The 1 described invention according to the present invention, the face thread retaining device of Sewing machines, the end of the suture of first pin is passed in clamping on cloth by eedle between maintenance face and clamping face.Then, the end of continuing retention wire is up to carrying out till second～the 3rd pin makes.With this, prevent to do the suture of first pin is extracted from cloth because of the priming of carrying of eedle rising or thread take-up tension lever.
And, in middle holding position, the joggling part of upper thread, when beginning sewing thread take-up tension lever carry draw upper thread before with the upper thread warpage, while allowing upper thread to be carried drawing to apply resistance to sliding with thread take-up tension lever, and, keep reliably carrying the upper thread that draws by thread take-up tension lever by maintenance face and clamping face subsequently at the upper thread clip position.Consequently, can prevent that to draw the upper thread that produces lax because of the upper thread of thread take-up tension lever is carried, and clamping on can be in the length from pin hole to the upper thread end stable basis, make length certain from pin hole to the upper thread end.And, because clamping is carried the upper thread that draws state by thread take-up tension lever, so can shorten length from pin hole to the upper thread end.Therefore, can make the length of staying the upper thread in cloth stable and short.
1 the face thread retaining device according to the present invention, the present invention 2 face thread retaining device is characterized in that: the upper thread joggling part, will be from upper thread end sagging downwards between approaching mutually maintenance face and the clamping face to shuttle axle 91 direction warpages along the machine shuttle.
The 2 described inventions according to the present invention can be played the effect same with the present invention 1, and the upper thread joggling part, will be from upper thread end sagging downwards between maintenance face and the clamping face to the direction warpage along the shuttle axle.Therefore, in the centre position or the position of clamping, maintenance upper thread, can change the upper thread path of from pin hole to the machine shuttle (sliding surface of machine shuttle is also referred to as chute surface), hide the machine shuttle, prevent the pollution of upper thread to prevent the machine shuttle from contacting with upper thread with the upper thread joggling part.
In addition, from the more unnecessary upper thread end of the front end of upper thread joggling part, according to himself hardness and crooked and vertical below, but during the slip of the upper thread in the middle of under this state, being created on the holding position, from the upper thread end of hanging down more previously than upper thread joggling part front end, by root side-lining, and producing centrifugal force downwards along the protrusion direction of upper thread joggling part, be lifted along the direction of upper thread joggling part from the crooked part of upper thread joggling part front end to the upper thread joggling part.
Therefore, can make the upper thread end be difficult to direction, can avoid and the contacting of machine shuttle towards the machine shuttle.Therefore, can prevent that the filth of machine shuttle is bonded at the upper thread end, can also prevent that the upper thread end is involved in the machine shuttle.
Description of drawings
Fig. 1 is the partial perspective side view of Sewing machines that is provided with the face thread retaining device of present embodiment.
Fig. 2 is expression with respect to the time sequencing figure of the action of the shank of the machine spindle anglec of rotation of present embodiment and thread take-up tension lever.
Fig. 3 is the exploded perspective view of the face thread retaining device of present embodiment.
Fig. 4 is the face upwarding stereogram of the face thread retaining device of present embodiment.
Fig. 5 is the top perspective view of the face thread retaining device of present embodiment.
Fig. 6 is the calcspar of the sewing-machine control systems of present embodiment.
Fig. 7 is (a) vertical view (b) side view that is used to illustrate each parts " initial position " of the clamping device that constitutes present embodiment, driving mechanism, testing agency.
Fig. 8 is the stereogram of " initial position " that is used to illustrate the clamping device of present embodiment.
Fig. 9 is (a) vertical view (b) side view that is used to illustrate " the middle holding position " of the clamping device that constitutes present embodiment, driving mechanism, each parts of testing agency.
Figure 10 is (a) stereogram and (b) side view of " middle holding position " that is used to illustrate the clamping device of present embodiment.
Figure 11 is (a) vertical view (b) side view that is used to illustrate " the upper thread holding position " of the clamping device that constitutes present embodiment, driving mechanism, each parts of testing agency.
Figure 12 is the stereogram of " upper thread clip position " that is used to illustrate the clamping device of present embodiment.
Figure 13 is (a) vertical view (b) side view of " ejected position " that is used to illustrate each parts of the clamping device that constitutes present embodiment, driving mechanism, testing agency.
Figure 14 is the stereogram of " ejected position " that is used to illustrate the clamping device of present embodiment.
Figure 15 is the flow chart of the Sewing machines action of present embodiment.
Figure 16 is the side view of clamping device variation.
Among the figure: 1-lower plate (holding member), the 1b-through hole, 1f-keeps face, below the 1g-(the 1st joggling part), the 2-front end component, 2b-clamping part, 2c-lug boss, the 2e-clamping face, above the 2f-(the 2nd joggling part), 3-upper plate body, 23-upper plate (hold assembly), 123-upper thread joggling part, 4-motor, the 5-attaching parts, 6-lobe plate connecting rod, 7-guide member, 8-guide member lid, 9-helical spring, 20-aperture plate, 21-the 1st sensor, 22-the 2nd sensor, 25-light path, the 35-shank, 36-Spindle Motor, 36a-encoder, the 44-thread take-up tension lever, 51-pin hole, 52-eedle, the 60-face thread retaining device, 70-controlling organization, 90-whirler shuttle (rotating shuttle), 91-shuttle axle, 92-wedge angle, 100-Sewing machines, the A-clamping device, B-driving mechanism, C-testing agency.
The specific embodiment
Below, with reference to Fig. 1～Figure 16 embodiments of the invention are described.
In addition, comprise the explanation of each modular construction of the sewing machine body of face thread retaining device of the present invention, in the present embodiment, the XYZ axle shown in going up with figure is determined all directions respectively.Z-direction is the direction parallel with moving up and down of eedle, and X-axis, Y direction are orthogonal both directions on the plane vertical with Z-direction.Particularly, X-direction+side be a left side ,-side is for right; Y direction+side be preceding ,-after side is; Z-direction+side be last ,-side is for down.
Needle bar drive device, the not shown transmission mechanism etc. that changes reciprocating motion up and down into by the not shown main shaft that drives as the Spindle Motor 36 of needle bar drive device, Spindle Motor 36 rotations, with the rotation motion of main shaft and pass to shank 35 constitutes.And by this needle bar drive device, shank 35 carries out 1 reciprocating motion (with reference to Fig. 2) along with main axis rotation 1 circle.
In addition, on the main shaft (omitting diagram) of Spindle Motor 36, be provided with encoder 36a (with reference to Fig. 6).Encoder 36a detects the anglec of rotation of the main shaft of Spindle Motor 36, for example, the pulse signal of 1 ° of the every rotation of Spindle Motor 36 main shafts is exported to controlling organization 70.
On the end portion of eedle 52, be formed with through wires hole (being also referred to as the eedle hole), the upper thread from the upper thread supply source is derived arrives eedle 52 and passes through wires hole by upper thread governor motion 39 described later or thread take-up tension lever 44.Eedle 52 is with shank 35 interlocks and when moving up and down, and passes on the needle plate 50 on the base plate face 31a that is located at base plate 31 formed pin hole 51 and inserts in the base plate 31, and upper thread is sent into whirler shuttle 90 sides in the base plate 31.
The thread take-up tension lever driving mechanism, the rotatablely moving of the not shown main shaft that utilizes Spindle Motor 36 as the thread take-up tension lever driving mechanism rotate to drive is changed to reciprocating motion up and down and transmission to thread take-up tension lever 44 with the rotation motion of this main shaft.And,, make thread take-up tension lever 44 change 1 circle and reciprocating motion 1 time (with reference to Fig. 2) with main shaft by this thread take-up tension lever driving mechanism.
In addition, the cycle that thread take-up tension lever 44 pumps is identical with the cycle that shank 35 pumps, but the phase place of thread take-up tension lever 44 is different with the phase place of shank 35.That is, shank 35 is positioned at the time point of top dead-centre and time point that thread take-up tension lever 44 is positioned at top dead-centre staggers, and shank 35 is positioned at the time point of bottom dead centre and time point that thread take-up tension lever 44 is positioned at bottom dead centre stagger (with reference to Fig. 2).
On thread take-up tension lever 44, be formed with through wires hole, the upper thread from the upper thread supply source is derived arrives thread take-up tension lever 44 and passes this through wires hole by upper thread governor motion 39 described later, leads to eedle 52.
Because when the thread take-up tension lever 44 that moves up and down is positioned at lower dead point position, thread take-up tension lever 44 is near shank 35, and can shorten the path that arrives cloth from the upper thread supply source, so reduced the tension force on the upper thread, and do not hinder from the upper thread supply source and supply with, and whirler shuttle 90 has given the affluence of lax upper thread when expansion upper thread wire loop to the upper thread of eedle 52.In addition, when thread take-up tension lever 44 was positioned at top dead-centre, thread take-up tension lever 44 and applied tension force to upper thread from shank 35 farthest, and from the upper thread supply source upper thread is poured out, and upper thread is decontroled the upper thread wire loop that extends with rear haulage at the wedge angle from whirler shuttle 90 described later simultaneously.
Upper thread governor motion 39, by the guide member 41,43 in the path of guiding upper thread, to upper thread apply tension force needle-thread tensioning control device 45, constitute with the line ball spring 42 in the tension adjustment upper thread path of upper thread etc.
Upper thread guide member 41 will import needle-thread tensioning control device 45 from the upper thread that the upper thread supply source is derived, and upper thread guide member 43 will be directed to thread take-up tension lever 44 by the upper thread of needle-thread tensioning control device 45.
Needle-thread tensioning control device 45 constitutes by being clipped in line transfer dish group 46 between movable plate and the fixed disk etc. from the upper thread that the upper thread supply source imports, and 46 pairs of upper threads that are held of line transfer dish group apply the pressure of regulation, give tension force to upper thread.
Line ball spring 42 is installed between needle-thread tensioning control device 45 and the upper thread guide member 43, is the center swing with line transfer dish group 46, and the upper thread from line transfer dish group 46 derives is hung on the line ball spring 42.
When this upper thread was not almost had working tension, it was the clockwise side (when the direction of Fig. 1 is seen) at center that line ball spring 42 is positioned at line transfer dish group 46.At this moment, it is not linearly with the upper thread path of upper thread guide member 43 and line transfer dish group 46 to connect line ball spring 42, and to upper thread guide member 43 upper thread is being applied load from line transfer dish group 46.And when the tension force on acting on upper thread was very big, it was the counterclockwise side (when the direction of Fig. 1 is seen) at center that line ball spring 42 is positioned at line transfer dish group 46.And when the tension force of upper thread surpassed setting, it was linearly with the upper thread path of upper thread guide member 43 and line transfer dish group 46 to connect line ball spring 42, loads to alleviate from line transfer dish group 46 to the upper thread the upper thread guide member 43.
Adjust the tension force of upper thread like this.
Whirler shuttle driving mechanism, the rotation motion that will rotate the not shown main shaft that drives as the Spindle Motor 36 of whirler shuttle driving device is changed to reciprocal rotation and passes to shuttle axle 91.Then, according to the reciprocal rotation of shuttle axle 91, whirler shuttle 90 also back and forth rotates.Shuttle axle 91 is supported parallel with Y-axis.
Whirler shuttle 90, be configured in eedle 52 (shank 35) under.Whirler shuttle 90 has the eedle 52 that descends from the pin hole 51 of needle plate 50 and catches the wedge angle 92 of upper threads and the not shown shuttle of the bottom line of having reeled.And, eedle about in the of 52 during 1 reciprocating motion whirler shuttle 90 rotate, whirler shuttle 90 usefulness wedge angles 92 are caught upper threads when eedle 52 descends, and form the upper thread wire loop with this, and the upper thread wire loop is expanded in the rotation of passing through whirler shuttle 90.Then, whirler shuttle 90 is with the bottom line break-through upper thread wire loop of shuttle.
Coordination by eedle 52 and whirler shuttle 90 makes bottom line break-through upper thread like this, forms stitching on sewn object.
Face thread retaining device 60, as Fig. 1, Fig. 3～shown in Figure 5, by the end of clamping between maintenance face and clamping face (maintenance) upper thread and can decontrol the end of the upper thread that is held (maintenance) clamping device A, clamping device A is relatively moved and the driving mechanism B of its action, the C of testing agency that detects the operating position of driving mechanism B is constituted.
Clamping device A comprises: have maintenance face 1f lower plate (holding member) 1, have upper plate (hold assembly) 23 in the face of the clamping face 2e of maintenance face 1f configuration.
And, keep face 1f, have the function that is used for the maintenance face of clamping upper thread between clamping face 2e.
Upper plate 23 as shown in Figure 3, is made of with the upper plate body 3 that front end component 2 is connected with leading section 3a and keep the front end component 2 with clamping face 2e.
And, by the connecting hole 2d of front end component 2 is chimeric with the connection bump 3b of upper plate body 3 and be connected, front end component 2 and upper plate body 3 are assembled into one, become upper plate 23.
On clamping device A, the clamping part 2b of the front end component 2 of upper plate 23 and lug boss 2c, pass the through hole 1b of lower plate 1, and upper plate 23 is overlapping so that the back pin 3c of upper plate 23 passes the 1c of hole portion of lower plate with lower plate 1, and upper plate 23 can relatively move flexibly with lower plate 1 at its length direction.
And the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23 pass the 7b of mesopore portion of guide member 7 described later, and below this guide member 7, connect by helical spring 9.
In addition, helical spring 9 is extension springs, always to preceding pin 1d and back pin 3c direction near each other are applied elastic force, with the maintenance face 1f of this lower plate 1 and the clamping face 2e of upper plate 23, otherwise applying external force just keeps and often is abutted against state.
Driving mechanism B has: as the motor 4 of the drive source of face thread retaining device 60, be fixedly installed in swing connecting bar 10 on the rotating shaft 4a of motor 4, one end with the attaching parts 5 that swing end 10b is connected and the other end is connected with clamping device A by lobe plate connecting rod 6 described later of swing connecting bar 10, the clamping device A that maintenance is connected with lobe plate connecting rod 6 and the guide member 7 that guides its shift action, cover the guide member lid 8 that is held in the clamping device A on the guide member 7.
Attaching parts 5 form porose 5a along Y direction configuration among the figure and on the one end, and form porose 5b on the other end.Attaching parts 5 pass to clamping device A by lobe plate connecting rod 6 with the Y direction displacement on the swing end 10b of swing connecting bar 10.
Lobe plate connecting rod 6 disposes across with lower plate 1 (upper plate 23), and its length direction is disposed along directions X among the figure.On lobe plate connecting rod 6, be provided with the lobe plate pin 6a that below it, protrudes downwards.Therefore, lobe plate connecting rod 6 can be the center swing with lobe plate pin 6a.In addition, lobe plate connecting rod 6 forms the left hole 6b of portion, forms the right hole 6c of portion in the other end in an end of its length direction.On the left hole 6b of portion, the right hole 6c of portion, connecting the left side pin 1e of lower plate 1, the right side pin 3d of upper plate 23 respectively.In addition, on the left part of lobe plate connecting rod 6, being provided with can be corresponding to roller 12 outer circumference surfaces described later and the crooked slightly 6d of cam face portion.
In addition, the width of slot part 7a, roughly the same with the width of lower plate 1 and upper plate 23.
On driving mechanism B, will be fixed on the rotating shaft 4a of motor 4 as the axial region 10a of swing connecting bar 10 1 ends.And, with segmentation bolt 11 attaching parts 5 are connected on the swing end 10b of swing connecting bar 10, so that it can be slided in the 5a of hole portion on being formed at attaching parts 5 one ends flexibly.In addition, lobe plate connecting rod 6 is installed in the 5b of hole portion that is formed at attaching parts 5 other ends with the state that axle supports with lobe plate pin 6a.According to such structure, along with the swing of the swing connecting bar of rotating in prescribed limit 10 of the rotating shaft 4a of motor 4 (seesaws (with reference to the arrow M0 among Fig. 7,9,11,13～M3) with reference to the attaching parts 5 of the arrow L0 among Fig. 7,9,11,13～L3).And seesawing of attaching parts 5 is delivered to lobe plate connecting rod 6.
In addition, in the left hole 7c of portion and the right hole 7d of portion of guide member 7, insert the left side pin 1e of lower plate 1 and the right side pin 3d of upper plate 23 respectively, and 1e and right pin 3d are sold can install slidably respectively in a left side in the left hole 6b of portion of lobe plate connecting rod 6 and the right hole 6c of portion by block 13,13.
Therefore, the driving force along with the rotating shaft 4a of motor 4 rotates is delivered to left side pin 1e and right pin 3d by lobe plate connecting rod 6.And move flexibly front and back because left pin 1e and the right 3d of pin are configured to can pass through left hole 7c of portion and the right hole 7d of portion respectively, so its driving force can pass to lower plate 1 and upper plate 23 (clamping device A) in front and back with relatively moving.
The C of testing agency comprises: be fixed on the aperture plate 20 on the attaching parts 5 and be fixed on the body frame of not shown Sewing machines 100 and detect the 1st sensor 21 and the 2nd sensor 22 that has or not the aperture plate 20 that moves simultaneously with attaching parts 5.
The 1st sensor 21 and the 2nd sensor 22 have light-emitting component 21a, 22a and photo detector 21b, 22b respectively, for example, use LED as light-emitting component, use photoelectric sensor as photo detector.Below, the emission light time of photo detector being accepted light-emitting component output is defined as off-state, and the emission light time that photo detector is not accepted light-emitting component output is defined as on-state and describes.
Concrete is, along with moving forward and backward of aperture plate 20, when the 1st detected portion 20a hides emission light time of the 1st sensor 21, the 1st sensor 21 detects the 1st detected portion 20a and is in on-state, and the 1st sensor 21 is in off-state when not hiding.And the 1st sensor 21 is exported the detection signal of this on-state of expression or off-state to controlling organization 70.
Equally, when the 2nd detected portion 20b hides emission light time of the 2nd sensor 22, the 2nd sensor 22 detects the 2nd detected portion 20b and is in on-state, and the 2nd sensor 22 is in off-state when not hiding.And the 2nd sensor 22 is exported the detection signal of this on-state of expression or off-state to controlling organization 70.
In addition, in Fig. 7,9,11,13, (a) with vertical view dot, (b) represent the light path 25 of the emission light directive photo detector of light-emitting component output with point with side view.
Below, the control system of Sewing machines 100 is described.
As shown in Figure 6, controlling organization 70, though there is not detailed diagram, roughly by the CPU that carries out various computings, with storing memory various processing usefulness such as control, judgement various programs ROM and constitute as the RAM that the working storage in the various processing is used.And, on controlling organization 70, connecting the motor 4 of Spindle Motor 36, driving mechanism B (face thread retaining device 60), the 1st sensor 21, the 2 sensors 22 of the C of testing agency, the starting switch SW of Sewing machines 100 by system wiring and drive circuit etc.
Controlling organization 70 according to the pulse signal of the input of the encoder 36a from the main shaft that is located at Spindle Motor 36, can be confirmed the anglec of rotation of Spindle Motor 36.
And controlling organization 70 according to the pulse signal of importing from the 1st sensor the 21, the 2nd sensor 22 of the C of testing agency, can be confirmed the operating position of clamping device A.
In addition, controlling organization 70, when when commencing signal is made in starting switch SW input, according to the anglec of rotation of the Spindle Motor 36 of confirming, grasping or the operating position of clamping device A, the driving of the motor 4 of control driving mechanism B.
In addition, the C of testing agency, the initial point searching mechanism of double as motor 4 is when when controlling organization 70 inserts power supply, to carry out the initial point retrieval actions till the signal of the C of testing agency output regulation.In the ROM of controlling organization 70, storing the umber of pulse that is used for clamping device A being moved to the needed motor 4 of assigned position of initial position, centre position or upper thread holding position etc. from this origin position, and in the pulse of official hour point to motor 4 output specified quantities, and clamping device A is driven the position that controls to regulation.
Concrete is, controlling organization 70, as controlling to the middle holding position of motor 4 output drive signals controlling organization, so that according to making commencing signal from starting switch SW input, driving main shaft motor 36, and confirm from the detection angles of code device signal, and clamping device A is moved to " middle holding position " by motor 4 by the situation that the encoder 36a of Spindle Motor 36 has extracted from cloth to the eedle 52 of the 1st pin.
In addition, controlling organization 70, as controlling to the upper thread holding position of motor 4 output drive signals controlling organization, so that the encoder 36a by Spindle Motor 36 confirms from the detection angles of code device signal 15 ° the situation (with reference to Fig. 2) that thread take-up tension lever 44 arrives the take-up top dead-centre, and by motor 4 clamping device A is moved to " upper thread holding position ".
Below, the action of the face thread retaining device 60 when Sewing machines 100 is made is described.
At first, the action after making from making before the beginning just to begin with reference to Fig. 7 explanation.
(O1) according to the initial position signal from controlling organization 70, the counter clockwise direction that motor 4 is pressed among the figure is rotated rotating shaft 4a the angle of stipulating.Along with the rotation of rotating shaft 4a, swing connecting bar 10 is a spot wobble (with reference to arrow L0 among Fig. 7 (a)) with axial region 10a.And, be slidably mounted on attaching parts 5 on the swing connecting bar 10 by segmentation bolt 11, along with the swing of swing connecting bar 10, side shifting (reach) (with reference to arrow M0 among Fig. 7 (a)) forward.
(O2) the quilt axle is supported in the lobe plate connecting rod 6 on the attaching parts 5, the whole reach along with the reach of attaching parts 5.
(O3) right side of the upper plate 23 that combines with the right hole 6c of portion of lobe plate connecting rod 6 pin 3d along with the reach of lobe plate connecting rod 6, collides (being abutted against) along the right hole 7d of the portion reach of guide member 7 and with the antetheca of the right hole 7d of portion, and is the confined state of reach of right pin 3d.At this moment, with right side pin 3d be that the upper plate 23 of one also moves forward, upper plate 23 is positioned at the front position.
(O4) same, the left side pin 1e of the lower plate 1 that combines with the left hole 6b of portion of lobe plate connecting rod 6 is along with the reach of lobe plate connecting rod 6, along the left hole 7c of the portion reach of guide member 7.At this moment, in the middle of the left hole 7c of portion and the right hole 7d of portion of guide member 7, because the left hole 7c of portion one side relatively is formed on the place ahead slightly than the right hole 7d of portion, so the antetheca at the right side of upper plate 23 pin 3d and the right hole 7d of portion is collided (state of O3) afterwards, the left side of lower plate 1 pin 1e is the left hole portion 7c reach of fulcrum along guide member 7 with the right side pin 3d of upper plate 23 also.In addition, the reach of left side pin 1e, be the reach of lower plate 1, the through hole 1b that always lasts till lower plate 1 arrives till the front position of the regulation under the pin hole 51 of needle plate 50, and at the time point of the front position that arrives regulation, controlling organization 70 stops it by stopping motor 4.And, the length of the left hole 7c of portion of guide member 7 towards the place ahead, formation has length more than needed, does not also collide with the antetheca of the left hole 7c of portion later so that left side pin 1e arrives above-mentioned front position, is used to prevent the imbalance of motor 4.
(O5) when lower plate 1 and upper plate 23 are positioned at the front position, the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23 overcome the elastic force of helical spring 9 mutually and are in the state that the Y direction is left.And, at this moment, because of the elastic force of helical spring 9 has applied at fore-and-aft direction elastic force near each other the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23, but because the power of the driving force ratio helical spring 9 of motor 4 is big, so lower plate 1 can overcome the elastic force of helical spring 9 and be in the front position.
(O6) in addition, when lower plate 1 and upper plate 23 are positioned at the front position, maintenance face 1f on the through hole 1b of lower plate 1, with the front end of the clamping face 2e of front end component 2 of the front end 3a that is installed in upper plate 23 and lug boss 2c, leave along Y direction, through hole 1b is in open mode.At this moment, through hole 1b is in the state that overlaps up and down with the pin hole 51 of needle plate 50, and the eedle 52 of making first pin after the beginning can pass the pin hole 51 of through hole 1b and needle plate 50 and move up and down.Like this, clamping device A is arranged in position on the path that moves up and down of eedle 52 as " initial position " of following explanation.
Then on this " initial position ", the aperture plate 20 of the C of testing agency, reach with attaching parts 5 moves forward, and the 1st detected portion 20a of aperture plate 20 and the 2nd detected portion 20b are in non-detection position, are off-state at the 1st sensor 21 and the 2nd sensor 22 respectively.
(07) then, when clamping device A was positioned at " initial position ", the eedle 52 of first pin that the upper thread end is passed moved up and down to connect pin hole 51 and through hole 1b ground.And the upper thread end is rotated machine shuttle 90 and draws downwards when eedle 52 descends, and subsequently, when eedle 52 rose, as shown in Figure 8, upper thread was in sagging state with the state that passes through hole 1b.
Below, with reference to Fig. 9, the action of the face thread retaining device 60 of making beginning back (back that moves up and down of the eedle 52 of first pin) is described.
(P1) according to the middle holding position signal from controlling organization 70, motor 4 rotates the angle of stipulating with the clockwise direction that rotating shaft 4a presses among the figure.Along with the rotation of rotating shaft 4a, swing connecting bar 10 is a spot wobble (with reference to the arrow L1 among Fig. 9 (a)) with axial region 10a.And, can be fixed on attaching parts 5 on the swing connecting bar 10 slidably by segmentation bolt 11, along with the swing of swing connecting bar 10, side shifting (afterwards moving) (with reference to the arrow M1 among Fig. 9 (a)) backward.
(P2) the quilt axle is supported in the lobe plate connecting rod 6 on the attaching parts 5, moves integrally along with moving after the attaching parts 5.
(P3) when moving after 6 beginnings of lobe plate connecting rod, elastic force because of helical spring 9, the back pin 3c of upper plate 23 is pulled to the direction of the preceding pin 1d of lower plate 1, so pin 3d in the right side of upper plate 23 is in the state that is abutted against with the antetheca former state of the right hole 7d of portion of guide member 7, just moves after lower plate 1 beginning.And when lower plate 1 was carried out moving of ormal weight and stopped, the maintenance face 1f of lower plate 1 was positioned at the rear of front end of the lug boss 2c of upper plate 23, is in " middle holding position " that through hole 1b is closed.
In addition, be somebody's turn to do " middle holding position ", be the state that only moves after the lower plate 1, be the right side pin 3d of lobe plate pin 6a, upper plate 23 of lobe plate connecting rod 6 and lower plate 1 left side pin 1e be configured to towards direction with the length direction approximate vertical of clamping device A (lower plate 1, upper plate 23) row during configuration.The rotation that motor 4 carries out corresponding to the predetermined angular of " middle holding position " in this period.
Then, on this " middle holding position ", the aperture plate 20 of the C of testing agency is moved after moving after attaching parts 5, and the 1st detected portion 20a of aperture plate 20 is in the detection position on the 1st sensor 21, becomes on-state.And the 2nd detected portion 20b is in the non-detection position on the 2nd sensor 22, becomes off-state.
Lower plate 1 is from this " initial position " moving to " middle holding position ", before beginning, the rising of thread take-up tension lever 44 finishes, and on this " middle holding position ", the maintenance face 1f of lower plate 1 and the clamping face 2e of upper plate 23 being abutted against, not clamping also keeps upper thread.Then, on this " middle holding position ", lug boss 2c will (O7) of above-mentioned " initial position " pass through hole 1b and sagging upper thread to the shuttle axle 91 direction warpages of whirler shuttle 90.Promptly, as Figure 10 (a) and (b), clamping device A, the upper thread that intersects, makes the intervenient mode of upper thread, mentions upward for thread take-up tension lever 44 with following 1g with the top 2f (crowning) of lug boss 2c and lower plate 1, to the direction warpage vertical, and apply the resistance that this upper thread is mentioned with the direction of mentioning.That is, as the 1st joggling part, as the 2nd joggling part, this is as the following 1g of the 1st joggling part and top 2f as the 2nd joggling part with the top 2f of lug boss 2c with the following 1g of lower plate 1, is to cross over lower plate 1 and upper plate 23 and the upper thread joggling part 123 that forms.
Owing to applied such resistance, the upper thread that promptly can prevent to be mentioned by thread take-up tension lever 44 can prevent from again to deviate from from clamping device A because of inertia force is lax, and, can stably keep length from the pin hole of eedle 52 to the upper thread end.
In addition, particularly on the upper thread of " middle holding position ", when producing the slip of pulling face thread end, from than the forward sagging upper thread end of the front end of the lug boss 2c on the upper thread joggling part 123, protrusion direction along lug boss 2c is gone into to the root layback of lug boss 2c, producing centrifugal force from the crooked part of lug boss 2c front end downwards, and be lifted (with reference to Figure 10 (a) arrow P) along the direction of lug boss 2c.Therefore, upper thread leaves from the whirler shuttle 90 of below, can avoid the fault of upper thread contact whirler shuttle 90.
Below, clamping device A clamping, the action that keeps the face thread retaining device 60 of upper thread front and back with reference to Figure 11, are described after " middle holding position ".
(Q1) afterwards at (P3) of above-mentioned " middle holding position ", motor 4 continues by clockwise rotating and make swing connecting bar 10 swings among the figure, because of attaching parts 5 are moved after along with the swing of swing connecting bar 10, lobe plate pin 6a, right pin 3d, left side pin 1e vertically are configured to row towards the length direction with clamping device A.Under this state, because of the elastic force of helical spring 9, the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23 are subjected to leaning on most into power at fore-and-aft direction.Accompany with it, the maintenance face 1f of lower plate 1 and the clamping face 2e of upper plate 23 are abutted against, and as shown in figure 12, clamping device A is held on upper thread " upper thread clip position ".
Be in " upper thread clip position " afterwards, according to upper thread holding position signal from controlling organization 70, motor 4 continues to press the angle of clockwise rotating shaft 4a being rotated regulation among the figure, rotation along with rotating shaft 4a, swing connecting bar 10 is a spot wobble (with reference to arrow L2 among Figure 11 (a)) with axial region 10a.And, be fixed on attaching parts 5 on the swing connecting bar 10 slidably with segmentation bolt 11, along with the swing of swing connecting bar 10, side shifting (afterwards moving) (with reference to arrow M2 among Figure 11 (a)) backward.
(Q2) the quilt axle is supported in the lobe plate connecting rod 6 on the attaching parts 5, moves after the integral body along with moving after the attaching parts 5.
(Q3) under this state, because being in maintenance face 1f, clamping face 2e is abutted against state, so helical spring 9 does not make the upper plate 23 of the power of being applied in and the moving to mutual direction of closing of lower plate 1 again.Therefore, because of moving behind the lobe plate connecting rod 6, lower plate 1, upper plate 23 move same amount after also, that is, clamping device A clamping upper thread and after move.
Like this, clamping device A under the state of clamping upper thread, moves to " the upper thread holding position " moved after slightly than " upper thread clip position ".Should " upper thread holding position ", at the rear side of the pin hole 51 of needle plate 50, clamping device A is positioned at the position of avoiding from the path that moves up and down of eedle 52.
Then, on this " upper thread holding position ", the aperture plate 20 of the C of testing agency, move after after attaching parts 5, moving, the 1st detected portion 20a of aperture plate 20 and the 2nd detected portion 20b in the detection position of the 1st sensor 21 and the 2nd sensor 22, are in on-state respectively.
Then, clamping device A, under the state of avoiding this " upper thread holding position ", the stitching that carries out specified quantity (for example, 2～3 pins) with eedle 52 forms (pin falls), and enters and make.
Below, the action of the upper thread holding mechanism 60 that the end of clamping (maintenance) upper thread is later is described with reference to Figure 13.
(R1) according to from the ejected position signal of controlling organization 70, motor 4 with rotating shaft 4a by the angle that clockwise rotates regulation among the figure.Along with the rotation of rotating shaft 4a, swing connecting bar 10 is a spot wobble (with reference to the arrow L3 among Figure 13 (a)) with axial region 10a.And, can be fixed on attaching parts 5 on the swing connecting bar 10 slidably by segmentation bolt 11, along with the swing of swing connecting bar 10, side shifting (afterwards moving) (with reference to the arrow M3 among Figure 13 (a)) backward.
(R2) the quilt axle is supported in the lobe plate connecting rod 6 on the attaching parts 5, moves along with moving then after the attaching parts 5.And when surpassing the amount of movement of regulation, the 6d of cam face portion of lobe plate connecting rod 6 contacts with the outer circumference surface of roller 12, and lobe plate connecting rod 6 is that fulcrum is swung to clockwise direction with this contact site.
(R3) and, the left side of the lower plate 1 that is connected with the left hole 6b of portion of lobe plate connecting rod 6 pin 1e moves after being limited because of the 6d of cam face portion of lobe plate connecting rod 6 contacts with the outer circumference surface of roller 12.On the other hand, the right side of the upper plate 23 that is connected with the right hole 6c of portion of lobe plate connecting rod 6 pin 3d along with the swing of lobe plate connecting rod 6, and moves behind the right hole 7d of portion of guide member 7.Consequently, upper plate 23 after the amount of moving than lower plate 1 after the amount of moving big.Like this, lower plate 1 and upper plate 23 are positioned at the rearmost position.
(R4) lower plate 1 after move, after the 6d of cam face portion of lobe plate connecting rod 6 contacted with roller 12 and is limited, when upper plate 23 was mobile backward, the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23 were in the elastic force that overcomes helical spring 9 and the state that leaves mutually.In addition, under this occasion, because of the elastic force of helical spring 9, the preceding pin 1d of lower plate 1 and the back pin 3c of upper plate 23 are subjected in the mutual close power of fore-and-aft direction, but because the power of the driving force ratio helical spring 9 of motor 4 is big, so upper plate 23 can overcome the power of helical spring 9 and be positioned at the rearmost position.
(R5) in addition, when moving behind lower plate 1 and the upper plate 23, when the clamping face 2e because of the maintenance face 1f on poor, the through hole 1b that makes lower plate 1 of the amount of moving behind lower plate 1 and the upper plate 23 and the front end component 2 of the leading section 3a that is installed on upper plate 23 left and surpasses the amount of movement of regulation, through hole 1b was in open mode.Promptly, from the state of " upper thread clip position ", " upper thread holding position " shown in (R1), (R2), rearward move with respect to lower plate 1 by upper plate 23, and the clamping face 2e of maintenance face 1f and the front end component 2 of the leading section 3a that is installed on upper plate 23 on the through hole 1b of lower plate 1 is left.And as shown in figure 14, clamping device A can decontrol upper thread.Like this, clamping device A is in " ejected position " that the upper thread of clamping, maintenance is decontroled.
In addition, on this " ejected position ", the aperture plate 20 of the C of testing agency is moved after moving after attaching parts 5, and the 1st detected portion 20a of aperture plate 20 becomes off-state in the non-detection position of the 1st sensor 21.In addition, the 2nd detected portion 20b becomes on-state in the detection position of the 2nd sensor 22.
Below, according to flow process shown in Figure 15 and Fig. 2, the action of the Sewing machines 100 with face thread retaining device 60 is described.
Fig. 2 represents curve α, and the curve β of expression thread take-up tension lever 44 positions of eedle 52 positions that the main shaft of Spindle Motor 36 turns around.γ represents the cloth position among Fig. 2 in addition, and the anglec of rotation of expression main shaft.
At first, when with the not shown power connection of Sewing machines 100, carry out the initial point retrieval actions of motor 4.This initial point retrieval actions is to disconnect or from the switching that is disconnected to connection, (the step S1) that controlling organization 70 carries out the rotation of motor 4 from being switched to according to the signal of the C of testing agency output.Then, controlling organization 70 is with clamping device A, be that lower plate 1 and upper plate 23 move to " initial position " (step S2).
Then, controlling organization 70 judges according to the detection signal of the 1st sensor 21 and the 2nd sensor 22 whether clamping device A is positioned at " initial position " (step S3).
(step S3 when the detection signal of the 1st sensor 21 and the 2nd sensor 22 is all represented off-state; Be), then enter step S4.As the detection signal of the 1st sensor 21 and the 2nd sensor 22 (step S3 when not being above-mentioned combination; Not), the fault processing that then enters step S19.
In step S4, controlling organization 70 judges whether to have been imported by starting switch SW and makes commencing signal.(step S4 when starting switch SW has imported connection signal; Be), then enter step S5, carry out the driving of Spindle Motor 36, the eedle 52 of first pin drops to (step S5) on the cloth.
Subsequently, the code signal that whether has risen to the eedle 52 of controlling organization 70 input expressions first pin from the encoder 36a of Spindle Motor 36 with respect to cloth.Controlling organization 70 judges according to this code signal whether the eedle 52 of first pin extracts (step S6) from cloth.According to Fig. 2, the main shaft of Spindle Motor 36 is in 245 °, the state that expression eedle 52 has been extracted from cloth.That is, whether controlling organization 70 surpasses 245 ° according to encoder output and carries out the judgement whether eedle 52 is extracted from cloth.
The eedle 52 that is judged as first pin when controlling organization 70 is not extracted (step S6 from cloth; In the time of not), the processing of carrying out step 6 repeatedly is till the code signal of the order of extracting from cloth from the eedle 52 of expression first pin of the encoder 36a of Spindle Motor 36 is transfused to.
On the other hand, the eedle 52 that is judged as first pin when controlling organization 70 has been extracted (step S6 from cloth; Be) time, to motor 4 output drive signals of driving mechanism B, clamping device A moves to " middle holding position " (step S7) because of the driving force of motor 4 from " initial position ".
Then, controlling organization 70 according to the detection signal of the 1st sensor 21 and the 2nd sensor 22, judges whether clamping device A is positioned at " middle holding position " (step S8).
When the detection signal of the 2nd sensor 22 for disconnecting and the detection signal of the 1st sensor 21 is switched to on-state (step S8; Be) time, step S9 entered.
On the other hand, be not in on-state (step S8 for off-state and the 1st sensor 21 when the 2nd sensor 22; In the time of not), then enter the fault processing of step 19.
Then, controlling organization 70 is according to judging that from the code signal of the encoder 36a of Spindle Motor 36 thread take-up tension lever 44 is whether in 15 ° of fronts (step S9) of thread take-up tension lever top dead-centre.On Fig. 2, when the main shaft angle of Spindle Motor 36 was 70 °, expression thread take-up tension lever 44 arrived top dead-centre.Therefore whether surpass 55 ° with the output of judging encoder and confirm 15 ° of thread take-up tension lever top dead-centre fronts.
When being judged as thread take-up tension lever 44, controlling organization 70 do not arrive upward 15 ° of (step S9 in thread take-up tension lever top dead-centre front; In the time of not), the processing of carrying out step 9 repeatedly is till in front of the thread take-up tension lever 44 arrival thread take-up tension lever top dead-centres 15 °.
On the other hand, when being judged as thread take-up tension lever 44 according to the code signal from the encoder 36a of Spindle Motor 36, controlling organization 70 arrived 15 ° of (the step S9 in thread take-up tension lever top dead-centre front; Be) time, step 10 then entered.Judge the lifting of the upper thread that undertaken by thread take-up tension lever 44 of being through with according to this judgement.
Then, controlling organization 70 drives the pulse of the stated number of signal to the motor 4 output conducts of driving mechanism B, by the driving force of motor 4, clamping device A moves to " upper thread holding position " (step S10) from " middle holding position " process " upper thread clip position ".In addition, remain in upper thread clamping on " upper thread clip position " at maintenance face 1f and clamping face 2e with clamping device A, during moving to " upper thread holding position " from " middle holding position ", clamping device A carries out, and, roughly (for example finishing upper thread from being risen, 55 °) (for example pass till the cloth to eedle 52,115 °) during predetermined angular (for example, 80 °) on carry out.
Then, controlling organization 70 according to the detection signal of the 1st sensor 21 and the 2nd sensor 22, judges whether clamping device A is positioned at " upper thread holding position " (step S11).
When the detection signal of the 1st sensor 21 and the 2nd sensor 22 is on-state (step S11; Be) time, step 12 entered.
On the other hand, when being negative evaluation (step S11 in step S11; In the time of not), then enter the fault processing of step 19.
Then, Sewing machines 100 carries out make (the step S12) below second pin.
Then, controlling organization 70 judges whether to have carried out the pin that falls (for example, fall for twice pin) (step S13) of stated number.The fall number of times of pin for example, can be confirmed the pin that falls of stated number with 180 ° signal output number of times by presentation code device 36a is carried out Calculation Method.
When controlling organization 70 is judged (step S13 during pin that falls that does not carry out stated number; ), then do not carry out the processing of step S12 repeatedly, till the pin that falls that has carried out stated number.
On the other hand, judge (step S13 during pin that falls that has carried out stated number when controlling organization 70; Be), then enter step S14.
Then, controlling organization 70 is to the pulse of the stated number of the motor 4 output conduct driving signals of driving mechanism B, and clamping device A moves to " ejected position " (step S14) by the driving force of motor 4 from " upper thread holding position ".
Then, controlling organization 70 judges according to the detection signal of the 1st sensor 21 and the 2nd sensor 22 whether clamping device A is positioned at " ejected position " (step S15).
When the detection signal of the 1st sensor 21 is the detection signal of off-state, the 2nd sensor 22 (step S15 when being on-state; Be), enter step 16.
On the other hand, as the detection signal of the 1st sensor 21 and the 2nd sensor 22 (step S15 when not being above-mentioned combination; Not), the fault processing that then enters step S19.
Then, controlling organization 70 judges with making of eedle 52 it is not finished (step S16).
Judge when controlling organization 70 and to make (step S16 when not finishing; ), then do not carry out the processing of step S16 repeatedly till sewing finishing.
On the other hand, judge when controlling organization 70 and make (step S16 when finishing; Be), then enter step S17.
Then, controlling organization 70 is to the pulse of the stated number of the motor 4 output conduct driving signals of driving mechanism B, and by the driving force of motor 4, clamping device A moves to " initial position " (step S17) from " ejected position ".
Then, controlling organization 70 judges according to the detection signal of the 1st sensor 21 and the 2nd sensor 22 whether clamping device A is positioned at " initial position " (step S18).
When the detection signal of the 1st, the 2nd sensor 21,22 all is off-state (step S18; Be) time, the action of Sewing machines 100 finished.
On the other hand,, as the detection signal of the 1st sensor 21 and the 2nd sensor 22 (step S18 when not being above-mentioned combination; Not), the fault processing that then enters step S19.
In addition, the clamping device A on above-mentioned steps S1, S7, S10, S14, S17 etc. moves to each position, and the CPU of controlling organization 70 carries out the pulse that motor 4 outputs as stepper motor are stored in the stated number among the ROM.
In addition, the fault processing of step S19 is that controlling organization 70 stops the processing of motor 4 and Spindle Motor 36 as the imbalance that motor 4 takes place etc. is unusual.And, at this moment, the indication mechanism (omitting diagram) that shows wrong generation can be set also, motor 4 imbalance advisory operators will be taken place.
As mentioned above, carry out the action of Sewing machines 100.
Like this, on " middle holding position ", the maintenance face 1f of lower plate 1 and the clamping face 2e of upper plate 23 are not abutted against, and are in the state of not clamping, maintenance upper thread.On this " middle holding position ", the lug boss 2c of upper plate 23 will pass through hole 1b and the sagging upper thread shuttle axle 91 direction warpages to whirler shuttle 90, make upper thread above lug boss 2c and lower plate 1 below between.Then, mention upper thread upward, apply the resistance of this upper thread being mentioned generation by this warpage for thread take-up tension lever 44.Owing to applied such resistance, can prevent by the inertia force of the upper thread of being mentioned before upper thread is held, upper thread deviates from or the phenomenon of generating plane LSOR from clamping device A by thread take-up tension lever 44.Therefore, the state of the upper thread of upper thread when being positioned at the upper thread holding position can be stably remained on, and the length of the upper thread end on needle point can be stably kept staying.
In addition, in the present embodiment, as shown in figure 10, owing to be on " middle holding position " or " upper thread clip position " or " upper thread holding position ", will be from the upper thread end of hanging down downwards between approaching mutually maintenance face 1f and the clamping face 2e, below below keeping face 1f 1g and above the lug boss 2c between the 2f along the structure of shuttle axle 91 direction warpages, so can be on middle holding position or upper thread holding position, with upper thread joggling part 12 (the following 1g (the 1st joggling part) that keeps face 1f below), top 2f (the 2nd joggling part) with lug boss 2c) changes pin hole from eedle 52 to the whirler shuttle 90 (sliding surface of machine shuttle, or the chute surface of machine shuttle) upper thread path and hide machine shuttle 90, contact with machine shuttle 90 with the end that prevents upper thread, prevent the pollution of upper thread.
In addition, when to the upper thread on the middle holding position, when producing the slip of drawing upper thread end, the sagging upper thread end more forward than lug boss front end, quilt are guided into the root side of lug boss 2c along the protrusion direction of lug boss 2c, and producing centrifugal force downwards from the crooked part of protruding front end, and be lifted along the direction of lug boss 2c.Therefore, upper thread leaves from the whirler shuttle 90 of below, avoids the fault that contacts with whirler shuttle 90 because of upper thread easily.
Then, disposing on the clamping device A " upper thread holding position ", clamping face 2e is abutted against with keeping face 1f, and can clamping keep upper thread.
In addition, even be not structure shown in Figure 10, but go up in " middle holding position " as shown in figure 16, on lower plate 1 1h below upper plate 23a between the 23b with the upper thread warpage and while allowing to mention the structure that upper thread applies resistance to sliding with thread take-up tension lever 44, can certainly shorten and stablize length from the pin hole of eedle 52 to the upper thread end.
Like this, the face thread retaining device 60 on the Sewing machines can stably keep staying the upper thread length in cloth with " middle holding position " switching with " upper thread holding position ".
In addition, 15 ° the time, controlling organization 70 moves to " upper thread holding position " with clamping device A from " middle holding position " in front of thread take-up tension lever 44 arrives the thread take-up tension lever top dead-centres, but the angle of main shaft is not limited to this, for example, also can be between after the thread take-up tension lever before top dead center 15 °～20 °.
In addition, certainly for concrete thin portion structure such as each parts of face thread retaining device etc., also can suitably change.For example, clamping device A from initial position to the moving of middle holding position, be the time point that clamping device A moves to the position that can replenish the upper thread end slidably, as long as when carrying out the lifting of upper thread, replenish upper thread by thread take-up tension lever, and can be not limited to eedle 52 just after cloth is extracted, for example, can be just after the through hole 1b of lower plate 1 extract at eedle 52, in addition, also can be that eedle 52 is just near 280 ° after cloth is extracted.
In addition, in the above-described embodiment, as the lower plate 1 of mobile clamping device A and the drive source of upper plate 23, shared motor 4, but also can be with the structure of its driving with independent motors respectively.
On the face thread retaining device of Sewing machines, be that holding member and hold assembly are relatively moved, and switch on the upper thread joggling part that forms with crossing over holding member and hold assembly with the upper thread warpage, while this upper thread is applied the centre position of resistance to sliding and will be held on the structure of the upper thread clip position of maintenance face between clamping face with the upper thread of thread take-up tension lever pull-up to allow mentioning upper thread with the thread take-up tension lever of Sewing machines.
The face thread retaining device of such Sewing machines, on middle holding position, the upper thread joggling part make the beginning thread take-up tension lever promote upper thread before with the upper thread warpage, and this upper thread is applied resistance to sliding while allowing thread take-up tension lever to mention upper thread, then, on the upper thread clip position, maintenance face and clamping face keep the upper thread of being mentioned by thread take-up tension lever reliably.Therefore, consequently, can prevent that to mention the upper thread that upper thread takes place lax because of thread take-up tension lever, and can keep certain length with its clamping on the basis of having stablized length from pin hole to the upper thread end from pin hole to the upper thread end.And, since clamping mention the upper thread of state with thread take-up tension lever, so can shorten length from pin hole to the upper thread end.Therefore, can stablize and shorten the upper thread length of staying in cloth.
In addition, because the upper thread joggling part can be with the upper thread end of hanging down downwards between clamping face from the maintenance face direction warpage along the shuttle axle, so on the position of middle holding position or clamping, maintenance upper thread, can use the upper thread path of upper thread joggling part change from pin hole to the machine shuttle, to hide the machine shuttle, and can prevent that the machine shuttle from contacting with upper thread, to prevent the pollution of upper thread.
Claims (2)
1. the face thread retaining device of a Sewing machines, the upper thread end clips that when beginning to sew, will pass eedle be held in needle plate below and in the face of the machine spur angle of described eedle through the position above the path, and the upper thread end that is held moved to the position of leaving from the path that moves up and down of eedle, and after the stitching that forms stated number, decontrol the upper thread end of clamping, it is characterized in that, comprising:
Have maintenance face and the 1st joggling part holding member,
And described maintenance in the face of to the configuration and between the 2nd warpage face and described maintenance face, have the clamping face of the described upper thread of clamping hold assembly,
Make driving mechanism that described holding member and described hold assembly relatively move,
Control the controlling organization of described driving mechanism;
Described holding member and described hold assembly can relatively move in initial position, middle holding position and upper thread clip position, and at described initial position, described maintenance face and described clamping face are positioned at the both sides in the path that moves up and down of eedle; Holding position in the middle of described is drawn described upper thread limit this upper thread is applied resistance to sliding so that the limit allows to carry with the thread take-up tension lever of Sewing machines by the upper thread joggling part that is made of described the 1st joggling part and described the 2nd joggling part being intersected mutually make described upper thread warpage; At described upper thread clip position, the described upper thread that draws is carried in clamping by described thread take-up tension lever between described maintenance face and described clamping face;
Described controlling organization, control described driving mechanism, so that the thread take-up tension lever of making beginning begin to carry draw upper thread before, described holding member and described hold assembly are relatively moved from described initial position holding position in the middle of described and stop, making its described upper thread clip position that relatively moves then.
2. the face thread retaining device of Sewing machines according to claim 1, it is characterized in that: described upper thread joggling part, will be from described upper thread end sagging downwards between approaching mutually described maintenance face and the described clamping face to shuttle direction of principal axis warpage along described machine shuttle.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002336985 | 2002-11-20 | ||
| JP2002336985A JP4235435B2 (en) | 2002-11-20 | 2002-11-20 | Upper thread holding device of sewing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1502737A true CN1502737A (en) | 2004-06-09 |
| CN100476055C CN100476055C (en) | 2009-04-08 |
Family
ID=32310630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2003101161939A Expired - Lifetime CN100476055C (en) | 2002-11-20 | 2003-11-19 | Face thread holder for sewing machine |
Country Status (5)
| Country | Link |
|---|---|
| JP (1) | JP4235435B2 (en) |
| KR (1) | KR101078152B1 (en) |
| CN (1) | CN100476055C (en) |
| DE (1) | DE10354110B4 (en) |
| TW (1) | TWI298756B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1869309B (en) * | 2005-05-23 | 2011-07-27 | 顾飞龙 | Tension device of sewing machine |
| CN101225586B (en) * | 2008-02-02 | 2011-12-07 | 杭州经纬电子机械制造股份有限公司 | Top thread gripper mechanism used for embroidery machine |
| CN106283422A (en) * | 2015-06-26 | 2017-01-04 | Juki株式会社 | Sewing machine |
| WO2021120641A1 (en) * | 2019-12-17 | 2021-06-24 | 杰克缝纫机股份有限公司 | Sewing-starting and thread-cutting mechanism and method therefor |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006314512A (en) * | 2005-05-12 | 2006-11-24 | Juki Corp | Needle thread holding device of sewing machine |
| JP4975270B2 (en) * | 2005-05-17 | 2012-07-11 | Ｊｕｋｉ株式会社 | sewing machine |
| JP5026231B2 (en) | 2007-11-12 | 2012-09-12 | Ｊｕｋｉ株式会社 | Upper thread clamp device for sewing machine |
| JP5265226B2 (en) | 2008-03-31 | 2013-08-14 | Ｊｕｋｉ株式会社 | Upper thread clamp device for sewing machine |
| KR101031088B1 (en) * | 2008-11-22 | 2011-04-26 | 오영곤 | Upper thread holding apparatus for sewing machine |
| JP5982228B2 (en) * | 2012-06-18 | 2016-08-31 | Juki株式会社 | Upper thread holding device for sewing machine |
| CN102926139B (en) * | 2012-11-02 | 2015-02-11 | 谭英 | Automatic button coiling machine |
| CN106257990B (en) * | 2015-04-16 | 2017-12-01 | 三菱电机株式会社 | Top thread retaining device and sewing machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8422863D0 (en) * | 1984-09-11 | 1984-10-17 | Univ London | Sewing machine |
| JP2671478B2 (en) * | 1989-02-10 | 1997-10-29 | ブラザー工業株式会社 | Needle thread clamp device for sewing machine |
| JP2000325683A (en) * | 1999-05-19 | 2000-11-28 | Juki Corp | Bird nest preventive device of sewing machine |
| JP4037151B2 (en) * | 2002-04-10 | 2008-01-23 | Ｊｕｋｉ株式会社 | Upper thread holding device for sewing machine |
-
2002
- 2002-11-20 JP JP2002336985A patent/JP4235435B2/en not_active Expired - Lifetime
-
2003
- 2003-11-19 DE DE10354110.1A patent/DE10354110B4/en not_active Expired - Lifetime
- 2003-11-19 CN CNB2003101161939A patent/CN100476055C/en not_active Expired - Lifetime
- 2003-11-20 KR KR1020030082598A patent/KR101078152B1/en active IP Right Grant
- 2003-11-20 TW TW092132602A patent/TWI298756B/en not_active IP Right Cessation
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1869309B (en) * | 2005-05-23 | 2011-07-27 | 顾飞龙 | Tension device of sewing machine |
| CN101225586B (en) * | 2008-02-02 | 2011-12-07 | 杭州经纬电子机械制造股份有限公司 | Top thread gripper mechanism used for embroidery machine |
| CN106283422A (en) * | 2015-06-26 | 2017-01-04 | Juki株式会社 | Sewing machine |
| CN106283422B (en) * | 2015-06-26 | 2021-03-19 | Juki株式会社 | Sewing machine |
| WO2021120641A1 (en) * | 2019-12-17 | 2021-06-24 | 杰克缝纫机股份有限公司 | Sewing-starting and thread-cutting mechanism and method therefor |
Also Published As
| Publication number | Publication date |
|---|---|
| DE10354110B4 (en) | 2018-02-08 |
| TWI298756B (en) | 2008-07-11 |
| JP4235435B2 (en) | 2009-03-11 |
| DE10354110A1 (en) | 2004-06-09 |
| CN100476055C (en) | 2009-04-08 |
| KR20040044174A (en) | 2004-05-27 |
| KR101078152B1 (en) | 2011-10-28 |
| JP2004167007A (en) | 2004-06-17 |
| TW200419029A (en) | 2004-10-01 |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Granted publication date: 20090408 |
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| CX01 | Expiry of patent term |