CN1552523A - Preparation for acetal solid catalyst and use thereof - Google Patents
Preparation for acetal solid catalyst and use thereof Download PDFInfo
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- CN1552523A CN1552523A CNA031335446A CN03133544A CN1552523A CN 1552523 A CN1552523 A CN 1552523A CN A031335446 A CNA031335446 A CN A031335446A CN 03133544 A CN03133544 A CN 03133544A CN 1552523 A CN1552523 A CN 1552523A
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Abstract
A solid catalyst for preparing acetal by reaction between aldehyde (formaldehyde, acetaldehyde, or benzaldehyde) and alcohol (methanol, ethanol, or glycol) contains the ZSM-5 molecular sieve modified by acid treating, hydrothermal treating and thermal treating as its primary component whose mole ratio of SiO2 to Al2O3 is 9-70, and sodium oxide (less than 0.2 wt.%). Its advantages are high activity, low reaction temp and high transform rate.
Description
Technical field
The present invention relates to a kind of solid catalyst that is used for aldehydes and the synthetic acetal of lower aliphatic alcohols condensation reaction, particularly is the solid catalyst and the application of this catalyzer in synthetic aldolization of main component with the type ZSM 5 molecular sieve.
Background technology
Acetal is a kind of good industrial solvent and the intermediate of pharmacy, can be synthetic under an acidic catalyst by aldehydes and lower aliphatic alcohols.Industrial production acetal generally uses sulfuric acid to make catalyzer, and uses these methods to have the technical process complexity, and equipment corrosion is serious, shortcomings such as easy contaminate environment.Therefore the work of development of new solid catalyst is subjected to people's attention always.Molecular sieve catalyst has characteristics such as high temperature resistant and good hydrothermal stability, and low price, does not have environmental pollution, and catalyzer such as can use repeatedly at advantage.CN1301688A discloses a kind of method of synthetic formal, make catalyzer with common HZSM-5 molecular sieve, synthetic formal under normal pressure, its subject matter is the molecular sieve non-modified, catalyst activity during synthetic formal is lower, and its activity is lower when being used for bigger aldehydes of molecule such as phenyl aldehyde etc.
Summary of the invention
At the deficiencies in the prior art, the invention provides solid catalyst of a kind of highly active preparation acetal and preparation method thereof, and the application of this catalyzer in synthetic aldolization.
The catalyzer that the present invention prepares acetal is main ingredient with the modified zsm-5 zeolite, the SiO of ZSM-5 molecular sieve
2/ Al
2O
3Mol ratio is 9-70, is preferably 20-50, and the sodium oxide weight content is less than 0.2%, and this catalyzer has the acidity of enhancing.
The ZSM-5 molecular sieve that the employed ZSM-5 molecular sieve of catalyzer of the present invention is modification, the modifying process of molecular sieve is: ZSM-5 molecular sieve raw material is under 60-90 ℃, through 0.5-2mol/L salt acid treatment 2-4 time, generate sodium oxide content and be lower than 0.2% HZSM-5 molecular sieve, this HZSM-5 molecular sieve is carried out hydrothermal treatment consists, the hydrothermal treatment consists condition is: temperature is 400-600 ℃, and water vapor pressure is 1-4Kg/cm
2, the treatment time is 2-12 hour, roasting 0.5～6 hour under 400-600 ℃ of air atmosphere at last.
The catalyzer that the present invention prepares acetal can be used for the process of aldehydes and alcohols prepared in reaction acetal, and aldehydes can be formaldehyde, acetaldehyde, phenyl aldehyde etc., and alcohols can be methyl alcohol, ethanol, ethylene glycol etc.Processing condition when catalyzer of the present invention is used for synthesizing acetal can be adjusted according to the difference of concrete reaction raw materials, can adopt intermittent reaction or continuous reaction, catalyzer can not carry out forming processes when adopting intermittent reaction, the catalyzer add-on is 1～10% of a reaction raw materials weight, reaction times is 0.5～2 hour, catalyzer can be made various suitable particle shapes when adopting continuous reaction, preferably adopt the catalytic distillation reactor when adopting successive reaction, reaction raw materials aldehyde is generally 1 with the mol ratio of alcohol: 4-1: 10, temperature of reaction is 50-120 ℃, can under normal pressure, carry out, certainly in order to adjust temperature of reaction, also can react being higher than under the condition of normal pressure, the transformation efficiency of aldehydes generally can reach more than 90%.Use band aquas such as hexanaphthene, benzene that water is removed and to improve transformation efficiency.
Type ZSM 5 molecular sieve is after certain process modification, and the preparation that is used for acetal has higher activity.Unmodified ZSM-5 molecular sieve catalyst must just can carry out under 150 ℃ for phenyl aldehyde and ethylene glycol condensation reaction, and adopts the high reactivity molecular sieve catalyst of modification of the present invention just can react completely down at 78 ℃.Catalyzer is constant through 10 secondary response activity, has good activity stability.Catalyzer of the present invention all has good reaction effect to multiple acetal, and reaction conversion ratio all reaches more than 90%.And this catalyzer has characteristics such as high temperature resistant and good hydrothermal stability, and catalyzer can prolonged and repeatedly use.This catalyzer low price does not cause environmental pollution simultaneously.
Embodiment
Embodiment 1. Preparation of catalysts
With 1 kilogram of the type ZSM 5 molecular sieve of synthetic, with 4 kilograms of 0.5-2mol/L concentration hydrochloric acid solns, under brute force stirs, temperature is controlled at 60-90 ℃ of following heat treated, the supernatant liquid that inclines is then adding 4 kilograms of 0.5-2mol/L hydrochloric acid solns re-treatment 2-4 time, clean dry after, at 400-600 ℃ of hydrothermal treatment consists 0.5-2 hour, then that it is standby after 400-600 ℃ of following roasting under normal pressure.
| Sieve sample | ????A | ????B | ????C |
| Molecular sieve raw material chemical constitution SiO 2/Al 2O 3(mol ratio) | ????25 | ????25 | ????25 |
| Concentration of hydrochloric acid, mol/L | ????0.3 | ????0.5 | ????1 |
| The acid treatment temperature, ℃ | ????60 | ????85 | ????90 |
| The acid treatment time, hour | ????1 | ????1.5 | ????2 |
| The acid treatment number of times | ????2 | ????3 | ????4 |
| The hydrothermal treatment consists temperature, ℃ | ????400 | ????500 | ????550 |
| The hydrothermal treatment consists time, hour | ????3 | ????5 | ????8 |
| Hydrothermal treatment consists pressure, Kg/cm 2 | ????1 | ????2 | ????3 |
| Maturing temperature, ℃ | ????500 | ????550 | ????550 |
| Roasting time, hour | ????3 | ????4 | ????4 |
| Molecular sieve SiO 2/Al 2O 3Mol ratio | ????32 | ????45 | ????58 |
| Molecular sieve sodium oxide weight content, % | ????0.1 | ????0.15 | ????0.05 |
Embodiment 2
Reflux exchanger is being housed, water trap, adding formaldehyde and methyl alcohol mol ratio in 200 milliliters of there-necked flasks of thermometer is 1: 4 mixed solution 50 gram, the molecular sieve catalyst A that adds 1 gram then, add band aqua (hexanaphthene) 20 milliliters again, reaction flask places 78 ℃ of waters bath with thermostatic control, under agitation refluxes 0.5 hour, when the water of telling in the water trap no longer increased, reaction finished.Cooling back discharging, the formaldehyde transformation efficiency is 95% by analysis.
Embodiment 3
Reflux exchanger is being housed, water trap, adding acetaldehyde and ethanol mol ratio in 200 milliliters of there-necked flasks of thermometer is 1: 8 mixed solution 60 gram, the molecular sieve catalyst B that adds 1.5 grams then, add band aqua (hexanaphthene) 20 milliliters again, reaction flask places 78 ℃ of waters bath with thermostatic control, under agitation refluxes 1 hour, when the water of telling in the water trap no longer increased, reaction finished.Cooling back discharging, acetaldehyde conversion is 92% by analysis.
Embodiment 4
Reflux exchanger is being housed, water trap, adding phenyl aldehyde and ethylene glycol mol ratio in 200 milliliters of there-necked flasks of thermometer is 1: 4 mixed solution 80 gram, the molecular sieve catalyst C that adds 2 grams then, add band aqua (hexanaphthene) 20 milliliters again, reaction flask places 78 ℃ of waters bath with thermostatic control, under agitation refluxes 2 hours, when the water of telling in the water trap no longer increased, reaction finished.Cooling back discharging, the phenyl aldehyde rate is 90% by analysis.
Embodiment 5
Reflux exchanger is being housed, water trap, adding phenyl aldehyde and ethylene glycol mol ratio in 200 milliliters of there-necked flasks of thermometer is 1: 4 mixed solution 80 gram, the molecular sieve catalyst C that adds 2 grams then, add band aqua (benzene) 20 milliliters again, reaction flask places 95 ℃ of waters bath with thermostatic control, under agitation refluxes 2 hours, when the water of telling in the water trap no longer increased, reaction finished.Cooling back discharging, the phenyl aldehyde rate is 95% by analysis.
Claims (8)
1, a kind of solid catalyst for preparing acetal is a main ingredient with the ZSM-5 molecular sieve, it is characterized in that the SiO of described ZSM-5 molecular sieve
2/ Al
2O
3Mol ratio is 9-70, and the sodium oxide weight content is less than 0.2%.
2,, it is characterized in that the SiO of described ZSM-5 molecular sieve according to the described catalyzer of claim 1
2/ Al
2O
3Mol ratio is 20-50.
3, according to claim 1 or 2 described catalyzer, it is characterized in that described ZSM-5 molecular sieve prepares modifying process and is: ZSM-5 molecular sieve raw material is under 60-90 ℃, through 0.5-2mol/L salt acid treatment 2-4 time, generate sodium oxide content and be lower than 0.2% HZSM-5 molecular sieve, this HZSM-5 molecular sieve is carried out hydrothermal treatment consists, the hydrothermal treatment consists condition is: temperature is 400-600 ℃, and water vapor pressure is 1-4Kg/cm
2, the treatment time is 2-12 hour, roasting 0.5～6 hour under 400-600 ℃ of air atmosphere at last.
4, the application of the described catalyzer of a kind of claim 1 in aldehydes and alcohols prepared in reaction aldolization is characterized in that aldehydes is formaldehyde, acetaldehyde or phenyl aldehyde, and alcohols is methyl alcohol, ethanol or ethylene glycol.
5,, it is characterized in that described preparation aldolization adopts intermittent type or continuous reaction according to the described application of claim 4.
7, according to the described application of claim 5, it is characterized in that described batch reaction conditions is: the catalyzer add-on is 1～10% of a reaction raw materials weight, reaction times is 0.5～2 hour, and reaction raw materials aldehyde is 1 with the mol ratio of alcohol: 4-1: 10, and temperature of reaction is 50-120 ℃.
8,, it is characterized in that in reaction process adding hexanaphthene or benzene band aqua is removed water according to the described application of claim 7.
9,, it is characterized in that described continuous reaction adopts the catalytic distillation reactor according to the described application of claim 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03133544 CN1242970C (en) | 2003-05-31 | 2003-05-31 | Preparation for acetal solid catalyst and use thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03133544 CN1242970C (en) | 2003-05-31 | 2003-05-31 | Preparation for acetal solid catalyst and use thereof |
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| Publication Number | Publication Date |
|---|---|
| CN1552523A true CN1552523A (en) | 2004-12-08 |
| CN1242970C CN1242970C (en) | 2006-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03133544 Expired - Lifetime CN1242970C (en) | 2003-05-31 | 2003-05-31 | Preparation for acetal solid catalyst and use thereof |
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|---|---|
| CN (1) | CN1242970C (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102172537A (en) * | 2011-03-16 | 2011-09-07 | 中国石油大学(华东) | Biomimetic catalyst for preparing acetal or ketal compounds and using method thereof |
| CN102500419A (en) * | 2011-11-28 | 2012-06-20 | 上海工程技术大学 | Supported catalyst for synthesizing benzaldehyde dimethylacetal and preparation method and application thereof |
| CN102627985A (en) * | 2011-04-18 | 2012-08-08 | 田强 | Gasoline and diesel oil additive composition and preparation method and application thereof |
| CN103121927A (en) * | 2011-11-18 | 2013-05-29 | 中国石油化工股份有限公司 | Preparation method of polymethoxymethylal |
| RU2520968C1 (en) * | 2013-03-21 | 2014-06-27 | Федеральное Государственное Бюджетное Учреждение Науки Институт Химии И Химической Технологии Сибирского Отделения Российской Академии Наук (Иххт Со Ран) | Method of producing fuel additive 1,1-diethoxyethane |
| CN104974021A (en) * | 2015-06-29 | 2015-10-14 | 南京林业大学 | Method using sulfuric acid modified nano-level HSZM-5 catalyst to prepare bis(low-carbon alkyloxy)methane |
| CN109819658A (en) * | 2016-07-01 | 2019-05-28 | 科莱恩国际有限公司 | Synergistic acetal compositions and methods for scavenging sulfides and mercaptans |
| CN113461498A (en) * | 2021-07-19 | 2021-10-01 | 老河口光联科技有限公司 | Environment-friendly preparation method of acetal |
| US11555140B2 (en) | 2017-12-22 | 2023-01-17 | Clariant International Ltd | Synergized hemiacetals composition and method for scavenging sulfides and mercaptans |
| US11603497B2 (en) | 2017-12-22 | 2023-03-14 | Clariant International Ltd | Synergized acetals composition and method for scavenging sulfides and mercaptans |
-
2003
- 2003-05-31 CN CN 03133544 patent/CN1242970C/en not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102172537B (en) * | 2011-03-16 | 2013-12-25 | 中国石油大学(华东) | Biomimetic catalyst for preparing acetal or ketal compounds and using method thereof |
| CN102172537A (en) * | 2011-03-16 | 2011-09-07 | 中国石油大学(华东) | Biomimetic catalyst for preparing acetal or ketal compounds and using method thereof |
| CN102627985A (en) * | 2011-04-18 | 2012-08-08 | 田强 | Gasoline and diesel oil additive composition and preparation method and application thereof |
| CN102627985B (en) * | 2011-04-18 | 2014-03-19 | 田强 | Gasoline and diesel oil additive composition and preparation method and application thereof |
| CN103121927B (en) * | 2011-11-18 | 2015-04-08 | 中国石油化工股份有限公司 | Preparation method of polymethoxymethylal |
| CN103121927A (en) * | 2011-11-18 | 2013-05-29 | 中国石油化工股份有限公司 | Preparation method of polymethoxymethylal |
| CN102500419A (en) * | 2011-11-28 | 2012-06-20 | 上海工程技术大学 | Supported catalyst for synthesizing benzaldehyde dimethylacetal and preparation method and application thereof |
| RU2520968C1 (en) * | 2013-03-21 | 2014-06-27 | Федеральное Государственное Бюджетное Учреждение Науки Институт Химии И Химической Технологии Сибирского Отделения Российской Академии Наук (Иххт Со Ран) | Method of producing fuel additive 1,1-diethoxyethane |
| CN104974021A (en) * | 2015-06-29 | 2015-10-14 | 南京林业大学 | Method using sulfuric acid modified nano-level HSZM-5 catalyst to prepare bis(low-carbon alkyloxy)methane |
| CN109819658A (en) * | 2016-07-01 | 2019-05-28 | 科莱恩国际有限公司 | Synergistic acetal compositions and methods for scavenging sulfides and mercaptans |
| CN109819658B (en) * | 2016-07-01 | 2021-03-09 | 科莱恩国际有限公司 | Synergistic acetal compositions and methods for scavenging sulfides and mercaptans |
| US11530347B2 (en) | 2016-07-01 | 2022-12-20 | Clariant International Ltd | Synergized acetals composition and method for scavenging sulfides and mercaptans |
| US11555140B2 (en) | 2017-12-22 | 2023-01-17 | Clariant International Ltd | Synergized hemiacetals composition and method for scavenging sulfides and mercaptans |
| US11603497B2 (en) | 2017-12-22 | 2023-03-14 | Clariant International Ltd | Synergized acetals composition and method for scavenging sulfides and mercaptans |
| CN113461498A (en) * | 2021-07-19 | 2021-10-01 | 老河口光联科技有限公司 | Environment-friendly preparation method of acetal |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1242970C (en) | 2006-02-22 |
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Granted publication date: 20060222 |