CN1431408A - Disk type brake lining of cars and its preparing method - Google Patents
Disk type brake lining of cars and its preparing method Download PDFInfo
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- CN1431408A CN1431408A CN 01130477 CN01130477A CN1431408A CN 1431408 A CN1431408 A CN 1431408A CN 01130477 CN01130477 CN 01130477 CN 01130477 A CN01130477 A CN 01130477A CN 1431408 A CN1431408 A CN 1431408A
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Abstract
The percentage of each component weight for a vehicle disk brake gasket is: carbon fiber 0-16; steel fiber 5-25; organic fiber 0.5-8, mineral fiber 3-20; friction performance adjuster 37-60; COPNA resin 4-16; phenolic resin 0-8. Its preparation applies a dry technology to weigh, mix and stir matters in certain proportion then to be dried and moulded by chill-pressure, heat-pressure and after heat process mechanical process, polish, spraying paint, and packaging to become product with the advantage of no noise, no vibration, no scuffing the opposite side when braking.
Description
Technical field:
The invention belongs to friction material, relate in particular to a kind of car disk-type braking gland.
Background technique:
Brake lining belongs to one of critical material in automotive industry, and its quality not only influences rideability but also concerning driver and conductor's life safety.Therefore require used brake lining material must possess good heat resistanceheat resistant decline performance, stable friction factor at high temperature, braking process does not have noise, and having enough intensity and antithesis has good coupling and does not damage dual face.Moderate and the performance such as little of wearing and tearing of friction factor.Since the automobile invention, people are in order to pursue above-mentioned performance, and the research of brake material fails to stop always, constantly replace last generation product with brake material safer, more comfortable, more excellent in performance.
Traditional automobile brake lining plate adopts asbestos as reinforcing material, and this material can not adapt to the high-speed of automobile running.Especially confirmed as after the carcinogenic substance by medical circle, it is restricted in application facet.In industrialized country, the development that replaces asbestos friction material was just extensively carried out as far back as the beginning of the sixties, and asbestos-free friction material uses maximum asbestos substituents to be Steel Fibre at present.Yet the shortcoming of Steel Fibre is can produce corrosion under hygrothermal environment, and the easy damaged antithesis in use easily produces brake noise.People use mixed fibre (two or more fiber) to replace it again at the beginning of the eighties, have overcome the above-mentioned shortcoming that simple use Steel Fibre strengthens friction material.
Aspect tackiness agent, usually the tackiness agent that the material that creates friction uses is phenolic resin, and the product that adopts this resin to make exists hardness height, defectives such as fragility and poor heat resistance, therefore pliability, heat resistance and the intensity of people in order to improve this resin has been carried out the modification processing again to it.Phenol-formaldehyde resin modified commonly used at present has: cashew nut shell phenol-formaldehyde resin modified, melamine one cashew nut shell phenol-formaldehyde resin modified, nbr modified phenolic resins, epoxy modified phenolic resin etc.Process is to STUDY ON THE MODIFICATION OF PENOLIC RESIN, and product properties increases, but can not adapt to present requirement to Properties of Friction Materials.
Chinese patent 95108742.8 provides a kind of carbon-fiber-reinforced disk-type braking gland of automobile, and it contains charcoal fiber 5-15wt%, glass fibre 15-20wt%, and Steel Fibre 0-5wt%, tackiness agent 8-20wt%, frictional behaviour is adjusted agent 42-53wt%.The decomposition temperature of described tackiness agent is more than 500 ℃, thereby overcome the heat fade phenomenon of goods about 300 ℃, owing to adopted composite fiber, replaced single steel fiber or carbon fiber, make product of the present invention promptly keep the advantage of product former, reduced cost again.And low briquetting pressure has reduced the hardness of goods, has improved the porosity ratio of goods, thereby has reduced the noise of goods in braking process.Yet doing the disadvantage of bringing like this is the wear-resisting property variation that makes goods.
Summary of the invention:
It is low to the purpose of this invention is to provide a kind of hardness, and good disk-type braking gland of automobile of wear-resisting property and preparation method thereof.
Disk-type braking gland of automobile each component weight percent content of the present invention is:
Charcoal fiber 0-16 Steel Fibre 5-25
Organic fiber 0.5-8 mineral fibre 3-20
Frictional behaviour is adjusted agent 37-60 copna resin 4-16
Phenolic resin 0-8
Wherein: organic fiber is aramid fibre, raylande, oxidized fibre;
Mineral fibre is ceramic fiber, wollastonite fibre, sepiolite fibre.
The component that frictional behaviour is adjusted agent is:
Plumbago 4-16wt% petroleum coke powder 0-11wt% aluminium powder 0-11wt%
Iron powder 0-11wt% brass cream 4.5-11wt% CaCO
3Powder 0-9wt%
Silica flour 0-3wt% Cab-O-sil 0-6wt% cashew nut shell friction powder 0-6wt% BaSO
4Powder 0-11wt% carbon black 0-1.5wt% Iron Ore Powder 0-8wt% acrylonitrile-butadiene rubber powder 0-3wt% alumina powder 0-3wt% white clay 0-10wt%
Copna resin is the thermosetting resin of a kind of condensation, many rings, multinuclear, aromatic hydrocarbon structure, and its heat resistance is better than phenolic resin.Can compare favourably with polyimide resin, and at high temperature the resistance to heat of (800 ℃) is better than polyimide, particularly it has with the compatibility of charcoal well, wear-resisting, and has characteristics such as certain elasticity.Copna resin can be a raw material with anthracene, pyrene, phenanthrene, coal-tar pitch, petroleum tar, with terephthalyl alcohol, to benzene benzyl chloride, bentaldehyde, phthalyl chloride, terephthalaldehyde, benzaldehyde, dimethyl terephthalyl alcohol etc. is crosslinking agent, and p-methyl benzenesulfonic acid is that catalyzer is polymerized.Concrete method for making is seen S.OTANT, International Symposium onCarbon 1990,622-625 in detail.
The tackiness agent of making brake lining with this resin can improve heat resistance, the wear resistance of goods, reduces surface hardness.Adding quantity is in the scope of 4-16wt% in the prescription, and goods can be along with the increase of copna resin composition, and wear extent reduces, and surface hardness reduces, if content is very few, then product strength is low, also can not show the advantage of utilizing this resin simultaneously.If adding quantity is too much, the manufacturability of goods and correlated performance variation, the also corresponding increase of cost of product simultaneously.
The phenolic resinoid that adds 2～8wt% in prescription can improve the adhesive property of copna resin, so both can make goods keep certain intensity, can reduce the weight percent content of copna resin in the prescription again, because of copna resin more expensive on price than phenolic resinoid, do like this and can reduce the goods cost, and can improve its technology capability.
The present invention has adopted dry process, is about to material weighing by a certain percentage, mixing, stirring, be dried again after evenly mixing, cold moudling, hot-forming, heat treatment, machining, polishing is sprayed paint, and plays trade mark, packing afterwards product.
The present invention compared with prior art has following advantage:
Itself certain elasticity is just arranged because copna resin solidifies the back, can not add or add less organic filler, the stable friction factor of its goods, thermal conductivity is moderate, noise free when braking, friction, not scratch dual face and long service life, liner hardness is low, and wear resistance is good.
Embodiment:
Embodiment 1
Utilizing homemade pitch is copna resin.This resin is that the coal-tar pitch of producing with Taiyuan gasification company coke-oven plant is a raw material; terephthalyl alcohol is 4: 1 for the crosslinking agent proportioning; p-methyl benzenesulfonic acid is a catalyzer; additional proportion is 4wt%; above-mentioned raw materials is packed in the reactor together; it in entire reaction course normal pressure and with the anti-oxidation of nitrogen protection; nitrogen feeding amount is 50mg/min; heating rate: room temperature to 100 ℃ freely heats up; 100-160 ℃, 2 ℃/min, under stirring; be raised to 160 ℃, react to go out still after 6 hours and get final product.The phenolic resin that adopts among the embodiment is a kind of epoxy modified phenolic resin of being produced by Zibo Heng Tai resin processing plant.The adhesive property of this resin is extremely strong.
Weighing: 6mm length is cut universal pitch charcoal fibre 40 grams, copna resin 40 grams, phenolic resin is crossed 200 mesh sieve 80g, Steel Fibre 200g, long viscose 5 grams of 6mm, aluminum silicate fiber 35 grams, plumbago 150 grams, petroleum coke powder 100 grams, aluminium powder 50 grams, iron powder 50 grams, brass borings 50 grams, Paris white 80 grams, Cab-O-sil 50 grams, cashew nut shell powder 50 grams, acrylonitrile-butadiene rubber powder 20 grams, earlier above-mentioned material is carried out weighing respectively and pour in the high-speed stirred still and stir, take out the back that stirs, and material is put into (105 ± 5) ℃ baking oven and carried out drying process 30 minutes, pressurization 25MPa left and right sides moulding in 140-160 ℃ temperature range, molding time 1min/mm venting in preceding 3 minutes three times is closed the time of touching in order to reduce, and can will carry out hot pressing after the material cold moudling in advance again.Steel backing is integral with liner material is bonding after the moulding.Goods heat treatment 3 hours in 220 ℃ baking oven through flour milling, is sprayed paint, drying, identification marking, after the packing product.
Embodiment 2
Weighing copna resin 70 grams, phenolic resin 60 grams, charcoal fiber 80 grams, Steel Fibre 150 grams, aramid fibre 10 grams, oxidized fibre 20 grams, wollastonite fibre 50 grams, chromite powder 70 grams, blanc fixe 100 grams, iron powder 80g, brass cream 100g, plumbago 100g, petroleum coke powder 60g, cashew nut shell powder 40 grams, acrylonitrile-butadiene rubber powder 10 grams, the preparation method is with embodiment 1.
Embodiment 3
Weighing copna resin 100 grams, phenolic resin 40 grams, Steel Fibre 250 grams, aramid fibre 30 grams, viscose 10 grams, sepiolite fibre 150 grams, aluminum silicate fiber 50 grams, plumbago 150 grams, aluminium powder 50 grams, flavones bits 60 grams, silica flour 20 grams, Paris white 50 grams, cashew nut shell powder 40 grams, the preparation method is with embodiment 1.
Embodiment 4
Weighing copna resin 130 grams, phenolic resin 20 grams, charcoal fiber 120 grams, Steel Fibre 100 grams, aramid fibre 10 grams, oxidized fibre 70 grams, wollastonite fibre 150 grams, petroleum coke powder 80 grams, plumbago 40 grams, chromite powder 60 grams, aluminium sesquioxide powder 20 grams, brass borings 100 grams, iron powder 50 grams, blanc fixe 50 grams, the preparation method is with embodiment 1.
Embodiment 5
Weighing copna resin 160 grams, charcoal fiber 160 grams, Steel Fibre 50 grams, viscose 40 grams, oxidized fibre 20 grams, wollastonite fibre 100 grams, plumbago 60 grams, petroleum coke powder 90 grams, aluminium powder 100 grams, kaolin powder 100 grams, carbon black 10 grams, Cab-O-sil 50 grams, silica flour 15 grams, brass borings 45 grams, the preparation method is with embodiment 1.
Comparative Examples
Weighing phenolic resin 150 grams, charcoal fiber 150 grams, Steel Fibre 50 grams, aramid fibre 10 grams, oxidized fibre 70 grams, wollastonite fibre 100 grams, petroleum coke powder 30 grams, plumbago 50 grams, chromite powder 50 grams, aluminium sesquioxide powder 20 grams, brass borings 100 grams, iron powder 100 grams, blanc fixe 50 grams, cashew nut shell powder 50 grams, acrylonitrile-butadiene rubber powder 20 grams, the preparation method is with embodiment 1.
The PV3212 that above embodiment formulates with germany volkswagen company " disk type braker with friction factor and the wear test of brake block on the friction factor test stand " tests, and its data satisfy the PV3212 standard-required of popular company formulation.
Table 1 is the fretting wear of each embodiment and Comparative Examples and the laboratory data of surface hardness, from following data, also can find out, and the product that utilizes the present invention to make, along with the increase of copna resin, goods hardness descends gradually in the prescription, and abrasion reduce.
Table 1
| Embodiment | μ is cold | μ work | ???μmax | ???μmin | Abrasion amount (g) | Surface Luo Shi hardness HRS |
| Embodiment 1 | ???0.316 | ???0.314 | ???0.454 | ???0.201 | ????2.5 | ????71 |
| Embodiment 2 | ???0.312 | ???0.315 | ???0.463 | ???0.195 | ????2.0 | ????62 |
| Embodiment 3 | ???0.391 | ???0.396 | ???0.553 | ???0.202 | ????2.1 | ????60 |
| Embodiment 4 | ???0.337 | ???0.317 | ???0.437 | ???0.182 | ????2.0 | ????50 |
| Embodiment 5 | ???0.318 | ???0.320 | ???0.439 | ???0.23 | ????0.17 | ????48 |
| Comparative Examples | ???0.374 | ???0.335 | ???0.515 | ???0.226 | ????3.2 | ????89 |
| Remarks | Testing machine KRAVSS (RWDC100B type) break VW-II type test standard PV3212 | |||||
Claims (4)
1. disk-type braking gland of automobile is characterized in that disk-type braking gland of automobile each component weight percent content is:
Charcoal fiber 0-16 Steel Fibre 5-25
Organic fiber 0.5-8 mineral fibre 3-20
Frictional behaviour is adjusted agent 37-60 copna resin 4-16
Phenolic resin 0-8
The component that frictional behaviour is adjusted agent is:
Plumbago 4-16wt% petroleum coke powder 0-11wt% aluminium powder 0-11wt%
Iron powder 0-11wt% brass cream 4.5-11wt% CaCO
3Powder 0-9wt%
Silica flour 0-3wt% Cab-O-sil 0-6wt% cashew nut shell friction powder 0-6wt% BaSO
4Powder 0-11wt% carbon black 0-1.5wt% Iron Ore Powder 0-8wt% acrylonitrile-butadiene rubber powder 0-3wt% alumina powder 0-3wt% white clay 0-10wt%.
2. a kind of disk-type braking gland of automobile as claimed in claim 1 is characterized in that described organic fiber is aramid fibre, raylande or oxidized fibre.
3. a kind of disk-type braking gland of automobile as claimed in claim 1 is characterized in that described mineral fibre is ceramic fiber, wollastonite fibre or sepiolite fibre.
4. the preparation method of a disk-type braking gland of automobile, it is characterized in that: adopted dry process, be about to material weighing by a certain percentage, mixing, stirring, be dried again after evenly mixing, cold moudling, hot-forming, heat treatment, machining, polishing, spray paint, play trade mark, the packing after product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01130477 CN1288365C (en) | 2001-11-22 | 2001-11-22 | Disk type brake lining of cars and its preparing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01130477 CN1288365C (en) | 2001-11-22 | 2001-11-22 | Disk type brake lining of cars and its preparing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1431408A true CN1431408A (en) | 2003-07-23 |
| CN1288365C CN1288365C (en) | 2006-12-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01130477 Expired - Fee Related CN1288365C (en) | 2001-11-22 | 2001-11-22 | Disk type brake lining of cars and its preparing method |
Country Status (1)
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1307239C (en) * | 2005-02-18 | 2007-03-28 | 昆明乐得摩擦材料有限公司 | Abrasive powder for making grinding material by cashew shell and its manufacturing method |
| CN100359200C (en) * | 2005-06-28 | 2008-01-02 | 河北星月制动元件有限公司 | Reinforced brake lining |
| CN100389274C (en) * | 2006-04-04 | 2008-05-21 | 王彦钧 | Preparation process for disk type brake lining and dedicated apparatus therefor |
| CN100419300C (en) * | 2006-06-19 | 2008-09-17 | 河北正大摩擦制动材料有限公司 | Composite mineral fibre reinforced brake liner and preparation process and special device therefor |
| CN101813148A (en) * | 2010-05-20 | 2010-08-25 | 湖南博云汽车制动材料有限公司 | Low-metal ceramic-based air-pressure disk type brake pad and preparation method thereof |
| CN101423745B (en) * | 2007-10-29 | 2012-06-06 | 比亚迪股份有限公司 | Friction braking material and preparation method thereof |
| CN102720779A (en) * | 2012-05-25 | 2012-10-10 | 广东富华重工制造有限公司 | Drum brake lining comprising plate alumina and manufacturing method thereof |
| CN104110455A (en) * | 2014-06-20 | 2014-10-22 | 宁国飞鹰汽车零部件股份有限公司 | Novel brake pad |
| CN104214259A (en) * | 2014-09-16 | 2014-12-17 | 上海壬丰复合材料有限公司 | Composite brake lining for low-floor light rail vehicle and manufacturing method thereof |
| CN105299112A (en) * | 2015-11-12 | 2016-02-03 | 东营睿智友亮石油设备有限公司 | Environment-friendly coconut charcoal fiber composite friction material and manufacturing method for brake pad |
| CN105419726A (en) * | 2015-12-22 | 2016-03-23 | 北京航空航天大学 | COPNA resin binder, preparation method and application method |
| CN105556005A (en) * | 2013-07-15 | 2016-05-04 | 福特全球技术公司 | Method for producing a brake disk, and brake disk |
| CN106402215A (en) * | 2016-06-15 | 2017-02-15 | 朱森 | Wear-resisting and high-temperature-resisting automobile brake pad |
| CN106674629A (en) * | 2016-12-14 | 2017-05-17 | 安徽德耐孚汽车减震科技技术有限公司 | High-strength and abrasion-resistant rubber plug and preparation technology thereof |
| CN107002792A (en) * | 2014-12-12 | 2017-08-01 | 日清纺制动器株式会社 | Friction material |
| CN110778629A (en) * | 2019-10-31 | 2020-02-11 | 上海壬丰新材料科技有限公司 | Brake material containing halide and preparation method and application thereof |
| CN110903731A (en) * | 2019-10-17 | 2020-03-24 | 山东金麒麟股份有限公司 | Baking-free etching agent for brake pad, preparation and application methods and brake pad |
| CN111255832A (en) * | 2020-03-24 | 2020-06-09 | 成都瑞迪机械科技有限公司 | Ultrathin friction plate and preparation method thereof |
| CN112032228A (en) * | 2020-09-02 | 2020-12-04 | 浙江铭泰汽车零部件有限公司 | Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad |
-
2001
- 2001-11-22 CN CN 01130477 patent/CN1288365C/en not_active Expired - Fee Related
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1307239C (en) * | 2005-02-18 | 2007-03-28 | 昆明乐得摩擦材料有限公司 | Abrasive powder for making grinding material by cashew shell and its manufacturing method |
| CN100359200C (en) * | 2005-06-28 | 2008-01-02 | 河北星月制动元件有限公司 | Reinforced brake lining |
| CN100389274C (en) * | 2006-04-04 | 2008-05-21 | 王彦钧 | Preparation process for disk type brake lining and dedicated apparatus therefor |
| CN100419300C (en) * | 2006-06-19 | 2008-09-17 | 河北正大摩擦制动材料有限公司 | Composite mineral fibre reinforced brake liner and preparation process and special device therefor |
| CN101423745B (en) * | 2007-10-29 | 2012-06-06 | 比亚迪股份有限公司 | Friction braking material and preparation method thereof |
| CN101813148A (en) * | 2010-05-20 | 2010-08-25 | 湖南博云汽车制动材料有限公司 | Low-metal ceramic-based air-pressure disk type brake pad and preparation method thereof |
| CN101813148B (en) * | 2010-05-20 | 2011-06-29 | 湖南博云汽车制动材料有限公司 | Low-metal ceramic-based air-pressure disk type brake pad and preparation method thereof |
| CN102720779A (en) * | 2012-05-25 | 2012-10-10 | 广东富华重工制造有限公司 | Drum brake lining comprising plate alumina and manufacturing method thereof |
| CN105556005A (en) * | 2013-07-15 | 2016-05-04 | 福特全球技术公司 | Method for producing a brake disk, and brake disk |
| CN105556005B (en) * | 2013-07-15 | 2018-09-21 | 福特全球技术公司 | Method and brake disc for producing brake disc |
| CN104110455B (en) * | 2014-06-20 | 2017-01-25 | 宁国飞鹰汽车零部件股份有限公司 | Brake pad |
| CN104110455A (en) * | 2014-06-20 | 2014-10-22 | 宁国飞鹰汽车零部件股份有限公司 | Novel brake pad |
| CN104214259A (en) * | 2014-09-16 | 2014-12-17 | 上海壬丰复合材料有限公司 | Composite brake lining for low-floor light rail vehicle and manufacturing method thereof |
| CN107002792B (en) * | 2014-12-12 | 2019-09-13 | 日清纺制动器株式会社 | Friction material |
| US10865844B2 (en) | 2014-12-12 | 2020-12-15 | Nisshinbo Brake, Inc. | Friction material |
| CN107002792A (en) * | 2014-12-12 | 2017-08-01 | 日清纺制动器株式会社 | Friction material |
| CN105299112A (en) * | 2015-11-12 | 2016-02-03 | 东营睿智友亮石油设备有限公司 | Environment-friendly coconut charcoal fiber composite friction material and manufacturing method for brake pad |
| CN105419726A (en) * | 2015-12-22 | 2016-03-23 | 北京航空航天大学 | COPNA resin binder, preparation method and application method |
| CN106402215A (en) * | 2016-06-15 | 2017-02-15 | 朱森 | Wear-resisting and high-temperature-resisting automobile brake pad |
| CN106674629A (en) * | 2016-12-14 | 2017-05-17 | 安徽德耐孚汽车减震科技技术有限公司 | High-strength and abrasion-resistant rubber plug and preparation technology thereof |
| CN110903731A (en) * | 2019-10-17 | 2020-03-24 | 山东金麒麟股份有限公司 | Baking-free etching agent for brake pad, preparation and application methods and brake pad |
| CN110903731B (en) * | 2019-10-17 | 2021-09-28 | 山东金麒麟股份有限公司 | Baking-free etching agent for brake pad, preparation and application methods and brake pad |
| CN110778629A (en) * | 2019-10-31 | 2020-02-11 | 上海壬丰新材料科技有限公司 | Brake material containing halide and preparation method and application thereof |
| CN110778629B (en) * | 2019-10-31 | 2021-06-04 | 上海壬丰新材料科技有限公司 | Brake material containing halide and preparation method and application thereof |
| CN111255832A (en) * | 2020-03-24 | 2020-06-09 | 成都瑞迪机械科技有限公司 | Ultrathin friction plate and preparation method thereof |
| CN112032228A (en) * | 2020-09-02 | 2020-12-04 | 浙江铭泰汽车零部件有限公司 | Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad |
| CN112032228B (en) * | 2020-09-02 | 2022-05-17 | 浙江铭泰汽车零部件有限公司 | Dry-mixed cold-pressed friction material, brake pad and preparation method of brake pad |
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