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CN1325182C - Space self-aligning and crossing prevention semi-closed section mill - Google Patents

Space self-aligning and crossing prevention semi-closed section mill Download PDF

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CN1325182C
CN1325182C CNB2005100136534A CN200510013653A CN1325182C CN 1325182 C CN1325182 C CN 1325182C CN B2005100136534 A CNB2005100136534 A CN B2005100136534A CN 200510013653 A CN200510013653 A CN 200510013653A CN 1325182 C CN1325182 C CN 1325182C
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double
positioning
self
hinge
bearing
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CN1721095A (en
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申光宪
李明
徐言忠
朱凤华
李志强
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Zhongzhong Science and Technology Tianjin Co Ltd
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Yanshan University
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Abstract

本发明涉及冶金机械技术领域。空间自位防交叉半封闭式型钢轧机,采用四列短圆柱滚子轴承和双列圆锥止推轴承,在轴承座与机架之间安装球铰链副形成空间自位性微尺度等效静定辊系;在上、下轧辊轴承座支撑处安装轧制力双支点分力座;在双支点分力座与机架立柱侧面之间安装螺纹千斤顶形成防止上、下轧辊轴线交叉的几何牵制机构。本发明提出的轧机具有更好的轧制产品精度,为有机架类轧机的空间自位型防止交叉微尺度等效静定辊系,确保轴承座跟随轧辊弯曲变形引起的辊颈倾斜而摆动实现轴承自位、在外干扰力矩下的轧辊防止动态微尺度交叉行为使轴向力最小、滚动轴承径向载荷呈M型非抛物线型分布从而成倍降低压力峰值且每列均载以实现可靠延寿的目的。

The invention relates to the technical field of metallurgical machinery. Space self-positioning anti-intersection semi-closed section steel rolling mill, using four-row short cylindrical roller bearings and double-row tapered thrust bearings, and installing a ball joint pair between the bearing housing and the frame to form a space self-positioning micro-scale equivalent static determination Roll system; install rolling force double fulcrum force components at the support of the upper and lower roll bearing housings; install threaded jacks between the double fulcrum force components and the side of the stand column to form a geometric containment mechanism that prevents the axes of the upper and lower rolls from crossing . The rolling mill proposed by the present invention has better precision of rolling products, and is a space self-positioning type of a stand-type rolling mill to prevent cross-micro-scale equivalent statically indeterminate roll systems, and ensure that the bearing seat swings following the inclination of the roll neck caused by the bending deformation of the roll Achieve self-positioning of bearings, prevent dynamic micro-scale crossing behavior of rolls under external disturbance torque, minimize axial force, and M-shaped non-parabolic distribution of radial load of rolling bearings to double reduce pressure peaks and equal load for each row to achieve reliable life extension Purpose.

Description

空间自位防交叉半封闭式型钢轧机Space self-positioning anti-intersection semi-closed section steel rolling mill

技术领域technical field

本发明涉及冶金机械技术领域,特别是涉及一种空间自位防交叉半封闭式型钢轧机。The invention relates to the technical field of metallurgical machinery, in particular to a space self-positioning anti-intersection semi-closed section steel rolling mill.

背景技术Background technique

半封闭式型钢轧机是上世纪50年代问世的典型轧机,广泛用于型钢粗轧、中轧及多品种规格小批量大中型钢精密轧制生产。轧机轴承采用胶木瓦滑动轴承,用水润滑和冷却,维修简单方便,因而至今仍在大中型棒扁材生产中发挥着巨大作用。然而,由于胶木瓦轴承引起的轧辊弹跳值相对所需制品公差带要求大且轴向串动量大,严重制约制品尺寸精度的提高,并且成材率较低,成本较高。因此,在原有半封闭式机架继续保留使用前提下,用多列滚动轴承置换胶木瓦轴承是提高制品尺寸精度、投资少、不中断轧制生产的有效途径。The semi-closed section steel rolling mill is a typical rolling mill that came out in the 1950s, and is widely used in rough rolling, intermediate rolling of section steel and precision rolling of large and medium-sized steel in small batches with various specifications. Rolling mill bearings adopt Bakelite tile sliding bearings, which are lubricated and cooled with water, and are easy to maintain. Therefore, they still play a huge role in the production of large and medium-sized rods and flats. However, due to the roll bounce value caused by bakelite tile bearings is relatively large compared with the required product tolerance zone and the axial movement is large, it seriously restricts the improvement of product dimensional accuracy, and the yield is low and the cost is high. Therefore, on the premise that the original semi-enclosed frame continues to be used, replacing the bakelite tile bearing with a multi-row rolling bearing is an effective way to improve the dimensional accuracy of the product, less investment, and uninterrupted rolling production.

发明内容Contents of the invention

为了克服采用胶木瓦滑动轴承的半封闭式型钢轧机的上述不足,本发明提供一种采用四列短圆柱滚子轴承的空间自位防交叉半封闭式型钢轧机,该轧机具有适应轧制间歇空载荷和轧制高载荷工况性能的空间自位静定辊系和防止轧辊动态交叉和冲击的控制机构,使轧机在高载荷高速工况下稳定运行,滚动轴承和轧辊轴向调节螺纹机构长寿,提高产品产量和质量,降低成本。In order to overcome the above-mentioned shortcomings of the semi-closed section steel rolling mill using bakelite sliding bearings, the present invention provides a space self-positioning anti-intersection semi-closed section steel rolling mill using four-row short cylindrical roller bearings. Load and rolling The space self-positioning statically fixed roll system with high-load performance and the control mechanism to prevent roll dynamic crossing and impact enable the rolling mill to run stably under high-load and high-speed conditions. The rolling bearing and roll axial adjustment thread mechanism have a long life. Improve product output and quality, reduce costs.

本发明解决其技术问题所采用的技术方案是:轧辊采用四列短圆柱滚子轴承和双列圆锥止推轴承安装在轴承座上,轴承座安装在半封闭式机架的两个立柱之间;轴承座轧件出口侧安装球面垫,机架挡板与轴承座之间安装球铰链副部件,轴承座与压下机构间安装柱面垫,构成空间自位机构,以确保四列滚子轴承、双列圆锥止推轴承、轴承密封机构和轧辊轴向调节机构螺纹副沿轴向及周向均载要求。双支点分力座与机架入口端侧面之间安装螺纹千斤顶以防止上、下轧辊轴线交叉,使轧辊轴向力最小且防止咬钢及甩钢时的冲击力发生。在上、下轴承座上设置轧制力双支点分力座,改变滚动轴承径向载荷分布特性,降低压力峰值以提高轴承寿命。The technical solution adopted by the present invention to solve the technical problem is: the roll adopts four-row short cylindrical roller bearings and double-row conical thrust bearings to be installed on the bearing housing, and the bearing housing is installed between the two columns of the semi-closed frame ;The spherical pad is installed on the outlet side of the rolling piece of the bearing seat, the ball hinge sub-component is installed between the frame baffle and the bearing seat, and the cylindrical pad is installed between the bearing seat and the pressing mechanism to form a space self-positioning mechanism to ensure that the four rows of rollers Bearings, double-row tapered thrust bearings, bearing sealing mechanisms and roll axial adjustment mechanism thread pairs are required to share loads along the axial and circumferential directions. A threaded jack is installed between the double fulcrum force component and the side of the inlet end of the rack to prevent the axes of the upper and lower rolls from intersecting, to minimize the axial force of the rolls and to prevent the impact of steel biting and throwing. The rolling force double fulcrum component seat is set on the upper and lower bearing seats to change the radial load distribution characteristics of the rolling bearing and reduce the peak pressure to improve the bearing life.

附图说明Description of drawings

图1是空间自位防交叉半封闭式型钢轧机结构示意图;Fig. 1 is a structural schematic diagram of a space self-positioning anti-intersection semi-closed section steel rolling mill;

图2是空间自位防交叉半封闭式型钢轧机结构侧视示意图;Figure 2 is a schematic side view of the space self-positioning anti-intersection semi-closed section steel mill structure;

图3是球铰链副机构示意图;Fig. 3 is a schematic diagram of the ball hinge sub-mechanism;

图4是球铰链副机构放大图;Figure 4 is an enlarged view of the ball hinge sub-mechanism;

图5是凸球面垫和凹球面垫示意图;Fig. 5 is a schematic diagram of a convex spherical pad and a concave spherical pad;

图6是双支点分力座和柱面垫示意图;Figure 6 is a schematic diagram of a double fulcrum component seat and a cylindrical pad;

图7是压下机构与轴承座示意图;Fig. 7 is a schematic diagram of a pressing mechanism and a bearing seat;

图8是轧制间歇空载荷杆系机构示意图;Fig. 8 is a schematic diagram of rolling intermittent empty-load bar system;

图9是轧制高载荷杆系机构示意图;Fig. 9 is a schematic diagram of rolling high-load rod system;

图10是螺纹千斤顶防交叉结构示意图。Fig. 10 is a schematic diagram of the anti-crossover structure of the threaded jack.

在上述附图中,1.圆锥止推轴承,2.圆柱滚子轴承,3.轧辊,4.轴承座,5轴向挡板,6.半封闭式机架,7内侧水平铰链部件,8.内侧双柱面铰链部件,9.内侧垂直铰链部件,10.外侧垂直铰链部件,11.外侧双柱面铰链部件,12.外侧水平铰链部件,13.凸球面垫,14.凹球面垫,15.压下机构,16.双支点分力座,17.柱面垫,18.螺纹千斤顶。In the above drawings, 1. Tapered thrust bearing, 2. Cylindrical roller bearing, 3. Roller, 4. Bearing housing, 5. Axial baffle, 6. Semi-enclosed frame, 7. Inner horizontal hinge part, 8. .Inner double cylinder hinge part, 9. Inner vertical hinge part, 10. Outer vertical hinge part, 11. Outer double cylinder hinge part, 12. Outer horizontal hinge part, 13. Convex spherical pad, 14. Concave spherical pad, 15. Depression mechanism, 16. Double fulcrum force component seat, 17. Cylindrical pad, 18. Threaded jack.

具体实施方式Detailed ways

图1是本发明公开的一个实施例。轧辊公称直径为600mm规格的空间自位防交叉半封闭型钢轧机。轧辊3采用四列短圆柱滚子轴承2和双列圆锥止推轴承1安装在轴承座4上,轴承座4装设在半封闭式机架6的两个立柱之间。Fig. 1 is an embodiment disclosed by the present invention. The nominal diameter of the roll is 600mm, and the space self-positioning anti-intersection semi-closed section steel rolling mill. The roll 3 adopts four-row short cylindrical roller bearings 2 and double-row tapered thrust bearings 1 to be installed on the bearing housing 4, and the bearing housing 4 is installed between the two columns of the semi-closed frame 6.

轴承座4与机架6的立柱受力接触侧面设置凸球面垫13和凹球面垫14,凸球面垫13由螺钉安装在轴承座4侧壁孔内,凹球面垫14则由螺钉连接在凸球面垫13上,凸球面垫13和凹球面垫14之间的接触面为球面,其球心为轴承座4中心,保证相互之间可以摆动。A convex spherical pad 13 and a concave spherical pad 14 are arranged on the side of the bearing block 4 and the column of the frame 6 under force contact. On the spherical surface pad 13, the contact surface between the convex spherical surface pad 13 and the concave spherical surface pad 14 is a spherical surface, and its center of sphere is the center of the bearing seat 4, which ensures mutual swing.

轴向挡板5与轴承座4之间安装球铰链副部件,内侧水平铰链部件7与内侧双柱面铰链部件8形成内侧水平自位铰链,相互之间的接触面是轴线为轴承座中心垂线的圆柱面;外侧水平铰链部件12与外侧双柱面铰链部件11形成外侧水平自位铰链,相互之间的接触面是轴线为轴承座中心垂线的圆柱面。内侧垂直铰链部件9与内侧双柱面铰链部件8形成内侧垂直自位铰链,相互之间的接触面是轴线为轴承座镗孔轴线的圆柱面;外侧垂直铰链部件10与外侧双柱面铰链部件11形成外侧垂直自位铰链,相互之间的接触面是轴线为轴承座镗孔轴线的圆柱面。水平自位铰链和垂直自位铰链的轴线交点落在轴承座4轴线上,共同形成球铰链副,保证垂直方向和水平方向的自位作用。A ball hinge sub-component is installed between the axial baffle 5 and the bearing seat 4. The inner horizontal hinge part 7 and the inner double-cylindrical hinge part 8 form an inner horizontal self-positioning hinge. The cylindrical surface of the line; the outer horizontal hinge part 12 and the outer double-cylindrical hinge part 11 form an outer horizontal self-positioning hinge, and the contact surface between them is a cylindrical surface whose axis is the vertical line of the bearing seat center. The inner vertical hinge part 9 and the inner double-cylindrical hinge part 8 form an inner vertical self-positioning hinge, and the mutual contact surface is a cylindrical surface whose axis is the axis of the bearing seat bore; the outer vertical hinge part 10 and the outer double-cylindrical hinge part 11 forms the outside vertical self-positioning hinge, and the mutual contact surface is the cylindrical surface whose axis is the axis of the bore of the bearing seat. The axis intersection of the horizontal self-positioning hinge and the vertical self-positioning hinge falls on the 4-axis of the bearing seat, which together form a ball hinge pair to ensure the self-positioning effect in the vertical direction and the horizontal direction.

按照机构学理论分析,上述结构构成2杆3低副空间自位性微尺度等效静定杆系机构,实现轧机辊系在轧制间歇空载荷(见图8)和轧制高载荷(见图9)的切换交替运行状态都能保持静定条件,确保轴承座4跟随轧辊3弯曲变形引起的辊颈空间倾斜而自动摆动,因而四列短圆柱滚子轴承2、双列圆锥止推轴承1、轴承密封机构和轧辊轴向调节机构螺纹副可长寿运行。According to the theoretical analysis of mechanisms, the above-mentioned structure constitutes a micro-scale equivalent static definite rod system mechanism with 2 rods and 3 low pairs of space self-positioning, which realizes the empty load of rolling mill rolls during rolling intervals (see Fig. 8) and rolling high load (see Fig. 8 ). Figure 9) can maintain a statically indeterminate condition in the switching and alternating operating states, ensuring that the bearing seat 4 automatically swings following the inclination of the roll neck space caused by the bending deformation of the roll 3, so that the four-row short cylindrical roller bearing 2 and the double-row tapered thrust bearing 1. The thread pair of the bearing sealing mechanism and the roll axial adjustment mechanism can run for a long time.

在双支点分力座16入口端侧面上安装螺纹千斤顶18,同时双支点分力座16轧件出口端侧面顶在轴承座4的凸台上,螺纹千斤顶18端部顶在机架6的立柱入口端侧面,通过拧紧螺纹千斤顶18使轴承座4紧贴机架6的立柱出口端侧面,以确保在外干扰力矩和有隙轴承座状态下,防止两轧辊动态微尺度交叉行为,使轴向力最小化。A threaded jack 18 is installed on the side of the inlet end of the double fulcrum force component 16, and at the same time, the side of the outlet end of the rolled piece of the double fulcrum force component 16 is pushed against the boss of the bearing seat 4, and the end of the threaded jack 18 is pushed against the column of the frame 6 On the side of the inlet end, tighten the threaded jack 18 to make the bearing seat 4 close to the side of the outlet end of the column of the frame 6, so as to ensure that the dynamic micro-scale cross behavior of the two rolls is prevented under the condition of external disturbance torque and gapped bearing seat, and the axial force minimize.

压下机构15通过双支点分力座16和柱面垫17将轧制力P传递给轴承座4,双支点分力座16上端与压下机构15接触,下端中部挖空形成两个支撑端,柱面垫17安装在轴承座4上,双支点分力座16的两个支承端端部加工出圆柱面凹槽与柱面垫17的圆柱面贴合。由此将轴承座4的外载荷承载一分为二,实现滚动轴承径向载荷圆周上呈M型非抛物线型分布,成倍降低压力峰值,且每列均载。The pressing mechanism 15 transmits the rolling force P to the bearing housing 4 through the double fulcrum force component 16 and the cylindrical pad 17. The upper end of the double fulcrum force component 16 is in contact with the pressing mechanism 15, and the middle part of the lower end is hollowed out to form two supporting ends. , Cylindrical pad 17 is installed on the bearing housing 4, and the two supporting ends of the double fulcrum force component seat 16 are processed with cylindrical grooves to fit the cylindrical surface of the cylindrical pad 17. In this way, the external load bearing capacity of the bearing housing 4 is divided into two, so that the radial load of the rolling bearing is distributed in an M-shaped non-parabolic shape on the circumference, and the pressure peak value is doubled, and each row is equally loaded.

实践证明本空间自位防交叉半封闭式型钢轧机实现防止异常超大轧制力和轴向力引起的四列短圆柱滚子轴承、止推轴承、轴承密封机构和轴向调节机构螺纹副短寿烧结事故,确保四列短圆柱滚子轴承3500小时工作寿命,提高制品精度,降低轧机事故率和相应提高轧机作业率,减少备品和降低成本。Practice has proved that this space self-positioning anti-intersection semi-closed section steel mill can prevent the short life of four-row short cylindrical roller bearings, thrust bearings, bearing sealing mechanisms and axial adjustment mechanisms caused by abnormally large rolling forces and axial forces. Sintering accidents, ensure the 3500-hour working life of the four-row short cylindrical roller bearings, improve product precision, reduce the accident rate of the rolling mill and correspondingly increase the operating rate of the rolling mill, reduce spare parts and reduce costs.

Claims (3)

1.一种空间自位防交叉半封闭式型钢轧机,包括轧辊(3)、轴承座(4)、轴向挡板(5)、机架(6)和压下机构(15),其特征在于:1. A space self-positioning anti-intersection semi-closed section steel mill, comprising rolls (3), bearing housings (4), axial baffles (5), frame (6) and pressing mechanism (15), its characteristics in: 轧辊(3)采用四列短圆柱滚子轴承(2)和双列圆锥止推轴承(1)安装在轴承座(4)上,轴承座(4)装设在半封闭式机架(6)的两个立柱之间,轴承座(4)与机架(6)的立柱受力接触侧面之间安装有凸球面垫(13)和凹球面垫(14),轴向挡板(5)与轴承座(4)之间安装球铰链副的部件,球铰链副的部件之间以柱面圆弧接触,并保证相互之间相对摆动;The roll (3) adopts four-row short cylindrical roller bearings (2) and double-row tapered thrust bearings (1) installed on the bearing housing (4), and the bearing housing (4) is installed on a semi-closed frame (6) Between the two uprights, a convex spherical pad (13) and a concave spherical pad (14) are installed between the bearing housing (4) and the stressed contact side of the upright of the frame (6), and the axial baffle (5) and The parts of the ball hinge pair are installed between the bearing seats (4), and the parts of the ball hinge pair are in contact with each other in a cylindrical arc, and the relative swing between them is guaranteed; 机架(6)的立柱入口端侧面与双支点分力座(16)之间安装螺纹千斤顶(18),双支点分力座(16)的另一侧顶在轴承座(4)的凸台上;螺纹千斤顶(18)螺纹部分与双支点分力座(16)螺纹啮合,螺纹千斤顶(18)头部顶在机架(6)的立柱的侧面;A threaded jack (18) is installed between the side of the column inlet end of the frame (6) and the double fulcrum force component (16), and the other side of the double fulcrum force component (16) pushes against the boss of the bearing seat (4) On; the threaded part of the threaded jack (18) is threadedly engaged with the double fulcrum force component (16), and the head of the threaded jack (18) is pushed against the side of the column of the frame (6); 双支点分力座(16)上端与压下机构(15)接触,其下端中间部分挖空形成两个支撑端,双支点分力座(16)与轴承座(4)之间设置柱面垫(17),柱面垫(17)安装在轴承座(4)上,双支点分力座(16)的两个支承端端部加工出圆柱面凹槽以与柱面垫(17)接触。The upper end of the double fulcrum force component (16) is in contact with the pressing mechanism (15), and the middle part of the lower end is hollowed out to form two support ends, and a cylindrical pad is arranged between the double fulcrum force component (16) and the bearing seat (4) (17), the cylinder pad (17) is installed on the bearing seat (4), and the two supporting end ends of the double fulcrum force component (16) process the cylinder groove to contact with the cylinder pad (17). 2.根据权利要求1所述的空间自位防交叉半封闭式型钢轧机,其特征在于:凸球面垫(13)安装在轴承座(4)的侧壁孔内,凹球面垫(14)则由螺钉连接在凸球面垫(13)上,凸球面垫(13)和凹球面垫(14)之间的接触球面以轴承座中心为圆心,凸球面垫(13)和凹球面垫(14)相互之间可相对摆动。2. The space self-positioning anti-intersection semi-closed section steel rolling mill according to claim 1, characterized in that: the convex spherical pad (13) is installed in the side wall hole of the bearing seat (4), and the concave spherical pad (14) is Connected on the convex spherical pad (13) by screws, the contact spherical surface between the convex spherical pad (13) and the concave spherical pad (14) takes the center of the bearing seat as the center, and the convex spherical pad (13) and the concave spherical pad (14) Can swing relative to each other. 3.根据权利要求1所述的空间自位防交叉半封闭式型钢轧机,其特征在于:内侧水平铰链部件(7)与内侧双柱面铰链部件(8)形成内侧水平自位铰链,相互之间的接触面是轴线为轴承座中心垂线的圆柱面;外侧水平铰链部件(12)与外侧双柱面铰链部件(11)形成外侧水平自位铰链,相互之间的接触面是轴线为轴承座中心垂线的圆柱面;内侧垂直铰链部件(9)与内侧双柱面铰链部件(8)形成内侧垂直自位铰链,相互之间的接触面是轴线为轴承座镗孔轴线的圆柱面;外侧垂直铰链部件(10)与外侧双柱面铰链部件(11)形成外侧垂直自位铰链,相互之间的接触面是轴线为轴承座镗孔轴线的圆柱面,水平自位铰链和垂直自位铰链的轴线交点落在轴承座(4)轴线上,共同形成球铰链副,保证垂直方向和水平方向的自位作用。3. The space self-positioning anti-intersection semi-closed section steel rolling mill according to claim 1, characterized in that: the inner horizontal hinge part (7) and the inner double-cylindrical hinge part (8) form an inner horizontal self-positioning hinge, and the mutual The contact surface between them is a cylindrical surface whose axis is the vertical line of the center of the bearing seat; the outer horizontal hinge part (12) and the outer double-cylindrical hinge part (11) form an outer horizontal self-positioning hinge, and the mutual contact surface is that the axis is the bearing The cylindrical surface of the vertical line of the center of the seat; the inner vertical hinge part (9) and the inner double-cylindrical hinge part (8) form an inner vertical self-positioning hinge, and the mutual contact surface is a cylindrical surface whose axis is the axis of the bore of the bearing seat; The outer vertical hinge part (10) and the outer double-cylindrical hinge part (11) form an outer vertical self-positioning hinge, and the contact surface between them is a cylindrical surface whose axis is the axis of the bore of the bearing seat, and the horizontal self-positioning hinge and the vertical self-positioning hinge The axis intersection point of the hinge falls on the axis of the bearing housing (4) to jointly form a ball hinge pair to ensure the self-positioning effect in the vertical direction and the horizontal direction.
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CN102107212B (en) * 2010-11-09 2013-01-16 燕山大学 Micro-scale six-roller mill with static stability

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