CN1207497A - Method for mfg. high-accuracy compensating lead wire - Google Patents
Method for mfg. high-accuracy compensating lead wire Download PDFInfo
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- CN1207497A CN1207497A CN 97106030 CN97106030A CN1207497A CN 1207497 A CN1207497 A CN 1207497A CN 97106030 CN97106030 CN 97106030 CN 97106030 A CN97106030 A CN 97106030A CN 1207497 A CN1207497 A CN 1207497A
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Abstract
A method for manufacturing high-precision compensating conductive line includes manufacturing alloy wires corresponding to compensating lines in various specifications, dividing constantan alloy into 8 groups by thermoelectric potentials whose range is 4.343-3.995 mv with 0.029 mv interval between adjacent groups, dividing Ni-Cr alloy into 6 groups by thermoelectric potentials whose range is 1.974-2.160 mv with 0.029 mv interval between adjacent groups, dividing Ni-Si alloy into 3 groups by thermoelectric potentials whose range is 2.032-1.972 mv with 0.029 mv interval between adjacent groups, and matching them according to precision requirements. Its advantages are simple method, low cost and high precision.
Description
The invention belongs to the temperature-measuring element technical field, is a kind of manufacture method of high-accuracy compensating lead wire.
Compensating wire is an indispensable temperature element in the temperature survey, compensating wire has extended pattern and offset-type, extended pattern is the extended line of thermopair, alloy material is identical with thermopair, offset-type adopts the cheap metal manufacturing usually, because alloy composition is different with the alloy composition of thermopair, and cause the pyroelecthc properties of its pyroelecthc properties and thermopair not quite identical, normally used compensating wire can only keep the limit of error of its permission in narrower temperature range, yet, error is very big in actual applications, influences thermometric accuracy greatly.Along with industry and science and technology development, the widespread use of the raising of production technology and automatization level, especially robot calculator, higher to thermometric accuracy requirement, mere formality is offered record, the 19T steel that the Soviet Union produces, liquid steel temperature is in the time of 1630 ℃, and the molten steel rejection rate is lower than 0.1%; Liquid steel temperature is in the time of 1620 ℃-1640 ℃, and the steel scrap rate is increased to 0.2%; Liquid steel temperature is in the time of 1610 ℃-1650 ℃, and the steel scrap rate reaches 0.5%; Measuring accuracy is very big to the influence of 19T steel, and now the standard of the compensating wire of producing all adopts the IEC583-3 of International Electrotechnical Commission, and the standard level franchise is at 0-150 ℃, and ± 2.5 ℃, 0-200 ℃, ± 5 ℃, rethink further raising franchise, be very difficult.Proof is controlled alloy composition by strictness by experiment, and it also is very difficult reaching desirable measurement franchise.
The manufacture method that the purpose of this invention is to provide the high-accuracy compensating lead wire that a kind of manufacture method is simple, cost is low.
The object of the present invention is achieved like this: a kind of manufacture method of high-accuracy compensating lead wire, its process is as follows: the compensating wire alloy silk that goes out corresponding specification by standard production, constantan just is divided into 8 groups by thermoelectrical potential, constantan thermoelectrical potential scope is 4.343-3.995mv, every group of thermoelectrical potential of constantan is spaced apart 0.029mv, nickel-chrome just is divided into 6 groups by thermoelectrical potential, nickel chromium triangle thermoelectrical potential scope is 1.974-2.160mv, every group of thermoelectrical potential is spaced apart 0.029mv, nickel silicon alloy just is divided into 3 groups by thermoelectrical potential, nickel silicon alloy thermoelectrical potential scope is 2.032-1.972mv, and every group of thermoelectrical potential is spaced apart 0.029mv, and the every combination gold after the grouping is by the accuracy class coupling.
100 ℃ of thermoelectrical potential grouping sheets of compensating wire alloy silk (seeing Table 1)
Table 1
According to table 1, Ex type, Kx type, Kc type, Tx type compensating wire grouping coupling are levels of precision (A level) (see Table 2, table 3).
The alloy group number | Nisiloy 100C potential value mv | The alloy group number | Nisiloy 100C potential value mv | The alloy group number | Nisiloy 100C potential value |
Silicon 3 silicon 4 silicon 5 | ?2.061-2.032 ?2.031-2.002 ?2.001-1.972 | Chromium 1 chromium 2 chromium 3 chromium 4 chromium 5 chromium 6 | ?1.974-2.003 ?2.004-2.033 ?2.034-2.063 ?2.064-2.093 ?2.094-2.123 ?2.124-2.160 | Health 1 health 2 health 3 health 4 health 5 health 6 health 7 health 8 | ?4.343-4.314 ?4.313-4.284 ?4.283-4.254 ?4.253-4.224 ?4.223-4.194 ?4.193-4.038 ?4.163-4.038 ?4.037-3.995 |
Table 2 nickel chromium triangle/constantan (Ex) micron order (A level) chromium 1+ health 1 chromium 2+ health 1 chromium 3+ health 1 chromium 4+ health 2 chromium 5+ health 3 chromium 6+ health 4 chromium 1+ health 2 chromium 2+ health 2 chromium 3+ health 2 chromium 4+ health 3 chromium 5+ health 4 chromium 6+ health 5 chromium 1+ health 3 chromium 2+ health 3 chromium 3+ health 3 chromium 4+ health 4 chromium 5+ health 5 chromium 6+ health 6
Chromium 2+ health 4 chromium 3+ health 4 chromium 4+ health 5 chromium 5+ health 6
Chromium 3+ health 5 chromium 4+ health 6
Table 3
Nickel chromium triangle/nisiloy (Kx) micron order (A level) | Copper/constantan (Kc) micron order (A level) | Copper/constantan (Tx) micron order (A level) |
Chromium 3+ silicon 3 chromium 4+ silicon 3 chromium 5+ silicon 4 chromium 3+ silicon 4 chromium 4+ silicon 4 chromium 5+ silicon 5 chromium 4+ silicon 5 | Copper+health 7 | Copper+health 3 |
Advantage of the present invention is low cost of manufacture, simple, the thermoelectrical potential coupling the best of manufacture method, compensating wire matching precision height.
The invention will be further described below in conjunction with embodiment:
Embodiment 1,
Straight through being the 1.76mm constantan through drawing, the thermoelectrical potential test is as follows: (mv)
1#????4.338????9#?????4.294????17#????4.215????25#????4.252
2#????4.284????10#????4.196????18#????4.200????26#????4.192
3#????4.183????11#????4.189????19#????4.258????27#????4.155
4#????4.311????12#????4.196????20#????4.254????28#????4.320
5#????4.195????13#????4.253????21#????4.252????29#????4.325
6#????4.288????14#????4.262????22#????4.301????30#????4.230
7#????4.310????15#????4.201????23#????4.192????31#????4.340
8# 4.335 16# 4.209 24# 4.249 32# 4.330 are the 1.76mm nichrome through drawing straight warp; : ( mv ) 1# 1.987 9# 2.095 17# 1.989 25# 2.0932# 2.101 10# 1.998 18# 2.012 26# 2.0653# 2.119 11# 2.090 19# 2.087 27# 2.0704# 1.981 12# 2.082 20# 1.990 28# 2.0385# 2.011 13# 2.001 21# 2.023 29# 1.9906# 2.041 14# 1.981 22# 2.088 30# 1.9897# 2.094 15# 2.095 23# 2.090 31# 2.0378# 2.042 16# 2.119 24# 2.100 32# 2.06033# 2.010 34# 2.102 35# 2.158 36# 2.01237# 2.043 38# 1.974 39# 2.044 40# 2.09641# 2.001 42# 2.089 43# 2.083 44# 1.98245# 2.150 46# 2.141 47# 2.128 48# 2.1301.76mm,: ( mv ) 1# 2.060 9# 2.061 17# 1.989 25# 2.0552# 2.041 10# 1.996 18# 2.012 26# 2.0183# 2.019 11# 1.974 19# 1.987 27# 2.0104# 1.981 12# 2.002 20# 1.972 28# 2.0415# 2.020 13# 2.001 21# 2.023 29# 2.0606# 2.045 14# 1.989 22# 2.028 30# 1.9897# 2.004 15# 2.045 23# 2.030 31# 2.0378# 2.042 16# 2.019 24# 2.009 32# 2.0601:4
Group number alloy silk label
Health 1 1#, 8#, 28#, 29#, 31#, 32#
Health 2 4#, 7#, 9#, 22#
Health 3 2#, 6#, 14#, 19#, 20#,
Health 4 13#, 21#, 24#, 25#, 30#,
Health 5 10#, 5#, 12#, 15#, 16#, 17#, 18#,
Health 6 3#, 11#, 23#, the above-mentioned nickel-chrome data of 26#, 27# are grouped as follows by table 1: table 5
Group number alloy silk label
Chromium 1 1#, 10#, 13#, 17#, 20#, 29#, 30#, 38#, 41#,
44#、4#
Chromium 2 5#, 14#, 18#, 21#, 33#, 36#
Chromium 3 6#, 8#, 28#, 31#, 32#, 37#, 39#
Chromium 4 11#, 12#, 19#, 22#, 23#, 25#, 26#, 27#, 42#, 43#
Chromium 5 2#, 3#, 7#, 9#, 15#, 16#, 24#, 40#, 34#
Chromium 6 45#, 46#, 47#, 48#, 35#, above-mentioned nickel silicon alloy data are grouped as follows by table 1: table 6
Group number alloy silk label
Silicon 3 2#, 1#, 8#, 9#, 15#, 25#, 28#, 29#, 31#, 32#, 6#
Silicon 4 3#, 5#, 7#, 12#, 16#, 18#, 21#, 22#, 23#, 24#,
26#、27#、23#
Silicon 5 4#, 10#, 11#, 13#, 14#17#, 19#, 20#, 30#
Table 2 coupling is pressed in above-mentioned grouping, and nickel chromium triangle/nisiloy match condition is as follows:
2#, 1#, 8#, 9#, 15#, 25#, 28# coupling that the 6# that chromium is 3 groups, 8#, 28#, 31#, 32#, 37#, 39# and silicon are 3 groups.
3#, 5#, 7#, 12#, 16#, 18#, 21#, 22#, 23#, 24# coupling that the 11# that chromium is 4 groups, 12#, 19#, 22#, 23#, 25#, 26#, 27#, 42#, 43# and silicon are 4 groups.
4#, 30#, 10#, 11#, 13#, 14#, 17#, 19#, 20# coupling that the 2# that chromium is 5 groups, 3#, 7#, 9#, 15#, 16#, 24#, 40#, 34# and silicon are 5 groups.
The 29# that excess silicon is 3 groups, 31#, 32#, the 26# that silicon is 4 groups, 27#, 30# coupling next time that silicon is 5 groups is used.After 3 combinations of 3 groups of silicon of thermoelectrical potential (Mv) table 7 chromium and 4 combinations also of 4 groups of silicon of back chromium after above-mentioned nickel chromium triangle/nisiloy mates
Thermoelectrical potential thermoelectrical potential 6# 2.041 2# 2.041 4.082 11# 2.090 3# 2.019 4.109 8# 2.042 1# 2.060 4.102 12# 2.082 5# 2.020 4.10228# 2.038 8# 2.042 4.080 19# 2.087 7# 2.004 4.09131# 2.037 9# 2.060 4.098 22# 2.088 12# 2.002 4.09032# 2.060 15# 2.045 4.105 23# 2.090 16# 2.019 4.10937# 2.043 25# 2.055 4.098 25# 2.093 18# 2.012 4.10539# 2.044 28# 2.041 4.085 26# 2.065 21# 2.023 4.088 should be in table 8 prescribed limit through the nickel chromium triangle/nisiloy of group match.
Table 8
Regulation in the table 8 meets IEC, accuracy class, A level (IEC583-3).
The nickel chromium triangle nisiloy | Chromium 3 2.034-2.063 | Chromium 4 2.064-2.093 | Chromium 5 2.094-2.123 |
Silicon 3 2.061-2.032 silicon 4 2.031-2.002 silicon 5 2.001-1.972 | ??4.066-4.124 ??4.036-4.094 | ??4.096-4.154 ??4.066-4.124 ??4.036-4.094 | ?4.096-4.154 ?4.066-4.124 |
1#, 8#, 28#, 29#, 31#, 32# coupling that the 1# that chromium is 1 group, 10#, 13#, 17#, 20#, 29# and health are 1 group;
4#, the 7# that the 30# that chromium is 1 group, 38#, 41#, 44# and health are 2 groups, 9#, 22# coupling;
The 2# coupling that 4# that chromium is 1 group and health are 3 groups;
6#, the 14# that the 5# that chromium is 2 groups, 14#, 18#, 21# and health are 3 groups, 19#, 20# coupling;
13#, the 21# coupling that the 33# that chromium is 2 groups, 36# and health are 4 groups;
13#, the 21# that the 45# that chromium is 6 groups, 46#, 47#, 48# and health are 4 groups, 24#, 25# coupling;
The 30# coupling that 35# that chromium is 6 groups and health are 4 groups.
10#, 5#, 12#, 15#, 16#, 17#, the 18# of 5 groups of health of residue, the 3# that health is 6 groups, 11#, 23#, 26#, 27# mate usefulness next time again.
Press table 2, nickel chromium triangle/constantan match condition is as follows:
Thermoelectrical potential after nickel chromium triangle/constantan coupling: (Mv)
Table 9
1 combination of 1 group of health of chromium and back thermoelectrical potential | 2 combinations of 1 group of health of chromium and back thermoelectrical potential |
??1#??1.987??1#???4.338??6.325 ?10#??1.998??8#???4.335??6.333 ?13#??2.001??28#??4.320??6.321 ?17#??1.989??29#??4.325??6.314 ?20#??1.990??31#??4.340??6.330 ?29#??1.990??32#??4.330??6.320 | ?30#??1.989??4#???4.311??6.300 ?38#??1.974??7#???4.310??6.284 ?41#??2.001??9#???4.294??6.295 ?44#??1.982??22#??4.301??6.283 ?4#???1.981??2#???4.284??6.265 |
Nickel chromium triangle/constantan through the grouping coupling should meet in table 10 specialized range.
Table 10
The constantan nickel chromium triangle | Health 1 | Health 2 | Health 3 | Health 4 | Health 5 | Health 6 | |
??4.343-4.314 | ??4.313-4.284 | 4.283-4.254 | ??4.253-4.224 | ??4.223-4.194 | ??4.193-4.164 | ||
Chromium 1 chromium 2 chromium 3 chromium 4 chromium 5 chromium 6 | ??1.974-2.003 ??2.004-2.033 ??2.034-2.063 ??2.064-2.093 ??2.094-2.123 ??2.124-2.153 | ??6.228-6.346 ??6.318-6.376 ??6.348-6.406 | ??6.258-6.316 ??6.228-6.346 ??6.318-6.376 ??6.348-6.406 | 6.228-6.286 6.258-6.316 6.228-6.346 6.318-6.376 6.348-6.406 | ??6.228-6.286 ??6.258-6.316 ??6.228-6.346 ??6.318-6.376 ??6.348-6.406 | ??6.228-6.316 ??6.258-6.316 ??6.228-6.346 ??6.318-6.376 | ??6.228-6.286 ??6.258-6.316 ??6.288-6.346 |
Regulation in the table 10 meets IEC, accuracy class, A level.(IEC583-3)。
The invention provides the method for the positive and negative level of a kind of reasonable coupling compensating wire, make, all reach the A grade standard at 100 ℃.
The compensating wire of other model adopts the present invention, also can reach the A grade standard.
Claims (1)
1, a kind of manufacture method of high-accuracy compensating lead wire, it is characterized in that going out the compensating wire alloy silk of corresponding specification by standard production, constantan just is divided into 8 groups by thermoelectrical potential, constantan thermoelectrical potential scope is 4.343-3.995mv, every group of thermoelectrical potential of constantan is spaced apart 0.029mv, nickel-chrome just is divided into 6 groups by thermoelectrical potential, nickel chromium triangle thermoelectrical potential scope is 1.974-2.160mv, every group of thermoelectrical potential is spaced apart 0.029mv, nickel silicon alloy just is divided into 3 groups by thermoelectrical potential, nickel silicon alloy thermoelectrical potential scope is 2.032-1.972mv, and every group of thermoelectrical potential is spaced apart 0.029mv, and the every combination gold after the grouping is by the accuracy class coupling.
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Cited By (2)
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CN102290114A (en) * | 2011-05-16 | 2011-12-21 | 天津市信九电子有限公司 | Compensating conductor alloy wires for thermocouple and machining process thereof |
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1997
- 1997-08-06 CN CN 97106030 patent/CN1207497A/en active Pending
Cited By (6)
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US10578137B2 (en) | 2008-10-30 | 2020-03-03 | Erico International Corporation | Quick-threaded rod locking device and method |
US11047409B2 (en) | 2008-10-30 | 2021-06-29 | Erico International Corporation | Quick-threaded rod locking device and method |
US11572905B2 (en) | 2008-10-30 | 2023-02-07 | Erico International Corporation | Quick-threaded rod locking device and method |
US11773884B2 (en) | 2008-10-30 | 2023-10-03 | Erico International Corporation | Quick-threaded rod locking device and method |
CN102290114A (en) * | 2011-05-16 | 2011-12-21 | 天津市信九电子有限公司 | Compensating conductor alloy wires for thermocouple and machining process thereof |
CN102290114B (en) * | 2011-05-16 | 2013-01-16 | 天津市信九电子有限公司 | Compensating conductor alloy wires for thermocouple and machining process thereof |
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