CN1264942C - Water-thinned isocyanate adhesive with corn starch as main material and its prepn process - Google Patents
Water-thinned isocyanate adhesive with corn starch as main material and its prepn process Download PDFInfo
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- CN1264942C CN1264942C CN 200510016573 CN200510016573A CN1264942C CN 1264942 C CN1264942 C CN 1264942C CN 200510016573 CN200510016573 CN 200510016573 CN 200510016573 A CN200510016573 A CN 200510016573A CN 1264942 C CN1264942 C CN 1264942C
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Abstract
The present invention relates to an aqueous isocyanate adhesive using corn starch as a main raw material, and a preparation method of the aqueous isocyanate adhesive, which belongs to the technical field of adhesives in chemistry. The present invention is characterized in that corn starch is esterified into an emulsion, and the corn starch emulsion and a nontoxic nuisanceless grafting type stabilizing agent are copolymerized into a main component of the adhesive of the present invention under the certain pH condition; an isocyanate group of a polyisocyanate compound is used as a curing agent of the adhesive of the present invention after being hermetically treated; thereby, a bi-component aldehydes-free waterproof adhesive for wood is prepared. The present invention has the characteristics of unique conception, standard technique, easy operation, easy acquirement of devices, no environmental pollution, easy implementation, low price, etc.; the adhesive has favorable physical and chemical properties when used for the processing of products, such as multiply plywood, three-layer solid wood (bamboo and bamboo-wood) composite floors, multilayer solid wood composite floors, lumber-core boards, bentwood furniture, etc., and the adhesive can have favorable social environment benefit and economic benefit after popularization and application.
Description
Technical field
The present invention relates to W-Gum is water-thinned isocyanate adhesive of main raw material and preparation method thereof, belongs to technical field of adhesive in the chemistry.
Background technology
It is tackiness agent that water-based isocyanate glue belongs to non-formaldehyde, thoroughly solved formaldehyde and discharged problem, but water-based isocyanate glue still exists shortcomings such as big, the active phase weak point of viscosity, cost height, has limited its widespread use in the wood gluing goods.
Summary of the invention
The objective of the invention is to provide a kind of W-Gum at above-mentioned deficiency is the water-thinned isocyanate adhesive of main raw material.This tackiness agent is Nonpoisonous, non-environmental-pollution behind the curable adhesive layer not only, and compares with traditional water-thinned isocyanate adhesive, has low cost of manufacture, the active phase is long, apparent viscosity is low, precompressed good and characteristics such as aging, water-fast, Good Heat-resistance.
Another object of the present invention provides the preparation method that this W-Gum is the water-thinned isocyanate adhesive of main raw material.This preparation method's outstanding feature is the W-Gum esterification treatment is become emulsion, makes tackiness agent host of the present invention with the copolymerization of non-toxic and non-pollution graft type stablizer under certain potential of hydrogen condition; With behind the isocyanate group sealing treatment of polyisocyanate compound as the solidifying agent of tackiness agent of the present invention, make two-pack thus and do not have aldehyde water tolerance timber and stick with glue agent.The inventive method is different from W-Gum and passes through method for oxidation, add the synthetic corn starch adhesive of toughener, also be different from the weighting agent adding of W-Gum as water-thinned isocyanate adhesive, tackiness agent of the present invention is that the main effective constituent of W-Gum as water-thinned isocyanate adhesive is added.
The technical scheme that realizes the object of the invention is:
W-Gum is the water-thinned isocyanate adhesive of main raw material, belongs to two component adhesive, and host, solidifying agent are made by the raw material of following weight parts respectively:
Host: W-Gum 100-150, peroxide initiator 0.2-0.6, diprotic acid esterification agent 8-12, gelatinization tackifier 17.5-26, graft type stablizer polyvinyl alcohol 6-12, composite modifier 11.2-12, linking agent 0.15-0.2, urea 1-3, water 300-400;
Solidifying agent: polymethylene polyisocyanates 100-120, sodium bisulfite 1-2.
Described peroxide initiator is Ammonium Persulfate 98.5, Potassium Persulphate or Sodium Persulfate; Diprotic acid esterification agent is maleic acid or dimethylene Succinic Acid; The gelatinization tackifier are sodium hydroxide, potassium hydroxide or hydrated barta; Linking agent is boric acid or borax.
Described composite modifier is made by the raw material of following weight parts: Xylo-Mucine 0.8-1.2, sodium pyrosulfate 0.2-0.6, water 10.2-11.
The preparation method who above-mentioned raw materials is made tackiness agent of the present invention is as follows:
(1) preparation of composite modifier:, standby after mixing at normal temperatures with Xylo-Mucine, sodium pyrosulfate and the water of described weight part;
(2) preparation of host: the water that the W-Gum raw material of described weight part is added the 200-250 weight part places in enamel or the white steel container and stirs the system oar, the peroxide initiator, diprotic acid esterification agent, the gelatinization tackifier that add described weight part under 40-60 ℃ of condition successively carried out esterification 1.5-3.0 hour, made esterification cornstarch emulsion A; Graft type stablizer polyvinyl alcohol, the composite modifier of described weight part are added in the water of 100-150 weight part, under 90-95 ℃ of condition, be dissolved into transparent and homogeneous liquid, make compound tackifier B; A is mixed with B, adds described parts by weight of cross-linking agent and be cross-linked to viscosity 400-800mPa.s, with the sodium hydroxide adjust pH to 6-8, add the urea of described weight part again after, reduce to room temperature and get host;
(3) preparation of solidifying agent: after the sodium bisulfite of described weight part is ground to the above fine powder of 500 orders, under 40-60 ℃ of condition, slowly disperse equably to add in the polymethylene polyisocyanate solution, solidifying agent.
Tackiness agent of the present invention is mixed in proportion host, solidifying agent the back in use and uses, and host is gluedd joint in hot pressing: solidifying agent=100: 8-10; The splicing host of colding pressing: solidifying agent=100: 15-20.
The present invention have design uniqueness, technological specification, easy and simple to handle, equipment is easy to get, non-environmental-pollution, enforcement, lower-price characteristic easily, be used for product processing such as multiplying plywood, three-layer real-wood (bamboo, bamboo wood) composite floor board, multi-layer solid wood composite floor, core-board, bentwood furniture and have good physicochemical performance, will produce bigger social environment benefit and economic benefit after applying.
Embodiment
Below in conjunction with embodiment the present invention is further described, but protection scope of the present invention is not limited to embodiment, the equivalence that those skilled in the art are done with technical solution of the present invention changes, and all should belong in the protection domain of the present invention.
Embodiment 1-3: the tackiness agent of the present invention preparation of raw material composite modifier
Each embodiment raw materials used and consumption such as table 1.
Table 1
| Embodiment | 1 | 2 | 3 |
| Xylo-Mucine | 8kg | 10kg | 12kg |
| Sodium pyrosulfate | 2kg | 4kg | 6kg |
| Water | 102kg | 80kg | 110kg |
Preparation method: (with embodiment 1 is example, and other embodiment is identical with embodiment 1 except that the raw material consumption)
With 8kg Xylo-Mucine, 2kg sodium pyrosulfate and 102kg water at normal temperatures mixing and stirring get composite modifier, standby.
Embodiment 4-6: the preparation of tackiness agent of the present invention
Each embodiment raw materials used and consumption such as table 2.
Table 2
| Embodiment | 4 | 5 | 6 |
| Host | |||
| W-Gum | 100kg | 130kg | 150kg |
| Peroxide initiator | Ammonium Persulfate 98.5 0.2kg | Potassium Persulphate 0.4kg | Sodium Persulfate 0.6kg |
| Diprotic acid esterification agent | Maleic acid 8kg | Maleic acid 10kg | Dimethylene Succinic Acid 12kg |
| The gelatinization tackifier | Sodium hydroxide 17.5kg | Potassium hydroxide 21kg | Hydrated barta 26kg |
| Polyvinyl alcohol | 6kg | 9kg | 12kg |
| Embodiment 1 gained composite modifier | 11.2kg | 11.9kg | 12kg |
| Linking agent | Boric acid 0.15kg | Borax 0.19kg | Boric acid 0.2kg |
| Urea | 1kg | 2kg | 3kg |
| Water | 300kg | 350kg | 400kg |
| Solidifying agent | |||
| The polymethylene polyisocyanates | 100kg | 110kg | 120kg |
| Sodium bisulfite | 1kg | 1.5kg | 2kg |
Embodiment 4 preparation methods:
(1) preparation of host: the 100kg W-Gum is added in the water of 200kg stirring pulping in enamel still, under 40 ℃ of conditions, add successively 0.2kg Ammonium Persulfate 98.5,8kg maleic acid, 17.5kg sodium hydroxide carry out esterification 1.5 hours esterification cornstarch emulsion A; 6kg polyvinyl alcohol, 11.2kg composite modifier are added in the 100kg water, under 90 ℃ of conditions, be dissolved into transparent and homogeneous liquid, get compound tackifier B; A with after B mixes, is added 0.15kg boric acid again to viscosity 650mPa.s, after adding 1kg urea and conventional preservatives quaternary amine 0.9kg, antifreezing agent hexylene glycol 0.9kg behind the sodium hydroxide adjust pH to 7 again, reduce to room temperature and get host;
(2) preparation of solidifying agent: the 1kg sodium bisulfite is ground to 500 order fine powders, under 50 ℃ of conditions, slowly disperses equably to add in the 100kg polymethylene polyisocyanate solution, get solidifying agent.
(3) after host, solidifying agent are packed respectively adhesive products of the present invention.
Embodiment 5 preparation methods:
(1) preparation of host: the 130kg W-Gum is added in the water of 230kg stirring pulping in enamel still, under 60 ℃ of conditions, add successively 0.4kg Potassium Persulphate, 10kg maleic acid, 21kg potassium hydroxide carry out esterification 2 hours esterification cornstarch emulsion A; 9kg polyvinyl alcohol, 11.9kg composite modifier are added in the 120kg water, under 95 ℃ of conditions, be dissolved into transparent and homogeneous liquid, get compound tackifier B; A with after B mixes, is added the 0.19kg borax again to viscosity 650mPa.s, after adding 2kg urea and conventional preservatives quaternary amine 1.3kg, antifreezing agent hexylene glycol 1.9kg behind the sodium hydroxide adjust pH to 7 again, reduce to room temperature and get host;
(2) preparation of solidifying agent: the 1.5kg sodium bisulfite is ground to 600 order fine powders, under 40 ℃ of conditions, slowly disperses equably to add in the 110kg polymethylene polyisocyanate solution, get solidifying agent.
(3) after host, solidifying agent are packed respectively adhesive products of the present invention.
Embodiment 6 preparation methods:
(1) preparation of host: the 150kg W-Gum is added in the water of 250kg stirring pulping in enamel still, under 45 ℃ of conditions, add successively 0.6kg Sodium Persulfate, 12kg dimethylene Succinic Acid, 26kg hydrated barta carry out esterification 3 hours esterification cornstarch emulsion A; 12kg polyvinyl alcohol, 12kg composite modifier are added in the 150kg water, under 95 ℃ of conditions, be dissolved into transparent and homogeneous liquid, get compound tackifier B; A with after B mixes, is added 0.2kg boric acid again to viscosity 650mPa.s, after adding 3kg urea and conventional preservatives Sodium Nitrite 1.8kg, antifreezing agent glycerine 3kg behind the sodium hydroxide adjust pH to 7 again, reduce to room temperature and get host;
(2) preparation of solidifying agent: the 2kg sodium bisulfite is ground to 600 order fine powders, under 60 ℃ of conditions, slowly disperses equably to add in the 120kg polymethylene polyisocyanate solution, get solidifying agent.
(3) after host, solidifying agent are packed respectively adhesive products of the present invention.
More than among each embodiment raw material sources all select commercially available technical grade product for use, quality index should reach following requirement: W-Gum meets the requirement of GB12309-90 national standard, peroxide initiators such as Ammonium Persulfate 98.5, content is more than 98%; Diprotic acid esterification agent contents such as maleic acid are more than 98%; Gelatinization tackifier such as sodium hydroxide, content 96%; Polyvinyl alcohol, 1799 types; Linking agents such as boric acid, content 98%; Urea, nitrogen content 46%; Sodium bisulfite, content 99%; The polymethylene multi isohydrocyanic ether, the PM-400 type.
Test example 1: tackiness agent performance comparison test of the present invention
Aqueous vinyl isocyanic ester (API) tackiness agent that the success in 1974 of Japan silver dollar company is developed, and successfully be applied to wood working, improved water resistance, its host composition is styrene-butadiene latexes, polyacrylic acid emulsion, vinyl-acetic ester-ethylene copolymerization emulsions, polyvinyl alcohol; The solidifying agent main component is polyfunctionality isocyanic ester (P-MDI).
Tackiness agent host main component of the present invention is a W-Gum; The main component of solidifying agent is polymethylene polyisocyanates (PM-400).
Simultaneous tests such as two product glue performances, result such as table 3.
Table 3
| Test subject | Tackiness agent of the present invention | Japan silver dollar company tackiness agent |
| Host, solidifying agent mix active phase gelatin viscosity under the room temperature of back | 6-8 hour 400-1000mPas | Less than 2 hours 8000-15000mPas |
| Solidify back toxicity | Nontoxic | Toxic (mainly being that VOC exceeds standard) |
| Cost | Low | It is 4 times of the present invention |
| Raw material | The renewable resources W-Gum | The Nonrenewable resources oil |
Test example 2: tackiness agent gummed performance test of the present invention
Tackiness agent of the present invention is respectively applied for hot pressing such as glued board, core-board, three-layer wood composite flooring and glueds joint, and the laminated wood industrial experimentations such as splicing of colding pressing.The proportioning of tackiness agent host and solidifying agent is respectively: glued board 100: 6; Core board for fine woodworker's board 100: 8, dash board 100: 6; Three-layer wood composite flooring 100: 10; Laminated wood 100: 15.Existing installation and technology are all adopted in test.Show through test, adopt tackiness agent of the present invention, at room temperature, only need 8-15 minute cold pressing, slab is promptly plastic, apparently higher than the precompressed of (generally needing 30-60 minute) of other wood adhesives.
Each laminated product of test gained send national wood-based plate quality supervision and test center to detect, and detected result sees Table 4.
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Conclusion: through evidence, the preparation method of tackiness agent of the present invention is workable, the tackiness agent stable performance.Adopt tackiness agent of the present invention no matter hot pressing glued joint every physical and chemical index of the cementitious laminated product of still colding pressing, reach the corresponding standard requirement fully, particularly burst size of methanal all reaches the zero aldehyde level level that Japanese JAS standard (farming, woods, No. 920 announcement of fishing portion, up-to-date revision on June 28 in 2000) requires.
Test example 3: adhesive products performance test of the present invention
To implement 1-3 gained tackiness agent, send the test of national wood-based plate quality surveillance inspection center, test result such as table 5.
Table 5
| Project | Test result |
| The host outward appearance | The oyster white thick liquid does not evenly have tangible particle |
| Host solid content % | 44-55 |
| Host granularity μ m | ＜1.5 |
| Host viscosity (25 ℃) mPa.s | 400-800 |
| The pH value | 7-8 |
| Solidifying agent solid content % | 99 |
| Solidifying agent viscosity (25 ℃) mPa.s | 400-600 |
| Storage period (my god) | 365 |
Conclusion: two-component adhesive host amount of solid content of the present invention is higher, and apparent viscosity is lower.Can satisfy the processing requirement of timber industry big area fully with glue.The pH value is moderate, and glue is in neutrality and does not damage lumber fibre during impregnation, helps improving the ageing resistance of wood gluing goods.
Claims (4)
1, W-Gum is the water-thinned isocyanate adhesive of main raw material, belongs to two component adhesive, it is characterized in that host, solidifying agent made by the raw material of following weight parts respectively:
Host: W-Gum 100-150, peroxide initiator 0.2-0.6, diprotic acid esterification agent 8-12, gelatinization tackifier 17.5-26, graft type stablizer polyvinyl alcohol 6-12, composite modifier 11.2-12, linking agent 0.15-0.2, urea 1-3, water 300-400;
Solidifying agent: polymethylene polyisocyanates 100-120, sodium bisulfite 1-2,
Described peroxide initiator is Ammonium Persulfate 98.5, Potassium Persulphate or Sodium Persulfate; Described gelatinization tackifier are sodium hydroxide, potassium hydroxide or hydrated barta,
Described composite modifier is made by the raw material of following weight parts: carboxymethyl cellulose ester 0.8-1.2, sodium pyrosulfate 0.2-0.6, water 10.2-11.
2, W-Gum according to claim 1 is the water-thinned isocyanate adhesive of main raw material, it is characterized in that described diprotic acid esterification agent is maleic acid or dimethylene Succinic Acid.
3, W-Gum according to claim 1 is the water-thinned isocyanate adhesive of main raw material, it is characterized in that described linking agent is boric acid or borax.
4, W-Gum as claimed in claim 1 is the preparation method of the water-thinned isocyanate adhesive of main raw material, it is characterized in that the preparation method is as follows:
(1) preparation of composite modifier:, standby after mixing at normal temperatures with carboxymethyl cellulose ester, sodium pyrosulfate and the water of described weight part;
(2) preparation of host: the water that the W-Gum raw material of described weight part is added the 200-250 weight part places container for stirring system oar, the peroxide initiator, diprotic acid esterification agent, the gelatinization tackifier that add described weight part under 40-60 ℃ of condition successively carried out esterification 1.5-3.0 hour, made esterification cornstarch emulsion A; Graft type stablizer polyvinyl alcohol, the composite modifier of described weight part are added in the water of 100-150 weight part, under 90-95 ℃ of condition, be dissolved into transparent and homogeneous liquid, make compound tackifier B; A is mixed with B, adds described parts by weight of cross-linking agent and be cross-linked to viscosity 400-800mPa.s, with the sodium hydroxide adjust pH to 6-8, add the urea of described weight part again after, reduce to room temperature and get host;
(3) preparation of solidifying agent: after the sodium bisulfite of described weight part is ground to the above fine powder of 500 orders, under 40-60 ℃ of condition, slowly disperse equably to add in the polymethylene polyisocyanate solution, solidifying agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510016573 CN1264942C (en) | 2005-02-07 | 2005-02-07 | Water-thinned isocyanate adhesive with corn starch as main material and its prepn process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200510016573 CN1264942C (en) | 2005-02-07 | 2005-02-07 | Water-thinned isocyanate adhesive with corn starch as main material and its prepn process |
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| CN1673304A CN1673304A (en) | 2005-09-28 |
| CN1264942C true CN1264942C (en) | 2006-07-19 |
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| CN 200510016573 Expired - Fee Related CN1264942C (en) | 2005-02-07 | 2005-02-07 | Water-thinned isocyanate adhesive with corn starch as main material and its prepn process |
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Assignee: JILIN CHENLONG BIOMASS MATERIALS CO., LTD. Assignor: Shi Junyou Contract record no.: 2010220000044 Denomination of invention: Water-thinned isocyanate adhesive with corn starch as main material and its prepn process Granted publication date: 20060719 License type: Exclusive License Open date: 20050928 Record date: 20100920 |
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