CN113988387A - Part logistics storage supervision system and optimal flow planning method - Google Patents
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Abstract
The invention discloses a part logistics storage supervision system and an optimal flow planning method, and belongs to the technical field of warehousing logistics. The method improves the stock picking efficiency; the system sends the stock picking task to the handheld PDA terminal of the stock worker, automatic delivery is realized after the system scans the billboard, the system compares the information of the parts stored in the storage position, the batch is locked, the first-in first-out of the parts is guided, the error can be reported when the wrong parts are scanned, the batch information does not need to be checked by each part, the operation difficulty of the picking worker is reduced, the inventory accuracy is effectively improved, the warehouse volume rate is improved, the operation efficiency is improved, the employee performance is improved as a target, and the lean management of the storage of enterprises is assisted.
Description
Technical Field
The invention discloses a part logistics storage supervision system and an optimal flow planning method, and belongs to the technical field of warehousing logistics.
Background
The storage and transportation of parts in a host factory is an important link in logistics storage, is limited by index assessment such as storage aging, transportation aging, batch management, settlement management, process monitoring and the like of the host factory, needs a 3PL supplier to timely and accurately deliver the parts to the host factory to meet the requirement of factory metronomic production, and how to make a response stably and quickly according to the beat of the host factory is a main problem to be solved at present.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a part logistics storage supervision system and an optimal flow planning method aiming at the defects in the prior art, so that personnel, space and equipment are effectively organized to receive, store, pick and transport, the parts are organized and transported to meet the production line production of a host factory and a secondary host factory, and smooth logistics in enterprise production is ensured.
The technical scheme of the invention is as follows:
a parts logistics storage supervisory system, comprising:
the warehousing management module is used for receiving and storing according to the number of boxes, trays and parts in an irregular capacity mode of the goods arriving from the customer;
the delivery management module is used for making delivery documents and appointing the part number and the quantity of required goods according to the requirements of customers;
the in-warehouse management module is used for packet transfer, in-warehouse movement, inventory adjustment, inventory freezing and inventory checking;
the replenishment management module is used for supporting high-low storage replenishment early warning query and meeting the replenishment warehouse space requirement according to various replenishment modes;
the appliance management module is used for managing and controlling all the in-out-warehouse dynamics of the parts and the related appliances;
the task management module is used for task group management and task obtaining management;
and the settlement management module and the performance management module are used for building different charging models to realize charging statistics.
A method for planning optimal process of part logistics storage supervision comprises the following steps:
obtaining supplier part data, the supplier part data comprising: a shipping package form, supplier part deformation data, and a delivery destination;
determining a management mode through the supplier part data;
preferably, when the delivery packaging form is the delivery packaging form and does not need to change parts, a basic flow is adopted, corresponding bin positions and material basic information are configured, and a corresponding shelving strategy and a delivery strategy are formulated;
when the delivery packaging form is the delivery packaging form change part, a package transferring link needs to be added, and under the conditions of sufficient warehouse area, sufficient package transferring appliances and higher delivery timeliness requirement, a complicated process of pre-transferring packages on shelves can be adopted;
when the delivery packaging form is the delivery packaging form change part, in order to save the area of a warehouse and save the transfer package device, a complex flow is adopted, and a lower frame transfer package strategy/a replenishment transfer package strategy is formulated according to the flow requirement to transfer packages as required so as to save resource investment.
Preferably, the basic process comprises: receiving goods, quality control, storage and delivery, the complicated flow includes in proper order: receiving goods, quality control, racking, transferring, storing and delivering, the loaded down with trivial details flow includes in proper order: receiving goods, quality inspection, storage, unloading and transferring packages or replenishing goods and transferring packages, sorting position storage and delivery from a warehouse.
Preferably, when the supplier part deformation data indicates that the supplier part is deformed more, the distribution flow is less than 1 torr/day, and the storage area adopts small-area random and overhead storage;
when the supplier part deformation data is when supplier part deformation is small:
when the distribution flow is less than 6 torr/day at 1 torr/day, the stacking is 3 layers, the random storage of the whole area is adopted, and the storage area is provided with two torr area goods grids;
when the distribution flow is more than 6 torr/day, the stacking is 3 layers, the whole area random storage is adopted, and the storage area is provided with three torr area goods grids.
Preferably, when the distribution destinations are different places, the stock documents are respectively made according to different distribution destinations;
when the distribution destinations are the same, stock documents are manufactured according to parts of different suppliers, the stock documents are issued according to a wave time task, a stock clerk designates a stock sequence according to a shortest path method and a first-in first-out principle set by the system by adopting a task getting mode, and the stock clerk is guided to stock and code scanning and delivery.
The invention has the beneficial effects that:
the patent provides a part logistics storage supervision system and an optimal flow planning method, which can realize the planning of an optimal storage scheme, reduce the walking distance and improve the stock picking efficiency; the system sends the stock picking task to the handheld PDA terminal of the stock worker, automatic delivery is realized after the system scans the billboard, the system compares the information of the parts stored in the storage position, the batch is locked, the first-in first-out of the parts is guided, the error can be reported when the wrong parts are scanned, the batch information does not need to be checked by each part, the operation difficulty of the picking worker is reduced, the inventory accuracy is effectively improved, the warehouse volume rate is improved, the operation efficiency is improved, the employee performance is improved as a target, and the lean management of the storage of enterprises is assisted.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of a warehouse structure according to the present invention.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The embodiment of the invention provides a part logistics storage supervision system, which comprises:
and the warehousing management module is used for supporting EXCEL import and can receive and store the EXCEL according to the irregular capacity mode of the arrival of the customers and the modes of boxes, trays, part numbers and the like. The on-shelf strategy can be configured with priority, and various strategies are selected and matched to meet various storage requirements: firstly, addressing, positioning and storing; randomly storing the calculated storage position and the material accommodating number in a specified storage area; randomly storing according to the type of the library; support the mixed placement of multiple part numbers; supporting the restriction check of the size, the weight and the like of the upper rack parts; sixthly, supporting the warehouse position warehouse-out type setting (box-based, piece-based, and the like).
And the ex-warehouse management module is used for supporting EXCEL import, making ex-warehouse documents according to the requirements of customers, and specifying information such as part numbers of required goods, quantity of required goods and the like. The delivery document can issue and generate a task document according to the wave-time strategy and the delivery strategy, and the wave-time strategy comprises the following steps: firstly, limiting according to order quantity; secondly, limiting according to the number of boxes; thirdly, limiting according to the volume; fourthly, limiting according to the weight; the multiple wave strategies such as time period limitation are used, after a certain wave period is accumulated, the tasks are released integrally, the ex-warehouse strategy determines a warehouse location selection mode, priority configuration can also be carried out, and multiple strategies are selected and matched to meet multiple ex-warehouse requirements: firstly, first in first out; (ii) shortest path algorithm; the whole box is taken out of the warehouse in bulk preferentially; fourthly, a library position ordering method is appointed, and the like. And after an effective task list is generated based on the integral wave order strategy and the ex-warehouse strategy, the staff can arrive at the designated warehouse location for stock according to the task.
And the in-warehouse management module is used for supporting functions of the warehousing system such as package transfer, in-warehouse movement, inventory adjustment, inventory freezing, inventory checking and the like. The transfer function supports the matching of different service requirements in the modes of warehousing, namely transfer, unloading, transfer, replenishment transfer and the like. The inventory adjustment is applied to adjusting the system inventory into the actual inventory when the actual inventory is deviated from the system inventory so as to avoid the influence on the warehousing operation due to the inconsistent inventory. The stock moving is suitable for moving the actual stock to a more appropriate goods position due to the needs of warehouse management or storage position optimization. The stock freezing is applied to the pending reasons of inspection, goods damage, problems in a certain batch and the like, the stock needs to be frozen so as to avoid mistaken delivery, and the problem is solved and then is unfrozen so as to facilitate subsequent operation. Inventory inventorying systems support a variety of inventorying modes including regular inventorying, cyclic inventorying, dynamic inventorying, differential inventorying, random inventorying, and the like.
And the replenishment management module is used for supporting high-low storage replenishment early warning query and meeting the replenishment warehouse space requirement according to various replenishment modes. Firstly, pulling and replenishing goods in a low storage mode, and only replenishing one support; firstly, low storage, pulling and replenishing goods, and replenishing goods to high storage. The system comprises an appliance management module, a task management module and a task acquisition management module, wherein the appliance management module is used for managing and controlling all the in-warehouse and out-warehouse trends of parts and related appliances, the task management module supports task grouping management and task acquisition management, task assignment and matching are carried out on tasks by managers in task grouping according to distribution places, task quantities and the like, task acquisition is carried out by stock workers, finally, the workload is counted, performance standards are made according to different task types, workload and the like, and different task matching requirements are met.
Settlement management module and performance management module for set up different charging models and realize the statistics of charging, the charging model includes: firstly, setting up cost according to the parts; secondly, the cost is reduced according to the volume; the charging categories include: firstly, warehousing cost is saved; the warehouse-out cost; and thirdly, inventory costs, etc. And finally, generating a billing statement according to matching of different suppliers for upstream and downstream settlement.
The logistics storage monitoring system is introduced above, which mainly manages and controls all the in-out trends of parts and related appliances, and counts and analyzes the inventory data, so that decision-making personnel can find problems as soon as possible, take corresponding measures, adjust the inventory structure, shorten the storage period, and accelerate the capital turnover, thereby ensuring smooth logistics in enterprise production.
The following introduces an optimal flow planning method, which includes the following specific contents:
obtaining supplier part data, the supplier part data comprising: a shipping package form, supplier part deformation data, and a delivery destination;
determining a management mode through the supplier part data;
supplier's part is arrived in good, when the delivery packing form need not change the part for delivery packing form, adopts basic flow, and basic flow includes in proper order: receiving goods, quality inspection, storing and delivering from a warehouse, configuring corresponding warehouse space and material basic information, and making a corresponding shelving strategy and a corresponding delivering strategy.
When the delivery packing form changes the part for delivery packing form, need add to change the package link, the storehouse area is sufficient, change the package utensil sufficient, the higher condition of delivery ageing requirement, can adopt complicated flow before putting on the shelf package, complicated flow includes in proper order: receiving goods, quality inspection, racking, transferring, storing and delivering.
When the delivery packing form changes the part for delivery packing form, for practicing thrift the area, reduce the utensil input condition and adopt loaded down with trivial details flow, loaded down with trivial details flow includes in proper order: receiving goods, quality inspection, storage, unloading and transferring packages or replenishing goods and transferring packages, sorting position storage and delivery from a warehouse. And (4) making a lower shelf transfer strategy/replenishment transfer strategy according to the flow needs to transfer packages according to needs so as to save resource investment.
When the deformation data of the parts of the supplier indicates that the parts of the supplier are deformed more, the distribution flow is less than 1 torr/day, the storage area adopts small-area random and overhead storage, for example, equipment without overhead and the like can adopt ground stacking small goods grids for storage, and for example, a large goods grid is arranged for saving the area of a channel, and a storage position is arranged to allow batch mixing.
When the supplier part deformation data is when the supplier part deformation is small:
when the delivery flow is less than 6 torr/day at 1 torr/day, the stacking is 3 layers, the whole area is adopted for random storage, two torr area goods grids are arranged in the storage area, the depth of the goods position is 2700mm, and the utilization rate of the storage area is improved;
when delivery flow >6 holds in the palm/day, the stack is 3 layers, adopts whole regional random storage, and storage area sets up three support district goods check (goods position degree of depth 4000mm), promotes the area coefficient, improves storage area utilization ratio (area coefficient is goods way width/(goods way width + passageway width).
When the distribution destinations are different places, respectively making stock documents according to different distribution destinations;
when the distribution destinations are the same, stock documents are manufactured according to parts of different suppliers, the stock documents are issued according to a wave time task, a stock clerk designates a stock sequence according to a shortest path method and a first-in first-out principle set by the system by adopting a task getting mode, and the stock clerk is guided to stock and code scanning and delivery.
While embodiments of the invention have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the invention not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.
Claims (6)
1. A parts logistics storage supervisory system, characterized by includes:
the warehousing management module is used for receiving and storing according to the number of boxes, trays and parts in an irregular capacity mode of the goods arriving from the customer;
the delivery management module is used for making delivery documents and appointing the part number and the quantity of required goods according to the requirements of customers;
the in-warehouse management module is used for packet transfer, in-warehouse movement, inventory adjustment, inventory freezing and inventory checking;
the replenishment management module is used for supporting high-low storage replenishment early warning query and meeting the replenishment warehouse space requirement according to various replenishment modes;
the appliance management module is used for managing and controlling all the in-out-warehouse dynamics of the parts and the related appliances;
the task management module is used for task group management and task obtaining management;
and the settlement management module and the performance management module are used for building different charging models to realize charging statistics.
2. A method for planning an optimal process of supervision and management of logistics storage of parts is characterized by comprising the following steps:
obtaining supplier part data, the supplier part data comprising: a shipping package form, supplier part deformation data, and a delivery destination;
determining a management mode through the supplier part data.
3. The method for optimal process planning of parts logistics storage supervision according to claim 2,
when the delivery packaging form is a delivery packaging form and does not need to change parts, a basic flow is adopted, corresponding bin positions and material basic information are configured, and a corresponding shelving strategy and a delivery strategy are formulated;
when the delivery packaging form is the delivery packaging form change part, a package transferring link needs to be added, and under the conditions of sufficient warehouse area, sufficient package transferring appliances and higher delivery timeliness requirement, a complicated process of pre-transferring packages on shelves can be adopted;
when the delivery packaging form is the delivery packaging form change part, in order to save the area of a warehouse and save the transfer package device, a complex flow is adopted, and a lower frame transfer package strategy/a replenishment transfer package strategy is formulated according to the flow requirement to transfer packages as required so as to save resource investment.
4. The method for planning the optimal process of supervision of logistics storage of parts according to claim 3, wherein the basic process comprises in sequence: receiving goods, quality control, storage and delivery, the complicated flow includes in proper order: receiving goods, quality control, racking, transferring, storing and delivering, the loaded down with trivial details flow includes in proper order: receiving goods, quality inspection, storage, unloading and transferring packages or replenishing goods and transferring packages, sorting position storage and delivery from a warehouse.
5. The method for optimal process planning of parts logistics storage supervision according to claim 2,
when the supplier part deformation data indicates that the supplier part is deformed more, the distribution flow is less than 1 torr/day, and the storage area adopts small-area random and overhead storage;
when the supplier part deformation data is when supplier part deformation is small:
when the distribution flow is less than 6 torr/day at 1 torr/day, the stacking is 3 layers, the random storage of the whole area is adopted, and the storage area is provided with two torr area goods grids;
when the distribution flow is more than 6 torr/day, the stacking is 3 layers, the whole area random storage is adopted, and the storage area is provided with three torr area goods grids.
6. The method for optimal process planning of parts logistics storage supervision according to claim 2,
when the distribution destinations are different places, respectively making stock documents according to different distribution destinations;
when the distribution destinations are the same, stock documents are manufactured according to parts of different suppliers, the stock documents are issued according to a wave time task, a stock clerk designates a stock sequence according to a shortest path method and a first-in first-out principle set by the system by adopting a task getting mode, and the stock clerk is guided to stock and code scanning and delivery.
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110796409A (en) * | 2019-10-21 | 2020-02-14 | 一汽物流(成都)有限公司 | Batch information tracing system and method for goods in logistics storage |
| CN111311160A (en) * | 2020-03-16 | 2020-06-19 | 重庆长安民生物流股份有限公司 | Intelligent operation method for automobile part warehouse |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110796409A (en) * | 2019-10-21 | 2020-02-14 | 一汽物流(成都)有限公司 | Batch information tracing system and method for goods in logistics storage |
| CN111311160A (en) * | 2020-03-16 | 2020-06-19 | 重庆长安民生物流股份有限公司 | Intelligent operation method for automobile part warehouse |
Non-Patent Citations (3)
| Title |
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| 张萌: "一汽零部件新仓储配送中心布局规划研究", 中国优秀硕士学位论文全文数据库（电子期刊）, 31 October 2014 (2014-10-31), pages 035 - 186 * |
| 李强;: "物流管理技术在某汽车零部件配送中心的应用", 物流技术, no. 21, 15 November 2011 (2011-11-15) * |
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