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CN113972801B - Double-station winding machine for flat wire and its winding method - Google Patents

Double-station winding machine for flat wire and its winding method Download PDF

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Publication number
CN113972801B
CN113972801B CN202111446649.2A CN202111446649A CN113972801B CN 113972801 B CN113972801 B CN 113972801B CN 202111446649 A CN202111446649 A CN 202111446649A CN 113972801 B CN113972801 B CN 113972801B
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wire
assembly
driving
paint
paint stripping
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CN113972801A (en
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覃建都
周华国
廖建勇
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Shenzhen Honest Intelligent Equipment Co Ltd
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Shenzhen Honest Intelligent Equipment Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/08Forming windings by laying conductors into or around core parts
    • H02K15/085Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
    • H02K15/043Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines winding flat conductive wires or sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a flat wire double-station winding machine and a winding method thereof, wherein the winding machine comprises a frame, a wire paint stripping and cutting mechanism and a winding mechanism, wherein the wire paint stripping and cutting mechanism comprises a bracket, a wire device, a paint stripping device and a wire cutting device; the wire guide wheel set, the wire clamping assembly and the wire nozzle are sequentially distributed on the sliding seat from front to back; the paint peeling device is arranged on the sliding seat and comprises a plurality of groups of paint peeling assemblies; the thread cutting device comprises an air shear and a thread cutting driving device for driving the air shear to move; the winding mechanism is positioned at the front side of the wire stripping and cutting mechanism and comprises a driving shaft assembly and a driven shaft assembly, wherein the driving shaft assembly is provided with a driving shaft for driving the iron core to rotate, the driven shaft assembly is provided with a driven shaft corresponding to the driving shaft, and the driven shaft is detachably connected with the driving shaft in a butt joint mode. Therefore, by matching all mechanisms to form a winding machine, the winding machine realizes the operations of automatic wire feeding, paint stripping, winding, wire fixing and wire shearing of wires, and improves the efficiency of winding flat wires by the iron core.

Description

扁线双工位绕线机及其绕线方法Double-station winding machine for flat wire and its winding method

技术领域technical field

本发明涉及电机绕线领域技术,尤其是指一种扁线双工位绕线机及其绕线方法。The invention relates to the technology in the field of motor winding, in particular to a flat wire double-station winding machine and a winding method thereof.

背景技术Background technique

绕线机是一种把铜线缠绕到特定的工件上的设备。现有的分块式定子总成需要九个或十二个分块式定子拼装而成,且每个分块式定子上会有两个线头(始线头和尾线头)。目前市场上伺服电机分块式定子的漆包线绕制主要采用人工绕线操作;另一种采用低端绕线机(一次只能绕一个定子)。传统的手工绕线效率低,需要大量的劳动力从事生产,增加了生产的时间投入,侧面增加了伺服电机生产的人工成本。因此,应针对现有的分块式定子绕线机的绕线部分进行改进,以解决上述问题。A winding machine is a device that winds copper wire onto a specific workpiece. The existing segmented stator assembly requires nine or twelve segmented stators to be assembled, and each segmented stator has two wire ends (starting wire end and tail wire end). At present, the enameled wire winding of the block stator of the servo motor on the market mainly adopts manual winding operation; the other uses a low-end winding machine (only one stator can be wound at a time). Traditional manual winding is inefficient and requires a large amount of labor for production, which increases the time investment in production and increases the labor cost of servo motor production on the side. Therefore, the winding part of the existing segmented stator winding machine should be improved to solve the above problems.

发明内容Contents of the invention

有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种扁线双工位绕线机及其绕线方法,其通过将导线剥漆剪线机构和绕线机构相互配合形成针对扁线绕线的双工位绕线机,该绕线机实现了线材的自动进线、剥漆、绕线、固线及剪线操作,提高了铁芯绕制扁线的效率。In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a double-station winding machine for flat wire and its winding method, which cooperates with the wire stripping and trimming mechanism and the winding mechanism to form a double-station winding machine for flat wire winding.

为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种扁线双工位绕线机,其包括有机架、安装于机架上用于引导线材、剥漆及剪线操作的导线剥漆剪线机构和用于将线材缠绕于铁芯上的绕线机构,该导线剥漆剪线机构包括有支架、用于对线材进行引导的导线装置、用于对线材进行剥漆操作的剥漆装置以及用于对线材进行剪线操作的剪线装置;该支架包括有基座、滑动座和驱动滑动座于基座上横向、纵向和竖向移动的XYZ驱动装置,该XYZ驱动装置安装于基座上,其输出端与滑动座相连;该导线装置包括有导线轮组、夹线组件和线嘴,该导线轮组、夹线组件和线嘴由前至后依次分布于滑动座上;该剥漆装置安装于滑动座上,其包括有复数组剥漆组件,该复数组剥漆组件对应扁线不同的侧面剥漆;该剪线装置包括有气剪和驱动气剪移动的剪线驱动装置,该剪线驱动装置安装于上述支架上,该气剪安装于剪线驱动装置之输出端上;该绕线机构位于导线剥漆剪线机构前侧,其包括有主动轴组件和从动轴组件,该主动轴组件具有用于带动铁芯转动的主动轴,该从动轴组件具有与主动轴对应的从动轴,该从动轴可分离式与主动轴对接;线材由导线轮组、夹线组件、剥漆装置、线嘴、剪线装置穿过到达主动轴上。A double-station winding machine for flat wire, which includes a frame, a wire stripping and paint-cutting mechanism installed on the frame for guiding wires, paint stripping and wire-cutting operations, and a winding mechanism for winding wires on iron cores. The XYZ driving device that moves to the direction, the XYZ driving device is installed on the base, and its output end is connected with the sliding seat; the wire device includes a wire wheel group, a wire clamp assembly and a wire nozzle, and the wire wheel group, wire clamp assembly and wire nozzle are sequentially distributed on the sliding seat from front to back; The device is installed on the above-mentioned bracket, and the air shear is installed on the output end of the wire cutting drive device; the winding mechanism is located at the front side of the wire stripping and trimming mechanism, and includes a driving shaft assembly and a driven shaft assembly. The driving shaft assembly has a driving shaft for driving the iron core to rotate. The driven shaft assembly has a driven shaft corresponding to the driving shaft.

作为一种优选方案:所述剥漆装置包括有四个剥漆组件,每个剥漆组件分别包括有剥漆刀和驱动剥漆刀旋转以对扁线对应侧面进行剥漆操作的剥漆驱动电机,剥漆刀连接于剥漆驱动电机轴端;该四个剥漆组件分布于待剥漆扁线四周,且对应扁线的四个侧面。As a preferred solution: the paint stripping device includes four paint stripping assemblies, and each paint stripping assembly includes a paint stripping knife and a paint stripping drive motor that drives the paint stripping knife to rotate to perform stripping operation on the corresponding side of the flat wire. The paint stripping knife is connected to the shaft end of the paint stripping drive motor; the four paint stripping assemblies are distributed around the flat wire to be stripped, and correspond to the four sides of the flat wire.

作为一种优选方案:所述滑动座上针对每个剥漆组件分别设置有驱动剥漆组件纵向滑动以靠近或远离线材的剥漆移动组件,剥漆组件安装于剥漆移动组件之输出端上。As a preferred solution: each paint stripping assembly is provided with a paint stripping moving assembly on the sliding seat to drive the paint stripping assembly to slide longitudinally to approach or move away from the wire, and the paint stripping assembly is installed on the output end of the paint stripping moving assembly.

作为一种优选方案:所述剥漆刀端部呈锥形,其锥形侧面与扁线侧面滚动式接触;且对应扁线外壁之相对的两侧面的两剥漆刀处于垂直于线材方向的同一平面上,对应扁线扁线外壁之相邻的两侧面的两剥漆刀彼此沿线材牵引方向前后错开。As a preferred solution: the end of the paint stripping knife is tapered, and its tapered side is in rolling contact with the side of the flat wire; and the two paint stripping knives corresponding to the opposite sides of the outer wall of the flat wire are on the same plane perpendicular to the direction of the wire, and the two paint stripping knives corresponding to the adjacent two sides of the outer wall of the flat wire are staggered forward and backward along the wire pulling direction.

作为一种优选方案:所述滑动座上安装有引线板,于该引线板两侧分别设置有一引线臂,于每个引线臂前端分别设置有一上述线嘴,于滑动座上安装有两剥漆装置和两导线装置,该两线嘴与两剥漆装置及两导线装置一一对应。As a preferred solution: a lead plate is installed on the sliding seat, a lead arm is respectively arranged on both sides of the lead plate, and the above-mentioned wire nozzle is respectively arranged at the front end of each lead arm, and two paint stripping devices and two lead wire devices are installed on the sliding seat, and the two wire nozzles correspond to the two paint stripping devices and the two lead wire devices one by one.

作为一种优选方案:所述剪线驱动装置包括有固定座、驱动固定座纵向滑动的纵向驱动组件和驱动固定座横向滑动的横向驱动组件,该固定座连接于纵向驱动组件之输出端上,于固定座两端分别安装有一上述气剪;该横向驱动组件安装于上述支架上,纵向驱动组件安装于横向驱动组件之输出端上;两气剪与上述两线嘴、两剥漆装置及两导线装置一一对应。As a preferred solution: the thread trimmer driving device includes a fixed seat, a longitudinal drive assembly for driving the fixed seat to slide longitudinally, and a horizontal drive assembly for driving the fixed seat to slide horizontally. The fixed seat is connected to the output end of the longitudinal drive assembly, and the above-mentioned air shears are respectively installed at both ends of the fixed seat; the horizontal drive assembly is installed on the above-mentioned bracket, and the longitudinal drive assembly is installed on the output end of the horizontal drive assembly;

作为一种优选方案:所述固定座上设置有用于对绕于铁芯上线材进行点胶固定的点胶组件和用于对点胶处进行紫外线照射以使胶水固化的紫外线灯,该点胶组件和紫外线灯位于气剪侧旁。As a preferred solution: the fixed seat is provided with a dispensing assembly for dispensing and fixing the wire wound around the iron core and an ultraviolet lamp for irradiating the dispensing place with ultraviolet light to cure the glue. The dispensing assembly and the ultraviolet lamp are located beside the air shear.

作为一种优选方案:所述固定座上设置有用于将线材端部折弯的折线块。As a preferred solution: the fixing seat is provided with a bending block for bending the end of the wire.

作为一种优选方案:所述夹线组件包括有两夹线块和驱动两夹线块合拢或分离的夹线驱动气缸,两夹线块连接于夹线驱动气缸输出端;线材由两夹线块之间穿过。As a preferred solution: the clamping assembly includes two clamping blocks and a clamping driving cylinder that drives the two clamping blocks to close or separate, and the two clamping blocks are connected to the output end of the clamping driving cylinder; the wire passes between the two clamping blocks.

作为一种优选方案:所述主动轴组件还包括有主动轴支架和驱动主动轴转动的主动轴驱动装置,上述主动轴可转动式安装于该主动轴支架上,该主动轴驱动装置之输出端与主动轴相连;于主动轴上端设置有用于放置待绕线铁芯的铁芯放置座,于主动轴支架上对应铁芯放置座设置有用于对铁芯上绕线起始段进行锁固或松开的锁线组件以及用于对铁芯所绕线材两侧进行挤压的压线组件,该锁线组件和压线组件均位于铁芯放置座侧旁。As a preferred solution: the driving shaft assembly also includes a driving shaft bracket and a driving shaft driving device for driving the driving shaft to rotate. The above-mentioned driving shaft is rotatably mounted on the driving shaft bracket, and the output end of the driving shaft driving device is connected to the driving shaft; an iron core placement seat for placing the iron core to be wound is arranged on the upper end of the driving shaft, and a locking wire assembly for locking or releasing the initial winding section on the iron core and a wire crimping assembly for squeezing both sides of the wire wound by the iron core are arranged on the driving shaft support corresponding to the iron core placement seat. Both the locking wire assembly and the wire crimping assembly are located on the side of the iron core placement seat.

作为一种优选方案:所述铁芯放置座侧壁上竖向设置有用于嵌入线材端部的嵌置槽,上述锁线组件包括有可弹性抵压于嵌置槽中以压紧线材端部的弹性块以及用于驱动该弹性块远离嵌置槽以松开线材端部的弹性块驱动气缸,该弹性块驱动气缸位于铁芯放置座侧旁,其轴端朝向于弹性块。As a preferred solution: an embedding groove for embedding the end of the wire is vertically provided on the side wall of the iron core placement seat, and the above-mentioned wire locking assembly includes an elastic block that can be elastically pressed in the embedding groove to compress the end of the wire and an elastic block driving cylinder for driving the elastic block away from the embedding groove to loosen the end of the wire.

作为一种优选方案:所述压线组件包括有两压线块和驱动两压线块合拢以抵压铁芯所绕线材两侧的压线横向气缸,两压线块位于铁芯放置座两侧,并连接于压线横向气缸输出端上。As a preferred solution: the wire crimping assembly includes two crimping blocks and a crimping horizontal cylinder that drives the two crimping blocks to close together to press the two sides of the wire around which the iron core is wound.

作为一种优选方案:所述主动轴组件还包括有用于对线材末端进行折弯的折弯组件,该折弯组件包括有拨杆和驱动拨杆升降的拨杆升降驱动气缸,该拨杆可上下移动式安装于主动轴中,并拨杆下端伸出于主动轴下端;该拨杆升降驱动气缸位于主动轴下方,其轴端与拨杆下端可分离式抵接。As a preferred solution: the driving shaft assembly also includes a bending assembly for bending the end of the wire, the bending assembly includes a driving rod and a lifting driving cylinder for driving the driving rod up and down, the driving rod can be moved up and down installed in the driving shaft, and the lower end of the driving rod protrudes from the lower end of the driving shaft; the lifting driving cylinder of the driving rod is located under the driving shaft, and its shaft end is in detachable contact with the lower end of the driving rod.

作为一种优选方案:所述主动轴支架包括有支撑座、可横向滑动式安装于支撑座上的支撑板以及驱动支撑板横向滑动的横向驱动气缸,该横向驱动气缸安装于支撑座上,其轴端与支撑板相连。As a preferred solution: the drive shaft support includes a support base, a support plate mounted on the support base in a laterally slidable manner, and a horizontal drive cylinder that drives the support plate to slide laterally. The horizontal drive cylinder is installed on the support base, and its shaft end is connected with the support plate.

作为一种优选方案:所述从动轴组件还包括有从动轴支架,上述从动轴可转动及可升降式安装于从动轴支架上,于从动轴支架上设置有用于驱动从动轴升降的从动轴升降装置以及用于对从动轴径向定位的定位组件,该从动轴升降装置之输出端与从动轴相连,该定位组件具有卡块,该卡块与从动轴侧壁可分离式配合。As a preferred solution: the driven shaft assembly also includes a driven shaft bracket, the driven shaft is rotatably and liftably mounted on the driven shaft bracket, and a driven shaft lifting device for driving the driven shaft up and down and a positioning assembly for radially positioning the driven shaft are arranged on the driven shaft bracket.

一种应用于上述扁线双工位绕线机的绕线方法,包括如下步骤:A winding method applied to the above-mentioned double-station winding machine for flat wires, comprising the following steps:

S1、将待绕线的铁芯放置于主动轴端;线材依次经导线轮组、夹线组件、剥漆装置和线嘴穿出;S1. Place the iron core to be wound on the end of the driving shaft; the wire passes through the guide wheel group, the clamping assembly, the paint stripping device and the nozzle in turn;

S2、XYZ驱动装置驱动线嘴向前牵拉线材,牵拉线材至预定距离后,夹线组件将线材夹住,剥漆组件对线材端部各个侧面进行剥漆操作;S2. The XYZ driving device drives the nozzle to pull the wire forward. After pulling the wire to a predetermined distance, the wire clamping component clamps the wire, and the paint stripping component strips the paint on each side of the end of the wire;

S3、剥漆后的线材继续向前移动至主动轴上并固定,从动轴下降抵于铁芯上,主动轴转动带动铁芯和从动轴一起转动,线材被缠绕于铁芯上;S3. The wire after stripping the paint continues to move forward to the driving shaft and fix it, the driven shaft descends to the iron core, the driving shaft rotates to drive the iron core and the driven shaft to rotate together, and the wire is wound on the iron core;

S4、绕线完毕后,剪线装置将线材剪断,绕完线的铁芯可由主动轴上取下。S4. After the wire winding is completed, the wire cutting device cuts the wire rod, and the iron core after winding the wire can be taken off from the driving shaft.

本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,通过将导线剥漆剪线机构和绕线机构相互配合形成针对扁线绕线的双工位绕线机,该绕线机实现了线材的自动进线、剥漆、绕线、固线及剪线操作,提高了铁芯绕制扁线的效率,节省了大量的人工劳动,加快了生产效率,降低了生产成本。Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical scheme that a double-station winding machine for flat wire winding is formed by cooperating the wire stripping paint trimming mechanism and the winding mechanism. The winding machine realizes the automatic wire feeding, paint stripping, winding, wire fixing and wire cutting operations of the wire, improves the efficiency of iron core winding flat wire, saves a lot of manual labor, speeds up production efficiency, and reduces production costs.

为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对其进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, it will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本发明之绕线机第一视角立体示意图;Fig. 1 is a three-dimensional schematic diagram of a first viewing angle of a winding machine of the present invention;

图2为本发明之绕线机第二视角立体示意图;Fig. 2 is a perspective view of a second viewing angle of the winding machine of the present invention;

图3为本发明之绕线机构立体示意图;Figure 3 is a three-dimensional schematic view of the winding mechanism of the present invention;

图4为本发明之主动轴组件第一视角立体示意图;Fig. 4 is a three-dimensional schematic diagram of the first viewing angle of the driving shaft assembly of the present invention;

图5为本发明之主动轴组件第二视角立体示意图;Fig. 5 is a perspective view of the second viewing angle of the driving shaft assembly of the present invention;

图6为本发明之从动轴组件第一视角立体示意图;Fig. 6 is a perspective schematic diagram of the first viewing angle of the driven shaft assembly of the present invention;

图7为本发明之从动轴组件第二视角立体示意图。FIG. 7 is a perspective view of a second viewing angle of the driven shaft assembly of the present invention.

图8为本发明之导线剥漆剪线机构第一视角立体示意图;Fig. 8 is a three-dimensional schematic diagram of the first viewing angle of the wire stripping and trimming mechanism of the present invention;

图9为本发明之导线剥漆剪线机构第二视角立体示意图;Fig. 9 is a perspective schematic diagram of a second viewing angle of the wire stripping and trimming mechanism of the present invention;

图10为本发明之导线剥漆剪线机构第三视角立体示意图;Fig. 10 is a three-dimensional perspective schematic diagram of the wire stripping and trimming mechanism of the present invention;

图11为本发明之导线剥漆剪线中剥漆装置立体示意图。Fig. 11 is a three-dimensional schematic diagram of a paint stripping device in wire stripping and wire cutting according to the present invention.

附图标识说明:Explanation of the accompanying drawings:

10、机架;11、工作台;20、导线剥漆剪线机构;21、支架;211、基座;212、滑动座;2121、引线板;2122、引线臂;213、XYZ驱动装置;2131、纵向驱动单元;2132、竖向驱动单元;2133、横向驱动单元;22、导线装置;221、导线轮组;222、夹线组件;2221、夹线块;2222、夹线驱动气缸;223、线嘴;23、剥漆装置;231、剥漆组件;2311、剥漆刀;2312、剥漆驱动电机;2313、剥漆移动组件;24、剪线装置;241、气剪;242、剪线驱动装置;2421、固定座;2422、纵向驱动组件;2423、横向驱动组件;2424、折线块;2424a、折线槽;2425、点胶组件;2426、紫外线灯;2427、点胶头;2428、点胶气缸;30、绕线机构;31、主动轴组件;311、主动轴;312、主动轴支架;3121、支撑座;3122、支撑板;3123、横向驱动气缸;313、主动轴驱动装置;3131、电机;3132、带轮组;314、铁芯放置座;3141、嵌置槽;315、锁线组件;3151、弹性块;3152、弹性块驱动气缸;316、压线组件;3161、压线块;3162、压线横向气缸;3163、压线竖向气缸;317、折弯组件;3171、拨杆;3172、拨杆升降驱动气缸;32、从动轴组件;321、从动轴;3211、定位槽;3212、芯轴;322、从动轴支架;3221、侧支撑座;3222、顶部支撑座;3223、导杆;323、从动轴升降装置;324、定位组件;3241、定位块;3242、定位驱动气缸;325、芯轴驱动装置;40、张线器;50、铁芯。10. Rack; 11. Workbench; 20. Conductor stripping and trimming mechanism; 21. Bracket; 211. Base; 212. Sliding seat; 2121. Lead plate; 2122. Lead arm; 213. XYZ drive device; 2131. Vertical drive unit; 2132. Vertical drive unit; 2133. Horizontal drive unit; 1. Thread clamping block; 2222. Clamping drive cylinder; 223. Wire nozzle; 23. Paint stripping device; 231. Paint stripping component; 2311. Paint stripping knife; 2312. Paint stripping drive motor; 2313. Stripping paint moving component; Line block; 2424a, folding line groove; 2425, dispensing assembly; 2426, ultraviolet lamp; 2427, dispensing head; 2428, dispensing cylinder; 30, winding mechanism; 31, driving shaft assembly; 311, driving shaft; 312, driving shaft bracket; 3121, support seat; 2. Pulley group; 314. Iron core placement seat; 3141. Embedded groove; 315. Locking assembly; 3151. Elastic block; 3152. Elastic block drive cylinder; 316. Pressing assembly; 3161. Pressing block; Drive shaft assembly; 321, driven shaft; 3211, positioning groove; 3212, mandrel; 322, driven shaft support; 3221, side support seat; 3222, top support seat; 3223, guide rod; 323, driven shaft lifting device; 324, positioning assembly; 3241, positioning block;

具体实施方式Detailed ways

本发明如图1至图11所示,一种扁线双工位绕线机及其绕线方法,包括有机架10、安装于机架10上用于引导线材、剥漆及剪线操作的导线剥漆剪线机构20和用于将线材缠绕于铁芯上的绕线机构30,其中:As shown in Figures 1 to 11 of the present invention, a flat wire double-station winding machine and its winding method include a frame 10, a wire stripping paint and wire cutting mechanism 20 installed on the frame 10 for guiding wires, paint stripping and wire cutting operations, and a winding mechanism 30 for winding wires on iron cores, wherein:

该机架10上设置有工作台11,上述各机构安装于该工作台11上;于机架10端部设置有用于放线的张线器40(用于将线材张紧),该张线器40与上述导线剥漆剪线机构20配合进行线材的放线操作,由于张线器40已经是较成熟的产品,所以在此不予赘述。The frame 10 is provided with a workbench 11, and the above-mentioned mechanisms are installed on the workbench 11; a wire tensioner 40 for unwinding (for tensioning the wire) is arranged at the end of the frame 10, and the wire tensioner 40 cooperates with the wire stripping and trimming mechanism 20 to perform the wire unwinding operation of the wire. Since the wire tensioner 40 is a relatively mature product, it will not be repeated here.

该导线剥漆剪线机构20包括有支架21、用于对线材进行引导的导线装置22、用于对线材进行剥漆操作的剥漆装置23以及用于对线材进行剪线操作的剪线装置24;该支架21安装于上述工作台11上,其包括有基座211、滑动座212和驱动滑动座212于基座211上横向、纵向和竖向移动的XYZ驱动装置213,该XYZ驱动装置213安装于基座211上,其输出端与滑动座212相连。该XYZ驱动装置213包括有驱动滑动座212纵向滑动的纵向驱动单元2131、用于驱动滑动座212竖向滑动的竖向驱动单元2132和用于驱动滑动座212横向滑动的横向驱动单元2133,该横向驱动单元2133安装于支架21之基座211上;该纵向驱动单元2131安装于横向驱动单元2133之输出端上;该竖向驱动单元2132安装于纵向驱动单元2131之输出端上;上述滑动座212安装于竖向驱动单元2132之输出端上。该纵向驱动单元2131、竖向驱动单元2132和横向驱动单元2133均采用电机3131、丝杆和滑板(输出端)相互配合实现对滑动座212的驱动。The wire stripping and trimming mechanism 20 includes a support 21, a wire device 22 for guiding the wire, a paint stripping device 23 for stripping the wire, and a wire trimmer 24 for trimming the wire; Installed on the base 211 , its output end is connected with the sliding seat 212 . The XYZ driving device 213 includes a longitudinal driving unit 2131 for driving the sliding base 212 to slide vertically, a vertical driving unit 2132 for driving the sliding base 212 to slide vertically, and a horizontal driving unit 2133 for driving the sliding base 212 to slide horizontally. The horizontal driving unit 2133 is installed on the base 211 of the support 21; On the output end of 2131; Above-mentioned sliding seat 212 is installed on the output end of vertical driving unit 2132. The longitudinal drive unit 2131 , the vertical drive unit 2132 and the transverse drive unit 2133 all use the motor 3131 , the screw mandrel and the slide plate (output end) to cooperate with each other to drive the sliding seat 212 .

该导线装置22包括有导线轮组221、夹线组件222和线嘴223,该导线轮组221、夹线组件222和线嘴223由前至后依次分布于滑动座212上;该导线轮组221包括有两排并列分布的导轮,线材由两排并列的导轮之间穿过。于上述滑动座212上安装有引线板2121,于该引线板2121两侧分别设置有一引线臂2122,于每个引线臂2122前端分别设置有一上述线嘴223;上述夹线组件222包括有两夹线块2221和驱动两夹线块2221合拢或分离的夹线驱动气缸2222,两夹线块2221连接于夹线驱动气缸2222输出端,线材由两夹线块2221之间穿过。The wire guide device 22 includes a guide wheel set 221, a wire clamp assembly 222 and a wire nozzle 223, and the guide wheel set 221, the wire clamp assembly 222 and the wire nozzle 223 are distributed on the sliding seat 212 from front to back; A lead plate 2121 is installed on the above-mentioned sliding seat 212, a lead arm 2122 is arranged on both sides of the lead plate 2121, and a wire nozzle 223 is respectively arranged at the front end of each lead arm 2122; the above-mentioned clamping assembly 222 includes two clamping blocks 2221 and a clamping drive cylinder 2222 that drives the two clamping blocks 2221 to close or separate, and the two clamping blocks 2221 are connected to the output of the clamping drive cylinder 2222 end, the wire passes between the two clamping blocks 2221.

该剪线装置24包括有气剪241和驱动气剪241移动的剪线驱动装置242,该剪线驱动装置242安装于上述支架21上,该气剪241安装于剪线驱动装置242之输出端上。该剪线驱动装置242包括有固定座2421、驱动固定座2421纵向滑动的纵向驱动组件2422和驱动固定座2421横向滑动的横向驱动组件2423,该固定座2421连接于纵向驱动组件2422之输出端上,于固定座2421两端分别安装有一上述气剪241;该横向驱动组件2423安装于上述支架21上,纵向驱动组件2422安装于横向驱动组件2423之输出端上。其中,该横向驱动组件2423包括有电机3131、丝杆(图中未示)和滑板,电机3131安装于支架21一侧,滑板可横向滑动式安装于支架21上,丝杆连接于电机3131轴端与滑板之间,电机3131驱动丝杆转动,从而带动滑板(输出端)横向滑动。该纵向驱动组件2422包括有电机3131、丝杆和滑板,其原理与横向驱动组件2423原理相同,固定座2421安装于纵向驱动组件2422之滑板(输出端)上。横向驱动组件2423和纵向驱动组件2422驱动气剪241横向和纵向移动以靠近或远离线材;并于上述固定座2421上设置有用于将线材端部折弯的折线块2424,于折线块2424朝线材过来一侧竖向设置有折线槽2424a,线材端部进入到该折线槽2424a后将被折弯。另外,于固定座2421上设置有用于对绕于铁芯上线材进行点胶固定的点胶组件2425和用于对点胶处进行紫外光照射以使胶水固化的紫外线灯2426,该点胶组件2425和紫外线灯2426位于气剪241侧旁;该点胶组件2425包括有点胶头2427和驱动点胶头2427靠近或远离线材的点胶气缸2428,该点胶气缸2428安装于固定座2421上,点胶头2427安装于点胶气缸2428轴端。The thread trimmer 24 includes an air shear 241 and a thread trimmer driving device 242 that drives the air trimmer 241 to move. The thread trimmer driving device 242 includes a fixed seat 2421, a longitudinal drive assembly 2422 for driving the fixed seat 2421 to slide longitudinally, and a horizontal drive assembly 2423 for driving the fixed seat 2421 to slide horizontally. 23 on the output terminal. Wherein, the horizontal driving assembly 2423 includes a motor 3131, a screw rod (not shown) and a slide plate. The motor 3131 is installed on one side of the support 21, and the slide plate is mounted on the support 21 in a horizontally slidable manner. The longitudinal driving assembly 2422 includes a motor 3131, a screw mandrel and a slide plate. Its principle is the same as that of the horizontal driving assembly 2423. The fixing base 2421 is installed on the slide plate (output end) of the longitudinal driving assembly 2422. The horizontal drive assembly 2423 and the longitudinal drive assembly 2422 drive the air shears 241 to move laterally and longitudinally to approach or move away from the wire; and a bending block 2424 for bending the end of the wire is arranged on the above-mentioned fixed seat 2421, and a bending groove 2424a is vertically arranged on the side of the bending block 2424 toward the wire, and the end of the wire will be bent after entering the bending groove 2424a. In addition, the fixing base 2421 is provided with a dispensing assembly 2425 for dispensing and fixing the wire around the iron core and an ultraviolet lamp 2426 for irradiating the dispensing place with ultraviolet light to cure the glue. The dispensing assembly 2425 and the ultraviolet lamp 2426 are located beside the air shear 241; The glue cylinder 2428 is installed on the fixed seat 2421, and the glue dispensing head 2427 is installed on the shaft end of the glue dispensing cylinder 2428.

该剥漆装置23安装于滑动座212上,其包括有复数组剥漆组件231,该复数组剥漆组件231对应扁线不同的侧面剥漆;于本实施例中,该剥漆装置23包括有四个剥漆组件231,每个剥漆组件231分别包括有剥漆刀2311和驱动剥漆刀2311旋转以对扁线对应侧面进行剥漆操作的剥漆驱动电机2312,剥漆刀2311连接于剥漆驱动电机2312轴端;该四个剥漆组件231分布于待剥漆扁线四周,且对应扁线的四个侧面。于滑动座212上针对每个剥漆组件231分别设置有驱动剥漆组件231纵向滑动以靠近或远离线材的剥漆移动组件,剥漆组件231安装于剥漆移动组件2313之输出端上,具体的,该剥漆移动组件2313包括有剥漆移动气缸和安装于剥漆移动气缸轴端的剥漆安装座(输出端),该剥漆移动气缸安装于上述滑动座212上,上述剥漆驱动电机2312固定于剥漆安装座上。上述剥漆刀2311端部呈锥形,其锥形侧面与扁线侧面滚动式接触,且对应扁线相对的两侧面的两剥漆刀2311处于垂直于线材方向的同一平面上,对应扁线相邻的两侧面的两剥漆刀2311彼此沿线材牵引方向前后错开。This paint stripping device 23 is installed on the sliding seat 212, and it includes multiple groups of paint stripping components 231, and the multiple groups of paint stripping components 231 are corresponding to the different side paint stripping of flat wires; At the shaft end of the paint stripping drive motor 2312; the four paint stripping assemblies 231 are distributed around the flat wire to be stripped and correspond to the four sides of the flat wire. On the sliding seat 212, for each paint stripping assembly 231, a paint stripping assembly that drives the paint stripping assembly 231 to slide longitudinally to approach or move away from the wire is respectively provided. The paint stripping assembly 231 is installed on the output end of the paint stripping assembly 2313. 312 is fixed on the paint stripping mount. The end of the above-mentioned paint stripping knife 2311 is tapered, and its tapered side is in rolling contact with the side of the flat wire, and the two paint stripping knives 2311 corresponding to the opposite sides of the flat wire are on the same plane perpendicular to the direction of the wire, and the two paint stripping knives 2311 corresponding to the adjacent two sides of the flat wire are staggered forward and backward along the wire pulling direction.

于滑动座212上安装有两剥漆装置23和两导线装置22,两气剪241与上述两线嘴223、两剥漆装置23及两导线装置22一一对应;于上述滑动座212上设置有两穿线孔,该两穿线孔与上述两导线装置22、两剥漆装置23、两线嘴223和两气剪241一一对应;且导线轮组221和夹线组件222位于穿线孔一侧,剥漆装置23和线嘴223位于穿线孔另一侧。Two paint stripping devices 23 and two lead wire devices 22 are installed on the sliding seat 212, and the two air shears 241 correspond to the above-mentioned two thread nozzles 223, the two paint stripping devices 23 and the two lead wire devices 22; On one side of the wire hole, the paint stripping device 23 and the wire nozzle 223 are located on the other side of the wire hole.

该导线剥漆剪线机构20的工作原理如下:线材经导线轮组221、夹线组件222、剥漆装置23和线嘴223穿出;横向驱动单元2133驱动滑动座212向前滑动实现牵拉线材,线材牵拉一定距离后,夹线组件222将线材夹住,四个剥漆组件231之剥漆刀2311在剥漆移动组件2313的驱动下靠向扁线(扁线具有四个侧面,横截面似方形)的四个侧面,剥漆驱动电机2312驱动剥漆刀2311转动对扁线侧面的漆面进行铣磨;剥漆完成后,线材将继续向前移动,折线块2424将对线材端部进行折弯(线材向前行进的过程中,折线块2424挡于线材端部,在线材的向前移动推力下,线材端部被折线块2424阻挡折弯);折弯后的线材继续向前移动,直至绕线完成后,剪线装置24将对线材尾端进行剪线操作,并且,点胶组件2425将对线材尾端与铁芯接触位置进行点胶操作,并利用紫外线灯2426对其进行照射固化,以防止线材尾端与铁芯松脱。The working principle of the wire stripping and trimming mechanism 20 is as follows: the wire passes through the wire wheel set 221, the clamp assembly 222, the paint stripping device 23 and the nozzle 223; Side, the four sides of cross-section like square), the stripping paint drive motor 2312 drives the paint stripping knife 2311 to rotate and mills the paint surface on the side of the flat wire; Continue to move forward until the winding is completed, the wire cutting device 24 will trim the wire tail end, and the glue dispensing assembly 2425 will perform glue dispensing operation on the contact position between the wire tail end and the iron core, and use the ultraviolet lamp 2426 to irradiate and cure it to prevent the wire rod tail end from loosening from the iron core.

该绕线机构30位于上述导线剥漆剪线机构前侧,其包括有主动轴组件31和从动轴321组件32,该主动轴组件31具有用于带动铁芯转动的主动轴311,该从动轴组件32具有与主动轴311对应的从动轴321,该从动轴321可分离式与主动轴311对接;线材由导线轮组221、夹线组件222、剥漆装置23、线嘴223、剪线装置24穿过到达主动轴311上。该主动轴组件31还包括有主动轴支架312和驱动主动轴311转动的主动轴驱动装置313,上述主动轴311可转动式安装于该主动轴支架312上,该主动轴驱动装置313之输出端与主动轴311相连,该主动轴驱动装置313包括有电机3131和带轮组3132,电机3131安装于主动轴支架312上,该带轮组3132连接于电机3131与主动轴311之间;于本实施例中,主动轴支架312上间隔安装有两个主动轴311,该两个主动轴311与上述两气剪241、两线嘴223、两剥漆装置23及两导线装置22一一对应,实现双工位绕线,加快生产效率;电机3131驱动带轮组3132运转,带轮组3132同步驱动两个主动轴311转动。The winding mechanism 30 is located at the front side of the above-mentioned wire stripping and trimming mechanism, and includes a driving shaft assembly 31 and a driven shaft 321 assembly 32. The driving shaft assembly 31 has a driving shaft 311 for driving the iron core to rotate. 223. The thread cutting device 24 passes through and reaches the driving shaft 311. The drive shaft assembly 31 also includes a drive shaft support 312 and a drive shaft drive device 313 that drives the drive shaft 311 to rotate. The drive shaft 311 is rotatably mounted on the drive shaft support 312. The output end of the drive shaft drive device 313 is connected to the drive shaft 311. The drive shaft drive device 313 includes a motor 3131 and a pulley set 3132. The motor 3131 is installed on the drive shaft support 312. The pulley set 3132 is connected to the motor 3 Between 131 and the driving shaft 311; in the present embodiment, two driving shafts 311 are installed at intervals on the driving shaft support 312, and the two driving shafts 311 correspond to the above-mentioned two air shears 241, two wire nozzles 223, two paint stripping devices 23 and two wire devices 22, so as to realize double-station winding and speed up production efficiency; the motor 3131 drives the pulley set 3132 to run, and the pulley set 3132 synchronously drives the two driving shafts 311 to rotate.

于主动轴311上端设置有用于放置待绕线铁芯的铁芯放置座314,于主动轴支架312上对应铁芯放置座314设置有用于对铁芯上绕线起始段进行锁固或松开的锁线组件315以及用于对铁芯所绕线材两侧进行挤压的压线组件316,该锁线组件315和压线组件316均位于铁芯放置座314侧旁。The upper end of the drive shaft 311 is provided with an iron core placement seat 314 for placing the iron core to be wound. Corresponding to the iron core placement seat 314 on the drive shaft bracket 312 is a locking wire assembly 315 for locking or loosening the initial section of winding on the iron core and a wire pressing assembly 316 for squeezing both sides of the wire wound around the iron core. The wire locking assembly 315 and the wire pressing assembly 316 are located beside the iron core placement seat 314.

该铁芯放置座314侧壁上竖向设置有用于嵌入线材端部的嵌置槽3141,上述锁线组件315包括有可弹性抵压于嵌置槽3141中以压紧线材端部的弹性块3151以及用于驱动该弹性块3151远离嵌置槽3141以松开线材端部的弹性块驱动气缸3152,该弹性块驱动气缸3152位于铁芯放置座314侧旁,其轴端朝向于弹性块3151。该压线组件316包括有两压线块3161和驱动两压线块3161合拢以抵压铁芯所绕线材两侧的压线横向气缸3162,两压线块3161位于铁芯放置座314两侧,并连接于压线横向气缸3162输出端上。并设置有压线竖向气缸3163,该压线竖向气缸3163可驱动压线横向气缸3162升降,以调整两压线块3161高度,使其适应铁芯上线材的挤压高度。The side wall of the iron core placement base 314 is vertically provided with an embedding groove 3141 for embedding the end of the wire. The wire locking assembly 315 includes an elastic block 3151 that can be elastically pressed in the embedding groove 3141 to compress the end of the wire and an elastic block driving cylinder 3152 for driving the elastic block 3151 away from the embedding groove 3141 to loosen the end of the wire. The elastic block driving cylinder 3152 is located on the side of the iron core placement seat 314 , and its axial end faces toward the elastic block 3151 . The wire crimping assembly 316 includes two crimping blocks 3161 and a crimping horizontal cylinder 3162 that drives the two crimping blocks 3161 together to press both sides of the wire around which the iron core is wound. And be provided with crimping line vertical cylinder 3163, this crimping line vertical cylinder 3163 can drive crimping line horizontal cylinder 3162 lifting, to adjust two crimping blocks 3161 height, make it adapt to the extruding height of wire rod on the iron core.

该主动轴组件31还包括有用于对线材末端进行折弯的折弯组件317,该折弯组件317包括有拨杆3171和驱动拨杆3171升降的拨杆升降驱动气缸3172,该拨杆3171可上下移动式安装于主动轴311中,并拨杆3171下端伸出于主动轴311下端;该拨杆升降驱动气缸3172位于主动轴311下方,其轴端与拨杆3171下端可分离式抵接。The driving shaft assembly 31 also includes a bending assembly 317 for bending the end of the wire. The bending assembly 317 includes a driving rod 3171 and a driving rod lifting drive cylinder 3172 that drives the driving rod 3171 to lift up and down. It is detachably abutted against the lower end of the driving rod 3171 .

该主动轴支架312包括有支撑座3121、可横向滑动式安装于支撑座3121上的支撑板3122以及驱动支撑板3122横向滑动的横向驱动气缸3123,该横向驱动气缸3123安装于支撑座3121上,其轴端与支撑板3122相连。The driving shaft bracket 312 includes a support base 3121, a support plate 3122 that can slide horizontally on the support base 3121, and a horizontal drive cylinder 3123 that drives the support plate 3122 to slide laterally.

上述从动轴组件32还包括有从动轴支架322,上述从动轴321可转动及可升降式安装于从动轴支架322上,于从动轴支架322上设置有用于驱动从动轴321升降的从动轴升降装置323以及用于对从动轴321径向定位的定位组件324,该从动轴升降装置323之输出端与从动轴321相连,并于从动轴321上端侧壁上设置有定位槽3211,上述定位组件324包括有定位块3241以及驱动定位块3241嵌入或脱离定位槽3211的定位驱动气缸3242,定位驱动气缸3242安装于从动轴支架322上端,定位块3241连接于定位驱动气缸3242轴端,定位块3241在定位驱动气缸3242的驱动下与从动轴321侧壁可分离式配合。The above -mentioned axle component 32 also includes the axle bracket 322. The above -mentioned axis 321 can be installed on the axle bracket 322. It is set on the axle bracket 322 to drive a slave shaft lifting device 323 for driving the axle 321 liter, and the positioning component 324 for the axle 321 radial positioning. The output end is connected to the axle 321, and there is a positioning slot 3211 on the upper end wall of the axle 321. The above positioning component 324 includes a positioning block 3241 and the positioning of the positioning block 3241. The positioning block 3241 is connected to the positioning drive cylinder 3242 axis end, and the positioning block 3241 can be separated from the side wall of the dynamic shaft 321 under the driver of the positioning drive cylinder 3242.

该从动轴321支架21包括有侧支撑座3221和可升降式安装于侧支撑座3221上的顶部支撑座3222,上述从动轴升降装置323(气缸)安装于侧支撑座3221上,从动轴升降装置323输出端与顶部支撑座3222相连。于侧支撑座3221上设置有导杆3223,上述顶部支撑座3222可竖向滑动式与导杆3223配合;并于该从动轴321中可升降式安装有一用于抵压铁芯的芯轴3212,于顶部支撑座3222上设置有用于驱动芯轴3212竖向移动伸出于从动轴321下端的的芯轴驱动装置325,该芯轴驱动装置325之输出端与芯轴3212上端相连,该芯轴驱动装置325为气缸。针对每个芯轴3212分别设置芯轴驱动装置325,主要是为了保证每个芯轴3212都能够完全抵压于铁芯上(采用一个芯轴驱动装置无法保证每个芯轴都能抵压到铁芯上)。The driven shaft 321 support 21 includes a side support base 3221 and a top support base 3222 that can be lifted and lowered on the side support base 3221. The above-mentioned driven shaft lifting device 323 (cylinder) is installed on the side support base 3221, and the output end of the driven shaft lifting device 323 is connected to the top support base 3222. A guide rod 3223 is provided on the side support base 3221, and the above-mentioned top support base 3222 can vertically slide and cooperate with the guide rod 3223; and a mandrel 3212 for pressing the iron core can be lifted and lowered in the driven shaft 321, and a mandrel driving device 325 for driving the mandrel 3212 to move vertically and protruding from the lower end of the driven shaft 321 is arranged on the top support base 3222, and the output end of the mandrel drive device 325 Connected with the upper end of the mandrel 3212, the mandrel driving device 325 is an air cylinder. A mandrel driving device 325 is provided for each mandrel 3212, mainly to ensure that each mandrel 3212 can be completely pressed against the iron core (one mandrel driving device cannot guarantee that each mandrel can be pressed against the iron core).

该绕线机构30的工作原理如下:线材牵引过来后,线材端部(由上述折线块2424折弯的线材端部进入到铁芯放置座314之嵌置槽3141中)由锁线组件315锁固于铁芯放置座314侧壁,从动轴升降装置323驱动从动轴321靠近铁芯,芯轴驱动装置325驱动芯轴3212向下伸出抵紧于铁芯上部;主动轴驱动装置313驱动主动轴311转动开始绕线操作,每绕一圈,压线组件316将对绕于铁芯上的线材两侧进行挤压,以保证线材缠绕更加紧实;绕线完毕后,拨杆3171将向上伸出,随着主动轴311的转动,线材尾端在拨杆3171的阻挡下于铁芯中部位置折弯,处于和线材首端相一致的平面上;此时,锁线组件315松开线材首端,铁芯可由铁芯放置座314上取下。The working principle of the winding mechanism 30 is as follows: after the wire is drawn, the end of the wire (the end of the wire bent by the above-mentioned folding block 2424 enters the embedding groove 3141 of the iron core placement seat 314) is locked on the side wall of the iron core placement seat 314 by the locking assembly 315, the driven shaft lifting device 323 drives the driven shaft 321 to approach the iron core, and the mandrel driving device 325 drives the mandrel 3212 to extend downwards and abut against the upper part of the iron core; The driving device 313 drives the driving shaft 311 to rotate to start the winding operation. Every time a circle is made, the wire crimping assembly 316 will squeeze both sides of the wire wound on the iron core to ensure that the wire is wound more tightly; At the head end, the iron core can be taken off from the iron core placement seat 314.

该扁线双工位绕线机的绕线方法,包括如下步骤:The winding method of the flat wire double-station winding machine comprises the following steps:

S1、将待绕线的铁芯放置于主动轴端;线材依次经导线轮组、夹线组件、剥漆装置和线嘴穿出;S1. Place the iron core to be wound on the end of the driving shaft; the wire passes through the guide wheel group, the clamping assembly, the paint stripping device and the nozzle in turn;

S2、XYZ驱动装置驱动线嘴向前牵拉线材,牵拉线材至预定距离后,夹线组件将线材夹住,剥漆组件对线材端部各个侧面进行剥漆操作;S2. The XYZ driving device drives the nozzle to pull the wire forward. After pulling the wire to a predetermined distance, the wire clamping component clamps the wire, and the paint stripping component strips the paint on each side of the end of the wire;

S3、剥漆后的线材继续向前移动至主动轴上并固定,从动轴下降抵于铁芯上,主动轴转动带动铁芯和从动轴一起转动,线材被缠绕于铁芯上;S3. The wire after stripping the paint continues to move forward to the driving shaft and fix it, the driven shaft descends to the iron core, the driving shaft rotates to drive the iron core and the driven shaft to rotate together, and the wire is wound on the iron core;

S4、绕线完毕后,剪线装置将线材剪断,绕完线的铁芯可由主动轴上取下。S4. After the wire winding is completed, the wire cutting device cuts the wire rod, and the iron core after winding the wire can be taken off from the driving shaft.

本发明的设计重点在于,通过将导线剥漆剪线机构和绕线机构相互配合形成针对扁线绕线的双工位绕线机,该绕线机实现了线材的自动进线、剥漆、绕线、固线及剪线操作,提高了铁芯绕制扁线的效率,节省了大量的人工劳动,加快了生产效率,降低了生产成本。The key point of the design of the present invention is that a double-station winding machine for flat wire winding is formed by cooperating with the wire stripping paint trimming mechanism and the wire winding mechanism. The winding machine realizes the automatic wire feeding, paint stripping, winding, wire fixing and wire cutting operations of the wire, improves the efficiency of iron core winding flat wire, saves a lot of manual labor, speeds up production efficiency, and reduces production costs.

以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所做的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and does not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.

Claims (13)

1.一种扁线双工位绕线机,其特征在于:包括有机架、安装于机架上用于引导线材、剥漆及剪线操作的导线剥漆剪线机构和用于将线材缠绕于铁芯上的绕线机构,该导线剥漆剪线机构包括有支架、用于对线材进行引导的导线装置、用于对线材进行剥漆操作的剥漆装置以及用于对线材进行剪线操作的剪线装置;该支架包括有基座、滑动座和驱动滑动座于基座上横向、纵向和竖向移动的XYZ驱动装置,该XYZ驱动装置安装于基座上,其输出端与滑动座相连;该导线装置包括有导线轮组、夹线组件和线嘴,该导线轮组、夹线组件和线嘴由前至后依次分布于滑动座上;该剥漆装置安装于滑动座上,其包括有复数组剥漆组件,该复数组剥漆组件对应扁线不同的侧面剥漆;该剪线装置包括有气剪和驱动气剪移动的剪线驱动装置,该剪线驱动装置安装于上述支架上,该气剪安装于剪线驱动装置之输出端上;该绕线机构位于导线剥漆剪线机构前侧,其包括有主动轴组件和从动轴组件,该主动轴组件具有用于带动铁芯转动的主动轴,该从动轴组件具有与主动轴对应的从动轴,该从动轴能够分离式与主动轴对接;线材由导线轮组、夹线组件、剥漆装置、线嘴、剪线装置穿过到达主动轴上;所述主动轴组件还包括有主动轴支架和驱动主动轴转动的主动轴驱动装置,上述主动轴能够转动式安装于该主动轴支架上,该主动轴驱动装置之输出端与主动轴相连;于主动轴上端设置有用于放置待绕线铁芯的铁芯放置座,于主动轴支架上对应铁芯放置座设置有用于对铁芯上绕线起始段进行锁固或松开的锁线组件以及用于对铁芯所绕线材两侧进行挤压的压线组件,该锁线组件和压线组件均位于铁芯放置座侧旁;所述铁芯放置座侧壁上竖向设置有用于嵌入线材端部的嵌置槽,上述锁线组件包括有能够弹性抵压于嵌置槽中以压紧线材端部的弹性块以及用于驱动该弹性块远离嵌置槽以松开线材端部的弹性块驱动气缸,该弹性块驱动气缸位于铁芯放置座侧旁,其轴端朝向于弹性块;所述压线组件包括有两压线块和驱动两压线块合拢以抵压铁芯所绕线材两侧的压线横向气缸,两压线块位于铁芯放置座两侧,并连接于压线横向气缸输出端上。1. A double-station coil winding machine for flat wires, characterized in that: it comprises a frame, a wire stripping paint trimming mechanism installed on the frame for guiding wires, paint stripping and wire cutting operations, and a wire winding mechanism for winding the wires on the iron core. The wire stripping paint trimming mechanism includes a support, a wire device for guiding the wires, a paint stripping device for stripping the paint on the wires, and a wire trimmer for wire trimming operations on the wires; the support includes a base, a sliding seat and a driving sliding seat on the base The XYZ driving device that moves horizontally, vertically and vertically, the XYZ driving device is installed on the base, and its output end is connected with the sliding seat; the wire device includes a wire wheel set, a wire clamp assembly and a wire nozzle, and the guide wheel group, wire clamp assembly and wire nozzle are distributed on the sliding seat from front to back; the paint stripping device is installed on the sliding seat, which includes multiple groups of paint stripping components, and the multiple groups of paint stripping components correspond to different sides of the flat wire. , the wire trimming driving device is installed on the above-mentioned support, and the air shearing device is installed on the output end of the wire trimming driving device; the wire winding mechanism is located on the front side of the wire stripping paint trimming mechanism, and it includes a driving shaft assembly and a driven shaft assembly. The shaft assembly also includes a drive shaft bracket and a drive shaft drive device that drives the drive shaft to rotate. The above drive shaft can be rotatably mounted on the drive shaft bracket. The output end of the drive shaft drive device is connected to the drive shaft; an iron core placement seat for placing the iron core to be wound is arranged on the upper end of the drive shaft, and a wire locking assembly for locking or releasing the initial winding section on the iron core and a wire pressing assembly for squeezing both sides of the wire wound around the iron core are provided on the driving shaft support corresponding to the iron core placement seat. Located beside the iron core placement seat; the side wall of the iron core placement seat is vertically provided with an embedding groove for embedding the end of the wire. The above-mentioned wire locking assembly includes an elastic block that can be elastically pressed in the embedding groove to compress the end of the wire and an elastic block driving cylinder for driving the elastic block away from the embedding groove to loosen the end of the wire. The wire crimping horizontal cylinders on both sides of the wire around which the iron core is wound, and the two crimping blocks are located on both sides of the iron core placement seat, and are connected to the output end of the crimping horizontal cylinder. 2.根据权利要求1所述的扁线双工位绕线机,其特征在于:所述剥漆装置包括有四个剥漆组件,每个剥漆组件分别包括有剥漆刀和驱动剥漆刀旋转以对扁线对应侧面进行剥漆操作的剥漆驱动电机,剥漆刀连接于剥漆驱动电机轴端;该四个剥漆组件分布于待剥漆扁线四周,且对应扁线的四个侧面。2. The flat wire double-station winding machine according to claim 1, wherein the paint stripping device includes four paint stripping assemblies, each paint stripping assembly includes a paint stripping knife and a paint stripping drive motor that drives the paint stripping knife to rotate to perform stripping operation on the corresponding side of the flat wire, and the paint stripping knife is connected to the shaft end of the paint stripping drive motor; the four paint stripping assemblies are distributed around the flat wire to be stripped and correspond to the four sides of the flat wire. 3.根据权利要求2所述的扁线双工位绕线机,其特征在于:所述滑动座上针对每个剥漆组件分别设置有驱动剥漆组件纵向滑动以靠近或远离线材的剥漆移动组件,剥漆组件安装于剥漆移动组件之输出端上。3. The double-station winding machine for flat wires according to claim 2, characterized in that: the sliding seat is respectively provided with a paint stripping moving assembly for each paint stripping assembly to drive the paint stripping assembly to slide longitudinally to approach or move away from the wire, and the paint stripping assembly is installed on the output end of the paint stripping assembly. 4.根据权利要求2所述的扁线双工位绕线机,其特征在于:所述剥漆刀端部呈锥形,其锥形侧面与扁线侧面滚动式接触;且对应扁线外壁之相对的两侧面的两剥漆刀处于垂直于线材方向的同一平面上,对应扁线外壁之相邻的两侧面的两剥漆刀彼此沿线材牵引方向前后错开。4. The flat wire double-station winding machine according to claim 2, characterized in that: the end of the paint stripping knife is tapered, and its tapered side is in rolling contact with the side of the flat wire; and the two paint stripping knives corresponding to the opposite sides of the outer wall of the flat wire are on the same plane perpendicular to the direction of the wire, and the two paint stripping knives corresponding to the adjacent two sides of the outer wall of the flat wire are staggered forward and backward along the wire pulling direction. 5.根据权利要求3所述的扁线双工位绕线机,其特征在于:所述滑动座上安装有引线板,于该引线板两侧分别设置有一引线臂,于每个引线臂前端分别设置有一上述线嘴,于滑动座上安装有两剥漆装置和两导线装置,两线嘴与两剥漆装置及两导线装置一一对应。5. The flat wire double-station winding machine according to claim 3, characterized in that: a lead plate is installed on the sliding seat, a lead arm is respectively arranged on both sides of the lead plate, and the above-mentioned wire nozzle is respectively arranged at the front end of each lead arm, and two paint stripping devices and two lead wire devices are installed on the sliding seat, and the two wire nozzles correspond to the two paint stripping devices and the two lead wire devices one by one. 6.根据权利要求5所述的扁线双工位绕线机,其特征在于:所述剪线驱动装置包括有固定座、驱动固定座纵向滑动的纵向驱动组件和驱动固定座横向滑动的横向驱动组件,该固定座连接于纵向驱动组件之输出端上,于固定座两端分别安装有一上述气剪;该横向驱动组件安装于上述支架上,纵向驱动组件安装于横向驱动组件之输出端上;两气剪与上述两线嘴、两剥漆装置及两导线装置一一对应。6. The double-station winding machine for flat wire according to claim 5, wherein the wire trimmer driving device includes a fixed seat, a longitudinal drive assembly for driving the fixed seat to slide longitudinally, and a horizontal drive assembly for driving the fixed seat to slide horizontally, the fixed seat is connected to the output end of the longitudinal drive assembly, and the above-mentioned air shears are respectively installed at both ends of the fixed seat; the horizontal drive assembly is installed on the above-mentioned bracket, and the longitudinal drive assembly is installed on the output end of the horizontal drive assembly; the two air shears correspond to the above-mentioned two nozzles, two paint stripping devices and two wire devices. 7.根据权利要求6所述的扁线双工位绕线机,其特征在于:所述固定座上设置有用于对绕于铁芯上线材进行点胶固定的点胶组件和用于对点胶处进行紫外线照射以使胶水固化的紫外线灯,该点胶组件和紫外线灯位于气剪侧旁。7. The double-station winding machine for flat wire according to claim 6, characterized in that: the fixed seat is provided with a dispensing assembly for dispensing and fixing the wire wound on the iron core and an ultraviolet lamp for irradiating the dispensing place with ultraviolet rays to cure the glue, and the dispensing assembly and the ultraviolet lamp are located beside the air shear. 8.根据权利要求6所述的扁线双工位绕线机,其特征在于:所述固定座上设置有用于将线材端部折弯的折线块。8 . The double-station winding machine for flat wire according to claim 6 , wherein a bending block for bending the end of the wire is arranged on the fixing seat. 9 . 9.根据权利要求1所述的扁线双工位绕线机,其特征在于:所述夹线组件包括有两夹线块和驱动两夹线块合拢或分离的夹线驱动气缸,两夹线块连接于夹线驱动气缸输出端;线材由两夹线块之间穿过。9. The double-station winding machine for flat wire according to claim 1, characterized in that: the clamping assembly includes two clamping blocks and a clamping drive cylinder that drives the two clamping blocks to close or separate, the two clamping blocks are connected to the output end of the clamping driving cylinder; the wire passes between the two clamping blocks. 10.根据权利要求1所述的扁线双工位绕线机,其特征在于:所述主动轴组件还包括有用于对线材末端进行折弯的折弯组件,该折弯组件包括有拨杆和驱动拨杆升降的拨杆升降驱动气缸,该拨杆能够上下移动式安装于主动轴中,并拨杆下端伸出于主动轴下端;该拨杆升降驱动气缸位于主动轴下方,其轴端与拨杆下端能够分离式抵接。10. The double-station winding machine for flat wires according to claim 1, characterized in that: the drive shaft assembly also includes a bending assembly for bending the end of the wire, the bending assembly includes a lever and a lever lifting drive cylinder that drives the lever up and down, the lever can be moved up and down installed in the drive shaft, and the lower end of the lever protrudes from the lower end of the drive shaft; the lifting drive cylinder is located under the drive shaft, and its shaft end can be separated from the lower end of the lever. 11.根据权利要求1所述的扁线双工位绕线机,其特征在于:所述主动轴支架包括有支撑座、能够横向滑动式安装于支撑座上的支撑板以及驱动支撑板横向滑动的横向驱动气缸,该横向驱动气缸安装于支撑座上,其轴端与支撑板相连。11. The double-station winding machine for flat wire according to claim 1, characterized in that: the drive shaft support includes a support base, a support plate capable of laterally sliding on the support base, and a horizontal drive cylinder that drives the support plate to slide horizontally, the horizontal drive cylinder is installed on the support base, and its shaft end is connected to the support plate. 12.根据权利要求1所述的扁线双工位绕线机,其特征在于:所述从动轴组件还包括有从动轴支架,上述从动轴能够转动及能够升降式安装于从动轴支架上,于从动轴支架上设置有用于驱动从动轴升降的从动轴升降装置以及用于对从动轴径向定位的定位组件,该从动轴升降装置之输出端与从动轴相连,该定位组件具有卡块,该卡块与从动轴侧壁能够分离式配合。12. The flat line dual -end -in -line winding machine according to claim 1 is characterized by: the axis component also includes a slave shaft bracket. The above -mentioned axis can be rotated and can be lifted on the axle bracket. It is set on the dynamic shaft bracket to drive a slave shaft lift device that drives the axle lifting. The output end of the placement is connected to the axle. The positioning component has a card. The card can be separated from the side wall of the axle shaft. 13.一种应用于上述权利要求1-12任意一项所述的扁线双工位绕线机的绕线方法,其特征在于:包括如下步骤:13. A winding method applied to the flat wire double-station winding machine according to any one of claims 1-12, characterized in that it comprises the following steps: S1、将待绕线的铁芯放置于主动轴端;线材依次经导线轮组、夹线组件、剥漆装置和线嘴穿出;S1. Place the iron core to be wound on the end of the driving shaft; the wire passes through the guide wheel group, the clamping assembly, the paint stripping device and the nozzle in turn; S2、XYZ驱动装置驱动线嘴向前牵拉线材,牵拉线材至预定距离后,夹线组件将线材夹住,剥漆组件对线材端部各个侧面进行剥漆操作;S2. The XYZ driving device drives the nozzle to pull the wire forward. After pulling the wire to a predetermined distance, the wire clamping component clamps the wire, and the paint stripping component strips the paint on each side of the end of the wire; S3、剥漆后的线材继续向前移动至主动轴上并固定,从动轴下降抵于铁芯上,主动轴转动带动铁芯和从动轴一起转动,线材被缠绕于铁芯上;S3. The wire after stripping the paint continues to move forward to the driving shaft and fix it, the driven shaft descends to the iron core, the driving shaft rotates to drive the iron core and the driven shaft to rotate together, and the wire is wound on the iron core; S4、绕线完毕后,剪线装置将线材剪断,绕完线的铁芯由主动轴上取下。S4. After the wire winding is completed, the wire cutting device cuts the wire rod, and the iron core after winding the wire is taken off from the driving shaft.
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