CN113882224B - In-situ modifier for the surface of airport rigid pavement and enhancement and modification method - Google Patents
In-situ modifier for the surface of airport rigid pavement and enhancement and modification method Download PDFInfo
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/03—Arrangements for curing paving; Devices for applying curing means; Devices for laying prefabricated underlay, e.g. sheets, membranes; Protecting paving under construction or while curing, e.g. use of tents
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/50—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
- C04B41/5007—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing
- C04B41/5015—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with salts or salty compositions, e.g. for salt glazing containing phosphorus in the anion, e.g. phosphates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/85—Coating or impregnation with inorganic materials
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C9/00—Special pavings; Pavings for special parts of roads or airfields
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- Road Paving Structures (AREA)
Abstract
Description
技术领域technical field
本发明涉及道路工程技术领域,特别是涉及一种机场刚性道面表面原位改性剂及增强改性方法。The invention relates to the technical field of road engineering, in particular to an in-situ modifier for the surface of an airport rigid pavement and a reinforcing modification method.
背景技术Background technique
机场水泥混凝土道面,也称刚性道面,具有承载力强、耐久性好、刚度大等优势,是我国机场道面的主要结构类型。我国在80-90年代修建的水泥混凝土机场逐渐进入到了使用后期,随着使用年限的推移和交通运输量的增加,越来越多的道面由于长时间暴露在自然环境中,在温度、水、盐等因素反复综合作用下,机场道面会产生耐久性损害。如跑道表层掉皮或者形成网状、浅而细的发状裂纹(简称“起皮”),起皮程度严重时甚至可能引起可能引起表层粗集料的剥落,产生FOD(Foreign object debris,可能损伤航空器的某种外来的物质、碎屑或物体),可能会导致航空器扎胎、飞机蒙皮损伤甚至吸入发动机等事故发生,从而造成严重的经济损失和社会影响。同时,在北方寒冷地区和沿海地区的机场,由于除冰盐或者海盐对水泥混凝土的侵蚀,导致起皮这一类型的跑道病害尤其普遍和严重。Airport cement concrete pavement, also known as rigid pavement, has the advantages of strong bearing capacity, good durability and high rigidity, and is the main structural type of airport pavement in my country. The cement concrete airports built in my country in the 1980s and 1990s have gradually entered the late stage of use. With the passage of service life and the increase in traffic volume, more and more pavements have been exposed to the natural environment for a long time. Under the repeated and comprehensive action of factors such as salt and salt, the airport pavement will cause durability damage. If the surface of the runway peels off or forms reticulate, shallow and thin hair-like cracks (referred to as "peeling"), severe peeling may even cause the peeling of the surface coarse aggregate, resulting in FOD (Foreign object debris, which may Some foreign substances, debris or objects that damage the aircraft) may cause accidents such as aircraft tire punctures, aircraft skin damage or even inhalation of the engine, resulting in serious economic losses and social impacts. At the same time, in airports in cold northern regions and coastal areas, due to the erosion of cement concrete by deicing salt or sea salt, this type of runway disease is particularly common and serious.
随着我国机场交通任务量愈加繁重和大型重载飞机的研发服役,水泥混凝土道面在实际服役过程中的实际使用寿命往往小于其设计寿命,一般在其使用了大概10-15年后便会产生上述的跑道表面功能性损坏,需要进行大量的维护和保养,这种情况在中国的高原和北方寒冷气候中尤其常见。With the increasingly heavy traffic tasks of airports in our country and the development and service of large and heavy-duty aircraft, the actual service life of cement concrete pavement during actual service is often less than its design life. Generally, it will be used after about 10-15 years. The above-mentioned functional damage to the runway surface requires extensive maintenance and upkeep, which is especially common in China's plateau and northern cold climates.
针对国内大量长时间服役的道面,目前机场主要采取喷洒固化剂的方式进行表面改性,以达到改善其道面表面抗渗、抗腐蚀、抗冻融性能的目的。现有技术中,用于道面养护的改性剂主要可以分为有机和无机试剂两大类,如硅烷、硅酸乙酯、环氧树脂、水玻璃等,在道面表面形成一层有机、无机保护层,从物理上封堵道面微裂缝。For a large number of pavements that have been in service for a long time in China, at present, the airport mainly adopts the method of spraying curing agent for surface modification to achieve the purpose of improving the impermeability, corrosion resistance and freeze-thaw resistance of the pavement surface. In the prior art, modifiers used for pavement maintenance can be mainly divided into two categories: organic and inorganic reagents, such as silane, ethyl silicate, epoxy resin, water glass, etc., which form a layer of organic agents on the pavement surface. , Inorganic protective layer to physically block micro-cracks on the road surface.
但上述产品在实际应用中存在以下几点技术缺陷:However, the above products have the following technical defects in practical application:
(1)降低抗滑性能。混凝土表面改性剂的种类繁多,但成熟应用于机场道面的产品极少,其中限制其推广应用的最主要因素是会降低机场道面的抗滑性能,使其表面摩擦系数降低,而机场道面表面的抗滑性能是其保障飞机安全起降的关键性能,刚性道面表面抗滑性能下降是导致机场安全事故的主要诱因之一,因此考虑机场作为重要交通枢纽运行安全的特殊性和重要性,以牺牲抗滑性能为代价换取道面其他性能的提高是不可能被采纳的。(1) Reduce the anti-skid performance. There are many kinds of concrete surface modifiers, but there are very few products that are maturely used in airport pavement. The most important factor restricting its popularization and application is that it will reduce the anti-skid performance of airport pavement and reduce the surface friction coefficient. The anti-skid performance of the pavement surface is the key performance to ensure the safe take-off and landing of the aircraft. The decline of the anti-skid performance of the rigid pavement surface is one of the main causes of airport safety accidents. Therefore, considering the particularity and safety of the airport as an important transportation hub. It is impossible to adopt the improvement of other pavement properties at the expense of skid resistance.
(2)造价高昂。在研究和应用中,有机改性剂的应用效果和产品评价虽普遍高于无机改性剂,但有机改性剂造价昂贵,原材料和生产工艺使得产品的成本普遍偏高,因此将有机产品应用于机场道面维养的造价高昂。(2) The cost is high. In research and application, although the application effect and product evaluation of organic modifiers are generally higher than those of inorganic modifiers, the cost of organic modifiers is expensive, and raw materials and production processes make the cost of products generally high. Maintenance on the airport pavement is expensive.
(3)产生FOD。有机表面固化剂也具有耐火性差、易老化等缺点,作为飞机跑道固化剂,面对长年累日的紫外线照射下,其作用效果会迅速降低产生裂缝或剥落,有机表面固化剂失效后很难从混凝土表面上清理,易产生FOD,对飞机的起飞降落形成安全隐患。(3) FOD is generated. The organic surface curing agent also has disadvantages such as poor fire resistance and easy aging. As a runway curing agent, its effect will be rapidly reduced and cracks or peeling will occur in the face of long-term ultraviolet radiation. After the organic surface curing agent fails, it is difficult to Cleaning from the concrete surface is easy to generate FOD, which poses a safety hazard to the take-off and landing of the aircraft.
发明内容SUMMARY OF THE INVENTION
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种机场刚性道面表面原位改性剂及增强改性方法,能够在增强道面表面性能的同时保证其抗滑性能。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an in-situ modifier for the surface of an airport rigid pavement and a method for enhancing it, which can enhance the surface performance of the pavement while ensuring its anti-skid performance.
为实现上述目的及其他相关目的,本发明是通过如下技术方案实现的。In order to achieve the above object and other related objects, the present invention is achieved through the following technical solutions.
本发明一方面提供一种机场刚性道面表面原位改性剂,所述机场刚性道面表面原位改性剂的原料按照质量百分比包括以下组分:One aspect of the present invention provides an airport rigid pavement surface in-situ modifier, the raw material of the airport rigid pavement surface in-situ modifier includes the following components according to mass percentage:
磷酸盐 3%~30%;Phosphate 3% to 30%;
渗透剂 0.2%~1.5%;Penetrating agent 0.2%~1.5%;
水 68.5%~96.8%;Water 68.5%~96.8%;
通过pH调节剂调节机场刚性道面表面原位改性剂的pH大于等于7.6。The pH of the in-situ modifier on the surface of the airport rigid pavement is adjusted to be greater than or equal to 7.6 by a pH adjuster.
在本发明的一些实施方式中,所述磷酸盐选自磷酸氢二铵、磷酸二氢钾和磷酸二氢钠中的一种或多种的组合。In some embodiments of the present invention, the phosphate is selected from a combination of one or more of diammonium hydrogen phosphate, potassium dihydrogen phosphate, and sodium dihydrogen phosphate.
在本发明的一些实施方式中,所述渗透剂选自乙二醇、异丙醇、丙烯酸、纳米颗粒中的一种或多种的组合。In some embodiments of the present invention, the penetrant is selected from a combination of one or more of ethylene glycol, isopropanol, acrylic acid, and nanoparticles.
在本发明的一些实施方式中,所述纳米颗粒包括CuO和/或TiO2;所述纳米颗粒的粒径小于500nm。In some embodiments of the present invention, the nanoparticles comprise CuO and/or TiO 2 ; the nanoparticles have a particle size of less than 500 nm.
在本发明的一些实施方式中,所述pH调节剂选自碱性调节剂,优选的,所述pH调节剂选自NaOH溶液或NaHCO3溶液。In some embodiments of the present invention, the pH adjusting agent is selected from alkaline adjusting agents, preferably, the pH adjusting agent is selected from NaOH solution or NaHCO 3 solution.
本发明另一方面提供本发明所述的机场刚性道面表面原位改性剂的制备方法,包括将磷酸盐、渗透剂和水混合后,调pH大于等于7.6后制备获得。Another aspect of the present invention provides a method for preparing the in-situ modifier for the surface of an airport rigid pavement according to the present invention.
本发明另一方面提供一种机场刚性道面表面原位增强改性的方法,所述方法包括:Another aspect of the present invention provides a method for in-situ enhancement and modification of an airport rigid pavement surface, the method comprising:
(1)将待处理的机场刚性道面表面分成一个或多个施工分域;(1) Divide the airport rigid pavement surface to be treated into one or more construction sub-regions;
(2)清洁步骤(1)所述的各所述施工分域;(2) each described construction division described in cleaning step (1);
(3)采用如本发明前述的机场刚性道面表面原位改性剂在步骤(2)处理后的施工分域上进行覆盖作业、晾干,重复进行所述覆盖作业数次。(3) Use the in-situ modifier for the surface of the airport rigid pavement as described above in the present invention to carry out the covering operation and drying on the construction sub-areas treated in step (2), and repeat the covering operation several times.
在本发明的一些实施方式中,所述步骤(2)的清洁步骤包括清洗施工分域内轮胎胶层和 /或冲刷清洗各所述施工分域表面的其他颗粒物。In some embodiments of the present invention, the cleaning step of step (2) includes cleaning the tire rubber layer in the construction sub-area and/or scouring and cleaning other particulate matter on the surface of each construction sub-area.
在本发明的一些实施方式中,所述步骤(3)中,所述覆盖作业方式为加压喷涂、负压吸收、或在正常大气压环境下喷洒、涂抹后负压吸收方式中的一种或多种。In some embodiments of the present invention, in the step (3), the covering operation mode is one of pressure spraying, negative pressure absorption, or spraying under normal atmospheric pressure, negative pressure absorption after painting, or variety.
在本发明的一些实施方式中,所述步骤(3)中,所述覆盖作业前机场刚性道面表面原位改性剂的温度不低于25℃。In some embodiments of the present invention, in the step (3), the temperature of the in-situ modifier on the surface of the airport rigid pavement before the covering operation is not lower than 25°C.
在本发明的一些实施方式中,所述步骤(3)中,所述晾干为自然风干。In some embodiments of the present invention, in the step (3), the air-drying is natural air-drying.
在本发明的一些实施方式中,所述步骤(3)中,间隔24h、48h、72h后,重复所述覆盖作业1~3次。In some embodiments of the present invention, in the step (3), after intervals of 24h, 48h, and 72h, the covering operation is repeated 1-3 times.
在本发明的一些实施方式中,所述步骤(2)中,所述清洗施工分域内轮胎胶层步骤中,其他颗粒物包括尘土、石子、砂砾中的一种或多种的组合。In some embodiments of the present invention, in the step (2), in the step of cleaning the tire rubber layer in the construction sub-area, the other particulate matter includes one or a combination of dust, stones, and gravel.
在本发明的一些实施方式中,所述步骤3)中,所述加压喷涂的压力范围为140Mpa~240 Mpa。In some embodiments of the present invention, in the step 3), the pressure range of the pressurized spraying is 140 Mpa˜240 Mpa.
在本发明的一些实施方式中,所述步骤3)中,所述负压吸收通过真空泵、负压泵、在道面表面形成密封真空负压腔体的设备或功能性车辆进行负压作业。In some embodiments of the present invention, in the step 3), the negative pressure absorption is performed by a vacuum pump, a negative pressure pump, a device that forms a sealed vacuum negative pressure cavity on the surface of the road surface, or a functional vehicle to perform a negative pressure operation.
在本发明的一些实施方式中,所述步骤(3)后还包括对全部施工分域进行清理。In some embodiments of the present invention, after the step (3), it further includes cleaning up all construction sub-areas.
本发明另一方面提供如本发明所述的机场刚性道面表面原位增强改性的方法在道路工程领域的用途。Another aspect of the present invention provides the use of the method for in-situ enhancement and modification of the airport rigid pavement surface according to the present invention in the field of road engineering.
附图说明Description of drawings
图1为本发明的改性方法流程示意图;Fig. 1 is the modification method schematic flow sheet of the present invention;
图2为本发明的改性原理示意图;Fig. 2 is the modification principle schematic diagram of the present invention;
图3为本发明实施例1中的施工分域划分示意图;FIG. 3 is a schematic diagram of construction sub-domain division in Embodiment 1 of the present invention;
图4为本发明实施例1中的作业路线示意图;FIG. 4 is a schematic diagram of a working route in Embodiment 1 of the present invention;
图5为本发明实施例2中的施工区域划分示意图;5 is a schematic diagram of the division of construction areas in Embodiment 2 of the present invention;
图6为本发明实施例2中的作业路线示意图。FIG. 6 is a schematic diagram of a working route in Embodiment 2 of the present invention.
具体实施方式Detailed ways
以下,适当地参照附图详细说明具体公开了本申请的机场刚性道面表面原位改性剂、机场刚性道面表面原位改性的增强改性方法的实施方式。但是会有省略不必要的详细说明的情况。例如,有省略对已众所周知的事项的详细说明、实际相同结构的重复说明的情况。这是为了避免以下的说明不必要地变得冗长,便于本领域技术人员的理解。此外,附图及以下说明是为了本领域技术人员充分理解本申请而提供的,并不旨在限定权利要求书所记载的主题。Hereinafter, the embodiments of the in-situ modifier of the airport rigid pavement surface and the reinforcement and modification method for in-situ modification of the airport rigid pavement surface of the present application will be described in detail with reference to the accompanying drawings. However, unnecessary detailed descriptions may be omitted in some cases. For example, a detailed description of a well-known matter or an overlapping description of an actual identical structure may be omitted. This is to prevent the following description from becoming unnecessarily long and to facilitate understanding by those skilled in the art. In addition, the drawings and the following description are provided for those skilled in the art to fully understand the present application, and are not intended to limit the subject matter described in the claims.
本申请所公开的“范围”以下限和上限的形式来限定,给定范围是通过选定一个下限和一个上限进行限定的,选定的下限和上限限定了特别范围的边界。这种方式进行限定的范围可以是包括端值或不包括端值的,并且可以进行任意地组合,即任何下限可以与任何上限组合形成一个范围。例如,如果针对特定参数列出了60-120和80-110的范围,理解为60-110和 80-120的范围也是预料到的。此外,如果列出的最小范围值1和2,和如果列出了最大范围值3,4和5,则下面的范围可全部预料到:1-3、1-4、1-5、2-3、2-4和2-5。在本申请中,除非有其他说明,数值范围“a-b”表示a到b之间的任意实数组合的缩略表示,其中a和b都是实数。例如数值范围“0-5”表示本文中已经全部列出了“0-5”之间的全部实数,“0-5”只是这些数值组合的缩略表示。另外,当表述某个参数为≥2的整数,则相当于公开了该参数为例如整数2、3、4、5、6、7、8、9、10、11、12等。"Ranges" disclosed herein are defined in the form of lower limits and upper limits, with a given range being defined by the selection of a lower limit and an upper limit, the selected lower and upper limits defining the boundaries of the particular range. Ranges defined in this manner may be inclusive or exclusive, and may be arbitrarily combined, ie, any lower limit may be combined with any upper limit to form a range. For example, if the ranges of 60-120 and 80-110 are listed for a particular parameter, it is also contemplated that the ranges of 60-110 and 80-120 are understood. Additionally, if the minimum range values 1 and 2 are listed, and if the maximum range values 3, 4, and 5 are listed, the following ranges are all expected: 1-3, 1-4, 1-5, 2- 3, 2-4 and 2-5. In this application, unless stated otherwise, the numerical range "a-b" represents an abbreviated representation of any combination of real numbers between a and b, where both a and b are real numbers. For example, the numerical range "0-5" means that all real numbers between "0-5" have been listed in the text, and "0-5" is just an abbreviated representation of the combination of these numerical values. In addition, when a parameter is expressed as an integer greater than or equal to 2, it is equivalent to disclose that the parameter is, for example, an integer of 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, and the like.
如果没有特别的说明,本申请的所有实施方式以及可选实施方式可以相互组合形成新的技术方案。If there is no special description, all the embodiments and optional embodiments of the present application can be combined with each other to form new technical solutions.
如果没有特别的说明,本申请的所有技术特征以及可选技术特征可以相互组合形成新的技术方案。If there is no special description, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.
如果没有特别的说明,本申请的所有步骤可以顺序进行,也可以随机进行,优选是顺序进行的。例如,所述方法包括步骤(1)和(2),表示所述方法可包括顺序进行的步骤(1)和(2),也可以包括顺序进行的步骤(2)和(1)。例如,所述提到所述方法还可包括步骤(3),表示步骤(3)可以任意顺序加入到所述方法,例如,所述方法可以包括步骤(1)、(2)和(3),也可包括步骤(1)、(3)和(2),也可以包括步骤(3)、(2)和(1)等。If there is no special description, all the steps of the present application can be performed sequentially or randomly, preferably performed sequentially. For example, the method includes steps (1) and (2), indicating that the method may include steps (1) and (2) performed in sequence, and may also include steps (2) and (1) performed in sequence. For example, reference to the method may also include step (3), indicating that step (3) may be added to the method in any order, eg, the method may include steps (1), (2) and (3) , may also include steps (1), (3) and (2), and may also include steps (3), (2) and (1) and so on.
如果没有特别的说明,本申请所提到的“包括”和“包含”表示开放式,也可以是封闭式。例如,所述“包括”和“包含”可以表示还可以包括或包含没有列出的其他组分,也可以仅包括或包含列出的组分。If there is no special description, the "comprising" and "comprising" mentioned in this application mean open-ended or closed-ended. For example, the terms "comprising" and "comprising" can mean that other components not listed may also be included or included, or only the listed components may be included or included.
如果没有特别的说明,在本申请中,术语“或”是包括性的。举例来说,短语“A或B”表示“A,B,或A和B两者”。更具体地,以下任一条件均满足条件“A或B”:A为真(或存在) 并且B为假(或不存在);A为假(或不存在)而B为真(或存在);或A和B都为真(或存在)。In this application, the term "or" is inclusive unless otherwise specified. For example, the phrase "A or B" means "A, B, or both A and B." More specifically, the condition "A or B" is satisfied by either of the following: A is true (or present) and B is false (or absent); A is false (or absent) and B is true (or present) ; or both A and B are true (or present).
本发明发明人经过大量探索实验,提供了一种机场刚性道面表面原位改性剂及增强改性方法,解决了现有改性产品提升既有机场道面表面性能时损失抗滑性能、易产生FOD和造价昂贵的问题,实现对不同龄期的道面表面进行改性,实现表面强化层的耐久性。The inventor of the present invention has provided an in-situ modifier for the surface of the airport rigid pavement and a method for enhancing modification through a large number of exploration experiments, which solves the problem that the existing modified products lose anti-skid performance when improving the surface performance of the existing airport pavement. It is easy to produce FOD and expensive problems, realize the modification of the pavement surface of different ages, and realize the durability of the surface strengthening layer.
本发明第一方面提供一种机场刚性道面表面原位改性剂,所述机场刚性道面表面原位改性剂的原料包括磷酸盐、渗透剂和水。A first aspect of the present invention provides an in-situ modifier for the surface of an airport rigid pavement. The raw materials of the in-situ modifier for the surface of the airport rigid pavement include phosphate, penetrant and water.
在本发明所提供的机场刚性道面表面原位改性剂中,所述机场刚性道面表面原位改性剂的原料按照质量百分比包括3%~30%的磷酸盐。在一些实施例中,所述磷酸盐的质量百分比例如可以为3%~10%、10%~20%、20%~30%、3%~8%、8%~15%、15%~20%、20%~25%、或25%~30%等。所述磷酸盐选自磷酸氢二铵、磷酸二氢钾和磷酸二氢钠中的一种或多种的组合。所述磷酸盐优选选自磷酸氢二铵。In the in-situ modifier for the surface of the airport rigid pavement provided by the present invention, the raw material of the in-situ modifier for the surface of the airport rigid pavement includes 3% to 30% of phosphate according to the mass percentage. In some embodiments, the mass percentage of the phosphate can be, for example, 3%-10%, 10%-20%, 20%-30%, 3%-8%, 8%-15%, 15%-20% %, 20% to 25%, or 25% to 30%, etc. The phosphate is selected from a combination of one or more of diammonium hydrogen phosphate, potassium dihydrogen phosphate and sodium dihydrogen phosphate. The phosphate is preferably selected from diammonium hydrogen phosphate.
在本发明所提供的机场刚性道面表面原位改性剂中,所述机场刚性道面表面原位改性剂的原料按照质量百分比包括0.2%~1.5%的渗透剂。在一些实施例中,所述渗透剂的质量百分比还可以为0.2%~0.5%、0.5%~1.0%、或1.0%~1.5%等。具体的,在一些实施例中,所述渗透剂选自乙二醇、异丙醇、丙烯酸、纳米颗粒中的一种或多种的组合。其中纳米颗粒包括CuO和 /或TiO2;所述纳米颗粒的粒径小于500nm,例如可以是0.1nm~500nm,0.1nm~100nm,100 nm~200nm,200nm~300nm,300nm~400nm,或400nm~500nm等。更具体的,渗透剂选择纳米颗粒时,应为高纯度(99.9wt%)CuO和TiO2纳米颗粒,其在机场刚性道面表面原位改性剂中的质量分数为0.2%~1.5%或0.2%~0.8%等。渗透剂选择乙二醇、丙烯酸、异丙醇时,应为纯度(99.0wt%)的工业级别产品,其在机场刚性道面表面原位改性剂中的质量分数为 0.2%~1.5%或0.5%~1.5%等。渗透剂中纳米颗粒的作用是增强水泥砂浆硬度,以进一步改善道面表面抵抗变形、渗透和磨损的能力。乙二醇、异丙醇、丙烯酸的作用是提升处理后表层砂浆的耐腐蚀性。在一些实施例中,乙二醇、异丙醇、丙烯酸与纳米颗粒可以混合使用。如果混合使用时,例如可以0.4%的CuO+0.5%的乙二醇或0.6%的TiO2纳米颗粒+0.5%的乙二醇。In the in-situ modifier for the surface of the airport rigid pavement provided by the present invention, the raw material of the in-situ modifier for the airport rigid pavement surface includes 0.2% to 1.5% of the penetrant according to the mass percentage. In some embodiments, the mass percentage of the penetrant may also be 0.2%-0.5%, 0.5%-1.0%, or 1.0%-1.5%, and the like. Specifically, in some embodiments, the penetrant is selected from a combination of one or more of ethylene glycol, isopropanol, acrylic acid, and nanoparticles. The nanoparticles include CuO and/or TiO 2 ; the particle size of the nanoparticles is less than 500 nm, for example, can be 0.1 nm~500 nm, 0.1 nm~100 nm, 100 nm~200 nm, 200 nm~300 nm, 300 nm~400 nm, or 400 nm~ 500nm, etc. More specifically, when the penetrant is selected as nanoparticles, it should be high-purity (99.9wt%) CuO and TiO2 nanoparticles, and its mass fraction in the in-situ modifier of the airport rigid pavement surface is 0.2% to 1.5% or 0.2% to 0.8%, etc. When the penetrant is selected from ethylene glycol, acrylic acid and isopropanol, it should be an industrial-grade product with a purity (99.0wt%), and its mass fraction in the in-situ modifier of the airport rigid pavement surface is 0.2% to 1.5% or 0.5% to 1.5%, etc. The role of the nanoparticles in the penetrant is to enhance the hardness of the cement mortar to further improve the resistance of the pavement surface to deformation, penetration and wear. The function of ethylene glycol, isopropyl alcohol and acrylic acid is to improve the corrosion resistance of the treated surface mortar. In some embodiments, ethylene glycol, isopropanol, acrylic acid, and nanoparticles can be used in combination. If used in combination, for example, 0.4% CuO + 0.5% ethylene glycol or 0.6% TiO 2 nanoparticles + 0.5% ethylene glycol can be used.
在本发明所提供的机场刚性道面表面原位改性剂中,所述水为去离子水,以保证机场刚性道面表面原位改性剂在配制过程中的pH值的调节精度,避免PH值过低影响道面表面的改性效果。通常情况下,机场刚性道面表面原位改性剂(也称为磷酸盐改性溶液)的pH需要维持在大于等于7.6。在一些实施例中,7.6≤pH≤13.2。更具体的,pH可以为7.6~8.6、8.6~10.0、 10.0~11.0、11.0~12.0、或12.0~13.2等。In the in-situ modifier for the surface of the airport rigid pavement surface provided by the present invention, the water is deionized water, so as to ensure the adjustment accuracy of the pH value of the in-situ modifier of the airport rigid pavement surface during the preparation process, avoiding If the pH value is too low, it will affect the modification effect of the pavement surface. Normally, the pH of the in-situ modifier (also known as the phosphate modification solution) on the surface of the airport rigid pavement needs to be maintained at or above 7.6. In some embodiments, 7.6≤pH≤13.2. More specifically, the pH may be 7.6 to 8.6, 8.6 to 10.0, 10.0 to 11.0, 11.0 to 12.0, or 12.0 to 13.2, or the like.
在本发明所提供的机场刚性道面表面原位改性剂中,可以通过pH调节剂调节机场刚性道面表面原位改性剂。具体的,所述pH调节剂选自碱性调节剂,优选的,所述pH调节剂选自NaOH溶液或NaHCO3溶液。更具体的,例如可以是0.1mol/L的NaOH溶液或1mol/L的NaHCO3溶液等。In the in-situ modifier for the surface of the airport rigid pavement provided by the present invention, the in-situ modifier for the surface of the airport rigid pavement can be adjusted by a pH adjuster. Specifically, the pH adjuster is selected from alkaline adjusters, preferably, the pH adjuster is selected from NaOH solution or NaHCO 3 solution. More specifically, for example, it can be 0.1 mol/L NaOH solution or 1 mol/L NaHCO 3 solution.
在一具体实施例中,所述机场刚性道面表面原位改性剂的原料的原料按照质量百分比包括以下组分:In a specific embodiment, the raw material of the raw material of the in-situ modifier of the airport rigid pavement surface includes the following components according to mass percentage:
磷酸盐 3%~30%;Phosphate 3% to 30%;
渗透剂 0.2%~1.5%;Penetrating agent 0.2%~1.5%;
水 68.5%~96.8%;Water 68.5%~96.8%;
通过pH调节剂调节机场刚性道面表面原位改性剂的pH大于等于7.6。The pH of the in-situ modifier on the surface of the airport rigid pavement is adjusted to be greater than or equal to 7.6 by a pH adjuster.
本发明的第二方面提供前述机场刚性道面表面原位改性剂的制备方法,包括将磷酸盐、渗透剂和水混合后,调pH大于等于7.6后制备获得。通常情况下,按照本发明第一方面的各个组分的比例调配。可以通过pH调节剂调节pH。其中,所述pH调节剂选自碱性调节剂,优选的,所述所述pH调节剂选自NaOH溶液或NaHCO3溶液。更具体的,pH可以为7.6~8.6、8.6~10.0、10.0~11.0、11.0~12.0、或12.0~13.2等。A second aspect of the present invention provides a method for preparing the aforementioned in-situ modifier for a rigid pavement surface of an airport, comprising mixing a phosphate, a penetrant and water, and adjusting the pH to 7.6 or more. Usually, it is formulated according to the ratio of each component of the first aspect of the present invention. The pH can be adjusted by pH adjusters. Wherein, the pH adjuster is selected from alkaline adjusters, preferably, the pH adjuster is selected from NaOH solution or NaHCO 3 solution. More specifically, the pH may be 7.6 to 8.6, 8.6 to 10.0, 10.0 to 11.0, 11.0 to 12.0, or 12.0 to 13.2, or the like.
本发明所提供的机场刚性道面表面原位改性剂的制备方法中,机场刚性道面表面原位改性剂的制备应在机场刚性道面表面原位改性剂进行机场刚性道面表面覆盖作用前的2h内完成,防止溶液成分挥发或受其他影响。配制中根据选用的材料、设计技术及应用中的特殊要求可在室内制备后运送至施工场地,也可以在现场制备。In the preparation method of the in-situ modifier for the surface of the airport rigid pavement provided by the present invention, the preparation of the in-situ modifier for the surface of the airport rigid pavement should be carried out in It should be completed within 2 hours before the covering action to prevent volatilization of solution components or other influences. According to the selected materials, design technology and special requirements in the application, it can be prepared indoors and transported to the construction site, or it can be prepared on site.
本发明所提供的机场刚性道面表面原位改性剂的制备方法中,具体的,制备过程中先将磷酸盐、水的顺序混合后搅拌均匀,至磷酸盐固体完全溶解后掺入渗透剂,继续充分搅拌均匀即可;各组分配比必须严格控制,每次拌和的用量应根据步骤(1)中施工分域的最短作业时间和工程量确定,制备的机场刚性道面表面原位改性剂成品应密封保存且存放时间不宜超过2h;超过2h后应舍弃不用重新制备。且机场刚性道面表面原位改性剂的pH值应大于等于 7.6,在恒温条件下进行配置。In the preparation method of the in-situ modifier for the surface of the airport rigid pavement provided by the present invention, specifically, in the preparation process, the phosphate and water are mixed in sequence and then stirred evenly, and the penetrant is added after the phosphate solid is completely dissolved. , Continue to fully mix evenly; the distribution ratio of each component must be strictly controlled, and the amount of each mixing should be determined according to the shortest working time and engineering volume of the construction division in step (1). The finished product should be sealed and stored for no more than 2 hours; after more than 2 hours, it should be discarded without re-preparation. And the pH value of the in-situ modifier on the rigid pavement surface of the airport should be greater than or equal to 7.6, and the configuration should be carried out under constant temperature conditions.
本发明的第三方面提供一种机场刚性道面表面原位增强改性的方法,所述方法包括:A third aspect of the present invention provides a method for in-situ enhancement and modification of the surface of an airport rigid pavement, the method comprising:
(1)将待处理的机场刚性道面表面分成一个或多个施工分域;(1) Divide the airport rigid pavement surface to be treated into one or more construction sub-regions;
(2)清洁步骤(1)所述的各所述施工分域;(2) each described construction division described in cleaning step (1);
(3)采用如本发明前述的机场刚性道面表面原位改性剂在步骤(2)处理后的施工分域上进行覆盖作业、晾干,重复进行所述覆盖作业数次。(3) Use the in-situ modifier for the surface of the airport rigid pavement as described above in the present invention to carry out the covering operation and drying on the construction sub-areas treated in step (2), and repeat the covering operation several times.
本发明所提供的机场刚性道面表面原位增强改性的方法中,所述步骤(1)是将待处理的机场刚性道面表面分成一个或多个施工分域。具体的,所述的施工分域应按照如下方法确定,依据施工总平面图确定施工区域和工程量,结合机场道面的轮廓尺寸将施工区域尽可能划分为若干四边形的规则施工分域,也可依据机场道面既有标志标线便宜划分成施工分域。通常情况下,各个施工分域的面积没有特别限定,在一些具体实施例中,为了方便施工,可以将每个施工分域的面积例如划分为200m2~400m2、200m2~300m2、或300m2~400m2等。待处理的机场刚性道面例如可以是停机坪或机场跑道等。所述的各施工分域可以根据作业时间限制同时施工或依次施工,每个施工分域的工作人员和机械配置应至少将最短作业时间和工程量作为约束条件计算得出,也可根据工程经验划分。In the method for in-situ enhancement and modification of the airport rigid pavement surface provided by the present invention, the step (1) is to divide the airport rigid pavement surface to be treated into one or more construction sub-domains. Specifically, the construction sub-regions should be determined according to the following methods. The construction area and the amount of work should be determined according to the general construction plan, and the construction area should be divided into several quadrilateral regular construction sub-regions as much as possible in combination with the outline size of the airport pavement. According to the existing signs and markings of the airport pavement, it can be divided into construction sub-domains. Usually, the area of each construction sub - area is not particularly limited . 300m 2 ~ 400m 2 etc. The airport rigid pavement to be treated can be, for example, a apron or an airport runway. The construction sub-domains can be constructed simultaneously or sequentially according to the operation time limit. The staff and machinery configuration of each construction sub-domain should be calculated with at least the shortest operation time and engineering quantity as constraints, and can also be calculated based on engineering experience. Divide.
其中,所述的最短作业时间是指机场夜间不停航作业时作业机械和人员的入场时间至全部撤离清场时间;所述工程量是指施工分域内进行表面改性的道面表面总面积。Wherein, the shortest operation time refers to the time from the entry time of the operating machinery and personnel to the time for all evacuation and clearance when the airport does not operate at night; the engineering quantity refers to the total surface area of the pavement surface for surface modification in the construction sub-area.
本发明所提供的机场刚性道面表面原位增强改性的方法中,所述步骤(2)是清洁步骤(1) 所述的各所述施工分域。具体的清洁可以分为清洗施工分域内轮胎胶层和/或冲刷清洗各所述施工分域表面的其他颗粒物。In the method for in-situ enhancement and modification of the airport rigid pavement surface provided by the present invention, the step (2) is to clean each of the construction sub-regions described in the step (1). The specific cleaning can be divided into cleaning the tire rubber layer in the construction sub-area and/or scouring and cleaning other particles on the surface of each construction sub-area.
步骤(2)中,对于清洗施工分域内轮胎胶层的步骤中,所述施工分域内(例如跑道)轮胎胶层的清洗方法采用专用除胶清洗车清洗,可将污水和在清洗过程中产生的FOD(可能损伤航空器的某种外来的物质、碎屑或物体)同步回收,降低除胶完毕后道面二次清洁的工作量,提高除胶的效果质量同时防止高压水枪或机械磨耗造成道面面层结构损伤或表面抗滑功能下降。需要说明的是,对于新建的机场刚性道面例如跑道,不需要进行轮胎胶层清洗。In step (2), in the step of cleaning the tire rubber layer in the construction sub-area, the cleaning method of the tire rubber layer in the construction sub-area (for example, the runway) uses a special degumming cleaning vehicle to clean, which can remove sewage and generated during the cleaning process. The FOD (some foreign material, debris or object that may damage the aircraft) is recovered synchronously, reducing the workload of secondary cleaning of the road surface after the glue removal is completed, improving the quality of the glue removal effect and preventing the high-pressure water gun or mechanical wear. The surface layer is damaged or the anti-slip function of the surface is reduced. It should be noted that, for newly built airport rigid pavements such as runways, tire rubber layer cleaning is not required.
步骤(2)中,冲刷清洗各所述施工分域表面的其他颗粒物的步骤中,可以使用具备清扫和吹除功能的专用车辆对施工全域进行清扫,除净其他颗粒物(其他颗粒物例如可以是附着尘土、石子、砂砾或其他种类多余物体等表面FOD),使表面砂浆层暴露在道面表面并保持洁净。In step (2), in the step of scouring and cleaning other particles on the surface of each construction sub-area, a special vehicle with cleaning and blowing functions can be used to clean the entire construction area to remove other particles (for example, other particles may be adherents). surface FOD such as dust, stones, gravel or other kinds of unwanted objects), leaving the surface mortar layer exposed on the pavement surface and keeping it clean.
本发明所提供的机场刚性道面表面原位增强改性的方法中,所述步骤(3)是采用如本发明第一方面所述的机场刚性道面表面原位改性剂在步骤(2)处理后的施工分域上进行覆盖作业、晾干,重复进行所述覆盖作业数次。具体的:In the method for in-situ enhancement and modification of the surface of the airport rigid pavement provided by the present invention, the step (3) is to use the in-situ modifier for the airport rigid pavement surface as described in the first aspect of the present invention in step (2). ) on the treated construction sub-area, perform covering operation and drying, and repeat the covering operation several times. specific:
步骤(3)中,所述覆盖作业方式为加压喷涂、负压吸收、或在正常大气压环境下喷洒、涂抹后负压吸收方式中的一种或多种。In step (3), the covering operation mode is one or more of pressure spraying, negative pressure absorption, or spraying and smearing under normal atmospheric pressure and negative pressure absorption.
其中,加压喷涂所使用的压力范围应可以为140~240Mpa、140~180Mpa、180~200Mpa、或200~240Mpa等。喷枪与道面夹角、喷枪嘴与冲洗道面的距离对道面改性效果的影响应经过室内试验或足尺确定。喷枪与道面夹角例如可以是15度~30度、15度~20度、20度~25度、或25度~30度等。喷枪嘴与冲洗道面的距离例如可以是0~5m、0~1m、1~2m、2~3m、3~4m、或4~5m等。Among them, the pressure range used for pressurized spraying should be 140-240Mpa, 140-180Mpa, 180-200Mpa, or 200-240Mpa, etc. The influence of the angle between the spray gun and the road surface and the distance between the spray gun nozzle and the flushing road surface on the surface modification effect should be determined through laboratory tests or full scale. The included angle between the spray gun and the road surface can be, for example, 15 to 30 degrees, 15 to 20 degrees, 20 to 25 degrees, or 25 to 30 degrees. The distance between the spray gun nozzle and the flushing road surface may be, for example, 0 to 5 m, 0 to 1 m, 1 to 2 m, 2 to 3 m, 3 to 4 m, or 4 to 5 m.
实验内容应至少涵盖SEM电镜扫描实验、X射线衍射仪技术和负压吸收实验,以机场刚性道面表面原位改性剂在水泥混凝土试件中的渗透深度和羟基磷灰石(HAP)分布状况作为评价指标。渗透深度例如可以是0.1mm~5mm、0.1mm~1mm、1mm~2mm、2mm~3mm、 3mm~4mm、或4mm~5mm等。羟基磷灰石均匀完整的分布在处理表面。The content of the experiment should at least cover SEM scanning experiment, X-ray diffractometer technology and negative pressure absorption experiment, with the penetration depth and hydroxyapatite (HAP) distribution of the in-situ modifier on the surface of the airport rigid pavement in the cement concrete specimen. status as an evaluation index. The penetration depth may be, for example, 0.1 mm to 5 mm, 0.1 mm to 1 mm, 1 mm to 2 mm, 2 mm to 3 mm, 3 mm to 4 mm, or 4 mm to 5 mm. Hydroxyapatite is evenly and completely distributed on the treated surface.
所述负压吸收通过小型真空泵、负压泵或者可以在道面表面形成密封真空负压腔体的专用设备仪器或者功能性车辆进行负压作业。作业前的改性溶液温度应不低于25℃,更例如可以是25℃~35℃、25℃~30℃、或30℃~35℃等。The negative pressure absorption is performed by a small vacuum pump, a negative pressure pump, or a special equipment instrument or a functional vehicle that can form a sealed vacuum negative pressure cavity on the surface of the road surface. The temperature of the modification solution before the operation should not be lower than 25°C, more for example, it may be 25°C to 35°C, 25°C to 30°C, or 30°C to 35°C.
步骤(3)中,应采用便携式pH计测量是否达到标准,间隔24h、48h、72h后,重复所述覆盖作业1~3次。例如表面覆盖作业次数为2次,当施工分域的表面全部处置完毕后即可开始第二次表面覆盖作业,当环境温度超过30℃时应择日进行施工,避免溶液挥发影响处置效果。In step (3), a portable pH meter should be used to measure whether the standard is met, and after intervals of 24h, 48h, and 72h, repeat the covering operation 1-3 times. For example, the number of surface covering operations is 2 times, and the second surface covering operation can be started after all the surfaces of the construction sub-areas have been disposed of. When the ambient temperature exceeds 30°C, the construction should be carried out on a day to avoid the volatilization of the solution affecting the disposal effect.
本发明所提供的机场刚性道面表面原位增强改性的方法中,所述步骤(3)后还包括对全部施工分域进行清理。具体的,整个施工区域进行清理应使用具备清扫和吹除功能的专用车辆对施工全域进行清扫,除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,以及附着在表面砂浆层的渗出结晶体。In the method for in-situ enhancement and modification of the airport rigid pavement surface provided by the present invention, after the step (3), the method further includes cleaning all construction sub-regions. Specifically, when cleaning the entire construction area, special vehicles with cleaning and blowing functions should be used to clean the entire construction area to remove surface FOD such as dust, stones, gravel or other types of excess objects, as well as seepage attached to the surface mortar layer. crystals out.
本发明的第四方面提供前述机场刚性道面表面原位增强改性的方法在道路工程领域的用途。The fourth aspect of the present invention provides the use of the aforementioned method for in-situ enhancement and modification of the airport rigid pavement surface in the field of road engineering.
由于采用了以上技术方案,所述机场刚性道面表面原位改性剂及增强改性方法具备以下技术优势:Due to the adoption of the above technical solutions, the in-situ modifier and enhancement modification method for the airport rigid pavement surface have the following technical advantages:
(1)相比较现有技术产品,具有显著的经济性优势。其中,磷酸氢二铵为化肥的主要成分,磷酸盐溶液本身作为一种常用的农业高效肥料,成本低廉。(1) Compared with the prior art products, it has significant economic advantages. Among them, diammonium hydrogen phosphate is the main component of the chemical fertilizer, and the phosphate solution itself is a commonly used agricultural high-efficiency fertilizer with low cost.
(2)对刻槽道面的表面摩擦系数几乎无影响,即不降低刚性道面表面抗滑性能。道面表面在水膜状态下的摩擦系数均小于干燥状态,而本发明中所提供的表面改性方法处理后,道面表面的摩擦系数与不经处理的原始道面摩擦系数接近,即本发明所提供的机场刚性道面表面原位改性剂属于渗透型的改性材料,其工作机理对混凝土的表面构造影响较小;按照本发明所提供的方法改性道面混凝土表面后,刻槽道面的摩擦系数满足民用机场飞行区技术标准 (MH5001-2013)对新建跑道摩擦系数的评价标准,因此本发明对机场道面的抗滑性能几乎没有影响。(2) It has almost no effect on the surface friction coefficient of the grooved surface, that is, it does not reduce the anti-skid performance of the rigid surface. The friction coefficient of the pavement surface in the water film state is smaller than that in the dry state, and after the surface modification method provided in the present invention is treated, the friction coefficient of the pavement surface is close to that of the original pavement surface without treatment. The in-situ modifier for the surface of the airport rigid pavement provided by the invention is a permeable modified material, and its working mechanism has little influence on the surface structure of the concrete; The friction coefficient of the grooved surface satisfies the evaluation standard for the friction coefficient of the newly built runway in the technical standard of civil airport flight area (MH5001-2013), so the present invention has almost no influence on the anti-skid performance of the airport pavement.
(3)有效提高道面的抗渗性能和抗离子侵蚀能力。本发明通过运用磷酸盐溶液对水泥混凝土表面改性,可在道面表面与砂浆材料中的Ca2+发生反应形成一种全新的化学产物-羟基磷灰石,同时本发明通过在改性溶液中按照一定配比掺入乙二醇、异丙醇、丙烯酸、纳米颗粒等作为渗透剂,相比单纯使用磷酸盐溶液处置道面,可明显提高表面微裂缝、砂浆表面和表面附近毛细管孔的封堵效果,并在道面表面层形成一层致密的羟基磷灰石强化层,有效阻止水和Cl-、SO4 2-等离子的浸渍作用,提高表面抗渗性,从而延长道面的使用寿命和维养周期;因此本方法也适用于高温多雨的沿海地区机场。(3) Effectively improve the impermeability and ion erosion resistance of the pavement. In the present invention, by using phosphate solution to modify the surface of cement concrete, the surface of the pavement can react with Ca 2+ in the mortar material to form a brand-new chemical product - hydroxyapatite. Mixing ethylene glycol, isopropanol, acrylic acid, nanoparticles, etc. as penetrants according to a certain proportion, compared with simply using phosphate solution to treat the pavement, the surface micro-cracks, the mortar surface and the capillary pores near the surface can be significantly improved. Blocking effect, and a dense hydroxyapatite reinforced layer is formed on the surface layer of the road surface, which effectively prevents the impregnation of water and Cl- , SO 4 2- plasma, improves the surface impermeability, and prolongs the use of the road surface. life and maintenance cycle; therefore, this method is also suitable for high temperature and rainy coastal airports.
(4)有效提高道面的抗冻融性能。改性产物羟基磷灰石具有极高的化学稳定性,即使在酸性的情况下,羟基磷灰石也可以相当稳定的存在(Rdiss=10-14mols cm-2s-1在pH=5.6),在机场道面的冻融破坏中,盐离子参与将加剧道面剥落的产生和程度,因此本发明通过提高抗Cl-、SO4 2-离子的浸渍作用,可以起到提高道面抗冻融破坏能力的作用。因此,本发明提供的方法针对昼夜温差大、常年低温的高原高寒地区具有适用性。(4) Effectively improve the freeze-thaw resistance of the pavement. The modified product hydroxyapatite has extremely high chemical stability, even in the case of acidity, hydroxyapatite can exist quite stably (Rdiss=10-14mols cm -2 s -1 at pH=5.6), In the freeze-thaw damage of the airport pavement, the participation of salt ions will aggravate the generation and degree of pavement peeling, so the present invention can improve the anti-freeze-thaw resistance of the pavement by improving the impregnation effect of anti-Cl - and SO 4 2- ions The role of destructive power. Therefore, the method provided by the present invention has applicability to plateau alpine regions with large temperature difference between day and night and low temperature all year round.
(5)有效提高道面表面的力学性能和抗磨耗性能。本发明中使用的磷酸盐溶液可以与水泥混凝土表面丰富Ca源原位生成羟基磷灰石。因为其和人类牙釉质具有相同的化学成分和类似的微观结构,所以被称作类牙釉强化层,该方应将水泥中不耐磨的Ca(OH)2转变成稳定且耐磨的羟基磷灰石,可以显著的提高道面抗磨损性能;羟基磷灰石拥有媲美石英石的硬度,能够提高道面表面的力学强度。(5) Effectively improve the mechanical properties and anti-wear properties of the pavement surface. The phosphate solution used in the present invention can generate hydroxyapatite in situ with abundant Ca sources on the surface of cement concrete. Because it has the same chemical composition and similar microstructure as human enamel, it is called an enamel-like strengthening layer, which should convert the wear-resistant Ca(OH) 2 in the cement into stable and wear-resistant hydroxyl groups Apatite can significantly improve the wear resistance of pavement; hydroxyapatite has hardness comparable to quartz stone, which can improve the mechanical strength of pavement surface.
(6)本方法适用范围广,可用于不同气候类型、不同龄期的机场道面表面改性。本发明可用于新建水泥混凝土机场道面,在机场道面拉毛、刻槽后的养护期进行表面改性;本发明亦可用于既有水泥混凝土道面,对不同使用年限的机场道面进行处理。使用年限较久的机场道面表面在气候因素和飞机、地面作业车辆等荷载作用下所产生的耐久性病害较新建道面必然增多,针对表面微裂纹、微裂缝可通过本发明提供的改性方法进行有效封堵,实现延长其使用寿命的效果。(6) This method has a wide range of applications and can be used for surface modification of airport pavements of different climate types and different ages. The invention can be used for new cement concrete airport pavement, and the surface modification is carried out during the maintenance period after the airport pavement is roughened and grooved; the invention can also be used for the existing cement concrete pavement to treat the airport pavement with different service years . The airport pavement surface with a long service life will inevitably have more durability diseases than the newly built pavement under the action of climatic factors and loads such as aircraft and ground operation vehicles. The method can effectively block and achieve the effect of prolonging its service life.
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
在下述实施例中,所使用到的试剂、材料以及仪器如没有特殊的说明,均可商购获得。In the following examples, the reagents, materials and instruments used are commercially available unless otherwise specified.
机场道面专用除胶车中除胶剂厂家深圳锐力建筑科技有限公司,型号RLstd2700HP标准型机场跑道除胶车。Shenzhen Ruili Construction Technology Co., Ltd., the manufacturer of glue removal agent in the special glue removal vehicle for airport pavement, model RLstd2700HP standard airport runway glue removal vehicle.
道面专用清洗车中的厂家长力重工湖北专用汽车制造有限公司,型号8方东风天锦洗扫车。或江苏美佳达环保科技有限公司生产的S2-1400道面清扫车。The manufacturer of the pavement special cleaning vehicle is Changli Heavy Industry Hubei Special Vehicle Manufacturing Co., Ltd., model 8 Fang Dongfeng Tianjin washing and sweeping vehicle. Or the S2-1400 road sweeper produced by Jiangsu Meijiada Environmental Protection Technology Co., Ltd.
负压施工设备厂家是苏州水泥混凝土制品研究院,型号V82型气垫薄膜真空吸水机组。The negative pressure construction equipment manufacturer is Suzhou Cement Concrete Products Research Institute, model V82 air cushion film vacuum water absorption unit.
实施例1Example 1
某新建机场停机坪的表面原位改性方法及施工流程。根据需要,对该机场部分停机坪共约440m2进行表面改性处理。参阅图1,Surface in-situ modification method and construction process of a new airport apron. According to the needs, the surface modification treatment of the part of the airport apron of about 440m 2 will be carried out. Referring to Figure 1,
(1)确定施工分域;根据工程经验,综合考虑总工程量(440m2)和最短作业时间(根据工程进度图定为4h/天)对该机场施工段划分,参阅图3,划分为2个面积为220m2的规则施工分域Ⅰ、施工分域Ⅱ,施工分域Ⅰ和施工分域Ⅱ呈规则四边形,选择并行施工的方式,两施工分域分别配置机场道面专用清洗车1台、作业人员3名、专用负压施工设备1台,在该道面养护第7d时开始作业。(1) Determine the construction sub-domain; according to the engineering experience, consider the total project volume (440m 2 ) and the shortest operation time (4h/day according to the project schedule) to divide the construction section of the airport, see Figure 3, and divide it into 2 A regular construction sub-area I and a construction sub-area II with an area of 220m2, the construction sub-area I and the construction sub-area II are regular quadrilaterals, and the parallel construction method is selected. The two construction sub-areas are respectively equipped with a special cleaning vehicle for the airport pavement. , 3 operators, 1 set of special negative pressure construction equipment, and start the operation on the 7th day of the road surface maintenance.
(2)清洗跑道轮胎胶层;因新建跑道尚未投入运营故跳过此步骤。(2) Clean the tire rubber layer of the runway; skip this step because the new runway has not been put into operation.
(3)道面改性区域进行冲刷清洗;施工分域Ⅰ、施工分域Ⅱ同时施工,驾驶道面专用清洗车进行清扫,除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,使表面砂浆层暴露在道面表面并保持洁净。(3) Scour and clean the modified area of the pavement; the construction area I and the construction area II are constructed at the same time, and the special cleaning vehicle for the road surface is driven to clean the surface to remove the FOD attached to the surface such as dust, stones, gravel or other types of excess objects. Expose the surface mortar layer to the pavement surface and keep it clean.
(4)配制机场刚性道面表面原位改性剂;将提前2h内在工业实验室配制完成的机场刚性道面表面原位改性剂通过充分清洁、水箱内壁经过特殊处理(恒温环境、液体箱体提供恒定pH值环境)的高压水车运送至施工现场,机场刚性道面表面原位改性剂的配比按质量分数为磷酸氢二铵:乙二醇:去离子水=15%:1%:84%;制备过程中先将磷酸氢二铵和去离子水混合后搅拌均匀,直至磷酸氢二铵固体完全溶解后掺入乙二醇,继续充分搅拌均匀即可,标定此时的机场刚性道面表面原位改性剂pH值,通过1mol/L的NaOH碱性调节剂调节机场刚性道面表面原位改性剂pH值至8.62-13.2之间,并在恒温25℃条件下进行配置。(4) Prepare the in-situ modifier for the surface of the rigid pavement surface of the airport; the in-situ modifier for the surface of the rigid pavement surface of the airport prepared in the industrial laboratory 2 hours in advance is fully cleaned, and the inner wall of the water tank is specially treated (constant temperature environment, liquid tank The high-pressure water truck that provides a constant pH value environment) is transported to the construction site. The ratio of the in-situ modifier on the rigid pavement surface of the airport is diammonium hydrogen phosphate: ethylene glycol: deionized water = 15%: 1 %: 84%; in the preparation process, firstly, diammonium hydrogen phosphate and deionized water are mixed and stirred evenly until the solid diammonium hydrogen phosphate is completely dissolved, and then ethylene glycol is added, and then it is sufficient to continue to stir evenly to calibrate the airport at this time. The pH value of the in-situ modifier on the surface of the rigid pavement is adjusted by 1mol/L NaOH alkaline regulator to adjust the pH value of the in-situ modifier on the surface of the rigid pavement of the airport to 8.62-13.2, and the process is carried out at a constant temperature of 25 ℃ configuration.
(5)使用配制完成的机场刚性道面表面原位改性剂进行道面表面覆盖作业;应经过室内试验或足尺确定,加压喷涂所设置压力为160Mpa,喷枪与道面夹角均为30°,喷枪嘴与冲洗道面的距离为40cm。作业前,由工作人员检查液体箱内改性溶液温度为25℃,pH值为8.64,现场条件准备就绪且天气良好,符合开始作业要求和条件。在施工分域Ⅰ和施工分域Ⅱ内的高压水车应延施工分域的一边开始作业,行进路线向其对边呈往返折线行进(参阅图4),行车轨迹应覆盖施工分域的全部区域,当施工分域Ⅰ和施工分域Ⅱ表面均匀覆盖有机场刚性道面表面原位改性剂后,高压水车沿第一次行进路线进行二次加压喷涂作业;后由施工人员使用便捷式小型真空泵,沿与高压水车相同的行进路线在道面表面通过真空箱形成负压空间,加快机场刚性道面表面原位改性剂的下渗深度和速度。加快机场刚性道面表面原位改性剂的下渗深度为0.5-1mm。加快机场刚性道面表面原位改性剂的下渗速度。真空度的范围值是在-0.0658Mpa~-0.789Mpa范围内。(5) Use the prepared in-situ modifier for the rigid pavement surface of the airport to cover the pavement surface; it should be determined by indoor test or full scale. The pressure set for pressurized spraying is 160Mpa, and the angle between the spray gun and the pavement is 30°, the distance between the spray gun nozzle and the flushing surface is 40cm. Before the operation, the staff shall check that the temperature of the modified solution in the liquid tank is 25 °C, the pH value is 8.64, the site conditions are ready and the weather is good, which meets the requirements and conditions for starting the operation. The high-pressure waterwheels in the construction sub-area I and the construction sub-area II should start to operate along one side of the construction sub-area, and the traveling route should be a round-trip fold line to the opposite side (see Figure 4), and the driving track should cover the entire construction sub-area. In the area, when the surfaces of construction sub-region I and construction sub-region II are evenly covered with the in-situ modifier on the surface of the airport rigid pavement, the high-pressure water truck will carry out secondary pressure spraying along the first travel route; it will be used by the construction personnel later The portable small vacuum pump forms a negative pressure space on the surface of the pavement through the vacuum box along the same travel route as the high-pressure waterwheel, which accelerates the infiltration depth and speed of the in-situ modifier on the rigid pavement surface of the airport. Accelerate the infiltration depth of the in-situ modifier on the rigid pavement surface of the airport to be 0.5-1mm. Accelerate the infiltration rate of the in-situ modifier on the rigid pavement surface of the airport. The range value of vacuum degree is in the range of -0.0658Mpa~-0.789Mpa.
(6)作业人员和机械离场,待施工分域Ⅰ和施工分域Ⅱ表面的机场刚性道面表面原位改性剂自然风干。(6) The operators and machinery leave the site, and the in-situ modifier on the surface of the airport rigid pavement on the surfaces of the construction sub-region I and the construction sub-region II is naturally air-dried.
(7)间隔24h、48h后,重复前述步骤(4)-(6)2次,共对施工分域Ⅰ和施工分域Ⅱ完成6次表面改性处理。(7) After the interval of 24h and 48h, repeat the aforementioned steps (4)-(6) 2 times, and complete 6 surface modification treatments for construction sub-domain I and construction sub-domain II in total.
(8)步骤(7)完成后,间隔24h对施工分域Ⅰ和施工分域Ⅱ进行清理。除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,未发现附着在停机坪表面的渗出结晶体,处置效果良好。(8) After the completion of step (7), the construction sub-area I and the construction sub-area II shall be cleaned at an interval of 24 hours. After removing the FOD attached to the surface such as dust, stones, gravel or other types of excess objects, no oozing crystals attached to the surface of the apron were found, and the treatment effect was good.
实施例2Example 2
某既有沿海机场道面的夜间不停航表面原位改性作业。根据具体需要和机场最晚航班与开放交通要求,最短作业时间为3h,初步拟定在3h对该机场跑道共1200m2进行表面改性处理。参阅图1,In-situ modification operation of the pavement surface of an existing coastal airport without flight at night. According to the specific needs and the airport's latest flight and open traffic requirements, the shortest operation time is 3 hours, and it is initially planned to carry out surface modification treatment for the airport runway totaling 1200m 2 in 3 hours. Referring to Figure 1,
(1)确定施工分域;根据工程经验,综合考虑总工程量(1200m2)和最短作业时间(根据工程进度图定为3h)对该机场施工段划分,划分为4个面积为300m2的施工分域Ⅰ、施工分域Ⅱ、施工分域Ⅲ、施工分域Ⅳ,每个施工分域呈规则四边形,采用依次施工的方式(参阅图5)。共配置机场道面专用除胶车1台、道面专用清洗车1台、作业人员3名、专用负压施工设备1台,由引导车引导进场开始作业。(1) Determining the construction sub-area; according to the engineering experience, taking into account the total engineering volume (1200m 2 ) and the shortest operation time (3h according to the project progress map), the airport construction section is divided into 4 areas with an area of 300m 2 . Construction sub-domain I, construction sub-domain II, construction sub-domain III, and construction sub-domain IV, each construction sub-domain is in the shape of a regular quadrilateral and is constructed in sequence (see Figure 5). A total of 1 dedicated rubber removal truck for the airport pavement, 1 dedicated pavement cleaning truck, 3 operators, and 1 dedicated negative pressure construction equipment are equipped, and the guide vehicle guides the vehicle to enter the site to start the operation.
(2)清洗跑道轮胎胶层;机场道面专用除胶车1台对施工分域Ⅰ的轮胎胶层进行清洗,利用机场道面专用除胶车将污水和在清洗过程中产生的FOD同步回收。(2) Cleaning the runway tire rubber layer; 1 special degumming truck for airport pavement cleans the tire rubber layer of construction division I, and uses the special degumming truck for airport pavement to synchronously recycle the sewage and the FOD generated during the cleaning process .
(3)道面改性区域进行冲刷清洗;驾驶道面专用清洗车对施工分域Ⅰ进行清扫,除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,清洗过程中对于轮胎胶层清洗过程中出现的清洗液残留区域,应当重点喷水冲洗,防止清洗液化学物质与机场刚性道面表面原位改性剂发生化学反应腐蚀道面或影响改性效果,清洗后使跑道表面保持洁净。(3) Scour and clean the modified area of the road surface; drive the special cleaning vehicle for the road surface to clean the construction area I to remove the surface FOD such as dust, stones, gravel or other types of excess objects. The residual area of the cleaning solution that appears during the cleaning process should be washed with water to prevent the chemical reaction between the cleaning solution chemicals and the in-situ modifier on the surface of the rigid pavement surface of the airport to corrode the pavement or affect the modification effect, and keep the surface of the runway after cleaning. clean.
(4)配制机场刚性道面表面原位改性剂;将提前2h内在工业实验室配制完成的机场刚性道面表面原位改性剂通过充分清洁、水箱内壁经过特殊处理(恒温环境、液体箱体提供恒定pH值环境)的高压水车运送至施工分域Ⅰ,考虑沿海机场气候受雨水侵蚀和离子侵蚀作用,机场刚性道面表面原位改性剂的配比按质量分数为磷酸氢二铵:乙二醇:TiO2纳米颗粒:去离子水=13.5%:1.0%:0.5%:85%;制备过程中先将磷酸氢二铵和去离子水混合后搅拌均匀,直至磷酸氢二铵固体完全溶解后掺入乙二醇继续搅拌,再添加入TiO2纳米颗粒搅拌均匀即可,标定此时的机场刚性道面表面原位改性剂pH值,将1mol/LNaOH碱性调节剂调节机场刚性道面表面原位改性剂pH值至9.80,并在恒温28℃条件下进行配置。(4) Prepare the in-situ modifier for the surface of the rigid pavement surface of the airport; the in-situ modifier for the surface of the rigid pavement surface of the airport prepared in the industrial laboratory 2 hours in advance is fully cleaned, and the inner wall of the water tank is specially treated (constant temperature environment, liquid tank The high-pressure water truck that provides a constant pH value environment) is transported to the construction division I. Considering that the coastal airport climate is affected by rain erosion and ion erosion, the proportion of the in-situ modifier on the rigid pavement surface of the airport is based on the mass fraction of two hydrogen phosphates. Ammonium: Ethylene Glycol: TiO 2 Nanoparticles: Deionized Water = 13.5%: 1.0%: 0.5%: 85%; in the preparation process, diammonium hydrogen phosphate and deionized water are first mixed and then stirred evenly until the diammonium hydrogen phosphate After the solid is completely dissolved, add ethylene glycol to continue stirring, and then add TiO 2 nanoparticles and stir evenly, calibrate the pH value of the in-situ modifier on the surface of the airport rigid pavement at this time, and adjust the 1mol/L NaOH alkaline regulator The pH value of the in-situ modifier on the surface of the airport rigid pavement is 9.80, and it is configured at a constant temperature of 28 °C.
(5)使用配制完成的改性溶液进行道面表面覆盖作业;应经过室内试验或足尺确定,加压喷涂所设置压力为160Mpa,喷枪与道面夹角为30°,喷枪嘴与冲洗道面的距离为40cm。作业前,由工作人员检查液体箱内改性溶液温度为28℃,pH值为9.76,现场条件准备就绪且夜间气温满足作业标准,符合开始作业要求和条件。在施工分域Ⅰ内的高压水车应沿施工分域的一边开始作业,行进路线向其对边呈往返折线行进(参阅图6),行车轨迹应覆盖施工分域的全部区域,当施工分域Ⅰ表面均匀覆盖有机场刚性道面表面原位改性剂后,高压水车延第一次行进路线进行二次加压喷涂作业;后由施工人员使用便捷式小型真空泵,沿与高压水车相同的行进路线在道面表面通过真空箱形成负压空间,加快机场刚性道面表面原位改性剂的下渗深度和速度。加快机场刚性道面表面原位改性剂的下渗深度为0.5-1mm。加快机场刚性道面表面原位改性剂的下渗速度。真空度的范围值是在-0.0658Mpa~-0.789Mpa范围内。(5) Use the prepared modified solution to cover the surface of the road surface; it should be determined by indoor test or full scale. The pressure set for pressurized spraying is 160Mpa, the angle between the spray gun and the road surface is 30°, and the nozzle of the spray gun is connected to the flushing channel. The distance between the faces is 40cm. Before the operation, the staff checked that the temperature of the modified solution in the liquid tank was 28 °C, the pH value was 9.76, the site conditions were ready, and the night temperature met the operating standards, meeting the requirements and conditions for starting the operation. The high-pressure water trucks in the construction sub-area I should start working along one side of the construction sub-area, and the traveling route should be a round-trip fold line to the opposite side (see Figure 6). The driving track should cover the entire area of the construction sub-area. After the surface of Domain I is evenly covered with the in-situ modifier on the surface of the rigid pavement of the airport, the high-pressure waterwheel will carry out the secondary pressurized spraying operation along the first travel route; after that, the construction personnel will use a portable small vacuum pump, along with the high-pressure waterwheel. The same traveling route forms a negative pressure space on the pavement surface through a vacuum box, which accelerates the infiltration depth and speed of the in-situ modifier on the rigid pavement surface of the airport. Accelerate the infiltration depth of the in-situ modifier on the rigid pavement surface of the airport to be 0.5-1mm. Accelerate the infiltration rate of the in-situ modifier on the rigid pavement surface of the airport. The range value of vacuum degree is in the range of -0.0658Mpa~-0.789Mpa.
(6)作业人员和机械离场,待施工分域Ⅰ表面的机场刚性道面表面原位改性剂自然风干。(6) The operators and machinery leave the site, and the in-situ modifier on the surface of the airport rigid pavement on the surface of sub-division I to be constructed is naturally air-dried.
(7)间隔24h后,重复前述步骤(4)-(6)1次,共对施工分域Ⅰ完成4次表面改性处理。(7) After an interval of 24 hours, repeat the aforementioned steps (4)-(6) once, and complete 4 surface modification treatments for the construction sub-area I in total.
(8)步骤(7)完成后,间隔24h对施工分域Ⅰ和施工分域Ⅱ进行清理。除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,施工分域Ⅰ表面改性作业完毕。依照上述步骤和方法,依次对施工分域Ⅱ、施工分域Ⅲ、施工分域Ⅳ进行表面改性作业。(8) After the completion of step (7), the construction sub-area I and the construction sub-area II shall be cleaned at an interval of 24 hours. In addition to the surface FOD such as dust, stones, gravel or other types of excess objects, the surface modification work of construction division I is completed. According to the above steps and methods, the surface modification operation is performed on the construction sub-region II, the construction sub-region III, and the construction sub-region IV in sequence.
参阅图2,本发明所提供的表面原位改性方法的工作原理是:磷酸盐溶液可以与刚性道面表层丰富的钙源,例如氢氧化钙、水化硅酸钙凝胶、碳酸钙等发生化学反应,原位生成羟基磷灰石(HAP,分子式Ca10(PO4)6(OH)2)。因为其和人类牙釉质具有相同的化学成分和类似的微观结构,所以被称作类牙釉强化层。由于水泥砂浆中取向结构的Ca(OH)2晶体是造成其强度和耐磨性差的原因之一,磷酸盐溶液可以和Ca(OH)2晶体生成HAP封闭砂浆表面或表面附近的毛细管孔,使砂浆孔隙结构更密实,从微观结构上提高砂浆的耐磨性和抗冻性。同时, HAP拥有媲美石英石的硬度,摩氏硬度可以达到5以上,可以在力学层面上可以显著的提高道面抗磨损性能。此外,HAP也具有极高的化学稳定性,可以在pH>4的环境中稳定存在,并且溶解度极低(Rdiss=10-14mols cm-2s-1在pH=5.6)。因此,利用磷酸盐改性形成的类牙釉强化层,不仅可以有效地封堵住刚性道面的微孔隙/裂缝,也可以将水泥中不耐磨的Ca(OH)2转变成稳定且耐磨的HAP,从物理和化学两个层面上对刚性道面改性。Referring to Fig. 2, the working principle of the surface in-situ modification method provided by the present invention is: the phosphate solution can be combined with the abundant calcium source on the surface of the rigid road surface, such as calcium hydroxide, hydrated calcium silicate gel, calcium carbonate, etc. A chemical reaction occurs to generate hydroxyapatite (HAP, molecular formula Ca 10 (PO 4 ) 6 (OH) 2 ) in situ. Because it has the same chemical composition and similar microstructure as human enamel, it is called an enamel-like reinforcement. Since the oriented Ca(OH) 2 crystals in the cement mortar are one of the reasons for its poor strength and wear resistance, the phosphate solution can form HAP with the Ca(OH) 2 crystals to close the capillary pores on the surface of the mortar or near the surface, so that the The pore structure of the mortar is denser, and the abrasion resistance and frost resistance of the mortar are improved from the microstructure. At the same time, HAP has a hardness comparable to quartz stone, and the Mohs hardness can reach more than 5, which can significantly improve the wear resistance of the pavement on the mechanical level. In addition, HAP also has extremely high chemical stability, can exist stably in the environment of pH>4, and has extremely low solubility (Rdiss=10-14mols cm -2 s -1 at pH=5.6). Therefore, the enamel-like strengthening layer formed by phosphate modification can not only effectively block the micro-pores/cracks of the rigid pavement, but also convert the non-abrasive Ca(OH) 2 in the cement into stable and resistant Ca(OH) 2 . Grinding HAP modifies rigid pavement from both physical and chemical levels.
实施例3Example 3
某高原高寒环境下既有机场停机坪的表面原位改性方法及施工流程。根据需要,对该机场部分停机坪共约200m2进行表面改性处理。参阅图1,Surface in-situ modification method and construction process of an existing airport apron in a plateau alpine environment. According to the needs, the surface modification treatment of about 200m 2 of part of the apron of the airport is carried out. Referring to Figure 1,
(1)确定施工分域;因该机场起降频次较低,不存在施工时间约束问题,故根据工程经验综合考虑总工程量(200m2)后,将该机场施工段直接划分划分为2个面积相等的施工分域Ⅰ和施工分域Ⅱ,每个施工分域面积为100m2,选择依次施工的方式,共配置机场道面专用清洗车1台、作业人员3名、专用负压施工设备1台。(1) Determining the construction sub-domain; because the airport has a low take-off and landing frequency and there is no construction time constraint problem, after comprehensively considering the total engineering volume (200m 2 ) according to engineering experience, the airport construction section is directly divided into two Construction sub-region I and construction sub-region II have the same area, and each construction sub-region has an area of 100m 2 . The sequential construction method is selected, and a total of 1 special cleaning vehicle for airport pavement, 3 operators, and special negative pressure construction equipment are installed. 1 set.
(2)清洗跑道轮胎胶层;机场道面专用除胶车1台对施工分域Ⅰ的轮胎胶层进行清洗,利用机场道面专用除胶车将污水和在清洗过程中产生的FOD同步回收。(2) Cleaning the runway tire rubber layer; 1 special degumming truck for airport pavement cleans the tire rubber layer of construction division I, and uses the special degumming truck for airport pavement to synchronously recycle the sewage and the FOD generated during the cleaning process .
(3)道面改性区域进行冲刷清洗;驾驶道面专用清洗车进行清扫,除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,使表面砂浆层暴露在道面表面并保持洁净。(3) Scour and clean the modified area of the pavement; drive a special cleaning vehicle for the pavement to clean the surface to remove the surface FOD such as dust, stones, gravel or other types of excess objects, so that the surface mortar layer is exposed on the pavement surface and kept clean .
(4)配制机场刚性道面表面原位改性剂;将提前2h内在工业实验室配制完成的机场刚性道面表面原位改性剂通过充分清洁、水箱内壁经过特殊处理(恒温环境、液体箱体提供恒定pH值环境)的高压水车运送至施工现场,机场刚性道面表面原位改性剂的配比按质量分数为磷酸二氢钠:磷酸氢二铵:乙二醇:去离子水=10%:5%:1%:84%;制备过程中先将磷酸二氢钠,磷酸氢二铵和去离子水按比例混合后搅拌均匀,直至磷酸氢二铵和磷酸二氢钠固体完全溶解后掺入乙二醇,继续充分搅拌均匀即可,因高原高寒环境下气温普遍偏低,液温度降低速度较快,且在夜间液体物相发生转变后堵塞道面毛细孔,对改性剂的下渗造成明显阻滞,故为提高改性溶液的处置效果掺入一定比例的磷酸二氢钠提高溶液的基准pH值;搅拌均匀后对此时的机场刚性道面表面原位改性剂pH值进行标定,后添加1mol/L的NaOH 碱性调节剂在现场条件下直至改性剂pH值达到11.0-13.2之间,并在恒温40℃条件下进行配置。(4) Prepare the in-situ modifier for the surface of the rigid pavement surface of the airport; the in-situ modifier for the surface of the rigid pavement surface of the airport prepared in the industrial laboratory 2 hours in advance is fully cleaned, and the inner wall of the water tank is specially treated (constant temperature environment, liquid tank The high-pressure water truck that provides a constant pH value environment) is transported to the construction site. The ratio of the in-situ modifier on the rigid pavement surface of the airport is: sodium dihydrogen phosphate: diammonium hydrogen phosphate: ethylene glycol: deionized water according to the mass fraction = 10%: 5%: 1%: 84%; in the preparation process, firstly, the sodium dihydrogen phosphate, diammonium hydrogen phosphate and deionized water are mixed in proportion and then stirred evenly until the solid diammonium hydrogen phosphate and sodium dihydrogen phosphate are completely After dissolving, add ethylene glycol and continue to stir it evenly. Because the temperature is generally low in the plateau and alpine environment, the liquid temperature decreases rapidly, and the capillary pores on the road surface are blocked after the liquid phase changes at night, and the modification Therefore, in order to improve the disposal effect of the modified solution, a certain proportion of sodium dihydrogen phosphate was added to increase the reference pH value of the solution; after stirring evenly, the surface of the airport rigid pavement at this time was modified in situ. The pH value of the modifier was calibrated, and then 1 mol/L of NaOH alkaline modifier was added under field conditions until the pH value of the modifier reached 11.0-13.2, and the configuration was carried out at a constant temperature of 40 °C.
(5)使用配制完成的机场刚性道面表面原位改性剂进行道面表面覆盖作业;设置加压喷涂所的压力为160Mpa,喷枪与道面夹角在15°至30°自由设置;考虑环境温度和溶液温度,调节喷枪嘴与冲洗道面的距离为20cm。作业前,由工作人员检查液体箱内改性溶液温度为 40℃,pH值为11.64;考虑高原高寒环境施工特殊性,先采用高压水车对施工分域Ⅰ的表面进行加压喷涂作业;后沿横向依次铺设滤水网,采用高压水车对施工分域Ⅰ的表面进行二次加压喷涂作业,直至滤水网完全浸湿;在滤水网上布设真空吸水垫,滤水网和真空吸水垫的尺寸为4m*5m,总面积为20m2,共铺设5块,采用混凝土路面真空吸水机进行真空环境预备,真空度设置为-0.0658Mpa~-0.789Mpa之间,在滤水网和真空吸水垫之间形成负压空间;处置完毕后被饱和的滤水网依然铺设在道面上,仅取走上层真空吸水垫,后用土工养生布覆盖;采用同样的方法对施工分域Ⅱ进行施工。(5) Use the prepared in-situ modifier for the rigid pavement surface of the airport to cover the pavement surface; set the pressure of the pressurized spraying station to 160Mpa, and set the angle between the spray gun and the pavement freely at 15° to 30°; consider Ambient temperature and solution temperature, adjust the distance between the spray gun nozzle and the flushing surface to be 20cm. Before the operation, the staff checked that the temperature of the modified solution in the liquid tank was 40 °C and the pH value was 11.64; considering the particularity of the construction in the plateau alpine environment, a high-pressure water truck was used to spray the surface of the construction division I first; Lay the water filter nets in turn in the horizontal direction, and use a high-pressure water truck to carry out secondary pressure spraying on the surface of the construction area I until the water filter net is completely soaked; The size of the pad is 4m*5m, the total area is 20m 2 , and 5 pieces are laid in total. The vacuum environment is prepared by a concrete road vacuum suction machine. The vacuum degree is set between -0.0658Mpa and -0.789Mpa. A negative pressure space is formed between the absorbent pads; the saturated water filter net is still laid on the road surface after the disposal, only the upper vacuum absorbent pad is taken away, and then covered with geotechnical health cloth; the same method is used for the construction division II. construction.
(6)作业人员和机械离场;待环境气温减低至15℃-20℃之间时,取走土工养生布和滤水网,待施工分域Ⅰ和施工分域Ⅱ表面的机场刚性道面表面原位改性剂自然风干。(6) Operators and machinery leave the site; when the ambient temperature drops to between 15°C and 20°C, take away the geotechnical health cloth and water filter, and wait for the airport rigid pavement on the surface of construction sub-area I and construction sub-area II. Surface in-situ modifiers are allowed to air dry naturally.
(7)间隔24h、48h后,重复前述步骤(4)-(6)2次。(7) After the interval of 24h and 48h, repeat the aforementioned steps (4)-(6) twice.
(8)步骤(7)完成后,间隔24h对施工分域Ⅰ和施工分域Ⅱ进行清理。除净附着尘土、石子、砂砾或其他种类多余物体等表面FOD,同时用毛刷轻去除附着在停机坪表面的渗出结晶体。(8) After the completion of step (7), the construction sub-area I and the construction sub-area II shall be cleaned at an interval of 24 hours. Remove the FOD attached to the surface such as dust, stones, gravel or other types of excess objects, and at the same time use a brush to lightly remove the exuded crystals attached to the surface of the apron.
对比例1Comparative Example 1
与实施例1相比,但不经过表面原位改性剂的处理。Compared to Example 1, but without the treatment of the surface in-situ modifier.
对比例2Comparative Example 2
与实施例2相比,但不经过表面原位改性剂的处理。Compared to Example 2, but without the treatment of the surface in situ modifier.
对比例3Comparative Example 3
与实施例3相比,但不经过表面原位改性剂的处理。Compared to Example 3, but not treated with surface in situ modifiers.
将实施例1~3、对比例1~3中的进行机场刚性道面表面原位增强改性后的表面摩擦系数、抗渗性能、抗冻融性能、力学性能。The surface friction coefficient, impermeability, freeze-thaw resistance, and mechanical properties of the examples 1 to 3 and the comparative examples 1 to 3 after in-situ enhancement and modification of the surface of the airport rigid pavement.
1、抗滑性能测试:1. Anti-skid performance test:
由于机场跑道对安全性能的特殊要求,抗滑性能是衡量道面安全性能和使用寿命的重要指标。参照规范T 0969-2019(《公路路基路面现场测试规程》)采用摆氏摩擦仪对道面表面 BPN摆值进行现场测定。Due to the special requirements of airport runways for safety performance, anti-skid performance is an important indicator to measure the safety performance and service life of the road surface. Referring to the specification T 0969-2019 ("Highway Subgrade Pavement Field Test Regulations"), the pendulum tribometer was used to measure the BPN pendulum value of the pavement surface on-site.
抗滑性能测试结果见表1。处置后90d,并未对道面的摩擦系数产生影响,有效保证机场道面的运营安全。The anti-skid performance test results are shown in Table 1. After 90 days of disposal, it did not affect the friction coefficient of the pavement, effectively ensuring the operational safety of the airport pavement.
表1抗滑性能测试结果Table 1 Test results of anti-skid performance
2、抗渗性能测试:2. Impermeability test:
参考规范《普通混凝土长期性能和耐久性能试验方法标准》(GBT 50082-2009)关于混凝土抗渗性能的测试方法,考虑实验方案的可操作性,钻取足尺试验场地芯样(不得破坏机场处置道面),在圆柱体侧面均匀涂抹环氧树脂进行密封,规定芯样暴露在空气中的顶面为测试面,在加压装置上将试件压入试件套中,连同试件套装在抗渗仪上。水压恒定控制在 (1.2±0.05)MPa,24h后停止试验,将试件沿纵断面劈开两半,待看清水痕后描出水痕。然后把梯形玻璃板放在试件劈裂面上,用尺测量10条线上的渗水高度。以10个测点处渗水高度的算术平均值作为该试件的渗水高度,再以6个试件的渗水高度的算术平均值作为该组试件的平均渗水高度。Refer to the standard "Standard for Long-term Performance and Durability Test of Ordinary Concrete" (GBT 50082-2009) on the test method of the impermeability of concrete, and consider the operability of the experimental plan. Road surface), evenly smear epoxy resin on the side of the cylinder for sealing, and specify that the top surface of the core sample exposed to the air is the test surface. on the impermeability meter. The water pressure was kept constant at (1.2 ± 0.05) MPa, the test was stopped after 24 hours, the specimen was split in half along the longitudinal section, and the water marks were traced after the water marks were seen. Then place the trapezoidal glass plate on the split surface of the specimen, and measure the water seepage height on 10 lines with a ruler. The arithmetic mean of the water seepage heights at 10 measuring points was taken as the water seepage height of the test piece, and the arithmetic mean of the water seepage heights of the 6 test pieces was taken as the average water seepage height of the group of test pieces.
抗渗性能测试结果见表2。表面改性处理试件的抗渗性能提高显著。比较表2的结果可知,三组实施例经过本发明所提供的不同配比的磷酸盐表面改性剂处理后,混凝土试件的渗水平均高度比较相应的对比例分别降低73.18%(实施例1)、81.42%(实施例2)、79.10% (实施例3)。The test results of impermeability performance are shown in Table 2. The impermeability of the surface-modified specimens was significantly improved. Comparing the results in Table 2, it can be seen that after the three groups of examples are treated with the phosphate surface modifiers of different ratios provided by the present invention, the average height of the water seepage of the concrete specimens is reduced by 73.18% compared with the corresponding comparative examples (Example 1). ), 81.42% (Example 2), 79.10% (Example 3).
表2抗渗性能测试结果Table 2 Test results of impermeability performance
3、抗冻融性能测试:3. Freeze-thaw resistance test:
参考《普通混凝土长期性能和耐久性能试验方法标准》GB/T50082—2009对经过表面改性的试件进行单面冻融试验,分别选取自来水、3.0wt%醋酸钾溶液作为冻融介质,验证试件的抗水冻能力和盐冻能力;试验前将砂浆试件放入具有相应溶液的饱水装置中24h,使试件达到饱水状态,测试试件的初始质量和初始动弹模量,然后开始冻融试验。将试件置于混凝土冻融试验机(中国建筑科学研究院CABR-HDD型混凝土单边冻融试验机)的试槽内,并设定最高和最低温度分别为20℃和-20℃,以冻4h、低温保持3h、融4h、温度保持1h,共计12h为一个冻融循环。每10次冻融循环后更换试槽中的水和3.0wt%醋酸钾溶液,以保持溶液的pH值稳定。每20次冻融循环后,测试DAP表面改性砂浆试件的质量损失、动弹模量损失。With reference to "Standards for Long-term Performance and Durability of Ordinary Concrete" GB/T50082-2009, a single-side freeze-thaw test was carried out on the surface-modified specimen, and tap water and 3.0wt% potassium acetate solution were selected as the freeze-thaw medium respectively. The water-freezing resistance and salt-freezing ability of the sample were tested; before the test, the mortar sample was placed in a water-saturated device with the corresponding solution for 24 hours, so that the sample reached a saturated state, and the initial mass and initial dynamic elastic modulus of the sample were tested, and then Start the freeze-thaw test. The specimens were placed in the test tank of the concrete freeze-thaw test machine (CABR-HDD concrete unilateral freeze-thaw test machine of China Academy of Building Research), and the maximum and minimum temperatures were set at 20 °C and -20 °C, respectively. Freeze for 4h, keep at low temperature for 3h, thaw for 4h, and keep at temperature for 1h, a total of 12h is a freeze-thaw cycle. The water and 3.0 wt% potassium acetate solution in the test tank were replaced after every 10 freeze-thaw cycles to keep the pH of the solution stable. After every 20 freeze-thaw cycles, the mass loss and dynamic elastic modulus loss of the DAP surface-modified mortar specimens were tested.
抗冻融性能测试测试结果见表3和表4。由表中数据可知,表面改性处理试件的抗冻融性能提高显著,其中试件在相同的处理方式下允许最大盐冻循环次数比较水冻循环次数要低,这也符合盐冻条件下可以加速水泥混凝土破坏的结论。实验中,参照规范质量损失达到5%时停止冻融试验,但实施例组的试件还未发生显著破坏,仅在表面局部区域发生微小剥落,因此为完整、客观的显示本发明的处置效果,依据预实验结果选取水冻循环次数为175次;盐冻循环次数为120次。实施例1与其对比例1(与实施例1的配合比相同,但不进行表面改性处理)的结果显示:经过表面改性处置的试件,在水冻条件下的质量损失率仅为对比例 1组的32.68%,在盐冻条件下的质量损失率仅为对比例1组的33.40%;实施例2与其对比例 2(与实施例2的配合比相同,但不进行表面改性处理)的结果显示:经过表面改性处置的试件,在水冻条件下的质量损失率仅为对比例1组的57.95%,在盐冻条件下的质量损失率仅为对比例1组的53.03%;实施例3与其对比例3(与实施例3的配合比相同,但不进行表面改性处理)的结果显示:经过表面改性处置的试件,在水冻条件下的质量损失率仅为对比例1 组的46.31%,在盐冻条件下的质量损失率仅为对比例1组的47.32%。The test results of freeze-thaw resistance test are shown in Table 3 and Table 4. It can be seen from the data in the table that the freeze-thaw resistance of the surface-modified specimens is significantly improved. The maximum number of salt-freezing cycles allowed for the specimens under the same treatment method is lower than that of water-freezing cycles, which is also in line with the salt-freezing conditions. Can accelerate the conclusion of cement concrete failure. In the experiment, the freeze-thaw test was stopped when the mass loss of the reference standard reached 5%, but the specimens in the example group had not been significantly damaged, and only small peeling occurred in the local area of the surface, so it was a complete and objective display of the treatment effect of the present invention. , according to the pre-experiment results, the number of water-freezing cycles is 175; the number of salt-freezing cycles is 120. The results of Example 1 and its Comparative Example 1 (with the same mixing ratio as Example 1, but without surface modification treatment) show that the mass loss rate of the specimens subjected to surface modification treatment under water-freezing conditions is only about 32.68% of the 1 group, the mass loss rate under the condition of salt freezing is only 33.40% of the 1 group of the comparative example; ) results show that the mass loss rate of the specimens treated by surface modification under water freezing condition is only 57.95% of that of the comparative example 1 group, and the mass loss rate under the salt freezing condition is only 53.03% of that of the comparative example 1 group %; The results of Example 3 and its Comparative Example 3 (with the same mixing ratio as Example 3, but without surface modification treatment) show that the mass loss rate of the specimens subjected to surface modification treatment under water-freezing conditions is only It was 46.31% of the comparative example 1 group, and the mass loss rate under the condition of salt freezing was only 47.32% of the comparative example 1 group.
表3水冻条件下质量损失表征的抗冻融性能Table 3 Freeze-thaw resistance characterized by mass loss under water-freezing conditions
表4盐冻条件下质量损失表征的抗冻融性能Table 4 Freeze-thaw resistance characterized by mass loss under salt-freezing conditions
此外,以动弹模量损失为抗冻融性能的评价指标,测试结果见表5。比较表5的结果可知,三组实施例经过本发明所提供的的不同配比的磷酸盐表面改性剂处理后,混凝土试件的相对动弹模损失率分别降低59.25%(实施例1)、58.66%(实施例2)、53.10%(实施例3),本实验中设计冻融次数为200次。实验结果验证了表面改性剂是提高混凝土道面抗冻融能力的有效方法。In addition, the loss of dynamic elastic modulus is used as the evaluation index of anti-freeze-thaw performance, and the test results are shown in Table 5. Comparing the results in Table 5, it can be seen that after the three groups of examples are treated with the phosphate surface modifiers of different ratios provided by the present invention, the relative dynamic elastic modulus loss rates of the concrete specimens are reduced by 59.25% (Example 1), 58.66% (Example 2), 53.10% (Example 3), and the designed freezing and thawing times in this experiment was 200 times. The experimental results verify that the surface modifier is an effective method to improve the freeze-thaw resistance of concrete pavement.
表5水冻条件下相对动弹模量表征的抗冻融性能Table 5 Freeze-thaw resistance characterized by relative dynamic elastic modulus under water-freezing conditions
其中,各实施例和对比例中,动弹模量损失率=(初始动弹模量-200次冻融循环后的动弹模量)/初始动弹模量Among them, in each example and comparative example, the loss rate of dynamic elastic modulus=(initial dynamic elastic modulus-kinetic elastic modulus after 200 freeze-thaw cycles)/initial dynamic elastic modulus
4、物理力学性能测试4. Physical and mechanical properties test
选用HARTIP 1800型号里氏硬度计进行表面硬度测量。每块试件(尺寸为 100mm*100mm*100mm的室内成型试件或尺寸为φ150mm*100mm的钻芯取样试件),在表面改性层作为测区,在测区内随机选取10个测点,测点在测区范围内均匀分布,相邻的两侧点的净距离不能小于10mm,且相邻两测点的间距及测点离试块边缘的距离一般均不小于30 mm,测点不应在气孔或外露石子上,同一测点只能弹击一次。为了减小误差,每个测点共测量6个里氏硬度值,分别剔除最大值和最小值,取余下4有效硬度值的平均值作为该测点的硬度值,计算所有测点的硬度平均值作为该试件的平均硬度,计算精确至0.01。Use HARTIP 1800 Leeb hardness tester for surface hardness measurement. For each test piece (indoor forming test piece with a size of 100mm*100mm*100mm or a drill core sample with a size of φ150mm*100mm), the surface modified layer is used as the test area, and 10 test points are randomly selected in the test area. , the measuring points are evenly distributed within the measuring area, the net distance between the adjacent points on both sides cannot be less than 10mm, and the distance between the two adjacent measuring points and the distance between the measuring points and the edge of the test block are generally not less than 30 mm. It should not be on air holes or exposed stones, and the same measuring point can only be hit once. In order to reduce the error, a total of 6 Leeb hardness values are measured at each measuring point, the maximum and minimum values are removed respectively, the average value of the remaining 4 valid hardness values is taken as the hardness value of this measuring point, and the average hardness of all measuring points is calculated. The value is taken as the average hardness of the test piece, and the calculation is accurate to 0.01.
硬度测试结果见表6。由表中数据可知,比较表6的结果可知,三组实施例经过本发明所提供的的不同配比的磷酸盐表面改性剂处理后,混凝土试件的表面里氏硬度值分别提升 20.70%(实施例1)、24.70%(实施例2)、26.10%(实施例3),实验结果验证了磷酸盐改性方法的作用机理,即磷酸盐与砂浆层表面Ca2+在碱性环境中生成了羟基磷灰石(类牙釉物质)分布在道面表面,从而提升砂浆层的表面硬度。The hardness test results are shown in Table 6. It can be seen from the data in the table, comparing the results in Table 6, after the three groups of examples are treated with the phosphate surface modifiers of different ratios provided by the present invention, the surface Leeb hardness values of the concrete specimens are increased by 20.70% respectively. (Example 1), 24.70% (Example 2), 26.10% (Example 3), the experimental results verified the mechanism of action of the phosphate modification method, that is, the phosphate and mortar layer surface Ca 2+ in an alkaline environment Hydroxyapatite (enamel-like substance) is generated and distributed on the surface of the pavement, thereby improving the surface hardness of the mortar layer.
表 6 硬度测试结果Table 6 Hardness test results
当实施例给出数值范围时,应理解,除非本发明另有说明,每个数值范围的两个端点以及两个端点之间任何一个数值均可选用。除非另外定义,本发明中使用的所有技术和科学术语与本技术领域技术人员通常理解的意义相同。除实施例中使用的具体方法、设备、材料外,根据本技术领域的技术人员对现有技术的掌握及本发明的记载,还可以使用与本发明实施例中所述的方法、设备、材料相似或等同的现有技术的任何方法、设备和材料来实现本发明。When numerical ranges are given in the examples, it is to be understood that, unless otherwise indicated herein, both endpoints of each numerical range and any number between the two endpoints may be selected. Unless otherwise defined, all technical and scientific terms used in the present invention have the same meaning as commonly understood by one of ordinary skill in the art. In addition to the specific methods, equipment and materials used in the embodiments, according to the mastery of the prior art by those skilled in the art and the description of the present invention, the methods, equipment and materials described in the embodiments of the present invention can also be used Any methods, devices and materials similar or equivalent to those of the prior art can be used to implement the present invention.
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