CN113878909B - Method, apparatus and production line for producing sound inhibitor units with adhesive layer - Google Patents
Method, apparatus and production line for producing sound inhibitor units with adhesive layer Download PDFInfo
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- CN113878909B CN113878909B CN202111102503.6A CN202111102503A CN113878909B CN 113878909 B CN113878909 B CN 113878909B CN 202111102503 A CN202111102503 A CN 202111102503A CN 113878909 B CN113878909 B CN 113878909B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0061—Accessories, details or auxiliary operations not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
- B29D2030/0038—Handling tyre parts or semi-finished parts, excluding beads, e.g., storing, transporting, transferring
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- Tires In General (AREA)
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Abstract
The present invention provides a method, apparatus and production line for manufacturing a sound suppression unit having an adhesive layer. The method mainly comprises the steps of realizing an improved gluing mode of a sound suppression unit and a grabbing pre-bending attaching action through a brand-new production process, gluing equipment and a pick-up device, wherein the pick-up device is used for grabbing the glued sound suppression unit, pre-bending the sound suppression unit, and then bonding the working surface with adhesive glue on the sound suppression unit to a preset position on the inner wall of a tire to finish single sound suppression unit bonding, and bonding the glued sound suppression unit to the preset position on the inner wall of the tire one by one in the action mode by combining a third fixing device and the pick-up device. The invention has the advantages of simple operation, easy grasping of the sound suppressing element unit, energy consumption saving and the like.
Description
Technical Field
The present invention relates to the field of manufacturing equipment for high-end silent tires, and in particular to a method, apparatus and production line for manufacturing sound inhibitor units having an adhesive layer.
Background
With popularization and popularization of new energy vehicles such as electric vehicles in China, the functional requirements of the new energy vehicles on low-noise tires cannot be met due to the fact that the tire noise of the traditional tires is large.
In the prior art, a belt-shaped sound absorbing material is adhered to a region corresponding to a tread portion of the inner surface of a tire, but the sound absorbing material and an adhesive layer thereof generate heat in association with running of the pneumatic tire. Accordingly, there is proposed a tire in which a sound absorbing material is bonded to an inner wall of the tire in a band-like manner by sections, and an air stirring portion is formed to reduce the temperature, which is a problem that the sound absorbing material is easily peeled off from an inner surface of the tire due to softening or deterioration of an adhesive layer for fixing the sound absorbing material, and for this purpose, patent application 201480062532.6 is filed.
In addition, the double endurance tire stock company presents a method and apparatus for manufacturing tires having segmented noise reduction elements, see 201580057269.6 for details. The technology is to provide a continuous film having a layer of adhesive material supported on a first conveyor belt (10), transfer and adhere the adhesive material to a noise reduction element (100) by a pressing member (60), then transfer to a second conveyor belt (20) and take the noise reduction element out of the second conveyor belt (20) by a first gripping member (83) and a first suction device (85) on a first robot arm (80) and attach it to the inner wall of a tire. Since the adhesive material is transferred to the surface of the noise-reducing element on the side of the conveyor belt, the first gripping member presses the noise-reducing element and then gradually grips the noise-reducing element from its head end portion 100' when the flow is transferred onto the second conveyor belt (see fig. 5 of the patent specification and the related specification), the method and apparatus disclosed in the patent have the following disadvantages due to the certain adhesion between the pressed noise-reducing element and the second conveyor belt: 1. the noise reducing element is difficult to grasp from the second conveyor belt quickly, and the noise reducing element can be torn off from the second conveyor belt from one side only gradually; 2. the first suction device (85) needs to continuously output suction force, and the electric energy waste is large.
Disclosure of Invention
To solve the above technical problem, the present invention provides a method for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tire of a vehicle wheel, the method comprising: providing a sound suppression; providing a conveying device, wherein the sound suppressing piece circulates on the conveying device along a preset direction; providing a cutting device arranged on a sound suppression member circulation path and used for cutting the sound suppression member into sound suppression member units with preset lengths, wherein each sound suppression member unit is provided with at least one working surface; a supply of viscous glue is provided for applying a layer of viscous glue on the working surface of the sound inhibitor unit.
Preferably, first fixing means provided downstream of the sound suppressor unit circulation path are provided for fixing the sound suppressor unit.
Preferably, the sound suppressing member may be continuously fed to the conveying device after being wound into a roll in advance, or may be stored in a box-type stack manner with a plurality of sound suppressing members cut into a certain length in advance and released onto the conveying device one by one.
Preferably, the sound inhibitor is cut into sound inhibitor units by determining the required length via the detection element when the sound inhibitor is transferred to the cutting position.
Preferably, it comprises: the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
The invention also provides a method for manufacturing a sound inhibitor unit with an adhesive layer for a tyre for vehicle wheels, comprising: providing a sound inhibitor having a working surface; providing a conveying device, wherein the sound suppressing piece circulates on the conveying device along a preset direction; providing a supply of viscous adhesive for applying a layer of viscous adhesive on a working surface of the sound suppression member; providing a second fixing device arranged on the circulation path of the glued sound suppressing piece and used for fixing the sound suppressing piece to be cut after gluing; and the cutting device is arranged on the sound suppression piece circulation path and is used for cutting the glued sound suppression piece into sound suppression piece units with preset lengths.
Preferably, the sound suppressing member may be continuously fed to the conveying device after being wound into a roll in advance, or may be stored in a box-type stack manner with a plurality of sound suppressing members cut into a certain length in advance and released onto the conveying device one by one.
Preferably, the sound suppressing member applies a layer of adhesive on the working surface of the sound suppressing member by the adhesive supply means while circulating on the conveying means; when the glued sound inhibitor flows to the cutting position, the required length is determined by the detection element, and the glued sound inhibitor is cut into sound inhibitor units.
Preferably, the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
The present invention provides a process for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels, said process comprising: producing a plurality of sound inhibitor units using the method for producing a sound inhibitor unit having an adhesive layer according to the foregoing; providing a pick-up device for grabbing the glued sound inhibitor unit, pre-bending the sound inhibitor unit, and adhering a working surface with adhesive glue on the sound inhibitor unit to a preset position on the inner wall of the tire; the above-described actions are repeated to bond each sound inhibitor unit to the inner surface of the tire.
Preferably, pressing means for further pressing the sound inhibitor unit against the inner wall of the tire is provided;
preferably, the first or second fixing means is provided independently of the conveying means and movable for fixing and rotating the sound suppression element unit; the pick-up device grabs the glued sound suppression piece unit from the first fixing device or the second fixing device.
Preferably, when the inner bead size of the tire to which the sound inhibitor unit is to be applied is smaller than or equal to the width of the sound inhibitor unit, the inner bead size may be expanded by the flaring assistance device before fitting, and then the sound inhibitor unit is applied to the inner wall of the tire.
The present invention provides an apparatus for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tire for a vehicle wheel, wherein the apparatus comprises: a feeding device for feeding sound inhibitors; the conveying device is arranged at the downstream of the feeding device and is used for receiving the sound suppressing piece provided by the feeding device and circulating the sound suppressing piece along a preset direction; the cutting device is independently arranged or arranged on the conveying device and is used for cutting the sound suppressing piece which flows to the preset position into a sound suppressing piece unit with a preset length; and a viscous glue supply device independently arranged or arranged on the conveying device for applying a layer of viscous glue on the working surface of the sound suppression unit.
Preferably, the device further comprises a first fixing device independently arranged or arranged on the conveying device, and the first fixing device is arranged at the downstream of the circulation path of the sound inhibitor unit and is used for fixing the received sound inhibitor unit.
The present invention provides an apparatus for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tire for a vehicle wheel, wherein the apparatus comprises: a supply device for supplying a sound inhibitor, the sound inhibitor having a working surface; the conveying device is arranged at the downstream of the feeding device and is used for receiving the sound suppression piece and circulating the sound suppression piece along a preset direction; a viscous adhesive supply means, independently disposed or disposed on the conveyor means, for applying a layer of viscous adhesive to the working surface of the sound suppression member; the second fixing device is independently arranged on the conveying device or the viscous rubber material supply device and is used for fixing the to-be-cut sound suppression piece part after the gluing; and the cutting device is independently arranged or arranged on the conveying device and is used for cutting the glued sound suppression piece into sound suppression piece units with preset lengths.
Preferably, the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
Preferably, the sound inhibitor unit is for a tyre for vehicle wheels, wherein the first or second fixing means is provided with needle-like fixing elements.
The present invention provides a production line for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels, comprising: apparatus for manufacturing a sound inhibitor according to the foregoing; and a main conveyor for supplying the tyre to which the sound inhibitor unit is to be applied; the third fixing device is independently arranged or arranged on the main conveying device and is used for clamping and positioning the received tyre to be processed or optionally rotating the tyre in cooperation with the action of the pick-up device when the sound inhibitor unit is applied to the inner wall of the tyre; and the pick-up device is used for grabbing the glued sound inhibitor units, pre-bending the sound inhibitor units, bonding the working surface with the adhesive glue on the sound inhibitor units to the preset position of the inner wall of the tire so as to finish single sound inhibitor unit bonding, and bonding the glued sound inhibitor units to the preset position of the inner wall of the tire one by one in the action mode by combining the third fixing device and the pick-up device.
Preferably, the picking device is provided with a grabbing head, and the grabbing head is provided with a grabbing needle disc or a vacuum chuck.
Preferably, the pressing means for pressing the sound suppressing member unit further to the inner wall of the tire is provided independently or on the pickup means.
Preferably, the first or second fastening means is provided independently of the conveying means and movable.
Preferably, the picking device comprises a first picking device and a second picking device, the grabbing head is arranged on the second picking device, the first picking device is used for grabbing and rotating the sound inhibitor unit, and the second picking device can receive the sound inhibitor unit grabbed by the first picking device and pre-bend the sound inhibitor unit; the second pick-up device receives the sound suppression unit from the lower part of the first fixing device or from the lower part of the second fixing device and pre-bends the sound suppression unit.
Preferably, the first fixing device or the second fixing device is provided with a hollow structure in the middle, and the peripheral part for receiving the sound suppressing member unit is provided with a needle-shaped fixing structure.
In summary, the method, the device and the production line for manufacturing the sound suppressing member unit with the adhesive layer disclosed by the invention are mainly used for improving the adhesive coating mode and the grabbing pre-bending attaching action of the sound suppressing member unit by a brand new production process, adhesive coating equipment and a pick-up device, and have the advantages of simplicity in operation, easiness in grabbing the sound suppressing member unit, energy consumption saving and the like.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is an overall schematic view of an apparatus for manufacturing a sound suppression unit having an adhesive layer according to the present invention.
Fig. 2 is a schematic diagram of a first embodiment of the invention in which the sound suppression member is cut first and then glued.
Fig. 3 is a schematic diagram of a second embodiment of the invention in which the sound suppression member is cut first and then glued.
Fig. 4a is a schematic view of a first embodiment of the invention in which the sound suppression member is glued and cut.
Fig. 4b is a schematic diagram of a second embodiment of the invention in which the sound suppression member is glued and cut.
FIG. 5a is a schematic view of a spool supply device of the present invention pre-wound into a roll for continuous supply.
Fig. 5b is a schematic view of a feeding device for a box-like stack of sound inhibitors of predetermined length according to the present invention.
Fig. 6 is an overall schematic of a production line for manufacturing a sound suppression unit with an adhesive layer.
Fig. 7 is a schematic diagram showing the operation of the pick-up device for capturing the sound suppression unit according to the present invention.
Fig. 8 is a schematic view of the pick-up device of the present invention attaching the sound inhibitor unit to the inner wall of the tire.
FIG. 9 is a schematic view of the pressing device of the present invention pressing a sound suppressing member onto the inner wall of a tire.
FIG. 10a is a schematic diagram of the size of the child opening and the width of the sound suppressing member unit according to the present invention.
Fig. 10b is a schematic diagram illustrating the operation of the sub-port flaring auxiliary device according to the present invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. The embodiments described below are only some, but not all, embodiments of the invention. All other embodiments, based on the examples of the invention, which a person of ordinary skill in the art would achieve without inventive faculty, are within the scope of the invention.
The technical content of the present disclosure is specifically described below, and is shown in fig. 1 to 10 b. The present invention discloses an apparatus 100 (cut-before-glue) for manufacturing sound inhibitor units for tires of high-end vehicles with an adhesive layer, which may be a mute sponge (the present invention is illustrated with a mute sponge only) or a different material with similar noise reduction capability. Wherein the apparatus comprises: a feeding device 101 for feeding a sound inhibitor 102; a conveying device 103 (such as a conveying belt or a conveying roller) arranged downstream of the feeding device, and configured to receive the sound suppressing member 102 provided by the feeding device and rotate the sound suppressing member in a predetermined direction a; a cutting device 104 (such as a cutter or a cutting wire) which is independently provided on the conveying device 103, and is used for cutting the sound suppressing member 102 after the circulation is transferred to the predetermined position into sound suppressing member units 106 with predetermined lengths (the predetermined lengths may be the same length or different lengths); a supply 105 of adhesive glue, either separately provided or provided on the conveyor 103, is used to apply a layer 107 of adhesive glue on the working surface 106a of the sound inhibitor unit 106. In addition, the invention further comprises a first fixing device 108a which can be independently arranged or arranged on the conveying device 103, wherein the first fixing device 108a is arranged at the downstream of the circulation path of the sound inhibitor unit 106 and is used for fixing the received sound inhibitor unit 106, so that the sound inhibitor unit 106 is prevented from moving when the adhesive glue 107 is coated, and the glue coating quality is affected. Wherein the sound suppression unit 106 is preferably a mute sponge in the shape of a rectangular parallelepiped.
It should be noted that the above-described apparatus 100 for manufacturing a sound suppressing member unit having an adhesive layer employs a method in which a mute sponge is cut to a predetermined length and then a layer of adhesive paste is applied to a working surface of the mute sponge to form a mute sponge unit having an adhesive layer.
In addition, another apparatus 100 for manufacturing a sound suppression unit having an adhesive layer is disclosed, comprising: a feeding device 100 for feeding a sound inhibitor 102, said sound inhibitor having a working surface 102b; a conveying device 103 arranged downstream of the feeding device and used for receiving the sound suppressing member 102 and rotating the sound suppressing member along a preset direction A; a supply 105 of viscous glue provided separately or on the conveyor for applying a layer 107 of viscous glue on the working surface 102b of the sound inhibitor; a second fixing device 108b independently provided on the conveying device or on the adhesive material supplying device 105, for fixing the sound suppressing member portion to be cut after the adhesive coating; and the cutting device 104 is independently arranged or arranged on the conveying device 103 and is used for cutting the glued sound inhibitor into sound inhibitor units 106 with preset lengths.
It should be noted that the above-described apparatus 100 for manufacturing a sound suppressing member unit having an adhesive layer employs a process of applying a layer of adhesive paste to the entire working surface of a mute sponge and then cutting it to a predetermined length to form a mute sponge unit having an adhesive layer.
In the two embodiments of the present invention, the adhesive glue supply device 105 may include a glue application mechanical arm 105b and a glue application head 105a, where the fluid adhesive glue 107 is applied to at least one working surface 106a of the sound suppressing member 106 or to the working surface 102b of the sound suppressing member 102, specifically, the glue application is performed by dipping the fluid adhesive glue 107 on the working surface of the mute sponge, where the dipping time is preferably 0.5 to 8 seconds, the glue thickness of the mute sponge is preferably 1 to 10 millimeters, and the adhesive layer of the mute sponge unit manufactured by the process has a better adhesion with the working surface of the mute sponge, and as such, when the mute sponge unit is applied to the inside of the tire, the adhesive layer is more firm with the inner wall of the tire, and is not easy to tear, so that the mute sponge unit falls off, and the method is suitable for the sectional mute sponge supplied as shown in fig. 5 b; the carriage type feeding device 101b is internally provided with a plurality of sound suppressing members 102 of predetermined length and stacked, the lowest sound suppressing member 102 is fixed by the needle 1011, when feeding is required, the needle 1011 releases the sound suppressing member 102, and simultaneously the blocking member 1012 is opened, and the sound suppressing member 102 is released onto the conveyor belt 103, thereby realizing feeding.
Alternatively, as shown in fig. 4b, the adhesive material supplying device 105 according to the present invention may also be a sound suppressing member unit having an adhesive layer formed by double-sided adhesive bonding. Specifically, by disposing the adhesive glue supply device 105 above the conveying device 103, rotating a roller 112 provided with a double-sided tape 110 (having a first adhesive surface 110a and a second adhesive surface, the second adhesive surface being provided with a continuous anti-sticking film 110b on the outer side thereof) to release the double-sided tape 110, and adhering the first adhesive surface 110a to the working surface 102b of the sound suppressor 102 via the roller 111, so as to use the second adhesive surface (not shown) of the double-sided tape as the working surface of the sound suppressor unit; after the adhesive portion of the double-sided tape is transferred to the working surface 102b, the first adhesive surface 110a of the double-sided tape is tightly bonded to the working surface 102b of the sound suppressing member 102 by the pressing plate 115, and the anti-adhesion continuous film 110b disposed outside the second adhesive surface of the double-sided tape is peeled off and rolled up under the action of the rollers 113 and 114, and this is suitable for a continuous whole piece of mute sponge supplied by a supply device, as shown in fig. 5 a. The sound suppressing member unit manufactured by the gum dipping type or the double-sided gum type does not have viscosity with the conveying device, so that the sound suppressing member unit is easy to take out. The cutting-before-gluing or the cutting-before-gluing and dipping modes or the double-sided adhesive modes can be arbitrarily matched and combined, and are not limited to the embodiment of the invention.
Preferably, as shown in fig. 3 and 4a, 4b, the first fixing device 108a or the second fixing device 108b according to the present invention is provided with needle-like fixing elements 108c; furthermore, the first or second fastening means may be provided independently of the conveying means and may be reciprocally movable for fastening and co-rotating the sound suppression unit. Since the problem of slipping may occur in the sound suppressing unit 106 when the sound suppressing unit 106 is conveyed by the conveyor belt or the conveyor roller when the sound suppressing unit 106 is continuously conveyed downstream after being manufactured, the manufactured sound suppressing unit 106 is directly fixed and directionally transferred to the next process by the first fixing device 108a or the second fixing device 108b, thereby solving the problem of slipping.
From the two embodiments described above, the present invention discloses a method (cut-before-glue) for manufacturing a sound inhibitor unit with an adhesive layer for a tyre of a vehicle wheel, comprising: providing a sound suppression member of a predetermined length or continuously; providing a conveyor (e.g., a conveyor belt) on which the sound suppression member is rotated in a predetermined direction a; providing a cutting device arranged on a sound suppression member circulation path and used for cutting the sound suppression member into sound suppression member units with preset lengths, wherein each sound suppression member unit is provided with at least one working surface; a supply of viscous glue is provided for applying a layer of viscous glue on the working surface of the sound inhibitor unit.
Preferably, first fixing means provided downstream of the sound suppression unit circulation path may also be provided for fixing the sound suppression unit. The sound suppressing member may be continuously fed to the conveying device after being wound into a roll in advance, or may be stored in a box-type stack manner with a plurality of sound suppressing members cut into a certain length in advance and released one by one to the conveying device.
Preferably, the sound inhibitor is cut into sound inhibitor units by determining the desired length via a detection element (e.g., a sensor) as the sound inhibitor is moved to the cutting position.
Preferably, the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
The invention likewise discloses a method (glue-spreading and then cutting) for manufacturing a sound inhibitor unit with an adhesive layer for a tyre for vehicle wheels, comprising: providing a sound suppression member of a predetermined length or continuously; providing a conveyor (e.g., a conveyor belt) on which the sound suppression member is rotated in a predetermined direction a; providing a supply of viscous adhesive for applying a layer of viscous adhesive on a working surface of the sound suppression member; providing a second fixing device arranged on the circulation path of the glued sound suppressing piece and used for fixing the sound suppressing piece to be cut after gluing; and the cutting device is arranged on the sound suppression piece circulation path and is used for cutting the glued sound suppression piece into sound suppression piece units with preset lengths.
Preferably, the sound suppressing member may be continuously fed onto the conveying device after being wound into a roll in advance, or may be released onto the conveying device one by storing a plurality of sound suppressing members cut into a certain length in a box-like stack.
Preferably, the sound inhibitor applies a layer of adhesive glue on the working surface of the sound inhibitor by means of the adhesive glue supply device while circulating on the conveyor; when the glued sound inhibitor flows to the cutting position, the required length is determined by the detection element, and the glued sound inhibitor is cut into sound inhibitor units.
Preferably, the adhesive glue supply means may be an application of adhesive glue to at least one working surface of the sound inhibitor unit by means of a gluing robot; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
As shown in fig. 6 to 10b, the present invention discloses a production line for applying a sound inhibitor unit having an adhesive layer to a tire for a vehicle wheel, comprising: the apparatus 100 for manufacturing a sound inhibitor according to the foregoing; and a main conveyor 200 for supplying the tyre 600 to which the sound inhibitor unit is to be applied; a third fixing means 300, independently provided or on the main conveying means, for clamping the received tyre to be processed in position or alternatively rotating the tyre in cooperation with the action of the pick-up means when applying the sound inhibitor unit to the inner wall of the tyre; and a pick-up device 400, which is used for grabbing the glued sound inhibitor units, pre-bending the sound inhibitor units, adhering the working surface with the adhesive glue on the sound inhibitor units to the preset position of the inner wall of the tire so as to complete single sound inhibitor unit adhesion, and combining the third fixing device and the pick-up device to adhere the glued sound inhibitor units to the preset position of the inner wall of the tire one by one in the action mode. The picking device 400 of the present invention is provided with a picking head 410, and the picking head 410 is provided with a picking needle plate or a vacuum chuck.
Preferably, the present invention further includes a pressing means 500 provided separately or on the pick-up device 400 for pressing the sound suppressing member unit further to the inner wall of the tire, and the pressing means 500 is preferably shaped to match the shape of the sound suppressing member unit with the curvature.
The first fastening means 108a or the second fastening means 108b according to the invention are arranged independently and movably from the conveying means 103.
The pickup device 400 of the present invention includes a first pickup device (not shown) and a second pickup device 430, the gripping head 410 is disposed on the second pickup device 430, the first pickup device is used for gripping and rotating the sound suppressing member unit from the conveying device 103, and the second pickup device 430 can receive the sound suppressing member unit gripped by the first pickup device and pre-bend the sound suppressing member unit; or the second pick-up device receives the sound inhibitor unit from the lower part of the first fixing device 108a or from the lower part of the second fixing device 108b and pre-bends the sound inhibitor unit; or the second pick-up device receives the sound inhibitor unit from the side of the first fixing device 108a or from the side of the second fixing device 108b and pre-bends the sound inhibitor unit.
Specifically, the first fixing device 108a or the second fixing device 108b is provided with a hollow structure in the middle, and a needle-shaped fixing structure is provided at the peripheral part for receiving the sound suppressor unit; therefore, when the sound suppressing unit is transferred to the predetermined position by the first fixing device 108a or the second fixing device 108b, the second pick-up device grabs the glued sound suppressing unit by the grabbing head 410 and pre-bends the sound suppressing unit, then the working surface of the arc-shaped protruding portion with the adhesive glue on the sound suppressing unit is contacted and adhered with the inner surface of the tire, and then the working surfaces with the adhesive glue on two sides of the arc-shaped protruding portion are adhered to the inner wall of the tire, so as to complete single sound suppressing unit adhesion, and the glued sound suppressing unit is adhered to the predetermined position of the inner wall of the tire one by combining the third fixing device and the pick-up device in the above action mode.
Also, as shown in fig. 7 to 9, the present invention also discloses a process for applying a sound inhibitor unit having an adhesive layer to a tire for a vehicle wheel, the process comprising: producing a plurality of sound inhibitor units using the method for producing a sound inhibitor unit having an adhesive layer according to the foregoing; providing a pick-up device for grabbing the glued sound inhibitor unit, pre-bending the sound inhibitor unit, and adhering a working surface with adhesive glue on the sound inhibitor unit to a preset position on the inner wall of the tire; the above-described actions are repeated to bond each sound inhibitor unit to the inner surface of the tire. Preferably, a pressing means may also be provided for further pressing the sound inhibitor unit against the inner wall of the tire.
Preferably, the first fixing means or the second fixing means is provided independently of the conveying means and movable for fixing and rotating the sound suppressor unit; the pick-up device grabs the glued sound suppression piece unit from the first fixing device or the second fixing device.
As shown in fig. 10a and 10b, preferably, when the inner bead size a of the tire to which the sound inhibitor unit is to be applied is smaller than or equal to the width b of the sound inhibitor unit, the inner bead size may be expanded by the flaring auxiliary device 700 before fitting, and then the sound inhibitor unit is applied to the inner wall of the tire. Specifically, the flaring auxiliary device 700 includes a first auxiliary roller 710, a second auxiliary roller 720, a power source 730 (such as an air cylinder or a motor), and a separating and combining device 740, the first auxiliary roller 710 and the second auxiliary roller 720 are respectively driven by the respective power sources 730, the power source 730 and the separating and combining device 740 can relatively move, and the action process of expanding the size of the inner seam allowance is as follows: the first auxiliary roller 710 and/or the second auxiliary roller 720 are moved to the inside of the seam allowance, then the seam allowance is separated outwards under the action of the first auxiliary roller 710 and/or the second auxiliary roller 720, the seam allowance distance is enlarged, the minimum enlarged position is that a is larger than the sponge width b, then the sound inhibitor unit is attached to the inner wall of the tire, and then the first auxiliary roller 710 and/or the second auxiliary roller 720 are moved out of the inside of the seam allowance.
In summary, the method, the device and the production line for manufacturing the sound suppressing member unit with the adhesive layer disclosed by the invention are mainly used for improving the adhesive coating mode and the grabbing pre-bending attaching action of the sound suppressing member unit by a brand new production process, adhesive coating equipment and a pick-up device, and have the advantages of simplicity in operation, easiness in grabbing the sound suppressing member unit, energy consumption saving and the like.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the particular embodiments disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Claims (20)
1. A method for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tyre of a vehicle wheel, the method comprising:
providing a sound suppression;
providing a conveying device, wherein the sound suppressing piece circulates on the conveying device along a preset direction;
providing a cutting device arranged on a sound suppression member circulation path and used for cutting the sound suppression member into sound suppression member units with preset lengths, wherein each sound suppression member unit is provided with at least one working surface;
providing a first fixing device arranged at the downstream of the circulation path of the sound suppressor unit for fixing the sound suppressor unit; the first fixing device is provided with a hollow structure in the middle, and a needle-shaped fixing structure is arranged at the periphery of the sound suppressing element receiving unit;
a supply of adhesive glue is provided for applying a layer of adhesive glue on the working surface of the sound inhibitor unit on the side remote from the conveyor.
2. A method for manufacturing a sound inhibitor unit having an adhesive layer according to claim 1, comprising: the sound suppressing member may be continuously fed to the conveying device after being wound into a roll in advance, or may be stored in a box-type stack manner with a plurality of sound suppressing members cut into a certain length in advance and released one by one to the conveying device.
3. A method for manufacturing a sound inhibitor unit having an adhesive layer according to claim 2, comprising: when the sound inhibitor flows to the cutting position, the required length is determined by the detection element, and the sound inhibitor is cut into sound inhibitor units.
4. A method for manufacturing a sound inhibitor unit having an adhesive layer according to any one of claims 1 to 3, comprising: the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
5. A method for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tyre of a vehicle wheel, the method comprising:
providing a sound inhibitor having a working surface;
providing a conveying device, wherein the sound suppressing piece circulates on the conveying device along a preset direction;
providing a supply of viscous adhesive for applying a layer of viscous adhesive on a working surface of the sound inhibitor on a side remote from the conveying means;
providing a second fixing device arranged on the circulation path of the glued sound suppression piece and used for fixing the sound suppression piece to be cut after gluing, wherein the second fixing device is provided with a hollow structure in the middle and a needle-shaped fixing structure is arranged at the periphery of the sound suppression piece receiving unit;
and the cutting device is arranged on the sound suppression piece circulation path and is used for cutting the glued sound suppression piece into sound suppression piece units with preset lengths.
6. The method for manufacturing a sound inhibitor unit having an adhesive layer according to claim 5, comprising: the sound suppressing member may be continuously fed to the conveying device after being wound into a roll in advance, or may be stored in a box-type stack manner with a plurality of sound suppressing members cut into a certain length in advance and released one by one to the conveying device.
7. The method for manufacturing a sound inhibitor unit having an adhesive layer according to claim 6, comprising: the sound suppressing piece is used for applying a layer of adhesive glue stock on the working surface of the sound suppressing piece through the adhesive glue stock supply device when the sound suppressing piece is circulated on the conveying device; when the glued sound inhibitor flows to the cutting position, the required length is determined by the detection element, and the glued sound inhibitor is cut into sound inhibitor units.
8. A method for manufacturing a sound inhibitor unit having an adhesive layer according to any one of claims 5 to 7, comprising: the adhesive glue supply means may be a glue applicator arm applying adhesive glue to at least one working surface of the sound inhibitor unit; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
9. A process for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels, the process comprising:
-applying the method for manufacturing a sound inhibitor unit with an adhesive layer according to any of the preceding claims 1 to 8, manufacturing a plurality of sound inhibitor units;
providing a pick-up device for grabbing the sound inhibitor unit after the application of the layer of adhesive glue stock, pre-bending the sound inhibitor unit, and adhering the working surface with the adhesive glue stock on the sound inhibitor unit to a preset position on the inner wall of the tire;
the above-described actions are repeated to bond each sound inhibitor unit to the inner surface of the tire.
10. A process for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels according to claim 9, comprising: a pressing device is provided for further pressing the sound suppressing member unit against the inner wall of the tire.
11. Process for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels according to claim 9 or 10, comprising: the first fixing device or the second fixing device is arranged independently of the conveying device and can move, and is used for fixing and parallel-rotating the sound suppression piece unit; the pick-up device grabs the sound inhibitor unit after the application of the layer of adhesive glue from the first fixing device or the second fixing device.
12. A process for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels according to claim 11, comprising: when the inner bead size of the tire to which the sound inhibitor unit is to be applied is smaller than or equal to the width of the sound inhibitor unit, the inner bead size may be expanded by the flaring assist device before fitting, and then the sound inhibitor unit is applied to the tire inner wall.
13. An apparatus for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tire for a vehicle wheel, wherein the apparatus comprises:
a feeding device for feeding sound inhibitors;
the conveying device is arranged at the downstream of the feeding device and is used for receiving the sound suppressing piece provided by the feeding device and circulating the sound suppressing piece along a preset direction;
the cutting device is independently arranged or arranged on the conveying device and is used for cutting the sound suppressing piece which flows to the preset position into a sound suppressing piece unit with a preset length;
the device comprises a conveying device, a sound suppressing unit, a needle-shaped fixing structure, a sound suppressing unit, a first fixing device and a second fixing device, wherein the sound suppressing unit is arranged on the conveying device, the first fixing device is arranged on the conveying device independently or on the conveying device, is arranged on the downstream of the circulation path of the sound suppressing unit and is used for fixing the received sound suppressing unit, the middle of the first fixing device is of a hollow structure, and the periphery of the first fixing device, which is used for receiving the sound suppressing unit, is provided with the needle-shaped fixing structure;
and a viscous glue supply device which is arranged independently or on the conveying device and is used for applying a layer of viscous glue on the working surface of the sound suppressing member unit at the side far away from the conveying device.
14. An apparatus for manufacturing a sound inhibitor unit having an adhesive layer, the sound inhibitor unit being for a tire for a vehicle wheel, wherein the apparatus comprises:
a supply device for supplying a sound inhibitor, the sound inhibitor having a working surface;
the conveying device is arranged at the downstream of the feeding device and is used for receiving the sound suppression piece and circulating the sound suppression piece along a preset direction;
a viscous adhesive supply means, which is arranged independently or on the conveyor means, for applying a layer of viscous adhesive on the working surface of the sound inhibitor remote from the conveyor means side;
the second fixing device is independently arranged on the conveying device or the viscous rubber material supply device and is used for fixing a sound suppression part to be cut after a layer of viscous rubber material is applied, the second fixing device is of a hollow structure in the middle, and a needle-shaped fixing structure is arranged at the periphery of the second fixing device for receiving the sound suppression part unit;
and the cutting device is independently arranged or arranged on the conveying device and is used for cutting the glued sound suppression piece into sound suppression piece units with preset lengths.
15. Apparatus for manufacturing a sound inhibitor unit with an adhesive layer according to any one of claims 13 to 14, wherein the sound inhibitor unit is for a tyre for vehicle wheels, wherein the adhesive glue supply means may be an application of adhesive glue to at least one working surface of the sound inhibitor unit by means of a glue robot; or one bonding surface of the double-sided adhesive tape is bonded with the working surface of the sound suppression unit in a double-sided adhesive tape bonding mode, and the other bonding surface of the double-sided adhesive tape is used as the working surface of the sound suppression unit.
16. A production line for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels, comprising:
apparatus for manufacturing a sound inhibitor according to any one of claims 13 to 15;
and a main conveyor for supplying the tyre to which the sound inhibitor unit is to be applied;
the third fixing device is independently arranged or arranged on the main conveying device and is used for clamping and positioning the received tyre to be processed or rotating the tyre in cooperation with the action of the pick-up device when the sound inhibitor unit is applied to the inner wall of the tyre;
and the pick-up device is used for grabbing the sound inhibitor unit after the application of the layer of adhesive glue stock, pre-bending the sound inhibitor unit, bonding the working surface with the adhesive glue stock on the sound inhibitor unit to a preset position on the inner wall of the tire so as to finish single sound inhibitor unit bonding, and bonding the glued sound inhibitor units to the preset position on the inner wall of the tire one by one in the action mode by combining the third fixing device and the pick-up device.
17. A production line for applying an acoustic inhibitor unit with an adhesive layer to a tyre for vehicle wheels according to claim 16, characterized in that the pick-up device is provided with a gripping head provided with a gripping spike disc or a vacuum chuck.
18. A production line for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels according to claim 17, further comprising: and the pressing device is independently arranged or arranged on the pick-up device and is used for pressing the sound suppressing element unit on the inner wall of the tire.
19. A production line for applying a sound inhibitor unit having an adhesive layer to tyres for vehicle wheels according to any one of claims 16-18, wherein said first or second fixing means are provided independently and movably from said conveying means.
20. A production line for applying a sound inhibitor unit having an adhesive layer to a tyre for vehicle wheels according to claim 17, wherein the pick-up device comprises a first pick-up device for picking up and rotating the sound inhibitor unit and a second pick-up device for receiving the sound inhibitor unit picked up by the first pick-up device and pre-bending the sound inhibitor unit; the second pick-up device receives the sound inhibitor unit from the lower part of the first fixing device or from the lower part of the second fixing device and pre-bends the sound inhibitor unit.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111102503.6A CN113878909B (en) | 2021-09-20 | 2021-09-20 | Method, apparatus and production line for producing sound inhibitor units with adhesive layer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111102503.6A CN113878909B (en) | 2021-09-20 | 2021-09-20 | Method, apparatus and production line for producing sound inhibitor units with adhesive layer |
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| CN113878909B true CN113878909B (en) | 2023-05-02 |
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| CN114670477A (en) * | 2022-03-09 | 2022-06-28 | 联亚智能科技（苏州）有限公司 | Press-fitting device for mute sponge on inner wall of tire |
| CN116533573B (en) * | 2023-07-06 | 2023-10-13 | 天津赛象科技股份有限公司 | Laminating equipment and laminating method for laminating mute cotton on inner wall of tire |
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| JP3460065B2 (en) * | 2001-04-26 | 2003-10-27 | 川崎重工業株式会社 | Equipment for manufacturing perforated sheet material for aircraft engine nacelle sound-absorbing panels |
| JP4602607B2 (en) * | 2001-08-20 | 2010-12-22 | 住友ゴム工業株式会社 | Tire manufacturing method and apparatus therefor |
| JP2003211574A (en) * | 2002-01-28 | 2003-07-29 | Iiko:Kk | Sound absorption material |
| RU2696455C2 (en) * | 2014-10-29 | 2019-08-01 | Пирелли Тайр С.П.А. | Method and installation for automatic application of noise suppressing element on tire for wheels of vehicles |
| ITUB20159288A1 (en) * | 2015-12-23 | 2017-06-23 | Pirelli | Process and apparatus for applying noise reducing elements to tires for vehicle wheels |
| BR112020001298B1 (en) * | 2017-07-28 | 2023-05-16 | Pirelli Tyre S.P.A. | PROCESS AND APPARATUS FOR APPLYING NOISE REDUCING ELEMENTS TO TIRES |
| CN212493674U (en) * | 2020-04-28 | 2021-02-09 | 常熟市嘉淀纺织有限公司 | Inhale cotton rubber coating device of sound |
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