CN113878645B - Can wash and cut off integrated device to processing pipe fitting - Google Patents
Can wash and cut off integrated device to processing pipe fitting Download PDFInfo
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- CN113878645B CN113878645B CN202111045069.2A CN202111045069A CN113878645B CN 113878645 B CN113878645 B CN 113878645B CN 202111045069 A CN202111045069 A CN 202111045069A CN 113878645 B CN113878645 B CN 113878645B
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- 238000012545 processing Methods 0.000 title abstract description 15
- 238000005520 cutting process Methods 0.000 claims abstract description 67
- 238000004140 cleaning Methods 0.000 claims abstract description 35
- 238000007605 air drying Methods 0.000 claims description 23
- 238000005406 washing Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 230000004888 barrier function Effects 0.000 claims 1
- 238000001035 drying Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 239000002699 waste material Substances 0.000 description 7
- 238000012937 correction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 4
- 230000037431 insertion Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/60—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is mounted on a movable carriage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Sawing (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to the technical field of pipe fitting processing equipment, in particular to an integrated device capable of cleaning and cutting off processed pipe fittings, which comprises a U-shaped box, wherein a plurality of supporting legs are arranged at the bottom of the U-shaped box, a first vertical plate, a second vertical plate, a third vertical plate, a fourth vertical plate and a structural baffle are sequentially and fixedly connected inside the U-shaped box, slots are formed in the tops of the first vertical plate, the second vertical plate, the third vertical plate and the fourth vertical plate, and supporting plates are clamped inside the slots.
Description
Technical Field
The invention relates to the technical field of pipe fitting processing equipment, in particular to an integrated device capable of cleaning and cutting off a processed pipe fitting.
Background
The PVC hard pipe is an indispensable material for constructing a water channel in home decoration, and is widely used in various water channel construction scenes due to the advantages of high strength, light weight, health, no toxicity, convenience in connection, long service life and the like.
The PVC hard pipe is generally produced in a production line mode during production and processing, the formed and printed pipe fittings can be bundled and packaged for supply after being subjected to cutting and cleaning steps, the cutting and cleaning steps need independent cutting equipment and cleaning equipment to operate in sequence, the equipment purchase cost is high, the existing cutting equipment is mostly a plastic profile saw blade cutting machine and a planetary cutting machine, after the target length is set, the pipe fittings to be cut continuously entering the cutting equipment need to be periodically and temporarily paused and cut by a cutting saw blade within pause time, and after the cutting is completed, the subsequent pipe fittings to be cut are repeatedly paused and cut.
Disclosure of Invention
The invention aims to solve the problems that the cutting and cleaning processes of the existing PVC hard pipe in production and processing need separate cutting equipment and cleaning equipment, and the production line capacity of the production line is reduced by adopting a pause type cutting mode for the cutting equipment, and provides an integrated device capable of cleaning and cutting off the processed pipe fitting.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a can wash integrated device that cuts off to processing pipe fitting, including the U molding box, the bottom of U molding box is equipped with a plurality of landing legs, the inside fixedly connected with riser in proper order of U molding box, the second riser, the third riser, fourth riser and structure baffle, the slot has all been seted up at the top of third riser and fourth riser, the inside joint of slot has the backup pad, the through-hole with the pipe fitting external diameter looks adaptation that treats the cutting is seted up to the inside of backup pad, two first slide bars of fixedly connected with between riser and the second riser, be provided with on two first slide bars and remove the cutting subassembly, two second slide bars of fixedly connected with between fourth riser and the structure baffle, be provided with on two second slide bars and remove the range finding subassembly, one side of U molding box is located to inlay between fourth riser and the structure baffle and is equipped with the direction conveying board, be provided with between second riser and the fourth riser and wash the air-dry subassembly.
Preferably, the movable cutting assembly comprises a first movable table, the first movable table is sleeved on the outer walls of the two first sliding rods in a sliding mode, the top of the first movable table is close to industrial clamping jaws, four supporting columns are symmetrically and fixedly connected between the two industrial clamping jaws, the top of each supporting column is fixedly connected with the same fixed plate, the top of each fixed plate is slidably connected with an H-shaped movable plate, strip-shaped holes are formed in the top of each H-shaped movable plate and the top of each fixed plate, an electric chain saw is fixedly connected to the top of each H-shaped movable plate, a first hub motor is arranged on one side of each H-shaped movable plate, one end of a fixed shaft of each first hub motor is fixedly connected with one side of each H-shaped movable plate, a gear is fixedly sleeved on the outer ring of each first hub motor, a mounting groove is formed in the top of each fixed plate below the gear, a rack meshed with the bottom inner wall of the mounting groove, two first supporting rods are fixedly connected to one side of the first movable table, the other ends of the two first supporting rods are provided with the same second hub motor, two ends of the fixed shaft of the second hub motor are fixedly connected with one ends of the two first supporting rods respectively, and an outer ring is provided with a rubber fixing sleeve.
Preferably, remove the range finding subassembly and establish the second mobile station on two second slide bar outer walls including the slip cap, the top fixedly connected with L type supporting shoe of second mobile station, one side fixedly connected with bowl form stay tube and the distance sensor that L type supporting shoe is close to the fourth riser, two second bracing pieces of one side fixedly connected with of direction transport plate are kept away from to the second mobile station, the other end of two second bracing pieces is provided with same third wheel hub motor, and the both ends of the fixed axle of third wheel hub motor respectively with the one end fixed connection of two second bracing pieces, the outer lane fixed cover of third wheel hub motor is equipped with the second rubber circle.
Preferably, the washing air-dries the subassembly including fixed drip washing pipe and the air-drying pipe that runs through U type case one side inner wall, and the drip washing pipe is located between second riser and the third riser, the air-drying pipe is located between third riser and the fourth riser, the bottom of drip washing pipe is equipped with the pressure boost shower nozzle, the bottom of air-drying pipe is equipped with out the tuber pipe, the drip washing pipe is located the fixed intercommunication of the outside one end of U type case and has the inlet tube, the fixed intercommunication of the outside one end that the air-drying pipe is located U type case has the intake pipe, one side of U type case is located the equal fixed intercommunication in below of drip washing pipe and air-drying pipe respectively and has the drain pipe.
Preferably, one side of the support plate, which is far away from the structural baffle, is fixedly connected with a bowl-shaped correction pipe, and the minimum inner diameter of the bowl-shaped correction pipe is matched with the outer diameter of the pipe fitting.
Preferably, a buffer is fixedly connected to one side, close to the structural baffle, of the first vertical plate.
Preferably, one end of the buffer close to the structural baffle is provided with a first flexible magnet, and one side of the first mobile station close to the first vertical plate is provided with a second flexible magnet attracted with the first flexible magnet.
Preferably, a waste conveying plate is embedded between the first vertical plate and the second vertical plate on one side of the U-shaped box.
Preferably, one side of the U-shaped box is respectively provided with a first sliding chute matched with the first rubber ring and a second sliding chute matched with the second rubber ring.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the cleaning function and the cutting function used for PVC pipe production and processing are integrated, so that excessive positioning mechanisms are omitted, the equipment volume is reduced, and the cost for purchasing a plurality of equipment is reduced;
2. the movable cutting assembly and the movable distance measuring assembly which are matched with the pipe fitting which continuously advances are arranged, so that the pipe fitting to be cut does not need to pause in the whole advancing process and is matched with production equipment capable of continuously pressing the pipe fitting, the number of the pipe fittings which can be produced and processed by a production line in unit time is greatly increased, and the productivity is improved;
3. the supporting plate is provided with a clamping structure capable of being quickly installed and disassembled, has various specifications, is convenient to adapt to pipe fittings with different outer diameters, is convenient to maintain and replace when a single supporting plate is damaged, and reduces the maintenance cost;
4. the bowl-shaped supporting tube is arranged to facilitate the insertion of the pipe fitting for supporting and fixing, and the bowl-shaped correction tube is arranged to facilitate the insertion and the passing of the pipe fitting, so that the smoothness of the cutting and cleaning process is effectively improved;
5. the buffer is arranged, so that the impact force generated when the movable cutting assembly is reset can be reduced, and the first flexible magnet and the second flexible magnet which are attracted mutually are arranged, so that the accuracy of the reset position of the movable cutting assembly can be improved;
set up waste material transport plate, make things convenient for the waste material to retrieve and recycle.
According to the invention, the cleaning function and the cutting function used for PVC pipe production and processing are integrated, so that excessive positioning mechanisms are omitted, the equipment volume is reduced, the movable cutting assembly and the movable distance measuring assembly which are matched with the pipe fittings which continuously advance are arranged, so that the pipe fittings to be cut do not need to pause in the whole advancing process, the quantity of the pipe fittings which can be produced and processed by the production line in unit time is increased, and the purposes of saving equipment purchase cost and increasing the production capacity of the production line are achieved.
Drawings
Fig. 1 is a schematic overall structure diagram of a first view angle of an integrated device for cleaning and cutting a machined pipe fitting according to the present invention;
FIG. 2 is a schematic view of an overall structure of a second view angle of an integrated device for cleaning and cutting a machined pipe according to the present invention;
FIG. 3 is a schematic top view of an integrated apparatus for cleaning and cutting a pipe according to the present invention;
fig. 4 is a schematic partial structural view of a third viewing angle of an integrated device for cleaning and cutting off a processed pipe fitting according to the present invention;
FIG. 5 is a schematic diagram of an explosion structure of an integrated device for cleaning and cutting off a machined pipe according to the present invention;
fig. 6 is a schematic structural diagram of a mobile cutting assembly of an integrated device for cleaning and cutting off a processed pipe fitting according to the present invention;
fig. 7 is a schematic diagram of a mobile distance measuring assembly of an integrated device for cleaning and cutting off a processed pipe fitting according to the present invention.
In the figure: 1. a U-shaped box; 2. a support leg; 3. a first vertical plate; 4. a second vertical plate; 5. a third vertical plate; 6. a fourth riser; 7. a slot; 8. a support plate; 9. a first slide bar; 10. a first mobile station; 11. an industrial clamping jaw; 12. a support pillar; 13. a fixing plate; 14. an H-shaped moving plate; 15. an electric chain saw; 16. a first in-wheel motor; 17. a gear; 18. mounting grooves; 19. a rack; 20. a first support bar; 21. a second in-wheel motor; 22. a first rubber ring; 23. a second slide bar; 24. a second mobile station; 25. an L-shaped support block; 26. a bowl-shaped supporting tube; 27. a distance sensor; 28. a second support bar; 29. a third hub motor; 30. a second rubber ring; 31. a structural baffle; 32. guiding a transport plate; 33. a bowl-shaped correction tube; 34. a first chute; 35. a second chute; 36. a water inlet pipe; 37. a shower pipe; 38. a pressurized spray head; 39. an air inlet pipe; 40. an air-drying pipe; 41. an air outlet pipe; 42. a drain pipe; 43. a waste transport plate; 44. a buffer; 45. a first flexible magnet; 46. a second flexible magnet; 47. and (4) strip-shaped holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example one
Referring to fig. 1-7, a can wash and cut off integrated device to processing pipe fitting, including U type case 1, U type case 1's bottom is equipped with a plurality of landing legs 2, U type case 1's inside fixedly connected with first riser 3 in proper order, second riser 4, third riser 5, fourth riser 6 and structure baffle 31, first riser 3, second riser 4, slot 7 has all been seted up at the top of third riser 5 and fourth riser 6, slot 7's inside joint has backup pad 8, the through-hole with the pipe fitting external diameter looks adaptation that waits to cut is seted up to backup pad 8's inside, two first slide bars 9 of fixedly connected with between first riser 3 and the second riser 4, be provided with the removal cutting subassembly on two first slide bars 9, two second slide bars 23 of fixedly connected with between fourth riser 6 and the structure baffle 31, be provided with the removal range finding subassembly on two second slide bars 23, one side of U type case 1 is located between fourth riser 6 and the structure baffle 31 and is equipped with direction transport plate 32, be provided with the washing air-drying subassembly between second riser 4 and the fourth riser 6.
Example two
Referring to fig. 1-7, the present invention provides a technical solution: an integrated device capable of cleaning and cutting off processed pipe fittings comprises a U-shaped box 1, a plurality of supporting legs 2 are arranged at the bottom of the U-shaped box 1, a first vertical plate 3, a second vertical plate 4, a third vertical plate 5, a fourth vertical plate 6 and a structural baffle 31 are fixedly connected inside the U-shaped box 1 in sequence, slots 7 are formed in the tops of the first vertical plate 3, the second vertical plate 4, the third vertical plate 5 and the fourth vertical plate 6, a supporting plate 8 is clamped inside the slots 7, through holes matched with the outer diameters of pipe fittings to be cut are formed inside the supporting plate 8, the supporting plate 8 is provided with a clamping structure capable of being rapidly installed and disassembled and has various specifications, the pipe fittings with different outer diameters can be conveniently adapted, the maintenance and replacement are convenient when a single supporting plate 8 is damaged, the maintenance cost is reduced, a bowl-shaped correcting pipe 33 is fixedly connected on one side of the supporting plate 8 far away from the structural baffle 31, the minimum inner diameter of the bowl-shaped correcting pipe 33 is matched with the outer diameters of the pipe fittings, the bowl-shaped correcting pipe 33 is arranged to facilitate pipe insertion and passing, smoothness of a cutting and cleaning process is effectively improved, two first sliding rods 9 are fixedly connected between a first vertical plate 3 and a second vertical plate 4, a movable cutting assembly is arranged on the two first sliding rods 9 and comprises a first moving platform 10 which is sleeved on the outer walls of the two first sliding rods 9 in a sliding manner, industrial clamping jaws 11 are fixedly connected to the two sides, close to the first vertical plate 3 and the second vertical plate 4, of the top of the first moving platform 10, four supporting columns 12 are symmetrically and fixedly connected between the two industrial clamping jaws 11, the tops of the four supporting columns 12 are fixedly connected with the same fixed plate 13, an H-shaped moving plate 14 is connected to the top of the fixed plate 13 in a sliding manner, strip-shaped holes 47 are formed in the tops of the H-shaped moving plate 14 and the top of the fixed plate 13, an electric chain saw 15 is fixedly connected to the top of the H-shaped moving plate 14, a first hub motor 16 is arranged on one side of the H-shaped moving plate 14, one end of a fixed shaft of the first hub motor 16 is fixedly connected with one side of the H-shaped moving plate 14, a gear 17 is fixedly sleeved on the outer ring of the first hub motor 16, a mounting groove 18 is formed in the top of the fixing plate 13 and positioned below the gear 17, a rack 19 meshed with the gear 17 is fixedly connected to the inner wall of the bottom of the mounting groove 18, two first supporting rods 20 are fixedly connected to one side of the first moving table 10, the other ends of the two first supporting rods 20 are provided with the same second hub motor 21, two ends of the fixed shaft of the second hub motor 21 are respectively fixedly connected with one ends of the two first supporting rods 20, a first rubber ring 22 is fixedly sleeved on the outer ring of the second hub motor 21, and a buffer 44 is fixedly connected to one side of the first vertical plate 3, which is close to the structure baffle 31, one end of the buffer 44 close to the structural baffle 31 is provided with a first flexible magnet 45, one side of the first mobile station 10 close to the first vertical plate 3 is provided with a second flexible magnet 46 attracted with the first flexible magnet 45, the buffer 44 is arranged to reduce the impact force when the mobile cutting assembly resets, the first flexible magnet 45 and the second flexible magnet 46 attracted are arranged to improve the accuracy of the reset position of the mobile cutting assembly, two second sliding rods 23 are fixedly connected between the fourth vertical plate 6 and the structural baffle 31, a mobile distance measuring assembly is arranged on the two second sliding rods 23, the mobile distance measuring assembly comprises a second mobile station 24 which is sleeved on the outer walls of the two second sliding rods 23 in a sliding manner, the top of the second mobile station 24 is fixedly connected with an L-shaped supporting block 25, one side of the L-shaped supporting block 25 close to the fourth vertical plate 6 is fixedly connected with a bowl-shaped supporting tube 26 and a distance sensor 27, a bowl-shaped supporting pipe 26 is arranged to facilitate the insertion of pipe fittings for supporting and fixing, one side of the second mobile station 24 far away from the guide conveying plate 32 is fixedly connected with two second supporting rods 28, the other ends of the two second supporting rods 28 are provided with the same third hub motor 29, both ends of a fixed shaft of the third hub motor 29 are respectively fixedly connected with one ends of the two second supporting rods 28, an outer ring of the third hub motor 29 is fixedly sleeved with a second rubber ring 30, one side of the U-shaped box 1 is positioned between the fourth vertical plate 6 and the structural baffle 31 and is embedded with the guide conveying plate 32, one side of the U-shaped box 1 is respectively provided with a first sliding groove 34 matched with the first rubber ring 22 and a second sliding groove 35 matched with the second rubber ring 30, a mobile cutting component and a mobile distance measuring component matched with the pipe fittings which continuously advance are arranged, so that the pipe fittings to be cut do not need to stop in the whole advancing process, the production line is matched with production equipment capable of continuously pressing pipe fittings, the number of the pipe fittings which can be produced and processed by the production line in unit time is greatly increased, the capacity is increased, a cleaning and air-drying component is arranged between the second vertical plate 4 and the fourth vertical plate 6, the cleaning and air-drying component comprises a shower pipe 37 and an air-drying pipe 40 which fixedly penetrate through the inner wall of one side of the U-shaped box 1, the shower pipe 37 is positioned between the second vertical plate 4 and the third vertical plate 5, the air-drying pipe 40 is positioned between the third vertical plate 5 and the fourth vertical plate 6, a pressurizing spray nozzle 38 is arranged at the bottom of the shower pipe 37, an air outlet pipe 41 is arranged at the bottom of the air-drying pipe 40, a water inlet pipe 36 is fixedly communicated with one end of the shower pipe 37 positioned outside the U-shaped box 1, an air inlet pipe 39 is fixedly communicated with one end of the air-drying pipe 40 positioned outside the U-shaped box 1, a water outlet pipe 42 is fixedly communicated with one side of the shower pipe 37 and the air-drying pipe 40 respectively, fuse the cleaning function and the cutting function that PVC pipe production and processing used, avoided too much positioning mechanism, reduced the equipment volume to reduce the cost of purchasing a plurality of equipment, one side of U type case 1 is located and inlays between first riser 3 and second riser 4 and is equipped with waste material transport plate 43.
The working principle is as follows: the device is opened after reset, the head end of a pipe to be cut is inserted into the cleaning and cutting integrated device body through a bowl-shaped correcting pipe 33 on the outer side of a supporting plate 8 on a first vertical plate 3, the pipe continuously enters a cleaning and cutting integrated device body at a constant speed under the action of stable thrust of a processing assembly line, the pipe sequentially passes through the supporting plates 8 corresponding to a second vertical plate 4, a third vertical plate 5 and a fourth vertical plate 6 and continuously advances until the head end of the pipe is inserted into a bowl-shaped supporting pipe 26, at the moment, two industrial clamping jaws 11 immediately clamp the pipe, a movable cutting assembly synchronously moves along with the pipe, an electric chain saw 15 is started, a first hub motor 16 is started, is meshed with a rack 19 through a gear 17 to drive an H-shaped movable plate 14 to move, the electric chain saw 15 immediately cuts the pipe, after the cutting is finished, the electric chain saw 15 stops, the first hub motor 16 reversely rotates to drive the electric chain saw 15 to reset, and the two industrial clamping jaws 11 reversely drive, the pipe fittings are separated from being clamped, the second in-wheel motor 21 is started to drive the first rubber ring 22 to roll in the first sliding groove 34, the first moving platform 10 drives the movable cutting component to move towards the direction close to the first vertical plate 3 to reset, the cut independent pipe fittings are pushed to advance by the subsequent pipe fittings to be cut, when the tail ends of the cut independent pipe fittings pass through the corresponding supporting plate 8 on the fourth vertical plate 6, the tail ends of the independent pipe fittings fall under the action of gravity to separate from the pushing force of the subsequent pipe fittings to be cut, simultaneously the head ends of the independent pipe fittings lose the balancing force when the two ends of the independent pipe fittings are supported, separate from the support of the bowl-shaped supporting pipe 26 and fall, the independent pipe fittings are guided by the inclined guide conveying plate 32 to be conveyed to equipment in the next processing stage, and the movable distance measuring component without the support of the independent pipe fittings begins to reset, the third hub motor 29 is started, the second rubber ring 30 rolls in the second sliding groove 35 to drive the second moving platform 24 to move and reset, the head end of the subsequent pipe to be cut is periodically inserted into the bowl-shaped supporting pipe 26, the cutting process is carried out again, the pipe to be cut does not need to pause in the process in the whole process, and the quantity of the pipe to be cut of the production line in unit time is greatly increased;
when the pipe fitting passes through the cleaning and air-drying component between the second vertical plate 4 and the fourth vertical plate 6, washing water is connected into the pipe fitting through a water inlet pipe 36 by external water supply equipment, the washing water is sprayed out through a pressurizing spray head 38 at the bottom of a spraying and washing pipe 37 to wash the pipe fitting at high pressure, dust and scraps caused by production, processing and cutting processes are washed clean, pressurized air is connected into the pipe fitting through an air inlet pipe 39 by the external air pressurizing equipment, the pressurized air is discharged through an air outlet pipe 41 at the bottom of an air drying pipe 40 to quickly air-dry the cleaned pipe fitting, the next processing stage is facilitated, and waste water remained in the cleaning and air-drying processes is discharged into external sewage treatment equipment through corresponding water discharge pipes 42;
the supporting plate 8 is provided with a clamping structure convenient to mount, the supporting plate 8 has multiple specifications, the only difference of the supporting plates 8 with different specifications is that through holes with different sizes for adapting to pipe fittings with different outer diameters are formed in the supporting plate 8, and before the equipment is started, the supporting plates 8 with the same specification and matched with the outer diameters of the pipe fittings need to be replaced and mounted in advance;
the distance between the L-shaped supporting block 25 and the fourth vertical plate 6 can be measured in real time by the movable distance measuring assembly through the distance sensor, the length from the fourth vertical plate 6 to the reset initial position of the movable cutting assembly is fixed, when the cutting length of the target pipe fitting is changed as required, the reset initial position of the movable distance measuring assembly can be set through an external operation panel, the distance from the L-shaped supporting block 25 to the fourth vertical plate 6 is changed, and the purpose of modifying the cutting length of the target pipe fitting is achieved;
the buffer 44 matched with the movable cutting assembly is arranged, so that when the movable cutting assembly is reset, impact is relieved, and the first flexible magnet 45 and the second flexible magnet 46 are attracted and attached to each other, the reset position of the movable cutting assembly is accurate, and the stability of continuous work is ensured;
the distance between the first vertical plate 3 and the second vertical plate 4 is a safe distance larger than the moving distance when the movable cutting assembly completes the quick cutting, and a small amount of scraps generated by the cutting are transported to an external waste recycling device through a waste transport plate 43.
However, as is well known to those skilled in the art, the working principles and wiring methods of the industrial jaw 11, the electric chain saw 15, the first hub motor 16, the second hub motor 21, the distance sensor 27, the third hub motor 29, and the buffer 44 are common and are conventional means or common knowledge, and will not be described herein, and those skilled in the art can make any choice according to their needs or convenience.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The integrated device capable of cleaning and cutting off the machined pipe fitting comprises a U-shaped box (1) and is characterized in that a plurality of supporting legs (2) are arranged at the bottom of the U-shaped box (1), a first vertical plate (3), a second vertical plate (4), a third vertical plate (5), a fourth vertical plate (6) and a structure baffle (31) are sequentially and fixedly connected inside the U-shaped box (1), slots (7) are formed in the tops of the first vertical plate (3), the second vertical plate (4), the third vertical plate (5) and the fourth vertical plate (6), a supporting plate (8) is clamped inside the slots (7), through holes matched with the outer diameter of a pipe fitting to be cut are formed in the supporting plate (8), two first sliding rods (9) are fixedly connected between the first vertical plate (3) and the second vertical plate (4), a movable cutting assembly is arranged on the two first sliding rods (9), two second sliding rods (23) are fixedly connected between the fourth vertical plate (6) and the structure baffle (31), two movable distance measuring assemblies are arranged on one side of the U-shaped box (1), and a conveying plate (31) and a conveying structure is provided with a drying and a conveying plate (31);
the movable cutting assembly comprises a first movable table (10) which is slidably sleeved on the outer walls of two first sliding rods (9), industrial clamping jaws (11) are fixedly connected to two sides of the top of the first movable table (10) close to a first vertical plate (3) and a second vertical plate (4), four support columns (12) are symmetrically and fixedly connected to the top of the first movable table (10) between the two industrial clamping jaws (11), the tops of the four support columns (12) are fixedly connected with a same fixed plate (13), the top of the fixed plate (13) is slidably connected with an H-shaped movable plate (14), strip-shaped holes (47) are formed in the top of the H-shaped movable plate (14) and the top of the fixed plate (13), an electric chain saw (15) is fixedly connected to the top of the H-shaped movable plate (14), a first hub motor (16) is arranged on one side of the H-shaped movable plate (14), one end of a fixed shaft of the first hub motor (16) is fixedly connected with one side of the H-shaped movable plate (14), a gear (17) is fixedly sleeved on the top of the fixed plate (13), a mounting groove (18) below the gear (17), two inner sides of the fixed shaft (18) are connected with two support bars (17), and a rack (19), the other ends of the two first supporting rods (20) are provided with the same second in-wheel motor (21), the two ends of a fixed shaft of the second in-wheel motor (21) are respectively and fixedly connected with one ends of the two first supporting rods (20), and a first rubber ring (22) is fixedly sleeved on the outer ring of the second in-wheel motor (21);
the movable distance measuring assembly comprises a second movable table (24) which is sleeved on the outer walls of two second sliding rods (23) in a sliding mode, wherein an L-shaped supporting block (25) is fixedly connected to the top of the second movable table (24), one side, close to a fourth vertical plate (6), of the L-shaped supporting block (25) is fixedly connected with a bowl-shaped supporting tube (26) and a distance sensor (27), two second supporting rods (28) are fixedly connected to one side, far away from a guide conveying plate (32), of the second movable table (24), the other ends of the two second supporting rods (28) are provided with a same third hub motor (29), two ends of a fixed shaft of the third hub motor (29) are fixedly connected with one ends of the two second supporting rods (28) respectively, and a second rubber ring (30) is fixedly sleeved on the outer ring of the third hub motor (29).
2. The device capable of cleaning and cutting off the processed pipe fitting is characterized in that the cleaning and air-drying assembly comprises a washing pipe (37) and an air-drying pipe (40) which fixedly penetrate through the inner wall of one side of the U-shaped box (1), the washing pipe (37) is located between a second vertical plate (4) and a third vertical plate (5), the air-drying pipe (40) is located between the third vertical plate (5) and a fourth vertical plate (6), a pressurizing sprayer (38) is arranged at the bottom of the washing pipe (37), an air outlet pipe (41) is arranged at the bottom of the air-drying pipe (40), a water inlet pipe (36) is fixedly communicated with one end, located outside the U-shaped box (1), of the washing pipe (37) and one end, located outside the U-shaped box (1), of the air-drying pipe (37) is fixedly communicated with a water outlet pipe (42) which is fixedly communicated with the lower portion of the air-washing pipe (37) and the lower portion of the air-drying pipe (40).
3. An integrated device for cleaning and cutting off a processed pipe fitting according to claim 2, wherein a bowl-shaped correcting pipe (33) is fixedly connected to one side of the supporting plate (8) far away from the structural baffle (31), and the minimum inner diameter of the bowl-shaped correcting pipe (33) is matched with the outer diameter of the pipe fitting.
4. An integrated apparatus for cleaning and cutting off a tubular workpiece as claimed in claim 1, wherein a buffer (44) is fixedly connected to the first vertical plate (3) on a side thereof adjacent to the structural barrier (31).
5. An integrated device for cleaning and cutting off processed pipe fittings as claimed in claim 4, characterized in that one end of the buffer (44) close to the structure baffle (31) is provided with a first flexible magnet (45), and one side of the first mobile station (10) close to the first vertical plate (3) is provided with a second flexible magnet (46) attracted with the first flexible magnet (45).
6. An integrated apparatus for cleaning and cutting off a pipe to be processed according to claim 1, wherein a scrap conveyor (43) is inserted between the first vertical plate (3) and the second vertical plate (4) at one side of the U-shaped box (1).
7. The integrated device for cleaning and cutting off the processed pipe fitting according to claim 1, wherein a first sliding groove (34) matched with the first rubber ring (22) and a second sliding groove (35) matched with the second rubber ring (30) are respectively formed in one side of the U-shaped box (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111045069.2A CN113878645B (en) | 2021-09-07 | 2021-09-07 | Can wash and cut off integrated device to processing pipe fitting |
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| CN202111045069.2A CN113878645B (en) | 2021-09-07 | 2021-09-07 | Can wash and cut off integrated device to processing pipe fitting |
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| CN113878645B true CN113878645B (en) | 2023-03-24 |
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| CN115770906B (en) * | 2022-12-15 | 2023-07-14 | 广东福临门世家智能家居有限公司 | Aluminum profile cutting device and cutting method for special-shaped section |
| CN118950787B (en) * | 2024-10-17 | 2025-01-07 | 浙江志达管业有限公司 | Full-automatic intelligent hydraulic forming machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5014713B2 (en) * | 2006-09-11 | 2012-08-29 | 株式会社ディスコ | Tube material cutting device |
| CN106142186B (en) * | 2016-08-24 | 2018-04-13 | 德韧干巷汽车系统（上海）有限公司 | The cutter device and its cutting method of a kind of non-metal pipe |
| CN108326912B (en) * | 2018-03-07 | 2019-09-06 | 周稣稣 | A kind of sugarcane cutting head cleaning device |
| CN210999111U (en) * | 2019-10-28 | 2020-07-14 | 四会市金德氟塑料有限公司 | Precise automatic cutting equipment for teflon pipes |
| CN213352613U (en) * | 2020-08-20 | 2021-06-04 | 昆山合苏流体技术有限公司 | ABS pipe numerical control cutting device |
| CN112318593A (en) * | 2020-10-30 | 2021-02-05 | 徐州辛辛那提新型材料有限公司 | Fixed-length cutting device for thin-wall PVC (polyvinyl chloride) hose and working method of fixed-length cutting device |
| CN214081605U (en) * | 2020-10-30 | 2021-08-31 | 黑龙江浠源塑业有限公司 | Cutting device is used in processing of PE pipe suitable for construction |
| CN112976092A (en) * | 2021-01-22 | 2021-06-18 | 朱传粉 | Clean all-in-one of MPP cable protection pipe cutting |
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