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CN113864334A - Rotor device containing electromagnetic device and dynamic air-bearing journal bearing - Google Patents

Rotor device containing electromagnetic device and dynamic air-bearing journal bearing Download PDF

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Publication number
CN113864334A
CN113864334A CN202111122845.4A CN202111122845A CN113864334A CN 113864334 A CN113864334 A CN 113864334A CN 202111122845 A CN202111122845 A CN 202111122845A CN 113864334 A CN113864334 A CN 113864334A
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CN
China
Prior art keywords
rotor
electromagnetic device
rotating shaft
dynamic air
air bearing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111122845.4A
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Chinese (zh)
Inventor
姜开春
蒋天楚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Hanxiang Technology Co ltd
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Zhejiang Hanxiang Technology Co ltd
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Priority to CN202111122845.4A priority Critical patent/CN113864334A/en
Publication of CN113864334A publication Critical patent/CN113864334A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0402Bearings not otherwise provided for using magnetic or electric supporting means combined with other supporting means, e.g. hybrid bearings with both magnetic and fluid supporting means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0444Details of devices to control the actuation of the electromagnets
    • F16C32/0446Determination of the actual position of the moving member, e.g. details of sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0444Details of devices to control the actuation of the electromagnets
    • F16C32/0451Details of controllers, i.e. the units determining the power to be supplied, e.g. comparing elements, feedback arrangements with P.I.D. control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/04Bearings not otherwise provided for using magnetic or electric supporting means
    • F16C32/0406Magnetic bearings
    • F16C32/044Active magnetic bearings
    • F16C32/0474Active magnetic bearings for rotary movement
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C32/00Bearings not otherwise provided for
    • F16C32/06Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings
    • F16C32/0603Bearings not otherwise provided for with moving member supported by a fluid cushion formed, at least to a large extent, otherwise than by movement of the shaft, e.g. hydrostatic air-cushion bearings supported by a gas cushion, e.g. an air cushion

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

一种含有电磁装置和动态气浮轴颈轴承的转子装置,包括动态气浮轴承、电磁装置和转子旋转轴;转子旋转轴通过若干动态气浮轴承支撑;电磁装置设置在转子旋转轴外侧,电磁装置能够吸引转子旋转轴。本发明提出的新方案是在转子周围加上一圈电磁装置和相符的控制器。一个电磁辅助装置安装在有两个气浮轴承支撑的旋转轴的重心处。电磁装置在转子低速转动时,轴还没有浮起之前,可以向上吸引轴,来抵消大部分的轴重量,从而减少或消除气浮轴承的磨损,延长气浮轴承的寿命。

Figure 202111122845

A rotor device containing an electromagnetic device and a dynamic air bearing journal bearing, comprising a dynamic air bearing, an electromagnetic device and a rotor rotating shaft; the rotor rotating shaft is supported by a plurality of dynamic air bearings; the electromagnetic device is arranged outside the rotor rotating shaft, and the electromagnetic The device is capable of attracting the rotor to the rotating shaft. The new solution proposed by the present invention is to add a ring of electromagnetic devices and a corresponding controller around the rotor. An electromagnetic auxiliary device is installed at the center of gravity of the rotating shaft supported by two air bearings. When the rotor rotates at a low speed and before the shaft floats, the electromagnetic device can attract the shaft upward to offset most of the shaft weight, thereby reducing or eliminating the wear of the air bearing and prolonging the life of the air bearing.

Figure 202111122845

Description

Rotor device containing electromagnetic device and dynamic air-bearing journal bearing
Technical Field
The invention belongs to the technical field of rotor structures, and particularly relates to a rotor device comprising an electromagnetic device and a dynamic air bearing journal bearing.
Background
Gas bearings are also known as gas bearings. A sliding bearing using air as a lubricant. In normal operation, the shaft and bearing surfaces are completely separated by a gas film, whereby pressure changes in the film support the shaft and external loads. Because the air has smaller viscosity than oil, high temperature resistance and no pollution, the air bearing can be used in high-speed machines, instruments and radioactive devices, but the load capacity is lower.
The traditional non-platinum dynamic pressure air bearing has the advantage that pressure air does not need to be provided, but the shaft and the shaft sleeve generate friction when the bearing is started and before the bearing stops rotating, so that abrasion is easily caused. The commonly adopted measure for reducing the abrasion is to add a protective layer on the contact surface of the carrier gas floating bearing so as to prolong the service life, but the problem of eccentric friction of the rotor shaft cannot be fundamentally solved.
Disclosure of Invention
The object of the present invention is to provide a rotor arrangement comprising an electromagnetic device and a dynamic air bearing journal bearing to solve the above mentioned problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
a rotor device containing an electromagnetic device and a dynamic air bearing journal bearing comprises the dynamic air bearing, the electromagnetic device and a rotor rotating shaft; the rotor rotating shaft is supported by a plurality of dynamic air bearing; the electromagnetic device is arranged outside the rotor rotating shaft and can attract the rotor rotating shaft.
Further, the electromagnetic device comprises a supporting frame and an electromagnet; the supporting frame is an annular frame, a plurality of electromagnets are uniformly distributed on the inner side wall of the annular frame, and the rotor rotating shaft is arranged on the inner side of the supporting frame.
Furthermore, a plurality of electromagnets face to the center of the rotor rotating shaft.
Furthermore, the number of the electromagnets is more than three.
Furthermore, the electromagnetic device is externally connected with a controller, and the controller is used for controlling the electromagnetic force.
Furthermore, a displacement sensor is arranged on the rotor rotating shaft and used for measuring the displacement and the deformation of the rotor rotating shaft.
Furthermore, the displacement sensor is connected with the controller.
Furthermore, the dynamic air bearing is provided with a V-shaped groove or a splayed groove on the shaft neck.
Compared with the prior art, the invention has the following technical effects:
the new scheme of the present invention is that one ring of electromagnetic device and corresponding controller are added around the rotor. An electromagnetic auxiliary device is installed at the center of gravity of a rotating shaft supported by two air bearings. When the rotor rotates at a low speed, the shaft can be upwards attracted before floating, so that most of the shaft weight is offset, the abrasion of the air bearing is reduced or eliminated, and the service life of the air bearing is prolonged.
Another function of the electromagnetic device is to adjust the eccentricity of the shaft in the vortex, which is equivalent to increase the rigidity of the bearing, and is helpful for the stability of the rotor in high-speed rotation.
The sensor is added, and the electromagnetic device controller is used for receiving signals of the sensor and then providing required current for each electromagnet as required to counteract the gravity of the rotor, achieve abrasion reduction and adjust the rotation state of the shaft.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of the present invention.
Wherein:
the dynamic air bearing device comprises a dynamic air bearing 2, an electromagnetic device 1, a rotor rotating shaft 3, a supporting frame 4 and an electromagnet 5.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
a rotor system including an electromagnetic device and a dynamic air bearing journal bearing, the rotor system including a shaft having the dynamic air bearing for supporting the shaft, the shaft further having an electromagnetic device for applying a force to the shaft in a non-contact manner from each direction, a controller for the electromagnetic device for controlling the magnitude and direction of the electromagnetic force, and a plurality of sensors for measuring the eccentric position and the vortex state of the shaft, so that the controller for the electromagnetic device can determine the magnitude and direction of the electromagnetic force to be applied according to the information.
The rotating shaft is made of magnetic materials, so that the electromagnet can generate attraction force on the rotating shaft.
The electromagnetic device is provided with a plurality of electromagnets along the circumference, for example, 4 electromagnets are shown in the figure. When different currents are supplied to the electromagnets, the attraction forces to the shaft in different directions can be combined.
At least two air bearings, typically dynamic air bearings, are mounted on the shaft. The dynamic air bearing may have V-shaped grooves on the journal, as shown, or may have a splayed or other surface structure.
Several sensors are mounted on the side of the shaft to measure the displacement and deformation of the shaft.
The electromagnetic device controller is used for receiving signals of the sensor and then providing required current for each electromagnet as required to counteract the gravity of the rotor, achieve abrasion reduction and adjust the rotation state of the shaft.
Specifically, the method comprises the following steps:
a rotor device containing an electromagnetic device and a dynamic air bearing journal bearing comprises a dynamic air bearing 2, an electromagnetic device 1 and a rotor rotating shaft 3; the rotor rotating shaft 3 is supported by a plurality of dynamic air bearing 2; the electromagnetic device 1 is provided outside the rotor rotation shaft 3, and the electromagnetic device 1 can attract the rotor rotation shaft 3.
The electromagnetic device 1 comprises a supporting frame 4 and an electromagnet 5; the supporting frame 4 is an annular frame, the electromagnets 5 are uniformly distributed on the inner side wall of the annular frame, and the rotor rotating shaft 3 is arranged on the inner side of the supporting frame 4.
Several electromagnets 5 are each directed towards the centre of the rotor rotation axis 3.
The number of the electromagnets 5 is four.
The electromagnetic device 1 is externally connected with a controller, and the controller is used for controlling the size of the electromagnet 5.
And a displacement sensor is also arranged on the rotor rotating shaft 3 and used for measuring the displacement and the deformation of the rotor rotating shaft 3.
The displacement sensor is connected with the controller.
The dynamic air bearing is provided with a V-shaped groove or a splayed groove on a shaft neck.
The new scheme of the present invention is that one ring of electromagnetic device and corresponding controller are added around the rotor. As shown in the following figures, an electromagnetic assist device is mounted at the center of gravity of a rotating shaft supported by two air bearings. When the rotor rotates at a low speed, the shaft can be upwards attracted before floating, so that most of the shaft weight is offset, the abrasion of the air bearing is reduced or eliminated, and the service life of the air bearing is prolonged. Another function of the electromagnetic device is to adjust the eccentricity of the shaft in the vortex, which is equivalent to increase the rigidity of the bearing, and is helpful for the stability of the rotor in high-speed rotation.
Example (b):
a rotor device having an electromagnetic device and a dynamic air-floating journal bearing, said rotor device comprising a shaft having a dynamic air-floating bearing for supporting the shaft, an electromagnetic device for applying a force to the shaft in a non-contact manner from each direction, a controller for the electromagnetic device for controlling the magnitude and direction of the electromagnetic force, and a plurality of sensors for measuring the eccentric position and the vortex state of the shaft, so that the controller for the electromagnetic device can determine the magnitude and direction of the electromagnetic force to be applied according to the information.
The rotating shaft is made of magnetic materials, so that the electromagnet can generate attraction force on the rotating shaft.
The electromagnetic device is provided with 4 electromagnets along the circumferential direction. When different currents are supplied to the electromagnets, the attraction forces to the shaft in different directions can be combined.
At least two air bearings, typically dynamic air bearings, are mounted on the shaft. The dynamic air bearing can be provided with V-shaped grooves on the shaft neck, and also can be in a splayed shape or other surface structures.
Several sensors are mounted on the side of the shaft to measure the displacement and deformation of the shaft.
The electromagnetic device controller is used for receiving signals of the sensor and then providing required current for each electromagnet as required to counteract the gravity of the rotor, achieve abrasion reduction and adjust the rotation state of the shaft.

Claims (8)

1.一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,包括动态气浮轴承(2)、电磁装置(1)和转子旋转轴(3);转子旋转轴(3)通过若干动态气浮轴承(2)支撑;电磁装置(1)设置在转子旋转轴(3)外侧,电磁装置(1)能够吸引转子旋转轴(3)。1. A rotor device containing an electromagnetic device and a dynamic air bearing journal bearing, characterized in that it comprises a dynamic air bearing (2), an electromagnetic device (1) and a rotor rotating shaft (3); the rotor rotating shaft (3) It is supported by a plurality of dynamic air bearing (2); the electromagnetic device (1) is arranged outside the rotor rotating shaft (3), and the electromagnetic device (1) can attract the rotor rotating shaft (3). 2.根据权利要求1所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,电磁装置(1)包括支撑框架(4)和电磁铁(5);支撑框架(4)为环形框架,若干电磁铁(5)均匀分布在环形框架内侧壁,转子旋转轴(3)设置在支撑框架(4)内侧。2. A rotor device containing an electromagnetic device and a dynamic air bearing journal bearing according to claim 1, wherein the electromagnetic device (1) comprises a support frame (4) and an electromagnet (5); the support frame ( 4) It is an annular frame, a plurality of electromagnets (5) are evenly distributed on the inner side wall of the annular frame, and the rotor rotating shaft (3) is arranged inside the support frame (4). 3.根据权利要求2所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,若干电磁铁(5)均朝向转子旋转轴(3)的中心。3. A rotor device comprising an electromagnetic device and a dynamic air bearing journal bearing according to claim 2, characterized in that the plurality of electromagnets (5) are all facing the center of the rotor rotating shaft (3). 4.根据权利要求2所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,电磁铁(5)的个数大于三个。4. A rotor device comprising an electromagnetic device and a dynamic air bearing journal bearing according to claim 2, characterized in that the number of electromagnets (5) is greater than three. 5.根据权利要求2所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,电磁装置(1)外接有控制器,控制器用于控制电磁力(5)的大小。5. A rotor device containing an electromagnetic device and a dynamic air bearing journal bearing according to claim 2, wherein the electromagnetic device (1) is externally connected with a controller, and the controller is used to control the magnitude of the electromagnetic force (5). . 6.根据权利要求5所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,转子旋转轴(3)上还设置有位移传感器,用于测量转子旋转轴(3)的位移和形变。6. A kind of rotor device containing electromagnetic device and dynamic air bearing journal bearing according to claim 5, is characterized in that, rotor rotating shaft (3) is also provided with displacement sensor for measuring rotor rotating shaft (3) ) displacement and deformation. 7.根据权利要求6所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,位移传感器连接控制器。7. A rotor device comprising an electromagnetic device and a dynamic air bearing journal bearing according to claim 6, wherein the displacement sensor is connected to the controller. 8.根据权利要求1所述的一种含有电磁装置和动态气浮轴颈轴承的转子装置,其特征在于,动态气浮轴承在轴颈上设置有V字形沟槽或八字形沟槽。8. A rotor device comprising an electromagnetic device and a dynamic air bearing journal bearing according to claim 1, wherein the dynamic air bearing is provided with a V-shaped groove or a figure-eight groove on the journal.
CN202111122845.4A 2021-09-24 2021-09-24 Rotor device containing electromagnetic device and dynamic air-bearing journal bearing Pending CN113864334A (en)

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CN202111122845.4A CN113864334A (en) 2021-09-24 2021-09-24 Rotor device containing electromagnetic device and dynamic air-bearing journal bearing

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1019042A (en) * 1996-06-28 1998-01-20 Shimadzu Corp Magnetic bearing device
CN101910657A (en) * 2007-10-23 2010-12-08 韩国科学技术研究院 Airfoil-magnetic hybrid bearing and control system thereof
CN103245504A (en) * 2013-04-10 2013-08-14 浙江工业大学 Device for testing lateral resistance of air floatation bearing
CN106545574A (en) * 2016-10-27 2017-03-29 上海交通大学 A kind of oscillation crosswise control device of cardan shaft
CN106640966A (en) * 2017-02-17 2017-05-10 燕山大学 Magnetic fluid double suspension driving and driven radial bearing
CN111457010A (en) * 2020-03-24 2020-07-28 北京科技大学 A magnetic hybrid bearing

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1019042A (en) * 1996-06-28 1998-01-20 Shimadzu Corp Magnetic bearing device
CN101910657A (en) * 2007-10-23 2010-12-08 韩国科学技术研究院 Airfoil-magnetic hybrid bearing and control system thereof
CN103245504A (en) * 2013-04-10 2013-08-14 浙江工业大学 Device for testing lateral resistance of air floatation bearing
CN106545574A (en) * 2016-10-27 2017-03-29 上海交通大学 A kind of oscillation crosswise control device of cardan shaft
CN106640966A (en) * 2017-02-17 2017-05-10 燕山大学 Magnetic fluid double suspension driving and driven radial bearing
CN111457010A (en) * 2020-03-24 2020-07-28 北京科技大学 A magnetic hybrid bearing

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Application publication date: 20211231