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CN113856685A - Mg-Ni/Al2O3Catalyst, preparation method and application thereof - Google Patents

Mg-Ni/Al2O3Catalyst, preparation method and application thereof Download PDF

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Publication number
CN113856685A
CN113856685A CN202111245642.4A CN202111245642A CN113856685A CN 113856685 A CN113856685 A CN 113856685A CN 202111245642 A CN202111245642 A CN 202111245642A CN 113856685 A CN113856685 A CN 113856685A
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catalyst
hours
heating
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powder
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宋夫交
府捷
彭欣
郭阅
仲舒颖
曹燕
严金龙
许琦
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Yancheng Institute of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/78Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/02Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon
    • C07C1/12Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon from oxides of a carbon from carbon dioxide with hydrogen
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2523/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00
    • C07C2523/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper
    • C07C2523/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36
    • C07C2523/78Catalysts comprising metals or metal oxides or hydroxides, not provided for in group C07C2521/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups C07C2523/02 - C07C2523/36 with alkali- or alkaline earth metals or beryllium

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses Mg-Ni/Al2O3The catalyst and the preparation method and the application thereof comprise the following specific steps: mixing gamma-Al2O3Powder, Ni (NO)3)2·6H2O and MgCl2The mixture of (a) was ground in mortar for 2 hours and when the powder turned into a uniform green powder, it was transferred to a crucible; heating in water bath for 3 hours for aging, and then transferring to a drying oven for heating for 3 hours; product coolingAfter the temperature is reduced to room temperature, centrifuging and drying the catalyst, and calcining the catalyst at high temperature for 2 hours to obtain a precursor of the catalyst; precursor is in H2Reduction at high temperature under an atmosphere to obtain a catalyst represented by Mgx‑Ni30/Al2O3-MI. Carrier Al for catalyst in the invention2O3Can effectively activate the dispersion and the form of metal Ni and the reducibility of metal particles, so that the catalyst has higher dispersibility and higher carbon dioxide conversion rate, and the stability of the catalyst is effectively improved. The addition of alkaline earth metal oxide in the catalyst can promote the catalyst to CO2The content of the oxides is rich, the price is low, and the influence on the production cost of the catalyst is little.

Description

Mg-Ni/Al2O3Catalyst, preparation method and application thereof
Technical Field
The invention belongs to CO2The technical field of catalytic conversion, in particular to Mg-Ni/Al2O3Method for preparing catalyst and its application in CO2Application in methanation.
Background
The large amount of carbon dioxide emitted by the combustion of fossil fuels is the root cause of global warming. In 2019, the united nations climate behavior peak proposes: by 2030, global CO2Emission is reduced by 45.0% on a 2010 basis, and carbon neutralization is achieved by 2050. How to reduce CO in the atmosphere2The concentration of (b) is currently an important research topic in the global sense. CO 22Methanation not only can reduce CO2The discharge amount can be obtained, and the important chemical raw material methane can be obtained, so that the CO is effectively utilized2One of the resource approaches is an effective and practical method for carbon emission reduction, and has a great potential in the aspect of environmental protection.
Transition metal nickel-based catalysts in CO due to their excellent activity and low cost2Methanation reactions are widely studied. However, in order to achieve CO at low temperatures2High-efficiency catalytic activity and stability in methanation reaction, and influence on CO due to particle size and dispersity of nickel2Key factors for methanation reactions. Catalytic performance of nickel-based catalystBut also on the carrier, the method of preparation and the conditions of the activity test. In addition, CO at the catalyst surface due to weak interaction with the support2The adsorption capacity is low, which is another factor that must be considered. To promote CO2Adsorption, in addition to the selection of an appropriate support, the use of additives such as alkali and alkaline earth oxides can promote CO by increasing the basicity of the support surface2And (4) carrying out methanation reaction. In addition, the alkaline earth metal doping can also improve the stability of the catalyst in high-temperature reaction and inhibit the sintering of active components under the reaction condition.
Preparing high nickel supported catalysts with nanoparticles with good dispersion is a great challenge. Even in a successful synthesis process, reproducibility problems in the scale-up process are encountered, which makes large-scale production of the catalyst difficult to commercialize. Various synthetic methods for preparing catalysts, mainly coprecipitation and precipitation, have been widely used for CO2And (4) methanation. However, these methods generate metal solution waste, and it is difficult to control the reproducibility of the catalyst. The experimental procedure is very complicated due to different parameters such as pH, temperature, pressure, stirring speed, solvent, reagents, mixing sequence and the gas environment to be controlled. The Melt Infiltration (MI) method is one of the most direct methods, which can appropriately disperse a large amount of transition metal and promoter in a carrier and improve reproducibility of preparing a catalyst.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides Mg-Ni/Al2O3Method for preparing catalyst and its application in CO2Application in methanation to solve the problem of the existing CO2CO present in methanation technology2Problems of poor capture performance and low conversion are identified.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
Mg-Ni/Al2O3The preparation method of the catalyst comprises the following steps:
step 1, mixing gamma-Al2O3Powder, Ni (NO)3)2·6H2O and MgCl2According toMixing at a mass ratio of 3-10:30:100, grinding the obtained mixture in equal volume of mortar for 2 hours, and transferring the powder into a crucible when the powder is converted into uniform green powder;
step 2, heating the product in the step 1 in a water bath for 3 hours, and then transferring the product to a drying oven to heat for 3 hours;
step 3, cooling the product obtained in the step 2 to room temperature, centrifuging and drying the product, and calcining the product at high temperature for 2 hours to obtain a precursor MgO-NiO/Al of the catalyst2O3
Step 4, the catalyst precursor obtained in the step 3 is added in H2Reducing at high temperature in the atmosphere to obtain the target product, wherein the obtained catalyst is represented as Mgx-Ni30/Al2O3MI, X representing the content of metallic Mg (wt%), and MI representing the melt infiltration method.
In the step 2, the heating temperature of the water bath is 80 ℃, and the heating temperature of the drying oven is 100 ℃.
In the step 3, the calcining temperature is 400 ℃, and the heating rate is 10 ℃/min.
In the step 4, the reduction temperature is 350 ℃, and the reduction time is 1 hour.
Mg-Ni/Al2O3Catalyst of Mgx-Ni30/Al2O3MI, X represents the mass content of metal Mg, MI represents a melt infiltration method, and X = 5-10.
Mg-Ni/Al2O3Use of a catalyst for CO2In methanation.
Advantageous effects
Compared with the prior art, the Mg-Ni/Al alloy of the invention2O3Method for preparing catalyst and its application in CO2The application in methanation has the following advantages: the invention adopts a melt infiltration method to prepare Mg-Ni/Al2O3Catalyst for CO2Methanation reaction of Al2O3The carrier can effectively activate the dispersion and the form of metal and the reducibility of metal particles, so that the catalyst has higher Ni dispersibility and higher carbon dioxide conversion rate, and the stability of the catalyst is effectively improvedAnd (5) performing qualitative determination. In addition, the addition of alkaline earth metal oxide to the catalyst can promote the catalyst to CO2The content of the oxides is rich, the price is low, and the influence on the production cost of the catalyst is little.
Detailed Description
The present invention will be further described with reference to specific examples and comparative examples. The present invention will be better understood from the following examples. However, those skilled in the art will readily appreciate that the specific material ratios, process conditions and results thereof described in the examples are illustrative only and should not be taken as limiting the invention as detailed in the claims.
Example 1
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder according to the mass ratio of 3:30:100, grinding the mixture in the equal volume of mortar for 2 hours, and transferring the mixture into a crucible when the powder is converted into uniform green powder;
(2) heating the crucible in 80 ℃ water bath for 3 hours for aging, and then transferring the crucible to a drying oven for heating at 100 ℃ for 3 hours;
(3) cooling the product to room temperature, centrifuging and drying the product, heating to 400 ℃ at the speed of 10 ℃/min, calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg3-Ni30/Al2O3MI, MI stands for melt infiltration method.
Example 2
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder according to the mass ratio of 5:30:100, grinding the mixture in the equal volume of mortar for 2 hours, and transferring the mixture into a crucible when the powder is converted into uniform green powder;
(2) heating the crucible in 80 ℃ water bath for 3 hours for aging, and then transferring the crucible to a drying oven for heating at 100 ℃ for 3 hours;
(3) cooling the product to room temperature, centrifuging and drying the product, heating to 400 ℃ at the speed of 10 ℃/min, calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg5-Ni30/Al2O3MI, MI stands for melt infiltration method.
Example 3
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder according to the mass ratio of 10:30:100, grinding the mixture in the equal volume of mortar for 2 hours, and moving the mixture into a crucible when the powder is converted into uniform green powder;
(2) heating the crucible in 80 ℃ water bath for 3 hours for aging, and then transferring the crucible to a drying oven for heating at 100 ℃ for 3 hours;
(3) cooling the product to room temperature, centrifuging and drying the product, heating to 400 ℃ at the speed of 10 ℃/min, calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg10-Ni30/Al2O3MI, MI stands for melt infiltration method.
Comparative example 1
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder in a crucible according to the mass ratio of 3:30:100, and adding deionized water with the same volume for soaking for 6 hours;
(2) transferring the crucible into a drying oven, and heating and drying for 10 hours at 100 ℃;
(3) transferring the dried sample into a muffle furnace, heating to 400 ℃ at the speed of 10 ℃/min, and calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg3-Ni30/Al2O3MP, MP stands for the equal volume impregnation method.
Comparative example 2
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder in a crucible according to the mass ratio of 5:30:100, and adding deionized water with the same volume for soaking for 6 hours;
(2) transferring the crucible into a drying oven, and heating and drying for 10 hours at 100 ℃;
(3) transferring the dried sample into a muffle furnace, heating to 400 ℃ at the speed of 10 ℃/min, and calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg5-Ni30/Al2O3MP, MP stands for the equal volume impregnation method.
Comparative example 3
(1) Mixing MgCl2、Ni(NO3)2·6H2O and gamma-Al2O3Mixing the powder in a crucible according to the mass ratio of 10:30:100, and adding deionized water with the same volume for soaking for 6 hours;
(2) transferring the crucible into a drying oven, and heating and drying for 10 hours at 100 ℃;
(3) transferring the dried sample into a muffle furnace, heating to 400 ℃ at the speed of 10 ℃/min, and calcining for 2 h to obtain a precursor MgO-NiO/Al of the catalyst2O3
(4) The catalyst precursor is added in H2Reduction at 350 ℃ for 1 hour under an atmosphere to obtain a catalyst denoted Mg10-Ni30/Al2O3MP, MP stands for the equal volume impregnation method.
Mg prepared by the above methodx-Ni30/Al2O3The catalyst is catalyzed in a tubular fixed bed reactor with the pipe diameter of 8mmFor the evaluation of chemical activity, the catalyst tablets were crushed, sieved and loaded at a loading of 1.0 g. At H2/N2Heating the reaction solution in the reducing atmosphere, and introducing mixed reaction gas (H) when the reaction temperature is increased to 300 DEG C2:CO2:N2=18:6:1, volume ratio), the reaction pressure was normal pressure. The composition of the raw material gas and the product before and after the reaction is detected on line by a gas chromatography (TCD detector), and the content of each component in the tail gas is quantitatively analyzed by using a correction area normalization method.
The specific surface area, Ni dispersibility of the catalysts prepared in the above examples and comparative examples and CO in the hydrogenation reaction at 300 deg.C2The conversion is shown in table 1:
TABLE 1 specific surface area, dispersivity of the catalyst and its CO hydrogenation at 300 deg.C2Conversion rate
Figure DEST_PATH_IMAGE001
As can be seen from Table 1, Al2O3The specific surface area of the carrier was 193 m2The specific surface area of the catalyst prepared by the melt infiltration method and the equal volume impregnation method is reduced to different degrees and is increased along with the increase of Mg loading. Both catalysts achieved the best Ni dispersion at 5% Mg loading, 28.2 and 25.7 respectively, with the best CO in the hydrogenation reaction2The conversion was 76% and 68%, respectively. Therefore, the catalyst prepared by the melt infiltration method has higher active component dispersity and catalytic activity.

Claims (6)

1. Mg-Ni/Al2O3The preparation method of the catalyst is characterized by comprising the following steps:
step 1, mixing gamma-Al2O3Powder, Ni (NO)3)2·6H2O and MgCl2Mixing according to the mass ratio of 3-10:30:100, grinding the obtained mixture in mortar with the same volume for 2 hours, and transferring the mixture into a crucible when the powder is converted into uniform green powder;
step 2, heating the product in the step 1 in a water bath for 3 hours, and then transferring the product to a drying oven to heat for 3 hours;
step 3, cooling the product obtained in the step 2 to room temperature, centrifuging and drying the product, and calcining the product at high temperature for 2 hours to obtain a precursor MgO-NiO/Al of the catalyst2O3
Step 4, the catalyst precursor obtained in the step 3 is added in H2Reducing at high temperature in the atmosphere to obtain the target product, wherein the obtained catalyst is represented as Mgx-Ni30/Al2O3MI, X representing the content of metallic Mg in wt%, MI representing the melt infiltration method.
2. Mg-Ni/Al according to claim 12O3The preparation method of the catalyst is characterized by comprising the following steps: in the step 2, the heating temperature of the water bath is 80 ℃, and the heating temperature of the drying oven is 100 ℃.
3. Mg-Ni/Al according to claim 12O3The preparation method of the catalyst is characterized by comprising the following steps: in the step 3, the calcining temperature is 400 ℃, and the heating rate is 10 ℃/min.
4. Mg-Ni/Al according to claim 12O3The preparation method of the catalyst is characterized by comprising the following steps: in the step 4, the reduction temperature is 350 ℃, and the reduction time is 1 hour.
5. Mg-Ni/Al produced according to any one of claims 1 to 42O3Catalyst, characterized in that the catalyst is Mgx-Ni30/Al2O3MI, X representing the mass content of metallic Mg, MI representing the melt infiltration method, X =5-10, in wt%.
6. Mg-Ni/Al according to claim 52O3Use of a catalyst for CO2In methanation.
CN202111245642.4A 2021-10-26 2021-10-26 Mg-Ni/Al2O3Catalyst, preparation method and application thereof Pending CN113856685A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104399491A (en) * 2014-12-04 2015-03-11 广州博能能源科技有限公司 High-temperature-resistant methanation catalyst as well as preparation method thereof
US20170001863A1 (en) * 2015-06-30 2017-01-05 Korea Institute Of Energy Research Methane steam reforming, using nickel/alumina nanocomposite catalyst or nickel/silica-alumina hybrid nanocomposite catalyst
CN106902830A (en) * 2017-04-17 2017-06-30 西南化工研究设计院有限公司 One kind conveying bed methanation catalyst, preparation method and application
CN108311154A (en) * 2018-02-02 2018-07-24 济南大学 One kind being used for CO2The modification of the novel nickel-base catalyst of methanation and preparation method
CN111495384A (en) * 2020-04-24 2020-08-07 东南大学 Carbon dioxide hydromethanation catalyst, preparation method and application

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104399491A (en) * 2014-12-04 2015-03-11 广州博能能源科技有限公司 High-temperature-resistant methanation catalyst as well as preparation method thereof
US20170001863A1 (en) * 2015-06-30 2017-01-05 Korea Institute Of Energy Research Methane steam reforming, using nickel/alumina nanocomposite catalyst or nickel/silica-alumina hybrid nanocomposite catalyst
CN106902830A (en) * 2017-04-17 2017-06-30 西南化工研究设计院有限公司 One kind conveying bed methanation catalyst, preparation method and application
CN108311154A (en) * 2018-02-02 2018-07-24 济南大学 One kind being used for CO2The modification of the novel nickel-base catalyst of methanation and preparation method
CN111495384A (en) * 2020-04-24 2020-08-07 东南大学 Carbon dioxide hydromethanation catalyst, preparation method and application

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
EUI HYUN CHO ET AL.,: "Simultaneous impregnation of Ni and an additive via one-step melt-infiltration: Effect of alkaline-earth metal (Ca, Mg, Sr, and Ba) addition on Ni/γ-Al2O3 for CO2 methanation" *
黄华 文建军 尹笃林: "助剂对Ni/Al2O3催化剂芳烃加氢热稳定性和抗硫化性能的影响" *

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