CN113847375A - A multi-stage energy-absorbing buffer device - Google Patents
A multi-stage energy-absorbing buffer device Download PDFInfo
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- CN113847375A CN113847375A CN202111120909.7A CN202111120909A CN113847375A CN 113847375 A CN113847375 A CN 113847375A CN 202111120909 A CN202111120909 A CN 202111120909A CN 113847375 A CN113847375 A CN 113847375A
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- 239000000872 buffer Substances 0.000 title claims abstract description 22
- 239000011229 interlayer Substances 0.000 claims abstract description 31
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 4
- 239000011572 manganese Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000010410 layer Substances 0.000 claims 3
- 230000000703 anti-shock Effects 0.000 abstract description 17
- 230000003139 buffering effect Effects 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 description 22
- 238000010586 diagram Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
- F16F7/12—Vibration-dampers; Shock-absorbers using plastic deformation of members
- F16F7/121—Vibration-dampers; Shock-absorbers using plastic deformation of members the members having a cellular, e.g. honeycomb, structure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F7/00—Vibration-dampers; Shock-absorbers
- F16F7/12—Vibration-dampers; Shock-absorbers using plastic deformation of members
- F16F7/128—Vibration-dampers; Shock-absorbers using plastic deformation of members characterised by the members, e.g. a flat strap, yielding through stretching, pulling apart
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2224/00—Materials; Material properties
- F16F2224/02—Materials; Material properties solids
- F16F2224/0225—Cellular, e.g. microcellular foam
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vibration Dampers (AREA)
Abstract
本发明涉及一种多级吸能缓冲装置,包括防冲机构和蜂窝夹层,蜂窝夹层设置在防冲机构的内部。所述防冲机构包括上底板、连接曲梁、下底板,所述上底板与下底板上下布置,四周通过连接曲梁连接;蜂窝夹层设置在上底板、连接曲梁和下底板构成的内部空间,蜂窝夹层固定在下底板上。所述上底板和下底板的四周开设有多个凹槽,凹槽侧面开设有销孔,连接曲梁通过销轴设置在上底板和下底板四周的凹槽内,将上底板和下底板连接。本发明具有防冲机构和蜂窝夹层两级防冲吸能结构,能够有效提高缓冲吸能装置的吸能缓冲能力。
The invention relates to a multi-stage energy-absorbing buffer device, comprising an anti-shock mechanism and a honeycomb interlayer, and the honeycomb sandwich is arranged inside the anti-shock mechanism. The anti-shock mechanism includes an upper bottom plate, a connecting curved beam, and a lower bottom plate. The upper bottom plate and the lower bottom plate are arranged up and down, and the surrounding areas are connected by the connecting curved beams; the honeycomb interlayer is arranged in the inner space formed by the upper bottom plate, the connecting curved beam and the lower bottom plate. , the honeycomb interlayer is fixed on the lower bottom plate. The upper and lower bottom plates are provided with a plurality of grooves around them, and pin holes are provided on the sides of the grooves. . The invention has an anti-shock mechanism and a honeycomb interlayer two-stage anti-shock energy-absorbing structure, which can effectively improve the energy-absorbing and buffering capacity of the buffering energy-absorbing device.
Description
技术领域technical field
本发明属于缓冲吸能技术领域,尤其涉及一种多级吸能缓冲装置。The invention belongs to the technical field of buffer energy absorption, and in particular relates to a multi-stage energy absorption buffer device.
背景技术Background technique
在军事、民用、运输、工业等领域中,汽车、航天航空、船舶、工程机械设备等易受振动冲击的影响。振动、碰撞冲击会造成设备寿命缩短、损坏,甚至严重时威胁人生命安全。汽车碰撞、船舶碰撞、飞机起落、电梯跌落、冲击地压等情况中碰撞冲击的冲击时间短、冲击力度强、破坏程度大,但无法避免,而吸能缓冲装置是一种有效缓解冲击破坏的方法。受到冲击时,吸能缓冲装置通过内部装置结构发生塑性变形或破坏吸收冲击产生的能量,同时削弱冲击力度,降低冲击速度。但目前现有吸能缓冲装置吸能效果不明显,吸能效率低,吸能途径单一。In military, civil, transportation, industrial and other fields, automobiles, aerospace, ships, construction machinery and equipment are easily affected by vibration and shock. Vibration, collision and shock will shorten the life of the equipment, damage it, and even threaten human life in severe cases. In the case of automobile collision, ship collision, aircraft take-off and landing, elevator falling, impact ground pressure, etc., the impact time of the collision impact is short, the impact force is strong, and the damage degree is large, but it cannot be avoided. method. When subjected to an impact, the energy-absorbing buffer device absorbs the energy generated by the impact through plastic deformation or destruction of the internal device structure, and at the same time weakens the impact strength and reduces the impact speed. However, the existing energy-absorbing buffer device has no obvious energy-absorbing effect, low energy-absorbing efficiency, and single energy-absorbing path.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明提供一种多级吸能缓冲装置,以解决现有吸能装置吸能途径单一,吸能利用率低的问题。Aiming at the deficiencies in the prior art, the present invention provides a multi-stage energy absorption buffer device to solve the problems of the existing energy absorption device having a single energy absorption path and low energy absorption utilization rate.
一种多级吸能缓冲装置,包括防冲让位机构和蜂窝夹层,蜂窝夹层设置在防冲让位机构的内部。A multi-stage energy absorbing buffer device comprises an anti-shock and abdication mechanism and a honeycomb interlayer, and the honeycomb interlayer is arranged inside the anti-shock and abdicate mechanism.
所述蜂窝夹层是由正六角形背对背对称排列组合而成的蜂窝结构。The honeycomb interlayer is a honeycomb structure composed of regular hexagonal back-to-back symmetrical arrangement.
所述蜂窝夹层采用不锈钢材质。The honeycomb interlayer is made of stainless steel.
所述防冲让位机构包括上底板、连接曲梁、下底板,所述上底板与下底板上下布置,四周通过连接曲梁连接;蜂窝夹层设置在上底板、连接曲梁和下底板构成的内部空间,蜂窝夹层固定在下底板上。The anti-shock yielding mechanism includes an upper bottom plate, a connecting curved beam, and a lower bottom plate, the upper bottom plate and the lower bottom plate are arranged up and down, and the surrounding is connected by the connecting curved beams; the honeycomb interlayer is arranged on the upper bottom plate, the connecting curved beam and the lower bottom plate. In the interior space, the honeycomb interlayer is fixed on the lower bottom plate.
所述上底板和下底板的四周开设有多个凹槽,凹槽侧面开设有销孔,连接曲梁通过销轴设置在上底板和下底板四周的凹槽内,将上底板和下底板连接。The upper and lower base plates are provided with a plurality of grooves around the sides, and pin holes are formed on the sides of the grooves. .
所述蜂窝夹层通过黏结的方式与下底板相连接固定。The honeycomb interlayer is connected and fixed with the lower bottom plate by means of bonding.
所述上底板和下底板均采用Q235钢。The upper bottom plate and the lower bottom plate are made of Q235 steel.
所述连接曲梁为“U”型,采用65锰材料。The connecting curved beam is "U"-shaped and uses 65 manganese material.
所述蜂窝夹层与上底板之间留有空间。A space is left between the honeycomb interlayer and the upper bottom plate.
本发明的有益效果是:本发明设置了蜂窝夹层和防冲机构。静载时,利用连接曲梁的屈曲特性保持稳定状态。出现高强度冲击时,利用连接曲梁的塑性变形吸收冲击产生的能量,实现一级吸能缓冲,利用蜂窝结构的高效吸能特点,实现高强度冲击作用的吸能缓冲效果,实现二级吸能缓冲。防冲机构和蜂窝夹层的两级吸能,能够有效提高缓冲吸能装置的缓冲吸能能力及吸能效率,有效解决了吸能缓冲装置吸能效率低、吸能效果不明显。The beneficial effects of the present invention are as follows: the present invention is provided with a honeycomb interlayer and an anti-shock mechanism. During static loading, the buckling properties of the connected curved beams are used to maintain a stable state. When a high-strength impact occurs, the plastic deformation of the connecting curved beam is used to absorb the energy generated by the impact, and the first-level energy absorption buffer is realized. Can buffer. The two-stage energy absorption of the anti-shock mechanism and the honeycomb interlayer can effectively improve the buffer energy absorption capacity and energy absorption efficiency of the buffer energy absorption device, and effectively solve the problem of low energy absorption efficiency and insignificant energy absorption effect of the energy absorption buffer device.
附图说明Description of drawings
图1为本发明中提供的一种多级吸能缓冲装置的示意图;1 is a schematic diagram of a multi-stage energy-absorbing buffer device provided in the present invention;
图2为本发明中的防冲机构的示意图;Fig. 2 is the schematic diagram of the anti-shock mechanism in the present invention;
图3为本发明中的连接曲梁的示意图;Fig. 3 is the schematic diagram of connecting curved beams in the present invention;
图4为本发明中的蜂窝夹层的示意图;Fig. 4 is the schematic diagram of the honeycomb interlayer in the present invention;
其中,in,
1上底板,2连接曲梁,3下底板,4蜂窝夹层。1 upper base plate, 2 connecting curved beam, 3 lower base plate, 4 honeycomb interlayer.
具体实施方式Detailed ways
为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明的技术方案和效果作详细描述。In order to better explain the present invention and facilitate understanding, the technical solutions and effects of the present invention will be described in detail below with reference to the accompanying drawings and through specific embodiments.
如图1所示,一种多级吸能缓冲装置,包括防冲机构和蜂窝夹层4,蜂窝夹层4设置在防冲机构的内部;如图2所示,所述防冲机构包括上底板1、连接曲梁2、下底板3,所述上底板1与下底板3上下布置,四周通过连接曲梁2连接;所述上底板1和下底板3的四周开设有多个凹槽,凹槽侧面开设有销孔,连接曲梁2通过销轴设置在上底板1和下底板3四周的凹槽内,将上底板1和下底板3连接。蜂窝夹层4设置在上底板1、连接曲梁2和下底板3构成的内部空间,蜂窝夹层4固定在下底板3上,所述蜂窝夹层与上底板之间留有空间。根据实际工作场合需要在下底板3自行加装连接装置,从而起到对不同场合进行多级缓冲的作用。As shown in FIG. 1, a multi-stage energy absorption buffer device includes an anti-shock mechanism and a honeycomb interlayer 4, and the honeycomb sandwich 4 is arranged inside the anti-shock mechanism; as shown in FIG. 2, the anti-shock mechanism includes an upper bottom plate 1 , connect the
所述上底板1和下底板3均采用Q235钢,使缓冲装置有更好的塑性和韧性。Both the upper bottom plate 1 and the
本实施例中所述多级吸能缓冲装置用于液压支架抗击冲击地压。所述上底板1与巷道顶板直接接触,用于对顶板支挡、加固与保护;下底板3与液压支架顶梁直接接触,下底板3通过连接板与液压支架连接固定,即在下底板3的四个角处分别焊接连接板,同时液压支架两侧侧护板分别焊接连接板,下底板3的四个角处的连接板与液压支架两侧侧护板的连接板间通过螺栓连接,固定吸能缓冲装置,防止窜动。通过吸能缓冲装置两级吸能缓冲,冲击地压能量减小,冲击速度减慢,防止液压支架变形,延长液压支架使用寿命。The multi-stage energy absorbing buffer device described in this embodiment is used for the hydraulic support to resist impact ground pressure. The upper bottom plate 1 is in direct contact with the roadway roof, and is used to support, reinforce and protect the roof; The connecting plates are welded at the four corners respectively, and the connecting plates are welded on the side shields on both sides of the hydraulic support respectively. Energy-absorbing buffer device to prevent movement. Through the two-stage energy absorption and buffering of the energy absorption buffer device, the impact ground pressure energy is reduced, the impact speed is slowed down, the deformation of the hydraulic support is prevented, and the service life of the hydraulic support is prolonged.
如图3所示,所述连接曲梁2为“U”型,是防冲机构的核心构件,利用自身屈曲特性,消耗冲击载荷产生的部分能量,起到防冲的作用。所述连接曲梁2采用65锰材料,65锰的强度、弹性、以及硬度相比于其他材料高,能够提高连接曲梁的防冲性能。本实施例中连接曲梁2共12个,其中相对的前后两侧各设置4个,左右两侧各设置2个。As shown in Fig. 3, the connecting
所述蜂窝夹层4采用不锈钢材质,提高其吸能效率。如图4所示,所述蜂窝夹层4是由正六角形背对背对称排列组合而成的蜂窝结构,蜂窝夹层4通过黏结的方式与下底板3相连接固定,吸收冲击载荷产生的能量。The honeycomb interlayer 4 is made of stainless steel to improve its energy absorption efficiency. As shown in FIG. 4 , the honeycomb interlayer 4 is a honeycomb structure composed of regular hexagonal back-to-back symmetrical arrangement. The honeycomb interlayer 4 is connected and fixed with the
当静载时,连接曲梁2保持稳定状态;当出现冲击,且冲击载荷产生的能量小于连接曲梁2能够吸收的能量时,连接曲梁2通过变形来吸收外部的冲击能量,实现吸能缓冲;当高速冲击载荷作用,且载荷产生的能量大于连接曲梁2能够吸收的能量时,上底板1下移,连接曲梁2受力弯曲,由于连接曲梁2自身的屈曲特性,迅速失稳破坏,上底板1与蜂窝夹层4相接触,蜂窝夹层4的利用自身高效吸能特性,塑性变形缓冲吸能。经过防冲机构和蜂窝夹层4的两级吸能缓冲,能够有效减小冲击载荷产生的能量,减缓冲击力。When static load, the connecting
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CN114876994A (en) * | 2022-04-24 | 2022-08-09 | 江苏科技大学 | Assembled type annular energy dissipation plate damper filled with foam metal |
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Application publication date: 20211228 |