Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a nano antibacterial composite fiber for processing non-woven fabrics and a preparation method thereof.
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
s1, adding nano titanium dioxide into water, performing ultrasonic dispersion for 5-10min, adjusting the pH value of a system to 2.5-4, adding maleic anhydride, stirring at 60-80 ℃ for 2-5h under the protection of nitrogen, performing suction filtration, washing, drying at 40-50 ℃, and crushing to obtain grafted nano powder;
S2, adding chitosan into an acetic acid solution, uniformly stirring, adding acrylic acid and grafted nano powder into the acetic acid solution under the protection of nitrogen, uniformly stirring, adding an initiator, and reacting at 40-60 ℃ for 5-10h to obtain a blending solution;
s3, extruding the blending solution from a spinneret orifice with the aperture of 0.65-0.75mm through a variable frequency stepper at the speed of 8-10mm/min, solidifying and forming in oxalic acid solution, and then sequentially washing, drafting and drying at room temperature to constant weight to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Preferably, in S1, the mass ratio of the nano titanium dioxide to the maleic anhydride is 2-6:1-3.
Preferably, in S1, concentrated sulfuric acid is used for regulating the pH value of the system to be 2.5-4.
Preferably, in S1, the filter is washed 1-4 times with methanol.
Preferably, in S2, the mass ratio of the chitosan, the acrylic acid, the grafted nano powder and the initiator is 5-15:1-4:3-6:0.1-1.
Preferably, in S2, the initiator is hydrogen peroxide or persulfate.
Preferably, in S2, the initiator is at least one of ammonium persulfate, potassium persulfate, sodium persulfate, and hydrogen peroxide.
Preferably, in S2, the concentration of the acetic acid solution is 0.5-1.2mol/L.
Preferably, in S3, the mass fraction of the oxalic acid solution is 2.5-3.5%.
The nano antibacterial composite fiber for processing the non-woven fabric is prepared by adopting the preparation method of the nano antibacterial composite fiber for processing the non-woven fabric.
The technical effects of the invention are as follows:
(1) According to the invention, chitosan is dissolved in acetic acid solution, then acrylic acid is added, and the temperature-rising polymerization is carried out under the protection of nitrogen, so that the chitosan and the acrylic acid are polymerized by free radicals, and the obtained macromolecular polymer forms an interpenetrating structure, so that the dimensional stability and mechanical property of the polymer can be effectively enhanced;
(2) The nano titanium dioxide is dispersed in water, reacts with maleic anhydride under an acidic condition, the maleic anhydride is grafted on the surface of the nano titanium dioxide, the grafted nano powder is added into a polymer, a double-network structure is taken as a core in an interpenetrating process, the grafted nano powder is fixed in the double-network structure through a surface hydrogen bond, a crosslinking point is formed in the double-network structure, interpenetrating macromolecules are forced to mutually hold, the hybridization degree is improved, double bonds on the grafted nano powder are initiated to polymerize in the double-network structure, energy loss can be realized when the interpenetrating nano powder is stressed, the dimensional stability is enhanced, meanwhile, nano antibacterial particles are combined in the interpenetrating network structure, the immobilization effect is extremely good, the interpenetrating nano titanium dioxide is not easy to slide off, and the antibacterial effect is long;
(3) According to the invention, maleic anhydride is grafted on nano titanium dioxide, and then the nano titanium dioxide is fixed in a double-network structure, the formed blending solution is solidified through oxalic acid solution, and the nano titanium dioxide can be tightly and firmly filled in the fiber, so that the separation and dissolution of the nano titanium dioxide from the fiber structure are effectively reduced, and the antibacterial effect and the antibacterial service life of the fiber fabric in use are effectively enhanced; meanwhile, the nano titanium dioxide has poor dispersibility, and can be more uniformly distributed in the fiber by grafting with maleic anhydride, so that the antibacterial effect of the antibacterial fiber fabric is further improved.
(4) According to the invention, even though the nano antibacterial particles are washed for a plurality of times, the nano antibacterial particles are not easy to separate out, and are combined in a network structure, so that the mechanical strength of the fiber can be effectively enhanced, the fiber is not easy to break in the stress process, and the use effect and the service life of the antibacterial fiber fabric are effectively enhanced.
Detailed Description
The invention is further illustrated below in connection with specific embodiments.
Example 1
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
S1, adding 2kg of nano titanium dioxide into 40kg of water, performing ultrasonic dispersion for 5min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 3kg of maleic anhydride, stirring for 5h at 60 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol for washing for 1 time, drying in a 50 ℃ oven, and crushing to obtain grafted nano powder;
s2, adding 5kg of chitosan into 70kg of acetic acid solution with the concentration of 0.5mol/L, uniformly stirring, adding 4kg of acrylic acid and 3kg of grafted nano powder into the mixture, uniformly stirring, adding 1kg of hydrogen peroxide, and reacting at 40 ℃ for 10 hours to obtain a blending solution;
S3, extruding the blending solution from a spinneret orifice with the aperture of 0.75mm through a variable frequency stepper at the speed of 8mm/min, performing solidification molding in an oxalic acid solution with the mass fraction of 2.5%, and sequentially performing water washing, drafting and room temperature drying to constant weight after 8min of solidification to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Example 2
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
s1, adding 6kg of nano titanium dioxide into 20kg of water, performing ultrasonic dispersion for 10min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 1kg of maleic anhydride, stirring for 2h at 80 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 4 times, drying in a baking oven at 40 ℃, and crushing to obtain grafted nano powder;
s2, adding 15kg of chitosan into 50kg of acetic acid solution with the concentration of 1.2mol/L, uniformly stirring, adding 1kg of acrylic acid and 6kg of grafted nano powder into the mixture, uniformly stirring, adding 0.1kg of ammonium persulfate, and reacting at 60 ℃ for 5 hours to obtain a blending solution;
s3, extruding the blending solution from a spinning hole with the aperture of 0.65mm through a variable frequency stepper at the speed of 10mm/min, performing solidification molding in an oxalic acid solution with the mass fraction of 3.5%, and sequentially performing water washing, drafting and room temperature drying to constant weight after solidification for 4min to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Example 3
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
s1, adding 3kg of nano titanium dioxide into 35kg of water, performing ultrasonic dispersion for 6min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 2.5kg of maleic anhydride, stirring for 4h at 65 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 2 times, drying in a drying oven at 47 ℃, and crushing to obtain grafted nano powder;
S2, adding 8kg of chitosan into 65kg of acetic acid solution with the concentration of 0.8mol/L, uniformly stirring, adding 3kg of acrylic acid and 4kg of grafted nano powder into the mixture, uniformly stirring, adding 0.8kg of potassium persulfate, and reacting at 45 ℃ for 8 hours to obtain a blending solution;
S3, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 8.5mm/min through a variable frequency stepper, performing solidification molding in oxalic acid solution with the mass fraction of 3.2%, and sequentially performing water washing, drafting and room temperature drying to constant weight after solidification for 5min to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Example 4
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
S1, adding 5kg of nano titanium dioxide into 25kg of water, performing ultrasonic dispersion for 8min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 1.5kg of maleic anhydride, stirring for 3h at 75 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 3 times, drying in a baking oven at 43 ℃, and crushing to obtain grafted nano powder;
S2, adding 12kg of chitosan into 55kg of acetic acid solution with the concentration of 1mol/L, uniformly stirring, adding 2kg of acrylic acid and 5kg of grafted nano powder into the mixture under the protection of nitrogen, uniformly stirring, adding 0.2kg of sodium persulfate, and reacting at 55 ℃ for 6 hours to obtain a blending solution;
S3, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9.5mm/min through a variable frequency stepper, performing solidification molding in an oxalic acid solution with the mass fraction of 2.8%, and sequentially performing water washing, drafting and room temperature drying to constant weight after 7min of solidification to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Example 5
A preparation method of nano antibacterial composite fiber for processing non-woven fabrics comprises the following steps:
S1, adding 4kg of nano titanium dioxide into 30kg of water, performing ultrasonic dispersion for 7min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 2kg of maleic anhydride, stirring for 3.5h at 70 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 4 times, drying in a drying oven at 45 ℃, and crushing to obtain grafted nano powder;
S2, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, uniformly stirring, adding 2.5kg of acrylic acid and 4.5kg of grafted nano powder into the mixture under the protection of nitrogen, uniformly stirring, adding 0.5kg of ammonium persulfate, and reacting for 7 hours at 50 ℃ to obtain a blending solution;
S3, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9mm/min through a variable frequency stepper, performing solidification molding in an oxalic acid solution with the mass fraction of 3%, and after 6min of solidification, sequentially performing water washing, drafting and room temperature drying to constant weight to obtain the nano antibacterial composite fiber for processing the non-woven fabric.
Comparative example 1
A method for preparing antibacterial fiber, comprising the following steps:
S1, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, uniformly stirring, and filtering and defoaming to obtain spinning solution;
S2, extruding the spinning solution from a spinning hole with the aperture of 0.7mm through a variable frequency stepper at the speed of 9mm/min, solidifying and forming in oxalic acid solution with the mass fraction of 3%, solidifying for 6min, and sequentially washing, drafting, and drying at room temperature to constant weight to obtain the antibacterial fiber.
Comparative example 2
A method for preparing antibacterial fiber, comprising the following steps:
S1, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, uniformly stirring, adding 2.5kg of acrylic acid and 4.5kg of nano titanium dioxide into the mixture, uniformly stirring, adding 0.5kg of ammonium persulfate, and reacting at 50 ℃ for 7 hours to obtain a blending solution;
s2, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9mm/min through a variable frequency stepper, performing solidification molding in oxalic acid solution with the mass fraction of 3%, and performing water washing, drafting and room temperature drying to constant weight after 6min of solidification to obtain the antibacterial fiber.
Comparative example 3
A method for preparing antibacterial fiber, comprising the following steps:
S1, adding 4kg of nano titanium dioxide into 30kg of water, performing ultrasonic dispersion for 7min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 2kg of maleic anhydride, stirring for 3.5h at 70 ℃ under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 4 times, drying in a drying oven at 45 ℃, and crushing to obtain grafted nano powder;
s2, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, stirring uniformly, adding 4.5kg of grafted nano powder into the solution under the protection of nitrogen, stirring uniformly, adding 0.5kg of ammonium persulfate, and reacting at 50 ℃ for 7 hours to obtain a blending solution;
s3, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9mm/min through a variable frequency stepper, performing solidification molding in oxalic acid solution with the mass fraction of 3%, and performing water washing, drafting and room temperature drying to constant weight after 6min of solidification to obtain the antibacterial fiber.
Comparative example 4
A method for preparing antibacterial fiber, comprising the following steps:
S1, adding 4kg of nano silver particles into 30kg of water, performing ultrasonic dispersion for 7min, adopting concentrated sulfuric acid to adjust the pH value of a system to 2.5-4, adding 2kg of maleic anhydride, stirring at 70 ℃ for 3.5h under the protection of nitrogen, performing suction filtration, adopting methanol to wash for 4 times, drying in a drying oven at 45 ℃, and crushing to obtain grafted nano powder;
S2, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, uniformly stirring, adding 2.5kg of acrylic acid and 4.5kg of grafted nano powder into the mixture under the protection of nitrogen, uniformly stirring, adding 0.5kg of ammonium persulfate, and reacting for 7 hours at 50 ℃ to obtain a blending solution;
s3, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9mm/min through a variable frequency stepper, performing solidification molding in oxalic acid solution with the mass fraction of 3%, and performing water washing, drafting and room temperature drying to constant weight after 6min of solidification to obtain the antibacterial fiber.
Comparative example 5
A method for preparing antibacterial fiber, comprising the following steps:
S1, adding 10kg of chitosan into 60kg of acetic acid solution with the concentration of 0.9mol/L, stirring uniformly, adding 2.5kg of acrylic acid into the acetic acid solution under the protection of nitrogen, stirring uniformly, adding 0.5kg of ammonium persulfate, and reacting at 50 ℃ for 7 hours to obtain a blending solution;
s2, extruding the blending solution from a spinneret orifice with the aperture of 0.7mm at the speed of 9mm/min through a variable frequency stepper, performing solidification molding in oxalic acid solution with the mass fraction of 3%, and performing water washing, drafting and room temperature drying to constant weight after 6min of solidification to obtain the antibacterial fiber.
Test example 1
The nano antibacterial composite fiber for processing the non-woven fabric obtained in example 5 and the antibacterial fibers obtained in comparative examples 1 to 5 were characterized in terms of orientation degree and crystallinity, each group of orientation degree was detected by a birefringence method, and each group of crystallinity was detected by an X-ray diffraction method.
The degree of change in the orientation and crystallinity of each group was calculated using the antibacterial fiber obtained in comparative example 1 as a control, and the results were as follows:
|
Orientation degree change rate% |
Rate of change of crystallinity% |
Example 5 |
41.25 |
28.71 |
Comparative example 2 |
-4.93 |
-3.14 |
Comparative example 3 |
28.57 |
20.50 |
Comparative example 4 |
37.62 |
24.56 |
Comparative example 5 |
30.46 |
21.37 |
Test example 2
The nano antibacterial composite fiber for processing the non-woven fabric obtained in the example 5 and the antibacterial fibers obtained in the comparative examples 1 to 5 were subjected to mechanical property test, and specifically the following are adopted:
The fiber to be measured is measured by an LLY-06 type electronic single fiber strength tester: clamping a fiber sample to be tested on a single-fiber electronic strength tester, wherein the pre-tension is 0.3cN, the clamping length is 10mm, and stretching the fiber sample to be tested until the fiber is broken, and the stretching speed is 10mm/min; the results are shown below:
From the results of test examples 1 and 2, it can be seen that: according to the invention, through modifying the chitosan fiber, the fiber orientation degree and the crystallinity are improved, so that the difference of the connecting chain lengths between the crystal sections is small, and when the connecting chain is subjected to the action of external force, the difference of the tension applied to each connecting chain is also small, so that the external force bearable by the fiber is increased, and the mechanical property of the fiber is improved.
Test example 3
Evaluation of antimicrobial Properties of textiles according to GB/T20944.3-2008 part 3: the antibacterial ability of the nano antibacterial composite fiber for processing nonwoven fabric obtained in example 5 and the antibacterial fibers obtained in comparative examples 1 to 5 was tested in the vibration method test.
And (3) using gram-negative bacteria escherichia coli as a test strain, and testing the bacteriostasis rate after washing for 0 th, 1 st, 3 th, 5 th and 10 th times respectively. The results are as follows:
|
The 0 th time |
1 St time |
3 Rd time |
5 Th time |
10 Th time |
Example 5 |
99.96 |
99.95 |
99.93 |
99.91 |
98.88 |
Comparative example 1 |
73.25 |
72.51 |
72.03 |
71.26 |
70.57 |
Comparative example 2 |
79.36 |
75.51 |
72.22 |
70.24 |
69.03 |
Comparative example 3 |
99.87 |
99.80 |
99.71 |
99.57 |
98.33 |
Comparative example 4 |
99.91 |
93.24 |
84.42 |
76.57 |
67.33 |
Comparative example 5 |
76.32 |
74.47 |
73.03 |
72.51 |
71.30 |
From the above table, it can be seen that: after multiple times of washing, the nano antibacterial composite fiber for processing the non-woven fabric has little change of antibacterial performance, high stability, no damage to antibacterial property after washing, and good antibacterial effect.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.