CN113695832B - But multi-angle pivoted welding is with rotating locking structure - Google Patents
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- 238000003466 welding Methods 0.000 title claims abstract description 65
- 230000007246 mechanism Effects 0.000 claims abstract description 81
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- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
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Abstract
Description
技术领域Technical field
本发明涉及焊接加工领域,具体是一种可多角度转动的焊接用转动锁定结构。The invention relates to the field of welding processing, specifically a rotation locking structure for welding that can rotate at multiple angles.
背景技术Background technique
焊接,也称作熔接,是一种以加热、高温或者高压的方式接合金属或其他热塑性材料如塑料的制造工艺及技术。现代焊接的能量来源有很多种,包括气体焰、电弧、激光、电子束、摩擦和超声波等。除了在工厂中使用外,焊接还可以在多种环境下进行,如野外、水下和太空。无论在何处,焊接都可能给操作者带来危险,所以在进行焊接时必须采取适当的防护措施。焊接给人体可能造成的伤害包括烧伤、触电、视力损害、吸入有毒气体、紫外线照射过度等。焊接通过下列三种途径达成接合的目的:1、熔焊——加热欲接合之工件使之局部熔化形成熔池,熔池冷却凝固后便接合,必要时可加入熔填物辅助,它是适合各种金属和合金的焊接加工,不需压力。2、压焊——焊接过程必须对焊件施加压力,属于各种金属材料和部分金属材料的加工。3、钎焊——采用比母材熔点低的金属材料做钎料,利用液态钎料润湿母材,填充接头间隙,并与母材互相扩散实现链接焊件。适合于各种材料的焊接加工,也适合于不同金属或异类材料的焊接加工。Welding, also known as welding, is a manufacturing process and technology that uses heat, high temperature, or high pressure to join metal or other thermoplastic materials such as plastics. There are many energy sources for modern welding, including gas flames, arcs, lasers, electron beams, friction and ultrasonic waves. In addition to use in factories, welding can be performed in a variety of environments, such as in the field, underwater, and in space. Wherever welding occurs, it can pose dangers to the operator, so appropriate protective measures must be taken when performing welding. Possible injuries to the human body caused by welding include burns, electric shock, visual impairment, inhalation of toxic gases, excessive ultraviolet exposure, etc. Welding achieves the purpose of joining through the following three ways: 1. Fusion welding - heating the workpieces to be joined to partially melt them to form a molten pool. The molten pool is cooled and solidified before joining. If necessary, molten filler can be added to assist. It is suitable Welding processing of various metals and alloys without pressure. 2. Pressure welding - the welding process must exert pressure on the weldment, and it is a processing of various metal materials and some metal materials. 3. Brazing - Use a metal material with a lower melting point than the base metal as the filler metal. Use the liquid filler metal to wet the base metal, fill the joint gap, and mutually diffuse with the base metal to achieve the link weldment. It is suitable for the welding processing of various materials, as well as the welding processing of different metals or dissimilar materials.
现在的焊接装置在进行焊接时,无法的对管道进行很好的转动锁定,在进行转动锁定的过程中,整体操作相对来说比较麻烦,同时不能够进行多个角度的调节,也难以做到高度的调节,这样的设备在进行焊接时不能够满足管道多个角度的运用,同时焊接之间整体的环境可能相对比较复杂,不能够很好的将管道进行放置在一起,然后实现管道的焊接操作,整体使用效果比较单一,不足以满足焊接加工的需求。The current welding device cannot perform rotational locking of the pipe when welding. During the rotational locking process, the overall operation is relatively troublesome. At the same time, it cannot adjust multiple angles and is difficult to achieve. Height adjustment, such equipment cannot meet the needs of multiple angles of pipes when welding. At the same time, the overall environment between welding may be relatively complicated, and the pipes cannot be placed together well, and then the pipes can be welded. The operation and overall use effect are relatively simple, which is not enough to meet the needs of welding processing.
因此,本领域技术人员提供了一种可多角度转动的焊接用转动锁定结构,以解决上述背景技术中提出的问题。Therefore, those skilled in the art provide a rotation locking structure for welding that can rotate at multiple angles to solve the problems raised in the above background technology.
发明内容Contents of the invention
本发明的目的在于提供一种可多角度转动的焊接用转动锁定结构,以解决上述背景技术中提出的现在的焊接装置在进行焊接时,无法的对管道进行很好的转动锁定,在进行转动锁定的过程中,整体操作相对来说比较麻烦,同时不能够进行多个角度的调节,也难以做到高度的调节,这样的设备在进行焊接时不能够满足管道多个角度的运用,同时焊接之间整体的环境可能相对比较复杂,不能够很好的将管道进行放置在一起,然后实现管道的焊接操作,整体使用效果比较单一,不足以满足焊接加工的需求的问题。The object of the present invention is to provide a rotation locking structure for welding that can rotate at multiple angles, so as to solve the problem that the current welding device proposed in the above background technology cannot perform a good rotation lock on the pipe when welding. During the locking process, the overall operation is relatively troublesome. At the same time, it is impossible to adjust multiple angles and it is difficult to adjust the height. Such equipment cannot meet the needs of multiple angles of the pipe when welding. Welding at the same time The overall environment may be relatively complicated, and the pipes cannot be placed together well, and then the welding operation of the pipes can be realized. The overall use effect is relatively simple, which is not enough to meet the needs of welding processing.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种可多角度转动的焊接用转动锁定结构,包括支撑机构、一级齿轮卡紧器和电路控制箱,所述支撑机构的一端顶面固定连接有一级齿轮卡紧器,所述支撑机构的另一端顶面固定连接有二级齿轮卡紧器,所述一级齿轮卡紧器的内部套接有转动锁定机构B,所述转动锁定机构B的另一端与卡接,所述二级齿轮卡紧器的内部套接有转动锁定机构A,所述转动锁定机构A的另一端与卡接,所述的顶面焊接有一级锁紧卡板和二级锁紧卡板,所述一级锁紧卡板的顶面通过螺丝螺纹连接有托举凹板A,所述二级锁紧卡板的顶面通过螺丝螺纹连接有托举凹板B,所述支撑机构的中间顶面设有电路控制箱。A rotation locking structure for welding that can rotate at multiple angles, including a support mechanism, a first-level gear clamp and a circuit control box. A first-level gear clamp is fixedly connected to the top surface of one end of the support mechanism. A secondary gear clamp is fixedly connected to the top surface of the other end. A rotation locking mechanism B is sleeved inside the primary gear clamp. The other end of the rotation locking mechanism B is connected with the clamp. The secondary gear There is a rotation locking mechanism A inside the clamping device. The other end of the rotation locking mechanism A is connected with the clamp. The top surface is welded with a primary locking card plate and a secondary locking card plate. The first level locking card plate is welded to the clamping device. The top surface of the locking card plate is connected to the lifting concave plate A through screw threads, the top surface of the secondary locking card plate is connected to the lifting concave plate B through screw threads, and the middle top surface of the support mechanism is provided with Circuit control box.
作为本发明的一种优选实施方式:所述一级齿轮卡紧器和二级齿轮卡紧器结构相同,且一级齿轮卡紧器和二级齿轮卡紧器分别对称设置在的两侧,转动锁定机构A与转动锁定机构B的结构相同,且也相对设置在的两侧。As a preferred embodiment of the present invention: the primary gear clamping device and the secondary gear clamping device have the same structure, and the primary gear clamping device and the secondary gear clamping device are symmetrically arranged on both sides of respectively, The rotation locking mechanism A and the rotation locking mechanism B have the same structure, and are also arranged on opposite sides.
作为本发明的一种优选实施方式:所述转动锁定机构B包括固定连接板和齿轮块,固定连接板靠近一级齿轮卡紧器内部设有连接板套环,连接板套环与转动轴B套接,且固定连接板的另一端焊接有齿轮块,齿轮块为高强度耐磨性材质。As a preferred embodiment of the present invention: the rotation locking mechanism B includes a fixed connecting plate and a gear block. The fixed connecting plate is close to the first-level gear clamp and is provided with a connecting plate collar inside. The connecting plate collar is connected to the rotating shaft B. The gear block is welded to the other end of the fixed connecting plate. The gear block is made of high-strength and wear-resistant material.
作为本发明的一种优选实施方式:所述一级齿轮卡紧器包括顶端挡板和底部连接箱,底部连接箱的底面焊接有支撑柱体,支撑柱体的底面与支撑插接板A焊接,底部连接箱的顶面焊接有固定连接杆,固定连接杆设有两组,其中一组固定连接杆的顶面与套接头A固定连接,另外一组固定连接杆的顶面与套接头B套接,顶端挡板的两侧分别设有阻挡边板A和阻挡边板B,且阻挡边板A和阻挡边板B平行设置。As a preferred embodiment of the present invention: the first-level gear clamping device includes a top baffle and a bottom connection box. The bottom surface of the bottom connection box is welded with a support column. The bottom surface of the support column is welded to the support plug-in plate A. , the top surface of the bottom connection box is welded with fixed connecting rods. There are two sets of fixed connecting rods. One set of fixed connecting rods has the top surface fixedly connected to socket A, and the other set has the top surface of the fixed connecting rod connected to socket B. Socketing, the two sides of the top baffle are respectively provided with blocking side plates A and blocking side plates B, and the blocking side plates A and blocking side plates B are arranged in parallel.
作为本发明的一种优选实施方式:所述套接头A和套接头B分别与转动轴A和转动轴B的两端套接,转动轴A的外壁均匀设有一级卡接齿轮,转动轴B的外壁均匀设有二级卡接齿轮,齿轮块位于二级卡接齿轮之间,转动轴A与阻挡边板A插接,转动轴A靠近阻挡边板A的一端设有旋转控制器A。As a preferred embodiment of the present invention: the sleeve joint A and the sleeve joint B are respectively sleeved with the two ends of the rotating shaft A and the rotating shaft B. The outer wall of the rotating shaft A is evenly provided with a first-level snap-in gear. The rotating shaft B The outer wall is evenly equipped with secondary snap-in gears. The gear blocks are located between the secondary snap-in gears. The rotating shaft A is plugged into the blocking side plate A. The rotation axis A is provided with a rotation controller A at one end close to the blocking side plate A.
作为本发明的一种优选实施方式:所述支撑机构包括滑动杆,滑动杆的两端分别与支撑插接板A和支撑插接板B,滑动杆靠近支撑插接板A的一端顶面设有限位套头A,滑动杆靠近支撑插接板B的一端顶面设有限位套头B,且滑动杆的外壁套接有一级移动板和二级移动板,一级移动板和二级移动板位于支撑插接板A和支撑插接板B之间,且一级移动板和二级移动板的顶面固定连接有电路控制箱。As a preferred embodiment of the present invention: the support mechanism includes a sliding rod. The two ends of the sliding rod are respectively connected to the supporting plug-in board A and the supporting plug-in board B. The sliding rod is located on the top surface of one end close to the supporting plug-in board A. There is a limit sleeve A, and a limit sleeve B is provided on the top surface of the end of the sliding rod close to the supporting plug plate B, and the outer wall of the sliding rod is sleeved with a first-level movable plate and a second-level movable plate. The first-level movable plate and the second-level movable plate are located at Between the support plug-in board A and the support plug-in board B, a circuit control box is fixedly connected to the top surfaces of the first-level movable board and the second-level movable board.
作为本发明的一种优选实施方式:所述电路控制箱的顶面设有角度调节机构和伸缩调节机构,电路控制箱与角度调节机构和伸缩调节机构之间通过电线电性连接。As a preferred embodiment of the present invention: the top surface of the circuit control box is provided with an angle adjustment mechanism and a telescopic adjustment mechanism, and the circuit control box is electrically connected to the angle adjustment mechanism and the telescopic adjustment mechanism through wires.
作为本发明的一种优选实施方式:所述角度调节机构的包括转动滑块和移动圆环,移动圆环与转动滑块之间套接,转动滑块的顶面设有驱动器,驱动器的一侧固定连接有伸缩机械臂,伸缩机械臂的另一端与转动套接环固定连接,驱动器与伸缩机械臂和电路控制箱之间通过电线电性连接。As a preferred embodiment of the present invention: the angle adjustment mechanism includes a rotating slide block and a moving ring. The moving ring is sleeved with the rotating slide block. A driver is provided on the top surface of the rotating slide block. A driver is provided on the top surface of the rotating slide block. A telescopic robotic arm is fixedly connected to the side, and the other end of the telescopic robotic arm is fixedly connected to the rotating socket ring. The driver, the telescopic robotic arm, and the circuit control box are electrically connected through wires.
作为本发明的一种优选实施方式:所述伸缩调节机构包括转动盘和液压伸缩器,转动盘与电路控制箱之间通过电线电性连接,液压伸缩器与电路控制箱之间通过电线电性连接,转动盘的顶面转动连接有转动轴,转动轴的外壁套接有圆环固定架和转动套接环,液压伸缩器位于转动盘的顶面,且液压伸缩器的顶面焊接有。As a preferred embodiment of the present invention: the telescopic adjustment mechanism includes a rotating disk and a hydraulic telescopic device. The rotating disk and the circuit control box are electrically connected through wires. The hydraulic telescopic device and the circuit control box are electrically connected through wires. The top surface of the rotating disk is connected with a rotating shaft, and the outer wall of the rotating shaft is sleeved with a ring fixed frame and a rotating sleeve ring. The hydraulic telescopic device is located on the top surface of the rotating disk, and the top surface of the hydraulic telescopic device is welded with.
作为本发明的一种优选实施方式:所述包括三级卡接齿轮和转动杆,三级卡接齿轮与转动杆套接,转动杆与插接,转动杆位于外部的一端设有旋转控制器B,的前侧面设有观察窗,的两侧设有箱体凹槽孔,三级卡接齿轮分别与锁定机构A和转动锁定机构B卡接,转动杆的外壁固定连接有衔接块,衔接块的顶面焊接有托举杆,托举杆设置有若干组,分别与一级锁紧卡板和二级锁紧卡板的底面固定连接。As a preferred embodiment of the present invention: it includes a three-level snap-in gear and a rotating rod. The three-level snap-in gear is sleeved with the rotating lever, and the rotating lever is plugged in. One end of the rotating lever is located outside and is provided with a rotation controller. B, there is an observation window on the front side, and there are groove holes on both sides of the box. The three-level snap-in gears are respectively snap-connected with the locking mechanism A and the rotation locking mechanism B. The outer wall of the rotation rod is fixedly connected with an adapter block to connect The top surface of the block is welded with a lifting rod, and several groups of lifting rods are fixedly connected to the bottom surfaces of the primary locking clamping plate and the secondary locking clamping plate respectively.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明一种可多角度转动的焊接用转动锁定结构,在进行整体的使用时,首先整体结构相对来说比较简单,能够便于拆卸,可以实现快速的拼接和组装,这样能够适用于各种各样的加工环境,能够有效的将焊接加工环境扩大,使得整体操作极其方便,同时便于运输,能够随取随用,大大的方便了操作人员的使用。1. The present invention is a multi-angle rotating locking structure for welding. When used as a whole, the overall structure is relatively simple, can be easily disassembled, and can be quickly spliced and assembled, so that it can be applied to various applications. Various processing environments can effectively expand the welding processing environment, making the overall operation extremely convenient, easy to transport, and can be taken and used, which greatly facilitates the use of operators.
2、本发明一种可多角度转动的焊接用转动锁定结构,同时在进行使用时还能够进行多个角度的转动调节,同时还可以进行高度的调节,能够从多个角度实现焊接加工,能够直接的进行升降和角度的旋转,改变传统的焊接方式,能够将角度旋转与高度升降相结合,同时能够将管道进行锁定固定融合在一起,能够起到一机多用的效果,这样的方式能够使得在焊接过程中转动锁定更加的稳定,同时角度和高度的调节更加方便,这样在实现管道的焊接操作时,整体的使用效果相对来说较好,能够很好的满足加工的需求。2. The present invention has a multi-angle rotating locking structure for welding. When in use, it can also be rotated at multiple angles and adjusted in height. It can realize welding processing from multiple angles. Direct lifting and angle rotation change the traditional welding method. It can combine angle rotation with height lifting. At the same time, the pipes can be locked and fixed together, which can achieve the effect of one machine with multiple uses. This method can make The rotational locking is more stable during the welding process, and the angle and height adjustment are more convenient. In this way, when realizing the pipe welding operation, the overall use effect is relatively good and can well meet the processing needs.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
图1为一种可多角度转动的焊接用转动锁定结构的整体的立体的结构示意图;Figure 1 is an overall three-dimensional structural schematic diagram of a rotation locking structure for welding that can be rotated at multiple angles;
图2为一种可多角度转动的焊接用转动锁定结构中的整体的等轴侧视的立体的结构示意图;Figure 2 is a schematic structural diagram of the entire isometric side view of a rotation locking structure for welding that can be rotated at multiple angles;
图3为一种可多角度转动的焊接用转动锁定结构中转动锁定机构的立体的的结构示意图;Figure 3 is a three-dimensional structural schematic diagram of a rotation locking mechanism in a rotation locking structure for welding that can be rotated at multiple angles;
图4为一种可多角度转动的焊接用转动锁定结构中的转动锁定机构的等轴侧视的立体的结构示意图。Figure 4 is a schematic structural diagram of an isometric side view of a rotation locking mechanism in a rotation locking structure for welding that can rotate at multiple angles.
图5为一种可多角度转动的焊接用转动锁定结构中的托举放置箱的立体的结构示意图。Figure 5 is a three-dimensional structural schematic diagram of a lifting and placing box in a rotation locking structure for welding that can be rotated at multiple angles.
图6为一种可多角度转动的焊接用转动锁定结构中的托举放置箱的等轴侧视的立体的结构示意图。Figure 6 is a schematic structural diagram of an isometric side view of a lifting and placing box in a rotation locking structure for welding that can be rotated at multiple angles.
图7为一种可多角度转动的焊接用转动锁定结构中的角度调节机构的立体的结构示意图。Figure 7 is a three-dimensional structural schematic diagram of an angle adjustment mechanism in a rotation locking structure for welding that can rotate at multiple angles.
图8为一种可多角度转动的焊接用转动锁定结构中的角度调节机构的等轴侧视的立体的结构示意图。Figure 8 is a schematic structural diagram of an isometric side view of an angle adjustment mechanism in a rotation locking structure for welding that can rotate at multiple angles.
图中:1、支撑机构;101、限位套头A;102、支撑插接板A;103、支撑插接板B;104、限位套头B;105、一级移动板;106、二级移动板;107、滑动杆;2、角度调节机构;201、移动圆环;202、转动滑块;203、驱动器;204、伸缩机械臂;205、转动套接环;3、伸缩调节机构;301、转动盘;302、圆环固定架;303、液压伸缩器;304、转动轴;4、电路控制箱;5、二级齿轮卡紧器;6、转动锁定机构A;7、一级齿轮卡紧器;701、阻挡边板A;702、顶端挡板;703、阻挡边板B;704、套接头A;705、套接头B;706、一级卡接齿轮;707、转动轴A;708、二级卡接齿轮;709、转动轴B;710、支撑柱体;711、底部连接箱;712、旋转控制器A;713、固定连接杆;8、转动锁定机构B;801、固定连接板;802、齿轮块;9、托举放置箱;901、旋转控制器B;902、转动杆;903、三级卡接齿轮;904、箱体凹槽孔;905、衔接块;906、托举杆;907、观察窗;10、一级锁紧卡板;11、托举凹板A;12、二级锁紧卡板;13、托举凹板B。In the picture: 1. Support mechanism; 101. Limit sleeve A; 102. Support plug-in plate A; 103. Support plug-in plate B; 104. Limit sleeve B; 105. First-level moving plate; 106. Second-level movement Plate; 107. Sliding rod; 2. Angle adjustment mechanism; 201. Moving ring; 202. Rotating slider; 203. Driver; 204. Telescopic mechanical arm; 205. Rotating socket ring; 3. Telescopic adjustment mechanism; 301. Rotating plate; 302. Ring fixed frame; 303. Hydraulic telescopic device; 304. Rotating shaft; 4. Circuit control box; 5. Secondary gear clamping device; 6. Rotary locking mechanism A; 7. Primary gear clamping 701. Blocking side plate A; 702. Top baffle; 703. Blocking side plate B; 704. Socket joint A; 705. Socket joint B; 706. First-level clamping gear; 707. Rotating shaft A; 708. Secondary clamping gear; 709, rotating shaft B; 710, support column; 711, bottom connection box; 712, rotation controller A; 713, fixed connecting rod; 8. rotation locking mechanism B; 801, fixed connecting plate; 802. Gear block; 9. Lifting and placing box; 901. Rotation controller B; 902. Rotating rod; 903. Three-level clamping gear; 904. Box groove hole; 905. Connecting block; 906. Lifting rod ; 907. Observation window; 10. First-level locking pallet; 11. Lifting concave plate A; 12. Secondary locking pallet; 13. Lifting concave plate B.
具体实施方式Detailed ways
请参阅图1-8,本发明实施例中,一种可多角度转动的焊接用转动锁定结构,包括支撑机构1、一级齿轮卡紧器7和电路控制箱4,支撑机构1的一端顶面固定连接有一级齿轮卡紧器7,一级齿轮卡紧器7能够起到卡紧的作用,支撑机构1的另一端顶面固定连接有二级齿轮卡紧器5,支撑机构1能够起到支撑的效果,便于整体的支撑,一级齿轮卡紧器7的内部套接有转动锁定机构B8,转动锁定机构B8能够便于整体的卡接,转动锁定机构B8的另一端与托举放置箱9卡接,托举放置箱9用于托举的管道放置,二级齿轮卡紧器5的内部套接有转动锁定机构A6,转动锁定机构A6也是进行转动锁紧效果,转动锁定机构A6的另一端与托举放置箱9卡接,托举放置箱9的顶面焊接有一级锁紧卡板10和二级锁紧卡板12,一级锁紧卡板10的顶面通过螺丝螺纹连接有托举凹板A11,一级锁紧卡板10和二级锁紧卡板12能够便于托举凹板A11和托举凹板B13的位置调节,二级锁紧卡板12的顶面通过螺丝螺纹连接有托举凹板B13,支撑机构1的中间顶面设有电路控制箱4。Please refer to Figures 1-8. In the embodiment of the present invention, a rotation locking structure for welding that can rotate at multiple angles includes a support mechanism 1, a primary gear clamp 7 and a circuit control box 4. One end of the support mechanism 1 is There is a primary gear clamp 7 fixedly connected to the surface, and the primary gear clamp 7 can play a clamping role. The other end of the support mechanism 1 has a secondary gear clamp 5 fixedly connected to the top surface, and the support mechanism 1 can play a clamping role. To achieve the supporting effect and facilitate the overall support, the first-level gear clamping device 7 is internally connected with a rotation locking mechanism B8. The rotation locking mechanism B8 can facilitate the overall clamping. The other end of the rotation locking mechanism B8 is connected to the lifting and placing box. 9 is clamped, and the lifting and placing box 9 is used to place the lifting pipes. There is a rotation locking mechanism A6 connected inside the secondary gear clamp 5. The rotation locking mechanism A6 also performs a rotation locking effect. The rotation locking mechanism A6 The other end is clamped with the lifting and placing box 9. The top surface of the lifting and placing box 9 is welded with a primary locking card plate 10 and a secondary locking card plate 12. The top surface of the primary locking card plate 10 is connected through screw threads. There is a lifting concave plate A11. The primary locking clamping plate 10 and the secondary locking clamping plate 12 can facilitate the position adjustment of the lifting concave plate A11 and the lifting concave plate B13. The top surface of the secondary locking clamping plate 12 passes through A lifting concave plate B13 is connected with screw threads, and a circuit control box 4 is provided on the middle top surface of the support mechanism 1 .
请参阅图3-4,一级齿轮卡紧器7和二级齿轮卡紧器5结构相同,且一级齿轮卡紧器7和二级齿轮卡紧器5分别对称设置在托举放置箱9的两侧,一级齿轮卡紧器7和二级齿轮卡紧器5进行卡紧操作,直接的调节旋转控制器A712,能够带动一级卡接齿轮706的运动,然后能够带动二级卡接齿轮708的运动,转动锁定机构A6与转动锁定机构B8的结构相同,且也相对设置在托举放置箱9的两侧。转动锁定机构B8包括固定连接板801和齿轮块802,固定连接板801靠近一级齿轮卡紧器7内部设有连接板套环,连接板套环与转动轴B709套接,且固定连接板801的另一端焊接有齿轮块802,齿轮块802为高强度耐磨性材质。转动轴B709上的固定连接板801进行运动,这样的运动能够使得齿轮块802与三级卡接齿轮903进行卡紧和松开的作用,能够起到转动锁紧的效果,同时通过调节旋转控制器B901,还能够带动转动杆902的调节,一级齿轮卡紧器7包括顶端挡板702和底部连接箱711,底部连接箱711的底面焊接有支撑柱体710,支撑柱体710的底面与支撑插接板A102焊接,支撑插接板A102起到支撑支撑柱体710的作用,底部连接箱711的顶面焊接有固定连接杆713,固定连接杆713设有两组,固定连接杆713主要是起到固定连接的效果,其中一组固定连接杆713的顶面与套接头A704固定连接,另外一组固定连接杆713的顶面与套接头B705套接,套接头B705能够便于转动轴A707和转动轴B709的套接,顶端挡板702的两侧分别设有阻挡边板A701和阻挡边板B703,且阻挡边板A701和阻挡边板B703平行设置。套接头A704和套接头B705分别与转动轴A707和转动轴B709的两端套接,转动轴A707和转动轴B709能够带动二级卡接齿轮708和一级卡接齿轮706的转动,转动轴A707的外壁均匀设有一级卡接齿轮706,转动轴B709的外壁均匀设有二级卡接齿轮708,齿轮块802位于二级卡接齿轮708之间,转动轴A707与阻挡边板A701插接,转动轴A707靠近阻挡边板A701的一端设有旋转控制器A712,旋转控制器A712来进行调节。Please refer to Figure 3-4. The primary gear clamp 7 and the secondary gear clamp 5 have the same structure, and the primary gear clamp 7 and the secondary gear clamp 5 are respectively symmetrically arranged in the lifting and placing box 9 On both sides, the primary gear clamping device 7 and the secondary gear clamping device 5 perform clamping operations. Directly adjust the rotation controller A712 to drive the movement of the primary clamping gear 706, and then drive the secondary clamping gear 706. The movement of the gear 708, the rotation locking mechanism A6 and the rotation locking mechanism B8 have the same structure, and are also relatively arranged on both sides of the lifting and placing box 9. The rotation locking mechanism B8 includes a fixed connecting plate 801 and a gear block 802. The fixed connecting plate 801 is close to the first gear clamp 7 and has a connecting plate collar inside. The connecting plate collar is sleeved with the rotating shaft B709, and the fixed connecting plate 801 A gear block 802 is welded to the other end, and the gear block 802 is made of high-strength and wear-resistant material. The fixed connecting plate 801 on the rotating shaft B709 moves. Such movement can clamp and loosen the gear block 802 and the three-stage clamping gear 903, which can achieve a rotational locking effect. At the same time, by adjusting the rotation control Device B901 can also drive the adjustment of the rotating rod 902. The first-level gear clamp 7 includes a top baffle 702 and a bottom connection box 711. The bottom surface of the bottom connection box 711 is welded with a support column 710. The bottom surface of the support column 710 is connected to The support plug-in board A102 is welded. The support plug-in plate A102 plays the role of supporting the support column 710. A fixed connecting rod 713 is welded on the top surface of the bottom connection box 711. There are two sets of fixed connecting rods 713. The fixed connecting rod 713 mainly It has the effect of fixed connection. The top surface of one set of fixed connecting rods 713 is fixedly connected to the socket joint A704, and the top surface of the other set of fixed connecting rods 713 is socketed to the socket joint B705. The socket joint B705 can facilitate the rotation of the shaft A707. Connected with the rotating shaft B709, the two sides of the top baffle 702 are respectively provided with blocking side plates A701 and B703, and the blocking side plates A701 and B703 are arranged in parallel. The sleeve joint A704 and the sleeve joint B705 are respectively sleeved with the two ends of the rotating shaft A707 and the rotating shaft B709. The rotating shaft A707 and the rotating shaft B709 can drive the rotation of the secondary clamping gear 708 and the primary clamping gear 706. The rotating shaft A707 The outer wall of the rotating shaft B709 is evenly provided with primary clamping gears 706, and the outer wall of the rotating shaft B709 is evenly provided with secondary clamping gears 708. The gear block 802 is located between the secondary clamping gears 708. The rotating shaft A707 is plugged into the blocking edge plate A701. An end of the rotation axis A707 close to the blocking side plate A701 is provided with a rotation controller A712, and the rotation controller A712 is used for adjustment.
请参阅图7-8,支撑机构1包括滑动杆107,滑动杆107的两端分别与支撑插接板A102和支撑插接板B103,滑动杆107靠近支撑插接板A102的一端顶面设有限位套头A101,滑动杆107靠近支撑插接板B103的一端顶面设有限位套头B104,进行使用时还能够进行多个角度的转动调节,同时还可以进行高度的调节,能够从多个角度实现焊接加工,能够直接的进行升降和角度的旋转,改变传统的焊接方式,且滑动杆107的外壁套接有一级移动板105和二级移动板106,一级移动板105和二级移动板106位于支撑插接板A102和支撑插接板B103之间,一级移动板105和二级移动板106能够便于电路控制箱4的移动,且一级移动板105和二级移动板106的顶面固定连接有电路控制箱4。电路控制箱4的顶面设有角度调节机构2和伸缩调节机构3,电路控制箱4与角度调节机构2和伸缩调节机构3之间通过电线电性连接。能够将角度旋转与高度升降相结合,同时能够将管道进行锁定固定融合在一起,能够起到一机多用的效果,这样的方式能够使得在焊接过程中转动锁定更加的稳定,角度调节机构2的包括转动滑块202和移动圆环201,移动圆环201与转动滑块202之间套接,转动滑块202的顶面设有驱动器203,能够通过底部的电路控制箱4进行控制,能够带动驱动器203进行驱动,在伸缩机械臂204的作用下,使得转动滑块202在移动圆环201上运动,能够进行圆周转动,整个的凹板A11和托举凹板B13的角度调节更加方便,驱动器203的一侧固定连接有伸缩机械臂204,伸缩机械臂204的另一端与转动套接环205固定连接,驱动器203与伸缩机械臂204和电路控制箱4之间通过电线电性连接。伸缩调节机构3包括转动盘301和液压伸缩器303,转动盘301与电路控制箱4之间通过电线电性连接,液压伸缩器303与电路控制箱4之间通过电线电性连接,同时角度和高度的调节更加方便,这样在实现管道的焊接操作时,整体的使用效果相对来说较好,能够很好的满足加工的需求转动盘301的顶面转动连接有转动轴304,转动轴304的外壁套接有圆环固定架302和转动套接环205,液压伸缩器303位于转动盘301的顶面,且液压伸缩器303的顶面焊接有托举放置箱9。Please refer to Figure 7-8. The support mechanism 1 includes a sliding rod 107. The two ends of the sliding rod 107 are respectively connected to the supporting plug-in board A102 and the supporting plug-in board B103. The top surface of the sliding rod 107 is close to the supporting plug-in board A102. There is a limit sleeve A101, and a limit sleeve B104 is provided on the top surface of one end of the sliding rod 107 close to the supporting plug plate B103. When used, it can also be rotated and adjusted at multiple angles, and the height can also be adjusted, which can be realized from multiple angles. Welding processing can directly carry out lifting and angle rotation, changing the traditional welding method, and the outer wall of the sliding rod 107 is sleeved with a first-level moving plate 105 and a second-level moving plate 106. The first-level moving plate 105 and the second-level moving plate 106 are connected Located between the support plug-in board A102 and the support plug-in board B103, the first-level movable board 105 and the second-level movable board 106 can facilitate the movement of the circuit control box 4, and the top surfaces of the first-level movable board 105 and the second-level movable board 106 A circuit control box 4 is fixedly connected. The top surface of the circuit control box 4 is provided with an angle adjustment mechanism 2 and a telescopic adjustment mechanism 3. The circuit control box 4 is electrically connected to the angle adjustment mechanism 2 and the telescopic adjustment mechanism 3 through wires. It can combine angle rotation with height lifting, and at the same time, it can lock and fix the pipeline together, which can achieve the effect of one machine with multiple uses. This method can make the rotation and locking more stable during the welding process. The angle adjustment mechanism 2 It includes a rotating slider 202 and a moving ring 201. The moving ring 201 and the rotating slider 202 are connected. The top surface of the rotating slider 202 is provided with a driver 203, which can be controlled through the circuit control box 4 at the bottom and can drive The driver 203 drives, and under the action of the telescopic mechanical arm 204, the rotating slider 202 moves on the moving ring 201 and can perform circular rotation. The angle adjustment of the entire concave plate A11 and the lifting concave plate B13 is more convenient. The driver A telescopic robotic arm 204 is fixedly connected to one side of 203, and the other end of the telescopic robotic arm 204 is fixedly connected to the rotating socket ring 205. The driver 203 is electrically connected to the telescopic robotic arm 204 and the circuit control box 4 through wires. The telescopic adjustment mechanism 3 includes a rotating disk 301 and a hydraulic telescopic device 303. The rotating disk 301 and the circuit control box 4 are electrically connected through wires. The hydraulic telescopic device 303 and the circuit control box 4 are electrically connected through wires. At the same time, the angle and The height adjustment is more convenient, so that when performing pipe welding operations, the overall use effect is relatively good, and can well meet the processing requirements. The top surface of the rotating disk 301 is connected to a rotating shaft 304, and the rotating shaft 304 is connected to the top surface of the rotating plate 301. The outer wall is sleeved with a ring fixed frame 302 and a rotating sleeve ring 205. The hydraulic telescopic device 303 is located on the top surface of the rotating disk 301, and the lifting and placing box 9 is welded to the top surface of the hydraulic telescopic device 303.
请参阅图5-6,托举放置箱9包括三级卡接齿轮903和转动杆902,三级卡接齿轮903与转动杆902套接,转动杆902与托举放置箱9插接,齿轮块802与三级卡接齿轮903进行卡紧和松开的作用,能够起到转动锁紧的效果转动杆902位于托举放置箱9外部的一端设有旋转控制器B901,托举放置箱9的前侧面设有观察窗907,托举放置箱9的两侧设有箱体凹槽孔904,三级卡接齿轮903分别与锁定机构A6和转动锁定机构B8卡接,同时通过调节旋转控制器B901,还能够带动转动杆902的调节,能够有效的实现一级锁紧卡板10和二级锁紧卡板12的角度的调节,转动杆902的外壁固定连接有衔接块905,衔接块905的顶面焊接有托举杆906,托举杆906用于托举杆906的支撑,托举杆906设置有若干组,分别与一级锁紧卡板10和二级锁紧卡板12的底面固定连接。Please refer to Figure 5-6. The lifting and placing box 9 includes a third-level clamping gear 903 and a rotating rod 902. The third-level clamping gear 903 is socketed with the rotating rod 902. The rotating rod 902 is plugged into the lifting and placing box 9. The gear The block 802 and the three-stage clamping gear 903 perform clamping and loosening functions, which can achieve a rotational locking effect. The rotating rod 902 is located at one end outside the lifting and placing box 9 and is provided with a rotation controller B901. The lifting and placing box 9 There is an observation window 907 on the front side of the lifting and placing box 9. There are box groove holes 904 on both sides of the lifting and placing box 9. The three-stage clamping gear 903 is respectively clamped with the locking mechanism A6 and the rotation locking mechanism B8. At the same time, it is controlled by adjusting the rotation. Device B901 can also drive the adjustment of the rotating rod 902, which can effectively adjust the angle of the primary locking clamp 10 and the secondary locking clamp 12. The outer wall of the rotating rod 902 is fixedly connected with a connecting block 905. The connecting block The top surface of 905 is welded with a lifting rod 906. The lifting rod 906 is used to support the lifting rod 906. There are several groups of lifting rods 906, which are respectively connected with the first-level locking clamping plate 10 and the second-level locking clamping plate 12. The bottom surface is fixedly connected.
需要说明的是,本发明为一种可多角度转动的焊接用转动锁定结构,包括1、支撑机构;101、限位套头A;102、支撑插接板A;103、支撑插接板B;104、限位套头B;105、一级移动板;106、二级移动板;107、滑动杆;2、角度调节机构;201、移动圆环;202、转动滑块;203、驱动器;204、伸缩机械臂;205、转动套接环;3、伸缩调节机构;301、转动盘;302、圆环固定架;303、液压伸缩器;304、转动轴;4、电路控制箱;5、二级齿轮卡紧器;6、转动锁定机构A;7、一级齿轮卡紧器;701、阻挡边板A;702、顶端挡板;703、阻挡边板B;704、套接头A;705、套接头B;706、一级卡接齿轮;707、转动轴A;708、二级卡接齿轮;709、转动轴B;710、支撑柱体;711、底部连接箱;712、旋转控制器A;713、固定连接杆;8、转动锁定机构B;801、固定连接板;802、齿轮块;9、托举放置箱;901、旋转控制器B;902、转动杆;903、三级卡接齿轮;904、箱体凹槽孔;905、衔接块;906、托举杆;907、观察窗;10、一级锁紧卡板;11、托举凹板A;12、二级锁紧卡板;13、托举凹板B,部件均为通用标准件或本领域技术人员知晓的部件,其结构和原理都为本技术人员均可通过技术手册得知或通过常规实验方法获知。It should be noted that the present invention is a rotation locking structure for welding that can rotate at multiple angles, including 1. a support mechanism; 101. a limiting sleeve A; 102. a support plug-in plate A; 103. a support plug-in plate B; 104. Limit sleeve B; 105. Primary moving plate; 106. Secondary moving plate; 107. Sliding rod; 2. Angle adjustment mechanism; 201. Moving ring; 202. Rotating slider; 203. Driver; 204. Telescopic mechanical arm; 205. Rotating socket ring; 3. Telescopic adjustment mechanism; 301. Rotating plate; 302. Ring fixed frame; 303. Hydraulic telescopic device; 304. Rotating shaft; 4. Circuit control box; 5. Secondary level Gear clamp; 6. Rotation locking mechanism A; 7. First-level gear clamp; 701. Blocking side plate A; 702. Top baffle; 703. Blocking side plate B; 704. Sleeve joint A; 705. Set Joint B; 706, primary clamping gear; 707, rotating shaft A; 708, secondary clamping gear; 709, rotating shaft B; 710, support column; 711, bottom connection box; 712, rotation controller A; 713. Fixed connecting rod; 8. Rotating locking mechanism B; 801. Fixed connecting plate; 802. Gear block; 9. Lifting and placing box; 901. Rotating controller B; 902. Rotating rod; 903. Three-level clamping gear ; 904. Box groove hole; 905. Connecting block; 906. Lifting rod; 907. Observation window; 10. Primary locking card; 11. Lifting concave plate A; 12. Secondary locking card ; 13. Lifting concave plate B, the components are all universal standard parts or components known to those skilled in the art, and their structure and principles can be known by the skilled person through technical manuals or conventional experimental methods.
本发明的工作原理是:在进行使用时,能通过一级齿轮卡紧器7和二级齿轮卡紧器5进行卡紧操作,直接的调节旋转控制器A712,能够带动一级卡接齿轮706的运动,然后能够带动二级卡接齿轮708的运动,这样能够实现转动轴B709上的固定连接板801进行运动,这样的运动能够使得齿轮块802与三级卡接齿轮903进行卡紧和松开的作用,能够起到转动锁紧的效果,同时通过调节旋转控制器B901,还能够带动转动杆902的调节,能够有效的实现一级锁紧卡板10和二级锁紧卡板12的角度的调节,首先整体结构相对来说比较简单,能够便于拆卸,可以实现快速的拼接和组装,这样能够适用于各种各样的加工环境,能够有效的将焊接加工环境扩大,使得整体操作极其方便,同时便于运输,能够随取随用,大大的方便了操作人员的使用。然后能够保证托举凹板A11和托举凹板B13的角度调节,保证管道的卡紧操作,这样的角度调节是一种方式,还能够通过底部的电路控制箱4进行控制,能够带动驱动器203进行驱动,在伸缩机械臂204的作用下,使得转动滑块202在移动圆环201上运动,能够进行圆周转动,整个的凹板A11和托举凹板B13的角度调节更加方便,同时电路控制箱4控制液压伸缩器303可以实现高度的调节,进行使用时还能够进行多个角度的转动调节,同时还可以进行高度的调节,能够从多个角度实现焊接加工,能够直接的进行升降和角度的旋转,改变传统的焊接方式,能够将角度旋转与高度升降相结合,同时能够将管道进行锁定固定融合在一起,能够起到一机多用的效果,这样的方式能够使得在焊接过程中转动锁定更加的稳定,同时角度和高度的调节更加方便,这样在实现管道的焊接操作时,整体的使用效果相对来说较好,能够很好的满足加工的需求。The working principle of the present invention is: when in use, the clamping operation can be performed through the primary gear clamp 7 and the secondary gear clamp 5, and the rotation controller A712 can be directly adjusted to drive the primary gear 706 The movement can then drive the movement of the secondary clamping gear 708, so that the fixed connecting plate 801 on the rotating shaft B709 can move. Such movement can make the gear block 802 and the third level clamping gear 903 clamp and loosen. The opening function can achieve a rotational locking effect. At the same time, by adjusting the rotation controller B901, it can also drive the adjustment of the rotation rod 902, which can effectively realize the first-level locking clamp 10 and the second-level locking clamp 12. Angle adjustment, first of all, the overall structure is relatively simple, can be easily disassembled, and can achieve rapid splicing and assembly. This can be suitable for various processing environments, effectively expand the welding processing environment, and make the overall operation extremely It is convenient and easy to transport. It can be taken and used at any time, which greatly facilitates the use of operators. Then the angle adjustment of the lifting concave plate A11 and the lifting concave plate B13 can be ensured to ensure the clamping operation of the pipeline. Such angle adjustment is one way, and can also be controlled through the circuit control box 4 at the bottom, which can drive the driver 203 Driven, under the action of the telescopic mechanical arm 204, the rotating slider 202 moves on the moving ring 201 and can perform circular rotation. The angle adjustment of the entire concave plate A11 and the lifting concave plate B13 is more convenient, and at the same time, the circuit control Box 4 controls the hydraulic telescope 303 to achieve height adjustment. When used, it can also perform rotational adjustment at multiple angles. It can also adjust the height. It can realize welding processing from multiple angles and can directly perform lifting and angle adjustments. The rotation changes the traditional welding method. It can combine angle rotation with height lifting, and at the same time, the pipeline can be locked and fixed together, which can achieve the effect of one machine with multiple uses. This method can enable rotation and locking during the welding process. It is more stable, and the adjustment of angle and height is more convenient. In this way, when realizing the welding operation of pipelines, the overall use effect is relatively good, and it can well meet the processing needs.
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the technical scope disclosed in the present invention, use the technology of the present invention. Any equivalent substitution or change of the scheme and its inventive concept shall be covered by the protection scope of the present invention.
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