CN113652164A

CN113652164A - Water-based color-added UV coating and preparation method and application thereof

Info

Publication number: CN113652164A
Application number: CN202110920272.3A
Authority: CN
Inventors: 刘少宇; 胡江天; 吴纯超
Original assignee: Shanghai Kinlita Chemical Co ltd
Current assignee: Shanghai Kinlita Chemical Co ltd
Priority date: 2021-08-11
Filing date: 2021-08-11
Publication date: 2021-11-16
Anticipated expiration: 2041-08-11
Also published as: CN113652164B

Abstract

The invention discloses a water-based colorized UV (ultraviolet) coating, which comprises A, B following two components, wherein when the water-based colorized UV coating formed by mixing A, B components is applied to ABS (acrylonitrile butadiene styrene), PC (polycarbonate) base materials or metal base materials, the recoating interval time can be effectively prolonged to 48 hours, and the VOC (volatile organic compound) of the coating is 260g/L and meets the environmental protection requirement. Overcomes the defects that the VOC of the traditional spraying solvent type UV additive color paint can not meet the requirement of less than or equal to 550g/L in GB/T30981-2020 and the re-coating interval time of the existing water-based UV additive color paint is too short.

Description

Water-based color-added UV coating and preparation method and application thereof

Technical Field

The invention relates to the field of water-based UV, in particular to a water-based colored UV coating and a preparation method and application thereof.

Background

In the application of the plastic shell of the electronic product, the curing efficiency of the UV additive color coating is greatly improved compared with that of polyurethane and acrylic coating, and the UV coating is cured after being heated and leveled for 5-10 minutes at 60 ℃ and irradiated by a UV lamp for 20-50 seconds, so that the requirement of the performance of a client can be met. The polyurethane or acrylic coating needs to be baked at 60 ℃ for 6 hours, and the curing degree of the polyurethane or acrylic coating can meet the performance requirements of customers.

The recoatability and the recoatability interval time are one of the important properties of the coating process, and when the coated surface has particles, burrs and other defects, the same coating is coated after polishing, so that the yield can be effectively improved, and the customer cost is saved.

With the release of GB/T30981-2020, VOC of the traditional spraying solvent type UV additive paint can not meet the requirement of less than or equal to 550g/L in GB/T30981-2020.

Therefore, water-based colorized UV coatings are developed by a plurality of coating enterprises, however, the re-coating interval time of the water-based colorized UV coatings in the prior art is generally less than or equal to 24hrs, which requires that customers pick out defective products within 24hrs after coating, finish polishing, re-coating and other works, and because the 24hrs interval time period is short, the number of products which are re-coated within unit time is small, the production efficiency of the customers is reduced, and the improvement of the benefits of the customers is not facilitated.

Disclosure of Invention

In order to overcome the defect of the existing water-based colorized UV coating in recoating interval time, the invention aims to provide a water-based colorized UV coating with longer recoating interval time, and a preparation method and application thereof. So as to effectively improve the applicability of the coating on a construction site and improve the customer benefit.

In order to realize the purpose of the invention, the adopted technical scheme is as follows:

the water-based colored UV coating comprises A, B following components, wherein the component A comprises the following components in percentage by weight:

40-55% of high functionality UV resin dispersion;

5-10% of low functionality UV resin dispersion;

15-20% of aqueous polyurethane dispersion;

2-4% of a photoinitiator;

3-6% of film-forming additive;

1-3% of matting powder;

0.1 to 0.5 percent of wetting and leveling agent;

0.1 to 0.5 percent of defoaming agent;

0.05 to 0.3 percent of thickening agent;

0.5 to 2 percent of anti-settling agent;

1-5% of silver powder;

0.1 to 1 percent of dispersant;

0.1 to 0.3 percent of PH regulator;

1-10% of a diluent;

the component B is 100 percent of a cross-linking agent.

In a preferred embodiment of the present invention, the high functionality UV resin dispersion is a UV resin dispersion of 8 or more functionality.

Further, the high functionality UV resin dispersion is preferably an aliphatic polyurethane acrylic dispersion.

Provides the main physical and chemical properties of the coating. Has the characteristics of high hardness, good wear resistance and good chemical resistance. The resin is RS7910, RS7915 and RS7916 of anatase chemistry.

In a preferred embodiment of the present invention, the low functionality UV resin dispersion is a UV resin dispersion of 3-6 functionality.

The flexibility of the coating is improved, and cracking during curing is prevented, so that the coating is RS7609 and RS7611 in anatase chemistry.

In a preferred embodiment of the invention, the aqueous polyurethane dispersion is a resin which has good adhesion on ABS or PC material, is easy to recoat, has quick surface drying and has well arranged silver powder.

The adhesive force on the plastic base material is increased, the extinction is easy, the recoating is easy, and the silver powder is well arranged. R-2203, E-123, which may be DSM.

Further, the aqueous polyurethane dispersion is preferably R-2203 of DSM.

In a preferred embodiment of the present invention, the photoinitiator is any one or more of 2-hydroxy-2-methyl-1-phenyl-1-propanone, diphenyl- (2,4, 6-trimethylbenzoyl) oxyphosphorus, and 2- (4-methylbenzyl) -2- (dimethylamino) -1- (4-morpholinylphenyl) -1-butanone.

Initiator molecules have certain light absorption capacity in an ultraviolet region (250-400nm) or a visible light region (400-800nm), and after directly or indirectly absorbing light energy, the initiator molecules are transited from a ground state to an excited singlet state and transited from a system to an excited triplet state; after the excited singlet or triplet state undergoes unimolecular or bimolecular chemistry, an active group capable of initiating polymerization of the monomer is generated. It may be 1173 from basf, TPO, 379.

In a preferred embodiment of the invention, the film forming auxiliary agent is any one or more of dipropylene glycol methyl ether, dipropylene glycol butyl ether, diethylene glycol butyl ether, propylene glycol methyl ether, ethanol or isopropanol.

In a preferred embodiment of the invention, the matting powder is fumed silica.

In a preferred embodiment of the present invention, the wetting and leveling agent is any one or more of an organosilicon surface modifier or a polyether siloxane copolymer.

Can improve the wetting ability of the coating on materials and provide the leveling property of the coating.

Provides the paint with sink-proof and sagging-proof functions, and the spraying is easy to atomize and has good leveling property.

In a preferred embodiment of the present invention, the defoaming agent is one or more of a defoaming polysiloxane polymer, octamethylcyclotetrasiloxane or polyether siloxane copolymer.

In a preferred embodiment of the invention, the thickener is a polyurethane-type thickener.

In a preferred embodiment of the present invention, the anti-settling agent is a modified ethylene-vinyl acetate copolymer.

The paint is prevented from sinking and sagging, the directionality of the silver powder is improved, the phenomena of floating and color spots during spraying are prevented, and hard precipitation, agglomeration and coarsening in the storage process are avoided.

In a preferred embodiment of the present invention, the silver powder is a passivated aqueous silver powder.

Further, it is preferably a commercially available passivation silver powder having a particle size of 15um and a mass solid content of 65%.

In a preferred embodiment of the present invention, the dispersant is an aqueous high molecular weight compound.

Further, a filler such as BYK-192 of BYK is preferred, which provides good dispersibility, and resistance to settling.

In a preferred embodiment of the present invention, the PH adjusting agent is dimethylethanolamine.

In a preferred embodiment of the invention, the diluent is deionized water.

In a preferred embodiment of the present invention, the crosslinking agent in the B component is a crosslinking agent that can react with a carboxyl group.

In a preferred embodiment of the present invention, the mixing mass ratio of the a component to the B component is 100: 2.

The cross-linking agent reacts with the carboxyl groups in the aqueous dispersion to increase abrasion resistance and chemical resistance. When in recoating, the cross-linking agent reacts with the carboxyl of the dispersion in the finish paint and the primer at the same time to generate chemical bond bonding, and the interlayer adhesion is firm. Meanwhile, after the components A and B are mixed, the activation period is long and reaches more than 8 hrs.

A preparation method of a water-based color-added UV coating comprises the following steps:

adding a part of deionized water into the silver powder, and then slowly adding the dispersing agent into the silver powder while stirring at the speed of 400-700r/min for dispersion for later use;

adding the high-functionality UV resin dispersoid into another dispersion cylinder, adding the rest deionized water, slowly adding the defoamer, the wetting and leveling agent, the film-forming assistant, the anti-settling agent and the low-functionality UV resin while stirring at the speed of 500r/min under 300-;

slowly adding the aqueous polyurethane dispersion, the photoinitiator and the matting powder into the first crude liquid while stirring at the speed of 300-;

slowly adding the pH regulator into the second crude liquid under stirring at the speed of 300-500r/min to regulate the pH value of the coating to be within the range of 8-8.5, adding aqueous silver paste, adding the thickening agent to regulate the viscosity to be 60-70KU @25 ℃, and filtering to obtain the component A;

and then mixing the component A and the component B in proportion for later use.

The application of the water-based color-added UV coating specifically comprises the following steps:

and (2) mixing the component A and the component B in proportion, and diluting with deionized water, wherein the end point of the dilution is as follows: BYK cup EZ3# at 25 deg.C for 12-25 sLeveling at 50-60 deg.C for 10-15mins at 800-²，100-200mw/cm²Curing under the condition, and spraying for use after the dry film is 13-18um thick.

In a preferred embodiment of the invention, the spraying is hand spraying, Spindle spraying or shuttle spraying.

In a preferred embodiment of the invention, before spraying on the ABS or PC substrate, the surface of the substrate is subjected to degreasing and dust removal treatment.

In a preferred embodiment of the invention, the operating environment of the spray coating is 20 ℃ to 28 ℃ and 55% to 70% relative humidity.

In a preferred embodiment of the present invention, the spray coating is used in combination with a primer when the substrate is a metal substrate, and the primer is a water-based oil-based high-temperature baking paint, a water-based oil-based epoxy primer or a water-based oil-based polyurethane primer.

The invention has the beneficial effects that:

when the water-based colorized UV coating is applied to ABS, PC base materials or metal base materials, the recoating interval time can be effectively prolonged to 48 hours, and the VOC of the coating is 200-260g/L, which also meets the environmental protection requirement.

Drawings

FIG. 1 is a schematic diagram of adhesion detection.

Detailed Description

The following examples further illustrate the invention in detail. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

The embodiment of the invention provides a water-based colorized UV (ultraviolet) coating, which comprises the following components in percentage by weight:

the component A comprises: 40-55% of high-functionality UV resin dispersoid, 5-10% of low-functionality UV resin dispersoid, 15-20% of aqueous polyurethane dispersoid, 2-4% of photoinitiator, 3-6% of film-forming assistant, 1-3% of matting powder, 0.1-0.5% of wetting and leveling agent, 0.1-0.5% of defoaming agent, 0.05-0.3% of thickening agent, 0.5-2% of anti-settling agent, 1-5% of silver powder, 0.1-1% of dispersing agent, 0.1-0.3% of pH regulator and 1-10% of diluent.

And B component: crosslinking agent

The high functionality UV resin dispersion is a primary film-forming resin, which is 40-50% solid, and is of the urethane acrylate type, providing the primary physical and chemical properties of the coating. Has the characteristics of high hardness, good wear resistance and good chemical resistance. The resin can be RS7910, RS7915 and RS7916 of anatase chemistry.

The low functionality UV resin dispersion is a 3-6 functionality urethane acrylate dispersion, increases the flexibility of the coating, prevents cracking during curing, and can be RS7609, RS7611 of Sharp Stone chemistry.

The solid content of the aqueous polyurethane dispersoid is 35-45 percent, the surface drying speed of the coating is increased, the adhesive force on a plastic substrate is increased, the extinction is easy, the recoating is easy, and the silver powder is well arranged. R-2203, E-123, which may be DSM.

The photoinitiator is a cross-linking agent of the UV coating, initiator molecules have certain light absorption capacity in an ultraviolet region (250-400nm) or a visible light region (400-800nm), and after directly or indirectly absorbing light energy, the initiator molecules are transited from a ground state to an excited singlet state and are transited from an intersystem to an excited triplet state; after the excited singlet or triplet state undergoes unimolecular or bimolecular chemistry, an active group capable of initiating polymerization of the monomer is generated. It may be 1173 from basf, TPO, 379.

The film forming assistant is one or more of DPM (dipropylene glycol methyl ether), DPNB (dipropylene glycol butyl ether), DB (diethylene glycol butyl ether) and PM (propylene glycol methyl ether) which are sold in the market.

The matting powder is fumed silica, E-1011 from Tosoh.

The wetting and leveling agent can improve the wetting capacity of the coating on materials and provide the leveling property of the coating. 4100 digao, BYK-3456 BYK.

The antifoaming agent is BYK-024, BYK-019, Digao 902W, 810.

The thickening agent provides anti-settling and anti-sagging for the coating, and the spraying is easy to atomize and has good leveling property. Is 299 of Hamming modest.

The anti-settling agent provides anti-settling and anti-sagging for the coating, prevents the phenomena of floating and color spots during spraying due to the directionality of the silver powder, and avoids hard precipitation, agglomeration and coarseness return in the storage process. BYK-8421, Pico.

The silver powder is commercially available passivation silver powder with the particle size of 15um, and the mass solid content is 65%.

The dispersant is pigment, and the filler provides good dispersibility and anti-settling property. BYK-192 of bike.

The pH regulator is dimethyl ethanolamine DMEA which is sold in the market and is used for regulating the pH value of the coating.

The VOC of the water-based color-adding UV coating with long recoating interval is 200-260 g/L.

The diluent is deionized water.

The B component cross-linking agent is one of commercially available carbodiimide and aziridine.

The invention also provides a preparation method of the water-based colorized UV coating, which comprises the following steps:

the preparation method of the component A of the water-based additive UV coating comprises the following steps:

1. preparing silver paste from silver powder, adding the silver powder, adding deionized water, slowly adding a dispersing agent while stirring at the speed of 400-700r/min, dispersing for 10 minutes, stopping dispersing, and soaking for 30 minutes. Continuing to 400-700r/min, dispersing for 10 minutes for standby.

2. Adding the high-functionality UV resin dispersoid into a dispersion cylinder, adding deionized water, stirring at 500r/min, slowly adding the defoaming agent, the wetting and leveling agent, the film-forming assistant, the anti-settling agent and the low-functionality UV resin 1100 for dispersing at 1500r/min for 20 minutes.

3. The rotating speed of the dispersion machine is adjusted to 300 plus 500r/min, the aqueous polyurethane dispersion, the photoinitiator and the matting powder are slowly added while stirring, the dispersion is carried out for 15 to 20 minutes at the rotating speed of 1000 plus 1300r/min, the detection fineness is less than or equal to 12um, and the product is qualified.

4. Adjusting the rotating speed of the dispersion machine to 300-500r/min, slowly adding a pH regulator while stirring, adjusting the pH value of the coating to be 8-8.5, adding aqueous silver paste, and adding a thickening agent to adjust the viscosity to be 60-70KU @25 ℃. Filtering with a 75um filter screen, and finishing the preparation of the component A.

The preparation method of the component B of the water-based additive UV coating comprises the following steps:

and (4) subpackaging the cross-linking agent as required, and completing the preparation of the component B.

The invention also provides an application of the water-based colorized UV coating on the ABS plastic substrate, wherein the water-based colorized UV coating comprises a component A and a component B in parts by mass of 100:2 mixing, diluting with deionized water to BYK cup EZ3# @25 deg.C for 15 s, spraying onto ABS substrate at 26 deg.C and 65% relative humidity, leveling at 60 deg.C for 10mins, and spraying at 850mj/cm²，180mw/cm²Curing under the condition, wherein the dry film thickness is 14-16 um.

The specific embodiment is as follows:

example 1

The component A comprises: 50% of high-functionality UV resin dispersoid, 10% of low-functionality UV resin dispersoid, 20% of aqueous polyurethane dispersoid, 3% of photoinitiator, 3% of film-forming assistant, 2% of matting agent, 0.5% of wetting and leveling agent, 0.2% of defoaming agent, 0.1% of thickening agent, 1% of anti-settling agent, 8% of aqueous silver paste, 0.2% of pH regulator and 2% of diluent.

Example 1 the composition of the aqueous silver paste is shown in table 1 below:

TABLE 1

The preparation method of the waterborne silver paste comprises the following steps:

1. adding the silver powder into a dispersion cylinder, adding deionized water, slowly adding the dispersing agent while stirring at 400r/min, and dispersing for 10 minutes.

2. The dispersion was stopped and the mixture was soaked for 30 minutes. Continuing to 400r/min, and dispersing for 10 minutes for later use.

Comparative example 2 waterborne pigmented UV coating a components are shown in table 2:

TABLE 2

Comparative example a component a of an aqueous pigmented UV coating was prepared as follows:

1. adding the high-functionality UV resin dispersoid into a dispersion cylinder, adding deionized water, slowly adding the defoaming agent, the wetting and leveling agent, the film-forming assistant, the anti-settling agent and the low-functionality UV resin while stirring at 500r/min, and dispersing for 20 minutes at 800 r/min.

2. Adjusting the rotating speed of a dispersion machine to 300r/min, slowly adding the aqueous polyurethane dispersion, the photoinitiator and the matting powder while stirring, dispersing for 20 minutes at the rotating speed of 1000r/min, and detecting the fineness to be less than or equal to 12um, thus being qualified.

3. Adjusting the rotating speed of a dispersion machine to 500r/min, slowly adding a pH regulator while stirring, adjusting the pH value of the coating to 8.3, adding silver paste, and adding a thickening agent to adjust the viscosity to 65KU @25 ℃. Filtering with a 75um filter screen, and finishing the preparation.

4. Diluting the component A to 25 ℃ with deionized water, leveling the component A for 10mins at 60 ℃ in a BYK cup EZ3#, 12-25 seconds at the temperature of 800-²，100-200mw/cm²Curing under the condition, wherein the dry film thickness is 13-18 um.

The aqueous pigmented UV coating A components of example 3 are shown in Table 3 below

TABLE 3

Example 4 waterborne pigmented UV coating A Components are shown in Table 4 below

TABLE 4

Compared with example 3, the deionized water of the example is reduced to 6.7, the anti-settling agent is reduced to 1.2, the aqueous polyurethane dispersion is increased by 15%, and the thickening agent is reduced to 0.2.

The above-described aqueous pigmented UV coating a component with a long recoating interval was prepared in the same manner as in example 3.

Example 5 waterborne pigmented UV coating a components are shown in table 5 below:

TABLE 5

Compared to example 3, the aqueous polyurethane dispersion of this example increased to 20%, the deionized water decreased to 2%, the anti-settling agent decreased to 1%, and the thickener decreased to 0.1.

The waterborne pigmented UV coating B components of the above examples and comparative examples are shown in table 6 below:

TABLE 6

Comparative example 2, example 3 to example 5 were tested for performance according to the following criteria, with the results shown in table 7:

TABLE 7

The adhesion test is illustrated in fig. 1, wherein 5B is the best.

The results of the film properties test are shown in table 8:

TABLE 8

From the above test results, examples 3 to 5 of the present invention satisfied the test requirements in appearance, hardness, RCA, adhesion, high temperature and high humidity, poaching, MEK, and the like.

Of these, example 5 performed most well at the refinish interval time, meeting the test requirements.

The invention is not limited to the examples described above, but may be modified or varied by the person skilled in the art in light of the above description, and all such modifications and equivalents are intended to fall within the scope of the invention as defined by the appended claims.

Claims

1. The water-based colorized UV coating comprises A, B following components, and is characterized in that the component A comprises the following components in percentage by weight:

40-55% of high functionality UV resin dispersion;

5-10% of low functionality UV resin dispersion;

15-20% of aqueous polyurethane dispersion;

2-4% of a photoinitiator;

3-6% of film-forming additive;

1-3% of matting powder;

0.1 to 0.5 percent of wetting and leveling agent;

0.1 to 0.5 percent of defoaming agent;

0.05 to 0.3 percent of thickening agent;

0.5 to 2 percent of anti-settling agent;

1-5% of silver powder;

0.1 to 1 percent of dispersant;

0.1 to 0.3 percent of PH regulator;

1-10% of a diluent;

the component B is 100 percent of a cross-linking agent.

2. The aqueous pigmented UV coating of claim 1 wherein the high functionality UV resin dispersion is a UV resin dispersion having a functionality of 8 or more.

3. The aqueous pigmented UV coating of claim 1 wherein the low functionality UV resin dispersion is a 3-6 functionality UV resin dispersion.

4. The aqueous additive UV coating of claim 1, wherein the aqueous polyurethane dispersion is a resin having good adhesion to ABS or PC materials, easy recoat, fast surface drying, and good silver powder alignment.

5. The aqueous pigmented UV coating of claim 1 wherein,

the photoinitiator is any one or more of 2-hydroxy-2-methyl-1-phenyl-1-acetone, diphenyl- (2,4, 6-trimethylbenzoyl) oxyphosphorus and 2- (4-methylbenzyl) -2- (dimethylamino) -1- (4-morpholinylphenyl) -1-butanone;

the film-forming auxiliary agent is any one or more of dipropylene glycol methyl ether, dipropylene glycol butyl ether, diethylene glycol butyl ether, propylene glycol methyl ether, ethanol or isopropanol;

the matting powder is fumed silica;

the wetting and leveling agent is any one or more of an organic silicon surface modifier or a polyether siloxane copolymer;

the defoaming agent is one or more of foam breaking polysiloxane polymer, octamethylcyclotetrasiloxane or polyether siloxane copolymer;

the thickening agent is a polyurethane type thickening agent;

the anti-settling agent is a modified ethylene-vinyl acetate copolymer;

the silver powder is water-based silver powder subjected to passivation treatment;

the dispersant is an aqueous high molecular weight compound;

the pH regulator is dimethylethanolamine;

the diluent is deionized water;

the cross-linking agent in the component B is a cross-linking agent capable of reacting with carboxyl.

6. The aqueous pigmented UV coating of claim 1 wherein the mixing mass ratio of the a component to the B component is 100: 2.

7. The method for preparing an aqueous pigmented UV coating according to any of claims 1 to 6, characterized in that it comprises the following steps:

adding deionized water with the mass 1.3-2 times that of the silver powder into the silver powder, and slowly adding the dispersing agent while stirring at the speed of 400-700r/min for dispersing for later use;

8. Use of an aqueous pigmented UV coating according to any of claims 1-6, characterized in that the use is in particular:

and (2) mixing the component A and the component B in proportion, and diluting with deionized water, wherein the end point of the dilution is as follows: BYK at 25 deg.C, EZ3#, 12-25 seconds, leveling at 50-60 deg.C for 10-15mins, at 800-²，100-200mw/cm²Curing under the condition, and spraying for use after the dry film is 13-18um thick.

9. The use of an aqueous pigmented UV coating according to claim 8, wherein the spraying is hand spraying, Spindle spraying or reciprocating spray;

before the coating is sprayed on an ABS or PC substrate, the surface of the substrate is firstly subjected to oil removal and dust removal treatment;

the spraying operation environment is 20-28 ℃ and 55-70% of relative humidity.

10. The use of an aqueous pigmented UV coating according to claim 8 wherein said spray coating is used in combination with a primer when the substrate is a metal substrate, said primer being a water based oil based high temperature baking varnish, a water based oil based epoxy primer or a water based oil based polyurethane primer.