CN113635078A - Intelligent numerical control machine tool - Google Patents
Intelligent numerical control machine tool Download PDFInfo
- Publication number
- CN113635078A CN113635078A CN202110970855.7A CN202110970855A CN113635078A CN 113635078 A CN113635078 A CN 113635078A CN 202110970855 A CN202110970855 A CN 202110970855A CN 113635078 A CN113635078 A CN 113635078A
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- CN
- China
- Prior art keywords
- cutter
- frequency converter
- numerical control
- control machine
- tool
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/0009—Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Numerical Control (AREA)
Abstract
The invention provides an intelligent numerical control machine tool, which comprises: the frequency converter is used for generating a variable frequency alternating voltage signal under the limitation of rated working current; the high-speed main shaft is used for generating rotating speed at a cutter combining part of the main shaft according to the variable-frequency alternating-current voltage signal; the cutter is combined with the cutter combining part and used for processing the workpiece according to the rotating speed; the microcontroller is used for enabling or disabling the frequency converter, determining the rated working current according to the size specification of the cutter and transmitting the information of the rated working current to the frequency converter; and a working area for carrying the workpiece and having a proximity detector; when the proximity detector detects that the distance between the workpiece and the cutter is smaller than a default value, an enabling signal is transmitted to the microcontroller so as to enable the frequency converter; when the proximity detector detects that the distance between the workpiece and the cutter is not less than the default value, a disabling signal is transmitted to the microcontroller to disable the frequency converter.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of machine tools, in particular to an intelligent numerical control machine tool.
[ background of the invention ]
A typical machine tool has a high-speed spindle and a frequency converter for driving the high-speed spindle. During operation, an operator firstly combines the cutter on the high-speed main shaft, and then starts the frequency converter to enable the high-speed main shaft to drive the cutter to rotate, so that a workpiece is machined.
However, since a general machine tool can be operated only at a fixed setting, for example, only with a fixed-size tool and at a fixed rated operating current, the general machine tool cannot efficiently machine a workpiece when a work load becomes large or small. In addition, a typical machine tool, when activated, causes the tool to continue to rotate, regardless of whether the machine tool is working on a workpiece, thereby wasting a lot of unnecessary electrical energy.
To solve the above problems, a novel machine tool control mechanism is needed in the art.
[ summary of the invention ]
Based on the above problems in the prior art, there is a need to provide an intelligent numerical control machine tool, which can utilize a microcontroller to adaptively determine the rated operating current of a frequency converter according to the information of various dimensions of different tools, so that a high-speed spindle can be matched with tools of different dimensions and can adaptively provide corresponding operating torque.
Another objective of the present invention is to disclose an intelligent numerical control machine tool, which can use the proximity detector in the working area to detect the tool, so as to activate the frequency converter when the distance between the tool and the tool is less than the preset value, and to deactivate the frequency converter when the distance between the tool and the tool is not less than the preset value, thereby saving unnecessary power consumption.
In order to achieve the above object, the present invention provides an intelligent numerical control machine tool, comprising:
the frequency converter is used for generating a variable frequency alternating voltage signal under the limitation of rated working current;
the high-speed main shaft is used for generating rotating speed at a cutter combining part of the main shaft according to the variable-frequency alternating-current voltage signal;
the cutter is combined with the cutter combining part and used for processing the workpiece according to the rotating speed;
the microcontroller is used for enabling or disabling the frequency converter, determining the rated working current according to the size specification of the cutter and transmitting the information of the rated working current to the frequency converter; and
a working area for carrying the workpiece and having a proximity detector;
when the proximity detector detects that the distance between the workpiece and the cutter is smaller than a default value, an enabling signal is sent to the microcontroller to enable the frequency converter, and when the proximity detector detects that the distance between the workpiece and the cutter is not smaller than the default value, an disabling signal is sent to the microcontroller to disable the frequency converter.
In one embodiment, the smart numerical control machine further has a communication interface to receive the dimensional specification information of the tool from an external device.
In one embodiment, the communication interface is a wired communication interface.
In one embodiment, the communication interface is a wireless communication interface.
In one embodiment, the tool is a burr.
In one embodiment, the tool is a drill bit.
In one embodiment, the tool is a milling cutter.
For a further understanding of the structure, features and objects of the present invention, reference should be made to the drawings and detailed description of the invention.
[ description of the drawings ]
FIG. 1 is a block diagram of an embodiment of an intelligent numerical control machine tool provided by the present invention;
fig. 2 is a schematic view illustrating a start-up operation of the intelligent numerical control machine tool of fig. 1;
fig. 3 is a schematic view illustrating a stopping operation of the intelligent numerical control machine tool of fig. 1.
Description of the symbols:
100: intelligent numerical control machine tool
101: the frequency converter 102: high-speed spindle
102 a: tool coupling portion 103: cutting tool
104: the microcontroller 105: communication interface
106: the working area 107: proximity detector
110: workpiece
[ detailed description ] embodiments
The principle of the intelligent numerical control machine tool provided by the invention is as follows:
firstly, utilizing a microcontroller to adaptively determine the rated operating current of the frequency converter according to the information of various dimensions of different tools to provide proper operating torque; and
secondly, a proximity detector of a working area is used for detecting a tool, an enabling signal is sent to the microcontroller to enable the frequency converter when the distance between the tool and the tool is smaller than a default value, and a disabling signal is sent to the microcontroller to disable the frequency converter when the distance between the tool and the tool is not smaller than the default value.
Based on the above principle, the present invention can adaptively determine the upper limit of the working current to provide a proper working torque according to the dimension specifications of different tools, and can turn off the frequency converter at the idle position where the operator does not process the workpiece, so as to greatly save the power consumption of the machine tool.
Fig. 1 is a block diagram of an embodiment of an intelligent numerical control machine tool provided by the present invention. As shown in fig. 1, the intelligent numerical control machine 100 includes: frequency converter 101, high-speed spindle 102, tool 103, microcontroller 104, communication interface 105, workspace 106 and proximity detector 107.
The frequency converter 101 is used to generate a frequency-converted AC voltage signal V under the limitation of rated operating currentvf。
The high-speed spindle 102 is used to generate the variable-frequency AC voltage signal VvfThe rotational speed of the tool coupling portion 102a is generated.
The tool 103 is coupled to the tool coupling portion 102a to machine a workpiece (not shown) in the working area 106 at the rotation speed. Additionally, the tool 103 may be a burr, a drill, or a milling cutter.
The microcontroller 104 is used to enable or disableInformation D of the frequency converter 101 according to the dimension specification of the tool 103KFSPDetermining the rated working current and providing information D of the rated working currentROPCTo the frequency converter 101.
The working area 106 is used to carry the workpiece and has a proximity detector 107.
In operation, the proximity detector 107 transmits a proximity signal SAPPRCHTo the microcontroller 104, wherein the proximity detector 107 makes a proximity signal S when it detects that the distance between the workpiece and the tool 103 is less than a predetermined valueAPPRCHThe active state is presented to make the enable signal EN outputted by the micro-controller 104 present the active state to enable the frequency converter 101; and when the proximity detector 107 detects that the distance between the workpiece and the tool 103 is not less than the predetermined value, it makes a proximity signal SAPPRCHThe disabled state is set such that the enable signal EN output by the microcontroller 104 is disabled to disable the frequency converter 101.
A communication interface 105 for receiving information D of the dimensional specification of the tool 103 from an external deviceKFS. In a possible embodiment, the communication interface 105 may be a wired communication interface or a wireless communication interface to communicate directly with an external server, or communicate with an external server via a local network, or communicate with an external server via the internet.
In addition, please refer to fig. 2, which is a schematic diagram of the start operation of the intelligent numerical control machine. As shown in fig. 2, when the proximity detector 107 detects that the distance between the workpiece and the tool 103 is smaller than the predetermined value, the microcontroller 104 is driven to activate the frequency converter 101, so that the tool coupling portion 102a of the high-speed spindle 102 generates a rotation speed to rotate the tool 103, thereby performing a processing procedure on the workpiece 110. In addition, the tool 103 may move from the working area 106 to the tool 103 or the tool 103 may move to the working area 106 during the approach of the tool 103 to the proximity detector 107.
In addition, please refer to fig. 3, which is a schematic view of the stopping operation of the intelligent numerical control machine. As shown in fig. 3, when the proximity detector 107 detects that the distance between the workpiece and the tool 103 is not less than the predetermined value, the microcontroller 104 is driven to disable the frequency converter 101, so as to stop the rotation of the tool coupling portion 102a of the high-speed spindle 102, thereby saving power. In addition, the tool 103 may be moved away from the working area 106 during the process of moving away from the proximity detector 107, so as to move away from the tool 103, or the tool 103 may be moved away from the working area 106.
By the design disclosed above, the present invention has the following advantages:
firstly, the numerical control machine tool of the invention can utilize the microcontroller to adaptively determine the rated working current of the frequency converter according to the information of the dimension specifications of different cutters, so that the high-speed spindle can be matched with cutters of different dimensions and adaptively provide corresponding working torque.
Secondly, the intelligent numerical control machine tool can utilize the proximity detector of the working area to detect the cutter, so as to enable the frequency converter when the distance between the intelligent numerical control machine tool and the cutter is smaller than a default value, and disable the frequency converter when the distance between the intelligent numerical control machine tool and the cutter is not smaller than the default value, thereby saving unnecessary power consumption.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
1. An intelligent numerical control machine tool, characterized by comprising:
the frequency converter is used for generating a variable frequency alternating voltage signal under the limitation of rated working current;
the high-speed main shaft is used for generating rotating speed at a cutter combining part of the main shaft according to the variable-frequency alternating-current voltage signal;
the cutter is combined with the cutter combining part and used for processing the workpiece according to the rotating speed;
the microcontroller is used for enabling or disabling the frequency converter, determining the rated working current according to the size specification of the cutter and transmitting the information of the rated working current to the frequency converter; and
a working area for carrying the workpiece and having a proximity detector;
when the proximity detector detects that the distance between the workpiece and the cutter is smaller than a default value, an enabling signal is transmitted to the microcontroller so as to enable the frequency converter; when the proximity detector detects that the distance between the workpiece and the cutter is not less than the default value, a disabling signal is transmitted to the microcontroller to disable the frequency converter.
2. The intelligent numerical control machine according to claim 1, further comprising a communication interface to receive dimensional specification information of the tool from an external device.
3. The intelligent numerical control machine tool of claim 2, wherein the communication interface is a wired communication interface.
4. The intelligent numerical control machine tool of claim 2, wherein the communication interface is a wireless communication interface.
5. The intelligent numerical control machine tool of claim 1, wherein the tool is a burr.
6. The intelligent numerical control machine tool of claim 1, wherein the cutter is a drill bit.
7. The intelligent numerical control machine tool of claim 1, wherein the tool is a milling cutter.
Priority Applications (1)
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CN202110970855.7A CN113635078A (en) | 2021-08-23 | 2021-08-23 | Intelligent numerical control machine tool |
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CN202110970855.7A CN113635078A (en) | 2021-08-23 | 2021-08-23 | Intelligent numerical control machine tool |
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CN113635078A true CN113635078A (en) | 2021-11-12 |
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CN202110970855.7A Withdrawn CN113635078A (en) | 2021-08-23 | 2021-08-23 | Intelligent numerical control machine tool |
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Citations (10)
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CN102114610A (en) * | 2010-12-07 | 2011-07-06 | 北京航空航天大学 | Polishing wheel diameter and polishing force detection method and polishing wheel wear compensating method |
CN202291515U (en) * | 2011-08-24 | 2012-07-04 | 联祥企业股份有限公司 | All-in-one servo drilling device |
CN102969972A (en) * | 2012-11-05 | 2013-03-13 | 无锡新大力电机有限公司 | Variable-frequency speed control system of motor |
CN103203487A (en) * | 2013-04-17 | 2013-07-17 | 丽水鸿图工业设计有限公司 | Light magnetic drill |
CN206588766U (en) * | 2016-12-09 | 2017-10-27 | 浙江五养堂药业有限公司 | A kind of frequency conversion capsule polisher |
CN207127707U (en) * | 2017-09-12 | 2018-03-23 | 国家电投集团河南电力检修工程有限公司 | New power plant valve efficient grinding device |
US20180109209A1 (en) * | 2016-09-09 | 2018-04-19 | Black & Decker Inc. | Dual-inverter for a brushless motor |
CN110026578A (en) * | 2019-04-28 | 2019-07-19 | 贾慧静 | Drilling machine with speed-regulating function |
CN209157231U (en) * | 2018-03-23 | 2019-07-26 | 山东豪迈机械科技股份有限公司 | A kind of hole machined equipment |
CN209998414U (en) * | 2019-05-15 | 2020-01-31 | 河南蒲瑞精密机械有限公司 | automatic drilling device for common lathe tailstock |
-
2021
- 2021-08-23 CN CN202110970855.7A patent/CN113635078A/en not_active Withdrawn
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102114610A (en) * | 2010-12-07 | 2011-07-06 | 北京航空航天大学 | Polishing wheel diameter and polishing force detection method and polishing wheel wear compensating method |
CN202291515U (en) * | 2011-08-24 | 2012-07-04 | 联祥企业股份有限公司 | All-in-one servo drilling device |
CN102969972A (en) * | 2012-11-05 | 2013-03-13 | 无锡新大力电机有限公司 | Variable-frequency speed control system of motor |
CN103203487A (en) * | 2013-04-17 | 2013-07-17 | 丽水鸿图工业设计有限公司 | Light magnetic drill |
US20180109209A1 (en) * | 2016-09-09 | 2018-04-19 | Black & Decker Inc. | Dual-inverter for a brushless motor |
CN206588766U (en) * | 2016-12-09 | 2017-10-27 | 浙江五养堂药业有限公司 | A kind of frequency conversion capsule polisher |
CN207127707U (en) * | 2017-09-12 | 2018-03-23 | 国家电投集团河南电力检修工程有限公司 | New power plant valve efficient grinding device |
CN209157231U (en) * | 2018-03-23 | 2019-07-26 | 山东豪迈机械科技股份有限公司 | A kind of hole machined equipment |
CN110026578A (en) * | 2019-04-28 | 2019-07-19 | 贾慧静 | Drilling machine with speed-regulating function |
CN209998414U (en) * | 2019-05-15 | 2020-01-31 | 河南蒲瑞精密机械有限公司 | automatic drilling device for common lathe tailstock |
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Application publication date: 20211112 |