CN113628869B - Portable inductance winding device - Google Patents
Portable inductance winding device Download PDFInfo
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- CN113628869B CN113628869B CN202110803284.8A CN202110803284A CN113628869B CN 113628869 B CN113628869 B CN 113628869B CN 202110803284 A CN202110803284 A CN 202110803284A CN 113628869 B CN113628869 B CN 113628869B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0204—Mounting supporting structures on the outside of casings
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/0217—Mechanical details of casings
- H05K5/0234—Feet; Stands; Pedestals, e.g. wheels for moving casing on floor
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/03—Covers
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- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
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Abstract
The invention discloses a portable inductance winding device which comprises a protection component, a winding component and a winding component, wherein the protection component comprises a support piece, a moving piece arranged at the bottom of the support piece and a protection piece arranged at the top of the support piece; and the operating assembly is arranged on the inner side of the protection part and comprises fixing plates arranged on two sides of the top of the supporting part, a wire winding part arranged on the inner side of each fixing plate, a bearing part arranged on the inner side of the other fixing plate, a transmission part arranged on the side surface of the bearing part and a wire pulling part arranged between the two fixing plates. According to the invention, the operation assembly is used for automatically winding wires instead of traditional manual winding, so that the working efficiency and the safety in the working process are greatly improved, then the device is more convenient to move and transport due to the arrangement of the protection assembly, and meanwhile, the device is better protected in the transportation process, so that the device is prevented from being damaged.
Description
Technical Field
The invention relates to the technical field of inductance processing, in particular to a portable inductance winding device.
Background
An inductor is a component capable of converting electric energy into magnetic energy for storage, the inductor is similar to a transformer in structure but has only one winding, the inductor has a certain inductance which only hinders the change of current, and if the inductor is in a state that no current flows, the inductor tries to hinder the current from flowing through the inductor when a circuit is switched on; if the inductor is in a state that current passes through the inductor, the inductor tries to maintain the current unchanged when a circuit is disconnected, the inductor is also called a choke, a reactor and a dynamic reactor, in the prior art, a copper wire is wound on an inductance magnetic core by one coil by manpower generally, the mode needs to consume higher manpower and has lower working efficiency, and some semi-automatic winding equipment is inconvenient to carry, and meanwhile, no protective measures are taken during carrying, and the equipment is easy to damage.
Disclosure of Invention
This section is for the purpose of summarizing some aspects of embodiments of the invention and to briefly introduce some preferred embodiments. In this section, as well as in the abstract and the title of the invention of this application, simplifications or omissions may be made to avoid obscuring the purpose of the section, the abstract and the title, and such simplifications or omissions are not intended to limit the scope of the invention.
The present invention has been made in view of the above and/or other problems occurring in the conventional portable inductance winding device.
Therefore, the invention aims to solve the problems that in the prior art, the winding operation is generally carried out manually, the working efficiency is low, the protection effect of some winding equipment is poor, and the movement is not convenient enough.
In order to solve the technical problems, the invention provides the following technical scheme: a portable inductance winding device comprises a protection assembly, a winding mechanism and a winding mechanism, wherein the protection assembly comprises a support piece, a movable piece arranged at the bottom of the support piece, and a protection piece arranged at the top of the support piece; and the operating assembly is arranged on the inner side of the protection part and comprises fixing plates arranged on two sides of the top of the supporting part, a wire winding part arranged on the inner side of each fixing plate, a bearing part arranged on the inner side of the other fixing plate, a transmission part arranged on the side surface of the bearing part and a wire pulling part arranged between the two fixing plates.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the support piece includes the backup pad, set up in the support column of backup pad bottom, and set up in the universal wheel of support column bottom.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the moving part including set up in inboard fly leaf of support column, set up in the supporting shoe of fly leaf bottom, set up in the connecting plate of backup pad bottom both sides, set up in the first limiting plate of connecting plate bottom, set up in two second limiting plate between the connecting plate, and set up in the first threaded rod at second limiting plate middle part, first threaded rod with fly leaf screw-thread fit, first threaded rod with the second limiting plate with the equal normal running fit of first limiting plate.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the protection part including set up in the type protecting frame of backup pad top both sides, and set up in the guard plate at fixed plate top, one side of guard plate with the fixed plate is articulated to be cooperated, two the bottom of type protecting frame all with the top sliding fit of backup pad, two through buckle cooperation between the type protecting frame.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the wire winding piece including set up in the inboard connecting axle of fixed plate, set up in the fixed plate outside and with connecting axle complex step motor, set up in the rotor plate of the connecting axle other end, and set up in the inboard dead lever of rotor plate.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the wire winding piece further comprises a limiting block arranged at one end of the fixing rod, a limiting sleeve arranged on the surface of the fixing rod, and a tensioning spring arranged on one side of the limiting sleeve and located on the surface of the fixing rod, wherein the other end of the tensioning spring is matched with the rotating plate.
As a preferable solution of the portable inductance winding device of the present invention, wherein: accept the piece including set up in another the inboard board of accepting of fixed plate, set up in accept the line groove of crossing at board middle part, set up in accept the board top and be located cross the first rubber roller of line groove both sides, set up in accept the board top and be located the second rubber roller at the first rubber roller back, set up in accept the fixed frame of type of board bottom, set up in the moving chute at the fixed frame middle part of type, set up in the inside second threaded rod of moving chute, and set up in second threaded rod surface just is located the spacing gasket of the fixed frame top of type and bottom, the top of second threaded rod with the screw-thread fit of second rubber roller bottom.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the driving medium including set up in the rotor plate inboard and with the fixed complex fixed axle of connecting axle, set up in the driving gear of fixed axle one end, set up in accept the first drive gear of board one side, set up in accept board one side and with the second drive gear of first drive gear meshing, set up in the third drive gear of second drive gear top, set up in the first transfer line at second drive gear top, and set up in the second transfer line of third drive gear side, first transfer line along the circumferencial direction equipartition in second drive gear's top, the second transfer line along the circumferencial direction equipartition in third drive gear's side, third drive gear with driving gear meshing.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the driving medium still including set up in accept the drive roller at board top, set up in the connection belt of drive roller side, and set up in the drive roller bottom just is located accept the driven gear of board below, driven gear with a transmission gear meshing, the drive roller with through connecting the belt cooperation between the first rubber roller.
As a preferable solution of the portable inductance winding device of the present invention, wherein: the stay wire spare including set up in the telescopic cylinder at backup pad top, set up in the line piece that colludes on telescopic cylinder top, and set up in two line concentration frame between the fixed plate, telescopic cylinder set up in cross the below of wire casing, line concentration frame set up in telescopic cylinder's the outside.
The invention has the beneficial effects that: according to the invention, the operation assembly is used for automatically winding wires instead of traditional manual winding, so that the working efficiency and the safety in the working process are greatly improved, then the device is more convenient to move and transport due to the arrangement of the protection assembly, and meanwhile, the device is better protected in the transportation process, so that the device is prevented from being damaged.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise. Wherein:
fig. 1 is an overall structural diagram of a portable inductance winding device.
Fig. 2 is a front view of the operational components of the portable induction winding device.
Fig. 3 is a front view of a shield assembly of the portable induction winding device.
Fig. 4 is a structure diagram of a receiving member of the portable inductance winding device.
Fig. 5 is a front view of a socket of the portable inductance winding device.
Fig. 6 is a connection structure of the winding member and the transmission member of the portable inductance winding device.
Fig. 7 is a connection structure diagram of a transmission member and a first rubber roller of the portable inductance winding device.
Fig. 8 is a structure diagram of a wire pulling member of the portable inductance winding device.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Furthermore, the references herein to "one embodiment" or "an embodiment" refer to a particular feature, structure, or characteristic that may be included in at least one implementation of the present invention. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Example 1
Referring to fig. 1 and 2, a first embodiment of the present invention provides a portable inductance winding device, which includes a protection assembly 100 and an operation assembly 200, wherein the protection assembly 100 protects the operation assembly 200, so as to prevent the device from being damaged by external force during transportation and movement, and the operation assembly 200 improves winding efficiency, and can more conveniently wind a copper wire on an inductance core.
Specifically, protection component 100, including support piece 101, set up in the moving part 102 of support piece 101 bottom, and set up in the protection piece 103 at support piece 101 top, support this equipment through support piece 101, it is more convenient to make its removal and transportation simultaneously, then carry out spacingly and support to it after the device transports to the assigned position through moving part 102, avoid the device to take place the skew or rock in the use, influence machining efficiency, rethread protection piece 103 protects the device on the way in the transportation, avoid it to receive external force or foreign matter to influence to take place to damage.
The operating assembly 200 is arranged on the inner side of the protection part 103, and comprises fixing plates 201 arranged on two sides of the top of the supporting part 101, a winding part 202 arranged on the inner side of the fixing plate 201, a receiving part 203 arranged on the inner side of the other fixing plate 201, a transmission part 204 arranged on the side of the receiving part 203, and a wire pulling part 205 arranged between the two fixing plates 201, wherein the winding operation is carried out through the matching between the winding part 202 and the wire pulling part 205, manual operation is replaced, the working efficiency and the safety in the working process are greatly improved, then the inductance magnetic core is placed and limited through the receiving part 203, the deviation in the winding process is avoided, the inductance magnetic core can rotate along with the winding part 202 through the arrangement of the transmission part 204, and the winding efficiency is further improved.
When the device is required to be moved, the device is supported by the supporting piece 101, the device is more convenient to move and transport, then the moving piece 102 is used for limiting and supporting the device after the device is transported to a specified position, the device is prevented from being shifted or shaken in the using process, the processing efficiency is prevented from being influenced, and the device is protected by the protecting piece 103 in the transportation process, the damage of the glass can be avoided under the influence of external force or foreign matters.
Example 2
Referring to fig. 3, a second embodiment of the present invention is based on the previous embodiment.
Specifically, the supporting member 101 includes a supporting plate 101a, a supporting column 101b arranged at the bottom of the supporting plate 101a, and a universal wheel 101c arranged at the bottom end of the supporting column 101b, and the device is supported by the supporting plate 101a and the supporting column 101b in the transportation process, so that the stability of the device is improved, and then the device is more convenient to move and transport by the universal wheel 101 c.
Preferably, the movable member 102 includes a movable plate 102a disposed inside the supporting column 101b, a supporting block 102b disposed at the bottom of the movable plate 102a, connecting plates 102c disposed at both sides of the bottom of the supporting plate 101a, a first limiting plate 102d disposed at the bottom of the connecting plate 102c, a second limiting plate 102e disposed between the two connecting plates 102c, and a first threaded rod 102f disposed at the middle of the second limiting plate 102e, the first threaded rod 102f is in threaded fit with the movable plate 102a, the first threaded rod 102f is in rotational fit with the second limiting plate 102e and the first limiting plate 102d, when the device needs to be transported, the first threaded rod 102f is manually rotated, the movable plate 102a is driven to move upwards by the first threaded rod 102f until the bottom of the supporting block 102b is separated from the ground, at this time, the movable plate 102a is limited by the supporting column 101b and the connecting plate 102c, avoid it to take place the skew at the in-process of rebound, and first threaded rod 102f respectively with second limiting plate 102e and first limiting plate 102d normal running fit, guarantee its stability at the rotation in-process, avoid it to reciprocate at the rotation in-process, influence its use, thereby can remove or transport the device through universal wheel 101c, improve the convenience of removal, after removing the device to the assigned position, otherwise above-mentioned operation makes supporting shoe 102 b's bottom and ground contact, universal wheel 101 c's bottom and ground separation simultaneously, support the device through supporting shoe 102b this moment, make its installation more firm, avoid the device to take place the skew in operation process, influence wire winding efficiency.
Preferably, the protection member 103 includes U-shaped protection frames 103a disposed on two sides of the top of the supporting plate 101a, and a protection plate 103b disposed on the top of the fixing plate 201, one side of the protection plate 103b is hinged to the fixing plate 201, bottoms of the two U-shaped protection frames 103a are both slidably engaged with the top of the supporting plate 101a, the two U-shaped protection frames 103a are engaged with each other by a snap, when the device needs to be transported, the two U-shaped protection frames 103a are pushed inward, the two U-shaped protection frames 103a are fixed by the snap, the device is protected by the U-shaped protection frames 103a, the fixing plate 201 is rotated to cover the two fixing plates 201, the device is further protected, the device is prevented from being damaged due to impact of foreign objects or external force during transportation, wherein the bottom of the U-shaped protection frames 103a has a limiting slide block, and the supporting plate 101a is provided with a corresponding slide groove, the U-shaped protection frame 103a is limited to prevent the U-shaped protection frame 103a from being separated from the support plate 101a when moving the U-shaped protection frame to the outside.
When the device is used, an inductance magnetic core to be processed is arranged on the bearing piece 203, the inductance magnetic core is placed and limited through the bearing piece 203 to avoid deviation in the winding process, then the winding operation is carried out through the matching between the winding piece 202 and the wire pulling piece 205 to replace manual operation, the working efficiency and the safety in the working process are greatly improved, meanwhile, the inductance magnetic core can rotate along with the winding piece 202 in the winding process through the arrangement of the transmission piece 204 to further improve the winding efficiency, when the device needs to be transported, the first threaded rod 102f is manually rotated, the movable plate 102a is driven to move upwards through the first threaded rod 102f until the bottom of the supporting block 102b is separated from the ground, at the moment, the movable plate 102a is limited through the supporting column 101b and the connecting plate 102c to avoid deviation in the upward moving process, and the first threaded rod 102f is respectively matched with the second limit plate 102e and the first limit plate 102d in a rotating way, so that the stability of the device in the rotating process is ensured, the device is prevented from moving up and down in the rotating process and the use of the device is influenced, the device can be moved or transported through the universal wheel 101c, the moving convenience is improved, meanwhile, the two U-shaped protection frames 103a are pushed inwards, the two U-shaped protection frames 103a are fixed through the buckles, the device is protected through the U-shaped protection frames 103a, meanwhile, the fixing plate 201 is rotated to cover the two fixing plates 201 to further protect the equipment, the equipment is prevented from being damaged due to impact of foreign matters or external force in the transporting process, when the device is moved to a designated position, otherwise, the bottom of the supporting block 102b is contacted with the ground, and meanwhile, the bottom of the universal wheel 101c is separated from the ground, at the moment, the device is supported through the supporting block 102b, so that the device is more stably installed, and the phenomenon that the device deviates in the operation process to influence the winding efficiency is avoided.
Example 3
Referring to FIGS. 4-8, a third embodiment of the present invention is based on the first two embodiments.
Specifically, the winding part 202 comprises a connecting shaft 202a arranged on the inner side of the fixing plate 201, a stepping motor 202b arranged on the outer side of the fixing plate 201 and matched with the connecting shaft 202a, a rotating plate 202c arranged at the other end of the connecting shaft 202a, and a fixing rod 202d arranged on the inner side of the rotating plate 202c, wherein the stepping motor 202b drives the connecting shaft 202a to rotate, and the connecting shaft 202a can be driven to rotate intermittently in a whole circle, so that the winding operation can be performed continuously, and then the rotating plate 202c and the fixing rod 202d are driven to rotate through the connecting shaft 202a, and the winding operation is performed.
Preferably, the winding member 202 further includes a limiting block 202e disposed at one end of the fixing rod 202d, a limiting sleeve 202f disposed on the surface of the fixing rod 202d, and a tension spring 202g disposed at one side of the limiting sleeve 202f and located on the surface of the fixing rod 202d, wherein the other end of the tension spring 202g is engaged with the rotating plate 202c, wherein the opposite sides of the limiting sleeve 202f and the limiting block 202e are chamfered, so that the copper wire can more conveniently slide in the gap between the limiting sleeve 202f and the limiting block 202e during the winding process, the copper wire is pulled through the gap between the limiting sleeve 202f and the limiting block 202e, so that the copper wire can be continuously wound on the inductance core, and meanwhile, the limiting sleeve 202f is pushed by the tension spring 202g, so as to increase the pressure of the limiting sleeve 202f on the copper wire, and avoid the copper wire being easily separated from the limiting sleeve 202f and the limiting block 202e during the winding process, affecting the winding efficiency.
Preferably, the receiving member 203 comprises a receiving plate 203a disposed inside the other fixing plate 201, a wire passing groove 203b disposed in the middle of the receiving plate 203a, a first rubber roller 203c disposed on the top of the receiving plate 203a and located on both sides of the wire passing groove 203b, a second rubber roller 203d disposed on the top of the receiving plate 203a and located on the back of the first rubber roller 203c, a U-shaped fixing frame 203e disposed on the bottom of the receiving plate 203a, a moving groove 203f disposed in the middle of the U-shaped fixing frame 203e, a second threaded rod 203g disposed inside the moving groove 203f, and a position limiting gasket 203h disposed on the surface of the second threaded rod 203g and located on the top and bottom of the U-shaped fixing frame 203e, wherein the top end of the second threaded rod 203g is in threaded engagement with the bottom end of the second rubber roller 203d, a groove for the second rubber roller 203d to move is disposed on the receiving plate 203a, so that the position of the second rubber roller 203d can be adjusted, the pressure of the rubber roller 203d on the inductance magnetic core is improved, the installation of the inductance magnetic core is more stable, meanwhile, an independent anti-skidding gasket is arranged between the second rubber roller 203d and the bearing plate 203a, so that the second rubber roller 203d is more stable after being fastened and does not influence the rotation of the second rubber roller, when the rubber roller is in work, the inductance magnetic core to be processed is placed between the first rubber roller 203c and the second rubber roller 203d, the inductance magnetic core is limited through the first rubber roller 203c and the second rubber roller 203d, meanwhile, the position of the second rubber roller 203d is manually adjusted, so that the rubber roller is more attached to the inductance magnetic core, the limiting effect on the inductance magnetic core is improved, after the rubber roller is adjusted to a proper position, the second threaded rod 203g is manually rotated, the second rubber roller 203d is driven to move through the second threaded rod 203g, the friction force between the rubber roller and the bearing plate 203a is improved, and the position of the second rubber roller 203d is prevented from being deviated in the use process, affecting the fixing effect of the inductor core.
Preferably, the transmission member 204 comprises a fixed shaft 204a disposed inside the rotating plate 202c and fixedly engaged with the connecting shaft 202a, a driving gear 204b disposed at one end of the fixed shaft 204a, a first transmission gear 204c disposed at one side of the receiving plate 203a, a second transmission gear 204d disposed at one side of the receiving plate 203a and engaged with the first transmission gear 204c, a third transmission gear 204e disposed above the second transmission gear 204d, a first transmission rod 204f disposed at the top of the second transmission gear 204d, and a second transmission rod 204g disposed at the side of the third transmission gear 204e, wherein the first transmission rod 204f is circumferentially and uniformly distributed at the top of the second transmission gear 204d, the second transmission rod 204g is circumferentially and uniformly distributed at the side of the third transmission gear 204e, the third transmission gear 204e is engaged with the driving gear 204b, when the stepping motor 202b drives the connecting shaft 202a to rotate, meanwhile, the fixed shaft 204a and the driving gear 204b are driven to rotate, the third transmission gear 204e is driven to rotate through the driving gear 204b, then the second transmission gear 204d is driven to rotate through the matching between the second transmission rod 204g and the first transmission rod 204f, and then the first transmission gear 204c is driven to rotate through the second transmission gear 204d, so that the transmission efficiency is improved.
Preferably, the transmission member 204 further includes a driving roller 204h disposed on the top of the receiving plate 203a, a connecting belt 204i disposed on the side of the driving roller 204h, and a driven gear 204j disposed at the bottom of the driving roller 204h and below the receiving plate 203a, the driven gear 204j is engaged with the first transmission gear 204c, the driving roller 204h is engaged with the first rubber roller 203c through the connecting belt 204i, the first transmission gear 204c drives the driven gear 204j to rotate, the driven gear 204j drives the driving roller 204h to rotate, the driving roller 204h and the connecting belt 204i are engaged with each other to drive the first rubber roller 203c to rotate, so that the inductive magnetic core is driven to rotate by the friction force between the first rubber roller 203c and the inductive magnetic core, thereby further improving the winding efficiency, wherein the diameters of the first transmission gear 204c and the second transmission gear 204d are larger than the diameter of the third transmission gear 204e, the diameter of the third transmission gear 204e is smaller than that of the driven gear 204j, so that when the stepping motor 202b drives the fixing rod 202d to rotate for one circle, the driven gear 204j only drives the driving roller 204h and the first rubber roller 203c to rotate for a small distance, and the phenomenon that the first rubber roller 203c drives the inductance magnetic core to rotate for an excessively large amplitude to cause the copper wire to be wound sparsely is avoided.
Preferably, the wire pulling member 205 comprises a telescopic cylinder 205a disposed at the top of the supporting plate 101a, a wire hooking block 205b disposed at the top end of the telescopic cylinder 205a, and a wire collecting frame 205c disposed between the two fixing plates 201, the telescopic cylinder 205a is disposed below the wire passing groove 203b, the wire collecting frame 205c is disposed at the outer side of the telescopic cylinder 205a, wherein the telescopic cylinder 205a is located at the center of the installed inductor core, after the copper wire is pulled to a specified position by the limiting sleeve 202f and the limiting block 202e, the copper wire is pulled downward from the center of the inductor core by the telescopic cylinder 205a and the wire hooking block 205b, so that the copper wire is wound on the inductor core, wherein both sides of the wire hooking block 205b are formed into an inverted hook shape, so that the copper wire can be more conveniently pulled downward during the downward movement, and the top end of the wire hooking block 205b is located at the outer side of the rotating path of the fixing rod 202d, the fixed rod 202d is prevented from contacting the thread hooking block 205b in the rotating process, so that the thread hooking block is prevented from being damaged.
When the device is used, when in work, an inductance magnetic core to be processed is placed between the first rubber roller 203c and the second rubber roller 203d, the inductance magnetic core is limited by the first rubber roller 203c and the second rubber roller 203d, meanwhile, the position of the second rubber roller 203d is manually adjusted, the second rubber roller is more attached to the inductance magnetic core, the limiting effect on the inductance magnetic core is improved, after the inductance magnetic core is adjusted to a proper position, the second threaded rod 203g is manually rotated, the second rubber roller 203d is driven to move by the second threaded rod 203g, the friction force between the second rubber roller 203d and the bearing plate 203a is improved, the second rubber roller 203d is prevented from being deviated in position in the use process, the fixing effect of the inductance magnetic core is influenced, the connecting shaft 202a is driven to rotate by the stepping motor 202b, the connecting shaft 202a can be intermittently rotated in a whole circle, so that the continuous winding operation of the connection shaft is facilitated, and then the rotating plate 202c and the fixing rod 202d are driven to rotate by the stepping motor 202a, after the copper wire is pulled to a designated position by the limiting sleeve 202f and the limiting block 202e, the copper wire is pulled downwards from the center of the inductance magnetic core by the telescopic cylinder 205a and the wire hooking block 205b, so that the copper wire is wound on the inductance magnetic core, meanwhile, when the stepping motor 202b drives the connecting shaft 202a to rotate, the fixed shaft 204a and the driving gear 204b are driven to rotate, the driving gear 204b drives the third transmission gear 204e to rotate, the second transmission gear 204d is driven to rotate by the cooperation between the second transmission rod 204g and the first transmission rod 204f, the first transmission gear 204c is driven to rotate by the second transmission gear 204d, the driven gear 204j is driven to rotate by the first transmission gear 204c, the driving roller 204h is driven to rotate by the driven gear 204j, and the first rubber roller 203c is driven to rotate by the cooperation between the driving roller 204h and the connecting belt 204i, when the device needs to be transported, the first threaded rod 102f is manually rotated, the movable plate 102a is driven to move upwards through the first threaded rod 102f until the bottom of the supporting block 102b is separated from the ground, the movable plate 102a is limited through the supporting column 101b and the connecting plate 102c at the moment, so that the movable plate 102a is prevented from being deviated in the upward moving process, the first threaded rod 102f is respectively in rotating fit with the second limiting plate 102e and the first limiting plate 102d, the stability of the movable plate in the rotating process is guaranteed, the movable plate is prevented from moving up and down in the rotating process and affecting the use of the movable plate, the device can be moved or transported through the universal wheel 101c, the moving convenience is improved, and the two U-shaped protection frames 103a are pushed inwards at the same time, the two U-shaped protection frames 103a are fixed through the buckles, the device is protected through the U-shaped protection frames 103a, the fixing plates 201 are rotated simultaneously, the fixing plates are covered on the two fixing plates 201, the device is further protected, the device is prevented from being damaged due to foreign matters or external force impact in the transportation process, when the device is moved to a specified position, otherwise, the bottom of the supporting block 102b is in contact with the ground due to the operation, the bottom of the universal wheel 101c is separated from the ground, the device is supported through the supporting block 102b at the moment, the device is more stably installed, the device is prevented from being deviated in the operation process, and the winding efficiency is influenced.
It should be noted that the above-mentioned embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (5)
1. The utility model provides a portable inductance winding device which characterized in that: comprises the steps of (a) preparing a mixture of a plurality of raw materials,
the protection assembly (100) comprises a support part (101), a movable part (102) arranged at the bottom of the support part (101), and a protection part (103) arranged at the top of the support part (101); and the number of the first and second groups,
the operating assembly (200) is arranged on the inner side of the protection part (103) and comprises fixing plates (201) arranged on two sides of the top of the supporting part (101), a wire winding part (202) arranged on the inner side of the fixing plate (201), a bearing part (203) arranged on the inner side of the other fixing plate (201), a transmission part (204) arranged on the side surface of the bearing part (203) and a wire pulling part (205) arranged between the two fixing plates (201);
the winding piece (202) comprises a connecting shaft (202a) arranged on the inner side of the fixing plate (201), a stepping motor (202b) arranged on the outer side of the fixing plate (201) and matched with the connecting shaft (202a), a rotating plate (202c) arranged at the other end of the connecting shaft (202a), and a fixing rod (202d) arranged on the inner side of the rotating plate (202 c);
the winding piece (202) further comprises a limiting block (202e) arranged at one end of the fixing rod (202d), a limiting sleeve (202f) arranged on the surface of the fixing rod (202d), and a tensioning spring (202g) arranged on one side of the limiting sleeve (202f) and located on the surface of the fixing rod (202d), wherein the other end of the tensioning spring (202g) is matched with the rotating plate (202 c);
the bearing piece (203) comprises a bearing plate (203a) arranged on the inner side of the other fixing plate (201), a wire passing groove (203b) arranged in the middle of the bearing plate (203a), a first rubber roller (203c) arranged at the top of the bearing plate (203a) and positioned at two sides of the wire passing groove (203b), a second rubber roller (203d) arranged at the top of the bearing plate (203a) and positioned at the back of the first rubber roller (203c), a U-shaped fixing frame (203e) arranged at the bottom of the bearing plate (203a), a moving groove (203f) arranged in the middle of the U-shaped fixing frame (203e), a second threaded rod (203g) arranged in the moving groove (203f), and a limiting gasket (203h) arranged on the surface of the second threaded rod (203g) and positioned at the top and the bottom of the U-shaped fixing frame (203e), the top end of the second threaded rod (203g) is in threaded fit with the bottom end of the second rubber roller (203 d);
the transmission part (204) comprises a fixed shaft (204a) which is arranged on the inner side of the rotating plate (202c) and is fixedly matched with the connecting shaft (202a), a driving gear (204b) which is arranged at one end of the fixed shaft (204a), a first transmission gear (204c) which is arranged on one side of the bearing plate (203a), a second transmission gear (204d) which is arranged on one side of the bearing plate (203a) and is meshed with the first transmission gear (204c), a third transmission gear (204e) which is arranged above the second transmission gear (204d), a first transmission rod (204f) which is arranged at the top of the second transmission gear (204d), and a second transmission rod (204g) which is arranged on the side surface of the third transmission gear (204e), wherein the first transmission rod (204f) is uniformly distributed at the top of the second transmission gear (204d) along the circumferential direction, the second transmission rods (204g) are uniformly distributed on the side surface of the third transmission gear (204e) along the circumferential direction, and the third transmission gear (204e) is meshed with the driving gear (204 b);
the driving medium (204) still including set up in accept drive roller (204h) at board (203a) top, set up in connection belt (204i) of drive roller (204h) side, and set up in drive roller (204h) bottom just is located accept driven gear (204j) of board (203a) below, driven gear (204j) with first transmission gear (204c) meshing, drive roller (204h) with through connecting belt (204i) cooperation between first rubber roller (203 c).
2. The portable inductance winding device according to claim 1, wherein: the supporting piece (101) comprises a supporting plate (101a), a supporting column (101b) arranged at the bottom of the supporting plate (101a), and a universal wheel (101c) arranged at the bottom end of the supporting column (101 b).
3. The portable inductance winding device of claim 2, wherein: the movable piece (102) comprises a movable plate (102a) arranged on the inner side of the supporting column (101b), a supporting block (102b) arranged at the bottom of the movable plate (102a), connecting plates (102c) arranged on two sides of the bottom of the supporting plate (101a), a first limiting plate (102d) arranged at the bottom of the connecting plate (102c), a second limiting plate (102e) arranged between the two connecting plates (102c), and a first threaded rod (102f) arranged at the middle part of the second limiting plate (102e), the first threaded rod (102f) is in threaded fit with the movable plate (102a), and the first threaded rod (102f) is in rotational fit with the second limiting plate (102e) and the first limiting plate (102 d).
4. A portable inductance winding device according to claim 2 or 3, wherein: the protection part (103) comprises U-shaped protection frames (103a) arranged on two sides of the top of the supporting plate (101a) and a protection plate (103b) arranged on the top of the fixing plate (201), one side of the protection plate (103b) is hinged and matched with the fixing plate (201), the bottoms of the two U-shaped protection frames (103a) are in sliding fit with the top of the supporting plate (101a), and the two U-shaped protection frames (103a) are in snap fit.
5. The portable inductance winding device of claim 4, wherein: the stay wire piece (205) including set up in telescopic cylinder (205a) at backup pad (101a) top, set up in the piece of colluding the line (205b) on telescopic cylinder (205a) top, and set up in two line concentration frame (205c) between fixed plate (201), telescopic cylinder (205a) set up in the below of crossing line groove (203b), line concentration frame (205c) set up in the outside of telescopic cylinder (205 a).
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CN114496470B (en) * | 2022-02-24 | 2022-11-22 | 深圳市兴越电子有限公司 | Inductor based on center expansion structure |
CN117116649B (en) * | 2023-09-09 | 2024-06-28 | 广东德鸿感应微电子有限公司 | Flat wire inductor forming and winding equipment and winding method |
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