CN113567309B - Method and device for testing temperature-sensitive characteristic of thermal intelligent textile - Google Patents
Method and device for testing temperature-sensitive characteristic of thermal intelligent textile Download PDFInfo
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- CN113567309B CN113567309B CN202111136451.4A CN202111136451A CN113567309B CN 113567309 B CN113567309 B CN 113567309B CN 202111136451 A CN202111136451 A CN 202111136451A CN 113567309 B CN113567309 B CN 113567309B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N13/00—Investigating surface or boundary effects, e.g. wetting power; Investigating diffusion effects; Analysing materials by determining surface, boundary, or diffusion effects
- G01N13/04—Investigating osmotic effects
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
- D06C15/10—Calendering, pressing, ironing, glossing or glazing textile fabrics between flat plates of a press
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N25/00—Investigating or analyzing materials by the use of thermal means
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Abstract
The invention discloses a method and a device for testing temperature-sensitive characteristics of thermal intelligent textiles, which comprises a base and an intelligent textile system, and is characterized in that: the top of base is provided with the motor, the top of motor is provided with the electricity accuse wheel, the inboard roll connection of electricity accuse wheel has reel one, one side of reel one is provided with reel two, one side of reel two is provided with reel three, one side of reel three is provided with reel four, one side of reel four is provided with protective housing one, the board that irones is installed to protective housing one's below, one side of protective housing one is provided with reel five, one side of reel five is provided with protective housing two, the below of protective housing two is installed and is ground the flat board, one side of protective housing two is provided with reel six, the whole flow that the temperature sensitive molecule was paintd is as follows: s1, the first winding drum is arranged between the two electric control wheels, so that the electric control wheel ironing machine has the characteristics of strong practicability, testing and ironing.
Description
Technical Field
The invention relates to the technical field of intelligent detection, in particular to a method and a device for testing the temperature-sensitive characteristic of a thermal intelligent textile.
Background
The ironing process of the textile fabric is related to the heat resistance and the stability of the textile fabric, the ironing effect depends on factors such as temperature, humidity, pressure, time, cooling and the like, the temperature-sensitive characteristic of each fabric is different, the ironing time and temperature need to be determined according to the material and the manufacturing process of the fabric during ironing, the method for detecting the temperature-sensitive characteristic of the textile fabric in the current market is to take a sample for detection, the whole textile fabric is ironed according to the detection result of the sample, the randomness of the sample causes errors in the whole ironing process, the textile fabric is easy to damage, the current society is more exquisite in clothes collocation, the textile fabric with the temperature-sensitive characteristic is popular, the temperature-sensitive characteristic is controlled, the quality is prevented from being reduced, the health-care effect is increased, and the macromolecule can play a waterproof role after meeting water, so that the method and the device for testing the temperature-sensitive characteristic of the hot intelligent textile fabric, which are strong in design, strong in practicability and have the ironing effect at the same time of testing, are very necessary What is needed is that.
Disclosure of Invention
The invention aims to provide a method and a device for testing temperature-sensitive characteristics of thermal intelligent textiles so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme: a method and a device for testing temperature-sensitive characteristics of thermal intelligent textiles comprise a base and an intelligent textile system, and are characterized in that: the top of base is provided with the motor, the top of motor is provided with the electricity accuse wheel, the inboard roll connection of electricity accuse wheel has reel one, one side of reel one is provided with reel two, one side of reel two is provided with reel three, one side of reel three is provided with reel four, one side of reel four is provided with protective housing one, the board of ironing is installed to the below of protective housing one, one side of protective housing one is provided with reel five, one side of reel five is provided with protective housing two, the below of protective housing two is installed and is ground the flat board, one side of protective housing two is provided with reel six.
According to the technical scheme, the overall process of smearing the temperature-sensitive molecules is as follows:
s1, mounting a first winding drum between two electric control wheels;
s2, pulling one end of the textile fabric out to penetrate through the lower part of the second winding drum, then penetrate through the upper part of the third winding drum and then penetrate through the lower part of the fourth winding drum;
s3, pulling the textile cloth to penetrate through the lower parts of the fifth winding drum and the sixth winding drum;
s4, starting equipment, wherein a motor drives an electric control wheel, a second winding drum, a third winding drum, a fourth winding drum, a fifth winding drum and a sixth winding drum to simultaneously operate;
s5, the ironing plate descends to contact the textile cloth, and temperature-sensitive molecules are uniformly coated on the textile cloth while ironing;
and S6, detecting the waterproof performance of each part of the textile fabric by using a flattening plate.
According to the technical scheme, the intelligent textile system comprises an intelligent information collection module, an intelligent judgment module and an intelligent driving module, the intelligent information collection module comprises a textile cloth tension detection unit, a textile cloth wrinkle detection unit and a temperature-sensitive coating detection unit, the intelligent judgment module comprises an information storage unit, a logic unit and a central Internet of things unit, and the intelligent driving module comprises a winding drum position control unit, a temperature regulation unit and a coating unit.
According to the technical scheme, supporting plates are arranged on two sides of the second winding drum, the third winding drum, the fourth winding drum, the fifth winding drum and the sixth winding drum, the bottom of each supporting plate is welded with the top of the base, sliding rails are arranged on the inward sides of the supporting plates, the second winding drum, the third winding drum, the fourth winding drum, the fifth winding drum and the sixth winding drum are in sliding connection with the sliding rails, a textile cloth tension force detection unit is used for detecting the tension force of the textile cloth on the surface of cloth under the pulling of the plurality of winding drums, a textile cloth wrinkle detection unit is used for detecting the wrinkle degree of the textile cloth, an area with a large wrinkle degree is recorded to drive an ironing plate to iron, a temperature-sensitive coating detection unit is used for detecting whether an area on the textile cloth has no temperature-sensitive coating, pressure sensing strips are arranged on the bottom of the second winding drum and the top of the third winding drum, and a plurality of friction sensing strips are arranged below the fourth winding drum, a humidity sensor is arranged below the second protective shell, and fans are arranged on two sides of the top area of the base below the second protective shell.
According to the technical scheme, the basic data adjusting process of the textile fabric comprises the following steps:
the information storage unit is used for collecting data detected in each module and unit and using the data as an interactive station, the logic unit is used for calculating and analyzing the information in the information storage unit, the central Internet of things unit is used for connecting equipment with a factory area data network, the equipment can automatically receive the information in the factory area data base, the winding drum direction control unit is used for controlling the lifting displacement of each winding drum, the temperature adjusting unit is used for controlling the ironing temperature of the ironing plate, and the smearing unit is used for controlling the smearing of the temperature-sensitive coating on the surface layer of the woven fabric
S21, starting equipment, wherein a first winding drum, a second winding drum, a third winding drum, a fourth winding drum, a fifth winding drum and a sixth winding drum rotate simultaneously, a whole piece of woven cloth is conveyed to the tail end, and the conveying speed is determined according to the width of the equipment and the thickness of the woven cloth;
the equipment width also refers to the length L of the winding drum, and the lengths of the winding drum I, the winding drum II, the winding drum III, the winding drum IV, the winding drum V and the winding drum VI are equal;
s22, the third winding drum and the fourth winding drum move up and down to drive the textile fabric to move up and down until the tension of the textile fabric reaches a preset value D, the third winding drum and the fourth winding drum do not move any more, the pressure sensor transmits the detected value to the tension detection unit of the textile fabric in real time, the tension detection unit of the textile fabric compares the received tension value with the D, if the real-time tension value is smaller than the D, the position control unit of the winding drum is in a driving state, the third winding drum and the fourth winding drum continuously move, if the real-time tension value is larger than or equal to the D, the position control unit of the winding drum stops running, and the third winding drum and the fourth winding drum do not move.
According to the technical scheme, the textile fabric basic ironing process comprises the following steps:
s31, basic data of various materials of the textile cloth and ironing temperatures matched with the textile cloth are recorded in the central Internet of things unit;
s32, when the winding drum drives the woven cloth to move, the woven cloth can be in contact with the friction induction strips, and the friction induction strips record and transmit the detected roughness coefficient of the woven cloth to the information storage unit;
s33, primarily mounting the base on the woven cloth, conveying the type of the woven cloth into an intelligent textile system by a worker, collecting the type by a central Internet of things unit, searching and comparing, and conveying the ironing interval range to a temperature adjusting unit by the central Internet of things unit;
s34, the temperature adjusting unit adjusts temperature for the first time according to the textile cloth, and the temperature intervals are stored in the central Internet of things unit and correspond to the textile materials one by one;
s35, each temperature interval is divided into small intervals, namely T1-T6, T1 is the lowest in temperature, T6 is the highest in temperature, the detected roughness of the woven cloth is divided into intervals by the friction induction strips, namely f1-f6, wherein f1 represents that the roughness of the woven cloth is the minimum, the material of the cloth cannot withstand higher temperature, f6 represents that the roughness of the woven cloth is the maximum, and the cloth can withstand higher temperature.
According to the technical scheme, the smearing process of the flat grinding plate comprises the following steps:
s41, the reel fifth is always in a rotating state, a layer of temperature-sensitive coating is uniformly coated on the textile cloth, the textile cloth continues to move and moves to the position below the protective shell second, the reels stop rotating, and the temperature-sensitive coating detection unit drives the flattening plate to descend;
s42, a plurality of grinding flat plates simultaneously descend to spray water to the textile cloth, the temperature-sensitive coating on the surface layer of the textile cloth which is infected with the water can react with the water, and the temperature-sensitive coating is in a hydrogel state, so that the waterproof effect is achieved;
s43, if the base below the second protective shell is not infected with moisture and the humidity sensor does not detect the moisture, the temperature-sensitive coating is proved to be evenly coated, and the winding drum continues to rotate to push the textile cloth;
and S44, if the base below the second protective shell is infected with moisture, the humidity sensor detects the moisture, the fact that the temperature-sensitive coating is not uniformly coated is proved, the winding drum rotates reversely to return the woven cloth to the five positions of the winding drum, the woven cloth is coated again, and in the process of coating again, the fan is started to blow the moisture on the base quickly, so that the accuracy of next detection is guaranteed.
According to the technical scheme, the advanced ironing process of the textile cloth comprises the following steps:
the descending distance of the ironing plate depends on the fabric of the textile cloth, and if the fabric of the textile cloth is hard in texture and compact in tissue structure, the descending distance of the ironing plate is 0.5mm larger;
if the texture of the textile fabric is light and thin and the texture structure is loose, the descending distance of the ironing plate keeps the rated distance;
when the textile cloth is hung on the electric control wheel, workers input the material of the textile cloth into the information storage unit and carry out ironing classification according to the material of the textile cloth;
if the textile fabric is made of the suede material, the descending distance of the ironing plate is reduced by 2cm, the ironing plate does not directly contact the textile fabric, the textile fabric is ironed by adopting a steam jet ironing method, and the smoothness of suede fluff is kept;
if the cotton material woven cloth is adopted, the ironing plate is directly adopted to directly contact and iron, and the production efficiency of the equipment is improved.
According to the above technical solution, the ironing time analysis is as follows:
the time for the ironing plate to descend to contact the textile cloth is 3-5 seconds conventionally;
the textile cloth wrinkle detection unit transmits real-time data of textile cloth to the information storage unit, the logic unit directly extracts the data, the contact time of the ironing plate is controlled according to the obtained data, if the roughness of the textile cloth is within f1-f2, the contact time of the ironing plate is 3 seconds, if the roughness of the textile cloth is within f3-f4, the contact time of the ironing plate is 5 seconds, and if the roughness of the textile cloth is within f5-f6, the contact time of the ironing plate is 6 seconds.
According to the technical scheme, the starting and stopping processes of the fan are as follows:
the starting conditions of the fan are two, one is that the base is stained with moisture, and the other is that the time of the ironing plate contacting the textile cloth reaches 6 seconds;
if the ironing time of the ironing board reaches 6 seconds, the textile fabric needs to be rapidly cooled, so that the fiber molecules can stop or reduce movement at a new position, and the purpose of complete shaping is achieved.
Compared with the prior art, the invention has the following beneficial effects: according to the invention, the ironing plate is arranged, so that the ironing time is related to the shaping of the textile fabric, the ironing time is too short, the fabric is not fully shaped, and the fabric is locally damaged after a long time.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall elevational view of the present invention;
FIG. 2 is a schematic diagram of the system of the present invention;
in the figure: 1. a base; 2. a motor; 3. an electrically controlled wheel; 4. a first winding drum; 5. a second winding drum; 6. a third winding drum; 7. a winding drum IV; 8. a first protective shell; 9. an ironing board; 10. a second protective shell; 11. grinding the flat plate; 12. a fifth reel; 13. a winding drum six; 14. and a support plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides the following technical solutions: a method and a device for testing temperature-sensitive characteristics of thermal intelligent textiles comprise a base 1 and an intelligent textile system, and are characterized in that: the top of the base 1 is provided with a motor 2, an electric control wheel 3 is arranged above the motor 2, the inner side of the electric control wheel 3 is connected with a first winding drum 4 in a rolling manner, one side of the first winding drum 4 is provided with a second winding drum 5, one side of the second winding drum 5 is provided with a third winding drum 6, one side of the third winding drum 6 is provided with a fourth winding drum 7, one side of the fourth winding drum 7 is provided with a first protective shell 8, an ironing plate 9 is arranged below the first protective shell 8, one side of the first protective shell 8 is provided with a fifth winding drum 12, one side of the fifth winding drum 12 is provided with a second protective shell 10, a grinding plate 11 is arranged below the second protective shell 10, one side of the second protective shell 10 is provided with a sixth winding drum 13, textile cloth is pulled to penetrate through the second winding drum and the third winding drum, and the first winding drum is arranged on the electric control wheel, the winding drum is used for conveying the woven cloth, and the woven cloth is ironed and subjected to temperature-sensitive detection in the conveying process.
The overall flow of temperature sensitive molecule coating is as follows:
s1, mounting a first winding drum 4 between two electric control wheels 3;
s2, pulling one end of the textile fabric out to penetrate through the lower part of the second winding drum 5, then penetrate through the upper part of the third winding drum 6, and then penetrate through the lower part of the fourth winding drum 7;
s3, pulling the textile cloth to penetrate through the lower parts of the fifth reel 12 and the sixth reel 13;
s4, starting equipment, wherein the motor 2 drives the electric control wheel 3, the second winding drum 5, the third winding drum 6, the fourth winding drum 7, the fifth winding drum 12 and the sixth winding drum 13 to simultaneously operate;
s5, the ironing plate 9 descends to contact with the textile cloth, and temperature-sensitive molecules are uniformly coated on the textile cloth while ironing;
s6, detecting the waterproof performance of each part of the textile fabric by the flattening plate 11.
The intelligent textile system comprises an intelligent information collection module, an intelligent judgment module and an intelligent driving module, wherein the intelligent information collection module comprises a textile cloth tension detection unit, a textile cloth wrinkle detection unit and a temperature-sensitive coating detection unit, the intelligent judgment module comprises an information storage unit, a logic unit and a central Internet of things unit, and the intelligent driving module comprises a winding drum position control unit, a temperature regulation unit and a coating unit.
Supporting plates 14 are respectively arranged on two sides of a second winding drum 5, a third winding drum 6, a fourth winding drum 7, a fifth winding drum 12 and a sixth winding drum 13, the bottom of each supporting plate 14 is welded with the top of the base 1, slide rails are respectively arranged on the inward sides of the supporting plates 14, the second winding drum 5, the third winding drum 6, the fourth winding drum 7, the fifth winding drum 12 and the sixth winding drum 13 are in sliding connection with the slide rails, a textile fabric tension detection unit is used for detecting the tension of textile fabrics on the surfaces of the fabrics when the textile fabrics are pulled by a plurality of winding drums, a textile fabric wrinkle detection unit is used for detecting the wrinkle degree of the textile fabrics, an area with the large wrinkle degree is recorded to drive the ironing plate 9 to iron, a temperature-sensitive coating detection unit is used for detecting whether an area on the textile fabrics has no temperature-sensitive coating, pressure-sensitive strips are respectively arranged on the bottom of the second winding drum 5 and the top of the third winding drum 6, and a plurality of friction-sensitive strips are arranged below the fourth winding drum 7, a humidity sensor is arranged below the second protective shell 10, and fans are arranged on two sides of the top area of the base 1 below the second protective shell 10.
The basic data adjusting process of the textile fabric comprises the following steps:
the information storage unit is used for collecting data detected in each module and unit and using the data as an interactive station, the logic unit is used for calculating and analyzing the information in the information storage unit, the central internet of things unit is used for connecting the equipment with a factory data network, the equipment can automatically receive the information in the factory data base, the winding drum direction control unit is used for controlling the lifting displacement of each winding drum, the temperature adjusting unit is used for controlling the ironing temperature of the ironing plate 9, and the smearing unit is used for controlling the smearing of the temperature-sensitive coating on the surface layer of the woven fabric
S21, starting equipment, simultaneously rotating a first winding drum 4, a second winding drum 5, a third winding drum 6, a fourth winding drum 7, a fifth winding drum 12 and a sixth winding drum 13, conveying the whole piece of woven cloth to the tail end, and determining the conveying speed according to the width of the equipment and the thickness of the woven cloth;
the equipment width also refers to the length L of the winding drum, and the lengths of the winding drum I4, the winding drum II 5, the winding drum III 6, the winding drum IV 7, the winding drum V12 and the winding drum VI 13 are equal;
s22, the third drum 6 and the fourth drum 7 move up and down to drive the textile fabric to move up and down until the tension of the textile fabric reaches a preset value D, the third drum 6 and the fourth drum 7 do not move any more, the pressure sensor transmits the detected value to the textile fabric tension detection unit in real time, the textile fabric tension detection unit compares the received tension value with the D, if the real-time tension value is smaller than the D, the drum position control unit is in a driving state, the third drum 6 and the fourth drum 7 continuously move, if the real-time tension value is larger than or equal to the D, the drum position control unit stops operating, and the third drum 6 and the fourth drum 7 do not move.
The textile fabric basic ironing process comprises the following steps:
s31, basic data of various materials of the textile cloth and ironing temperatures matched with the textile cloth are recorded in the central Internet of things unit;
s32, when the winding drum drives the woven cloth to move, the woven cloth can be in contact with the friction induction strips, and the friction induction strips record and transmit the detected roughness coefficient of the woven cloth to the information storage unit;
s33, primarily feeding the base 1 with the woven cloth, conveying the type of the woven cloth into an intelligent textile system by a worker, collecting the type by a central Internet of things unit, searching and comparing, and conveying the ironing interval range to a temperature adjusting unit by the central Internet of things unit;
s34, the temperature adjusting unit adjusts temperature for the first time according to the textile cloth, and the temperature intervals are stored in the central Internet of things unit and correspond to the textile materials one by one;
s35, dividing each temperature interval into 6 small intervals, namely T1-T6, T1, T6 and friction induction strips, dividing the detected roughness of the woven cloth into 6 intervals, namely f1-f6, wherein f1 represents that the roughness of the woven cloth is minimum, the material of the cloth cannot withstand higher temperature, f6 represents that the roughness of the woven cloth is maximum, and the cloth can withstand higher temperature;
the temperature is low in the ironing process, water cannot be vaporized, molecules in the fibers cannot move, and the ironing purpose cannot be achieved;
the temperature during ironing is too high to exceed the bearing range of the fiber, and the fabric can be melted, carbonized or burnt.
The coating process of the flattening plate 11 is as follows:
s41, the fifth winding drum 12 is always in a rotating state, a layer of temperature-sensitive coating is uniformly coated on the woven cloth, the woven cloth continues to move and moves to the position below the second protective shell 10, the winding drums stop rotating, and the temperature-sensitive coating detection unit drives the grinding plate 11 to descend;
s42, lowering a plurality of rolling plates 11 simultaneously to spray water to the textile cloth, wherein the temperature-sensitive coating on the surface layer of the textile cloth infected with water reacts with the water, and the temperature-sensitive coating is in a hydrogel state, so that a waterproof effect is achieved;
s43, if the base 1 below the second protective shell 10 is not infected with moisture, and the humidity sensor does not detect the moisture, the temperature-sensitive coating is proved to be uniformly coated, and the winding drum continues to rotate to push the textile fabric;
s44, if the base 1 below the second protective shell 10 is infected with moisture, the humidity sensor detects the moisture, the fact that the temperature-sensitive coating is not evenly coated is proved, the winding drum rotates reversely to return the woven cloth to the position of the fifth winding drum 12, the woven cloth is coated again, and in the process of coating again, the fan is started to blow the moisture on the base 1 fast, and the accuracy of next detection is guaranteed.
The advanced ironing process of the textile cloth comprises the following steps:
the descending distance of the ironing plate 9 depends on the fabric of the textile cloth, and if the fabric of the textile cloth is hard in texture and compact in tissue structure, the descending distance of the ironing plate 9 is 0.5mm larger;
if the texture of the textile fabric is light and thin and the texture structure is loose, the descending distance of the ironing plate 9 is kept at the rated distance;
when the textile cloth is hung on the electric control wheel 3, workers input the material of the textile cloth into the information storage unit and carry out ironing classification according to the material of the textile cloth;
if the textile fabric is made of the suede material, the descending distance of the ironing plate is reduced by 2cm, the ironing plate does not directly contact the textile fabric, the textile fabric is ironed by adopting a steam jet ironing method, and the smoothness of suede fluff is kept;
if the cotton material woven cloth is adopted, the ironing plate 9 is directly adopted to directly contact and iron, and the production efficiency of the equipment is improved.
The ironing time was analyzed as follows:
the ironing time is related to the shaping of the textile fabric, the ironing time is too short, the fabric is not fully shaped, and the fabric is partially damaged after the ironing time is long;
the time for the ironing plate 9 to descend to contact the textile cloth is 3-5 seconds conventionally;
the textile cloth wrinkle detection unit transmits real-time data of textile cloth to the information storage unit, the logic unit directly extracts the data, the contact time of the ironing board 9 is controlled according to the obtained data, if the roughness of the textile cloth is within f1-f2, the contact time of the ironing board 9 is 3 seconds, if the roughness of the textile cloth is within f3-f4, the contact time of the ironing board 9 is 5 seconds, and if the roughness of the textile cloth is within f5-f6, the contact time of the ironing board 9 is 6 seconds.
The starting and stopping process of the fan is as follows:
the starting conditions of the fan are two, one is that the base 1 is stained with moisture, and the other is that the time of the ironing plate 9 contacting the textile cloth reaches 6 seconds;
if the ironing time of the ironing board 9 reaches 6 seconds, the textile fabric needs to be rapidly cooled, so that the fiber molecules can stop or reduce the movement at a new position, and the purpose of complete shaping is achieved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A method for testing temperature-sensitive characteristics of thermal intelligent textiles comprises a base (1) and an intelligent textile system, and is characterized in that: the top of the base (1) is provided with a motor (2), an electric control wheel (3) is arranged above the motor (2), a first winding drum (4) is connected to the inner side of the electric control wheel (3) in a rolling manner, a second winding drum (5) is arranged on one side of the first winding drum (4), a third winding drum (6) is arranged on one side of the second winding drum (5), a fourth winding drum (7) is arranged on one side of the third winding drum (6), a first protective shell (8) is arranged on one side of the fourth winding drum (7), an ironing plate (9) is arranged below the first protective shell (8), a fifth winding drum (12) is arranged on one side of the first protective shell (8), a second protective shell (10) is arranged on one side of the fifth winding drum (12), a grinding plate (11) is arranged below the second protective shell (10), a sixth winding drum (13) is arranged on one side of the second protective shell (10), the intelligent textile system comprises an intelligent information collection module, an intelligent judgment module and an intelligent driving module, wherein the intelligent information collection module comprises a textile cloth tension detection unit, a textile cloth wrinkle detection unit and a temperature-sensitive coating detection unit, the intelligent judgment module comprises an information storage unit, a logic unit and a central Internet of things unit, the intelligent driving module comprises a winding drum position control unit, a temperature regulation unit and a smearing unit, two sides of a winding drum II (5), a winding drum III (6), a winding drum IV (7), a winding drum V (12) and a winding drum VI (13) are respectively provided with a support plate (14), the bottom of the support plate (14) is welded with the top of a base (1), the inward side of the support plate (14) is respectively provided with a slide rail, and the winding drum II (5), the winding drum III (6), the winding drum IV (7), the winding drum V (12) and the winding drum VI (13) are respectively in sliding connection with the slide rail, the textile fabric tension detection unit is used for detecting tension of textile fabric on the surface of cloth pulled by a plurality of winding drums, the textile fabric fold detection unit is used for detecting the fold degree of the textile fabric, a large fold degree area is recorded to drive the ironing board (9) to iron, the temperature-sensitive coating detection unit is used for detecting whether an area on the textile fabric is free of a temperature-sensitive coating, the bottom of the winding drum II (5) and the top of the winding drum III (6) are provided with pressure sensing strips, the lower side of the winding drum IV (7) is provided with a plurality of friction sensing strips, the lower side of the protective housing II (10) is provided with a humidity sensor, two sides of the top area, below the protective housing II (10), of the base (1) are provided with fans, and the coating flow of the grinding plate (11) is as follows:
s41, the fifth winding drum (12) is always in a rotating state, a layer of temperature-sensitive coating is uniformly coated on woven cloth, the woven cloth continues to move and moves to the position below the second protective shell (10), the winding drums stop rotating, and the temperature-sensitive coating detection unit drives the grinding plate (11) to descend;
s42, a plurality of rolling plates (11) are lowered simultaneously to spray water to the textile cloth, the temperature-sensitive coating on the surface layer of the textile cloth which is infected with the water can react with the water, the temperature-sensitive coating is in a hydrogel state, and then the waterproof effect is achieved;
s43, if the base (1) below the second protective shell (10) is not stained with moisture and the humidity sensor does not detect the moisture, the temperature-sensitive coating is proved to be evenly coated, and the winding drum continues to rotate to push the textile cloth;
and S44, if the base (1) below the second protective shell (10) is contaminated with moisture, the humidity sensor detects the moisture, the fact that the temperature-sensitive coating is not uniformly coated is proved, the winding drum rotates reversely to return the woven cloth to the position of the winding drum five (12), the woven cloth is coated again, and in the process of coating again, the fan is started to rapidly blow the moisture on the base (1) dry, and the accuracy of next detection is guaranteed.
2. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 1, wherein the method comprises the following steps: the whole smearing process of the temperature-sensitive coating comprises the following steps:
s1, mounting a first winding drum (4) between two electric control wheels (3);
s2, pulling one end of the textile fabric out to penetrate through the lower part of the second winding drum (5), then penetrate through the upper part of the third winding drum (6), and then penetrate through the lower part of the fourth winding drum (7);
s3, pulling the textile cloth to penetrate through the lower parts of the fifth reel (12) and the sixth reel (13);
s4, starting equipment, wherein a motor (2) drives an electric control wheel (3), a second winding drum (5), a third winding drum (6), a fourth winding drum (7), a fifth winding drum (12) and a sixth winding drum (13) to simultaneously operate;
s5, the ironing plate (9) descends to contact the textile cloth, and temperature-sensitive molecules are uniformly coated on the textile cloth while ironing;
s6, detecting the waterproof performance of each part of the textile fabric by using a flat grinding plate (11).
3. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 2, wherein the method comprises the following steps: the basic data adjusting process of the textile fabric is as follows:
the information storage unit is used for collecting data detected in each module and unit and using the data as an interactive station, the logic unit is used for calculating and analyzing the information in the information storage unit, the central Internet of things unit is used for connecting equipment with a factory area data network, the equipment can automatically receive the information in the factory area data base, the winding drum direction control unit is used for controlling the lifting displacement of each winding drum, the temperature adjusting unit is used for controlling the ironing temperature of the ironing plate (9), and the smearing unit is used for controlling the smearing of the temperature-sensitive coating on the surface layer of the woven cloth
S21, starting equipment, wherein a first winding drum (4), a second winding drum (5), a third winding drum (6), a fourth winding drum (7), a fifth winding drum (12) and a sixth winding drum (13) rotate simultaneously, the whole piece of woven cloth is conveyed to the tail end, and the conveying speed is determined according to the width of the equipment and the thickness of the woven cloth;
the equipment width also refers to the length L of a winding drum, and the lengths of a winding drum I (4), a winding drum II (5), a winding drum III (6), a winding drum IV (7), a winding drum V (12) and a winding drum VI (13) are equal;
s22, the third drum (6) and the fourth drum (7) move up and down to drive the textile fabric to move up and down until the tension of the textile fabric reaches a preset value D, the third drum (6) and the fourth drum (7) do not move any more, the pressure sensor transmits the detected value to the textile fabric tension detection unit in real time, the textile fabric tension detection unit compares the received tension value with the D, if the real-time tension value is smaller than the D, the drum position control unit is in a driving state, the third drum (6) and the fourth drum (7) continuously move, if the real-time tension value is larger than or equal to the D, the drum position control unit stops running, and the third drum (6) and the fourth drum (7) do not move.
4. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 3, wherein the method comprises the following steps: the textile fabric basic ironing process comprises the following steps:
s31, basic data of various materials of the textile cloth and ironing temperatures matched with the textile cloth are recorded in the central Internet of things unit;
s32, when the winding drum drives the woven cloth to move, the woven cloth can be in contact with the friction induction strips, and the friction induction strips record and transmit the detected roughness coefficient of the woven cloth to the information storage unit;
s33, primarily mounting the base (1) on the woven cloth, conveying the type of the woven cloth into an intelligent textile system by a worker, collecting the type by a central Internet of things unit, searching and comparing, and conveying the ironing interval range to a temperature adjusting unit by the central Internet of things unit;
s34, the temperature adjusting unit adjusts temperature for the first time according to the textile cloth, and the temperature intervals are stored in the central Internet of things unit and correspond to the textile materials one by one;
s35, dividing each temperature interval into 6 small intervals, namely T1-T6, T1, T6 and friction induction strips, dividing the detected roughness of the woven cloth into 6 intervals, namely f1-f6, wherein f1 indicates that the roughness of the woven cloth is minimum, the material of the cloth cannot withstand higher temperature, f6 indicates that the roughness of the woven cloth is maximum, and the cloth can withstand higher temperature.
5. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 4, wherein the method comprises the following steps: the advanced ironing process of the textile cloth comprises the following steps:
the descending distance of the ironing plate (9) depends on the fabric of the textile cloth, and if the fabric of the textile cloth is hard in texture and compact in tissue structure, the descending distance of the ironing plate (9) is 0.5mm larger;
if the texture of the textile fabric is light and thin and the texture structure is loose, the descending distance of the ironing plate (9) keeps the rated distance;
when the textile cloth is hung on the electric control wheel (3), workers input the material of the textile cloth into the information storage unit and carry out ironing classification according to the material of the textile cloth;
if the textile fabric is made of the suede material, the descending distance of the ironing plate is reduced by 2cm, the ironing plate does not directly contact the textile fabric, the textile fabric is ironed by adopting a steam jet ironing method, and the smoothness of suede fluff is kept;
if the cotton material woven cloth is adopted, the ironing plate (9) is directly adopted to directly contact and iron, and the production efficiency of the equipment is improved.
6. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 5, wherein the method comprises the following steps: the ironing time is set as follows:
the time for the ironing plate (9) to descend to contact the textile cloth is 3-5 seconds conventionally;
the textile cloth wrinkle detection unit transmits real-time data of textile cloth to the information storage unit, the logic unit directly extracts the data, the contact time of the ironing board (9) is controlled according to the obtained data, if the roughness of the textile cloth is within f1-f2, the contact time of the ironing board (9) is 3 seconds, if the roughness of the textile cloth is within f3-f4, the contact time of the ironing board (9) is 5 seconds, and if the roughness of the textile cloth is within f5-f6, the contact time of the ironing board (9) is 6 seconds.
7. The method for testing the temperature-sensitive characteristic of the thermal intelligent textile according to claim 6, wherein the method comprises the following steps: the starting and stopping process of the fan is as follows:
the starting conditions of the fan are two, one is that the base (1) is stained with moisture, and the other is that the time of the ironing plate (9) contacting the textile cloth reaches 6 seconds;
if the ironing time of the ironing plate (9) reaches 6 seconds, the textile fabric needs to be rapidly cooled, so that the fiber molecules can stop or reduce the movement at a new position to achieve the purpose of complete shaping.
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