CN113493371B - Preparation method of ethylene glycol monoether - Google Patents
Preparation method of ethylene glycol monoether Download PDFInfo
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- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 title claims abstract description 119
- 238000002360 preparation method Methods 0.000 title claims abstract description 7
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims abstract description 135
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims abstract description 75
- 239000003054 catalyst Substances 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims abstract description 34
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 16
- 238000006243 chemical reaction Methods 0.000 claims description 82
- 238000010992 reflux Methods 0.000 claims description 53
- 239000007788 liquid Substances 0.000 claims description 25
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 18
- 239000005977 Ethylene Substances 0.000 claims description 18
- VKBVRNHODPFVHK-UHFFFAOYSA-N 2-[2-(diethylamino)ethoxy]ethanol Chemical compound CCN(CC)CCOCCO VKBVRNHODPFVHK-UHFFFAOYSA-N 0.000 claims description 16
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 13
- 238000004821 distillation Methods 0.000 claims description 10
- 238000009835 boiling Methods 0.000 claims description 8
- -1 ethylene, diethyl Chemical group 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 4
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 238000006555 catalytic reaction Methods 0.000 claims description 3
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 claims description 3
- 239000003507 refrigerant Substances 0.000 claims description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N monoethanolamine hydrochloride Natural products NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 claims 1
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 abstract description 14
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 abstract description 10
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 32
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 24
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 19
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 18
- 230000008569 process Effects 0.000 description 18
- 239000007789 gas Substances 0.000 description 16
- 238000000066 reactive distillation Methods 0.000 description 12
- 238000007046 ethoxylation reaction Methods 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 9
- 238000000926 separation method Methods 0.000 description 9
- 238000004364 calculation method Methods 0.000 description 8
- 230000003197 catalytic effect Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000003786 synthesis reaction Methods 0.000 description 8
- COBPKKZHLDDMTB-UHFFFAOYSA-N 2-[2-(2-butoxyethoxy)ethoxy]ethanol Chemical compound CCCCOCCOCCOCCO COBPKKZHLDDMTB-UHFFFAOYSA-N 0.000 description 5
- 125000003158 alcohol group Chemical group 0.000 description 5
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 5
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 4
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 4
- 239000006227 byproduct Substances 0.000 description 4
- 238000003379 elimination reaction Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000004587 chromatography analysis Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002191 fatty alcohols Chemical class 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 2
- 150000007529 inorganic bases Chemical class 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000053 physical method Methods 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 238000013341 scale-up Methods 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 230000002194 synthesizing effect Effects 0.000 description 2
- SBASXUCJHJRPEV-UHFFFAOYSA-N 2-(2-methoxyethoxy)ethanol Chemical compound COCCOCCO SBASXUCJHJRPEV-UHFFFAOYSA-N 0.000 description 1
- WFSMVVDJSNMRAR-UHFFFAOYSA-N 2-[2-(2-ethoxyethoxy)ethoxy]ethanol Chemical compound CCOCCOCCOCCO WFSMVVDJSNMRAR-UHFFFAOYSA-N 0.000 description 1
- 238000007259 addition reaction Methods 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- XXJWXESWEXIICW-UHFFFAOYSA-N diethylene glycol monoethyl ether Chemical compound CCOCCOCCO XXJWXESWEXIICW-UHFFFAOYSA-N 0.000 description 1
- 229940075557 diethylene glycol monoethyl ether Drugs 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000002638 heterogeneous catalyst Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 230000016507 interphase Effects 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012450 pharmaceutical intermediate Substances 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C41/00—Preparation of ethers; Preparation of compounds having groups, groups or groups
- C07C41/01—Preparation of ethers
- C07C41/02—Preparation of ethers from oxiranes
- C07C41/03—Preparation of ethers from oxiranes by reaction of oxirane rings with hydroxy groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
Abstract
本发明提供了一种乙二醇单醚的制备方法,包括以环氧乙烷和低碳脂肪醇为原料、三乙胺为催化剂,在精馏塔中反应制得所述乙二醇单醚。本发明一实施方式的乙二醇单丁醚的制备方法,具有简单易行,绿色环保和大规模生产的优点。
The invention provides a method for preparing ethylene glycol monoether, which comprises taking ethylene oxide and low-carbon aliphatic alcohol as raw materials and triethylamine as a catalyst, and reacting in a rectification tower to prepare the ethylene glycol monoether. The preparation method of ethylene glycol monobutyl ether according to one embodiment of the present invention has the advantages of simplicity, environmental protection and large-scale production.
Description
技术领域technical field
本发明涉及乙二醇单醚,具体为一种乙二醇单醚的制备方法。The invention relates to ethylene glycol monoether, in particular to a preparation method of ethylene glycol monoether.
背景技术Background technique
乙二醇单醚是环氧乙烷的重要衍生物,是一种性能优良的环保溶剂,广泛应用于油墨、涂料、皮革和刹车液等工业领域。工业上,乙二醇醚类产物主要采用以环氧乙烷和低碳醇为原料,在催化剂作用下的乙氧基化反应合成。以醇(用ROH表示)和环氧乙烷(EO)的反应为例,乙氧基化反应可表示为:Ethylene glycol monoether is an important derivative of ethylene oxide. It is an environmentally friendly solvent with excellent performance and is widely used in industrial fields such as ink, paint, leather and brake fluid. Industrially, glycol ether products are mainly synthesized by ethoxylation reaction using ethylene oxide and low-carbon alcohol as raw materials under the action of a catalyst. Taking the reaction of alcohol (expressed in ROH) and ethylene oxide (EO) as an example, the ethoxylation reaction can be expressed as:
ROH+EO→RO(EO)1HROH+EO→RO(EO) 1 H
RO(EO)1H+EO→RO(EO)2HRO(EO) 1 H+EO→RO(EO) 2 H
RO(EO)2H+EO→RO(EO)3HRO(EO) 2 H+EO→RO(EO) 3 H
············
ROH+nEO→RO(EO)nHROH+nEO→RO(EO) n H
以上乙氧基化反应将生成一系列不同环氧乙烷加成数的乙氧基化同系物,但工业上需要的目标产物主要是具有低沸点的某一个或几个加成物,其他的加成物则成为副产物或低效组分,因此,开发出具有高选择性的反应器技术是该类产品制取需要解决的关键技术问题。The above ethoxylation reaction will generate a series of ethoxylated homologues with different addition numbers of ethylene oxide, but the target product needed in industry is mainly one or several adducts with low boiling point, and other adducts become by-products or low-efficiency components. Therefore, the development of reactor technology with high selectivity is the key technical problem to be solved for the production of such products.
传统的乙二醇单醚生产采用连续管式反应工艺,催化剂多为均相无机碱催化剂,如文献《化学反应工程与工艺》,2016年2月,第32卷第1期,报道了管式反应器合成乙二醇单乙醚的工艺。管式反应工艺的主要特点是通过控制醇和环氧乙烷的进料配比和产物循环来实现理想的产物分布,但提高乙二醇单醚的选择性需要很高的醇烷比,这将导致后序产物分离所需要的能耗很高。Traditional ethylene glycol monoether production adopts a continuous tubular reaction process, and the catalysts are mostly homogeneous inorganic base catalysts. For example, the document "Chemical Reaction Engineering and Technology", February 2016, Volume 32, No. 1, reported the process of synthesizing ethylene glycol monoethyl ether in a tubular reactor. The main feature of the tubular reaction process is to achieve ideal product distribution by controlling the feed ratio of alcohol and ethylene oxide and product circulation, but increasing the selectivity of ethylene glycol monoether requires a high alcohol-to-alkane ratio, which will lead to high energy consumption for subsequent product separation.
反应精馏是将化学反应与精馏分离耦合在同一设备单元中的过程强化技术,具有可提高原料转化率、目标产物选择性、利用反应热和降低系统能耗等优点。有公开文献报道应用反应精馏合成乙二醇单醚的方法,如文献《化学反应工程与工艺》,2008年4月,第24卷第2期,催化精馏合成乙二醇单甲醚;文献《现代化工》,2007年11月,第27卷增刊(2),催化精馏合成乙二醇单乙醚,《化学反应工程与工艺》,2017年第33卷6期。与管式反应器工艺比较,反应精馏合成乙二醇单醚工艺的优点在于:(1)反应精馏塔中反应和分离同步进行,可利用精馏分离作用使生成的高沸点目标产物离开反应区,这样可保证在很低的醇烷比条件下即可实现目标产物的高选择性;(2)反应热能得到直接利用,系统能耗更低。Reactive distillation is a process intensification technology that couples chemical reaction and distillation separation in the same equipment unit. It has the advantages of improving raw material conversion rate, target product selectivity, utilizing reaction heat and reducing system energy consumption. There are public literature reports on the method of applying reactive distillation to synthesize ethylene glycol monoether, such as the document "Chemical Reaction Engineering and Technology", April 2008, Volume 24, No. 2, Catalytic Distillation to Synthesize Ethylene Glycol Monomethyl Ether; Document "Modern Chemical Industry", November 2007, Volume 27 Supplement (2), Synthesis of Ethylene Glycol Monoether by Catalytic Distillation, "Chemical Reaction Engineering and Technology", 2017 Volume 33, No. 6. Compared with the tubular reactor process, the advantages of the reactive distillation synthesis of ethylene glycol monoether process are: (1) The reaction and separation in the reactive distillation tower are carried out simultaneously, and the high-boiling target product can be separated from the reaction zone by means of rectification and separation, which can ensure the high selectivity of the target product under the condition of very low alcohol-to-alkane ratio; (2) The heat energy of the reaction is directly used, and the energy consumption of the system is lower.
采用反应精馏工艺合成乙二醇单醚的优点诸多,但催化剂的选择相对困难和复杂一些。当选择工业上应用最广泛的碱金属催化剂时,如KOH、NaOH和醇钠等,存在三个技术瓶颈问题:(1)如果原料中含有水分,催化剂的活性成分醇氧负离子极易和水发生反应,这将导致催化剂活性严重降低,同时水分在塔内会形成累积,需要增加除水设施;(2)由于无机碱不挥发,催化剂难以回收和回用,这不但影响装置的经济性,而且会产生固废处理这样的环境难题;(3)产品中的碱性催化剂需要经中和处理,产物中的盐分将影响产品的质量。Synthesis of ethylene glycol monoether by reactive distillation has many advantages, but the selection of catalyst is relatively difficult and complicated. When choosing the most widely used alkali metal catalysts in industry, such as KOH, NaOH and sodium alkoxide, there are three technical bottlenecks: (1) if the raw material contains water, the active component alcohol anion of the catalyst will easily react with water, which will lead to a serious reduction in catalyst activity, and at the same time, water will accumulate in the tower, requiring additional water removal facilities; It needs to be neutralized, and the salt in the product will affect the quality of the product.
当选择固体催化剂,即采用非均相反应精馏工艺时,虽然可以能克服均相反应工艺的局限性,但依然存在诸多问题:(1)固体碱催化剂的成型和在塔内的放置等无成熟有效的方法;(2)催化剂存在的失活问题将导致装置无法长期稳定运行;(3)反应精馏塔内汽-液-固三相传质复杂,特别是固体催化剂的表面的不均一性和内扩散问题将导致的传质机理和反应机理难以确定。如果对反应动力学和机理的研究不清楚,装置放大设计的可靠性和安全性难以保障。所以说,对于反应精馏合成乙二醇单醚工艺而言,催化剂的选择是非常重要和关键的问题。When selecting a solid catalyst, that is, using a heterogeneous reaction distillation process, although the limitations of the homogeneous reaction process can be overcome, there are still many problems: (1) there are no mature and effective methods for forming the solid base catalyst and placing it in the tower; (2) the deactivation problem of the catalyst will cause the device to fail to operate stably for a long time; If the research on the reaction kinetics and mechanism is unclear, the reliability and safety of the scale-up design of the device cannot be guaranteed. Therefore, for the synthesis of ethylene glycol monoether by reactive distillation, the selection of catalyst is a very important and key issue.
有文献《J Chem Techonol Biotechnol》,2000年7月,第75卷,第7期报道三乙胺可作为合成低碳醇乙氧基化物的催化剂。采用三乙胺催化剂合成乙二醇醚反应的一个主要特点是三乙胺不仅是反应的催化剂,同时还能和环氧乙烷发生霍夫曼消去反应而产生乙烯和二乙基乙醇胺产物,后者还能与环氧乙烷反应生成2-(2-二乙氨基乙氧基)乙醇。从化学工程原理分析,当采用三乙胺催化剂合成乙二醇单醚时,无论是采用管式反应器还是釜式反应器,反应产生的不凝气乙烯对反应器操作有重要影响。当采用管式反应器时,管内不凝气的存在将导致传热速率严重降低,这将是个巨大的安全隐患。另外,如果反应过程生成的乙烯过多,管内流体的流型将为气液两相流,此会导致流型紊乱并引起管内物料严重返混。所以说,虽然采用三乙胺催化剂有其优越性,但如果反应器的选型不适当,难以达到大规模工业化安全生产的目的。There is a document "J Chem Techonol Biotechnol", July 2000, volume 75, the seventh phase reports that triethylamine can be used as a catalyst for the synthesis of lower alcohol ethoxylates. One of the main features of the synthesis of glycol ethers using triethylamine catalysts is that triethylamine is not only a catalyst for the reaction, but also Hoffman elimination reactions with ethylene oxide to produce ethylene and diethylethanolamine products, and the latter can also react with oxirane to generate 2-(2-diethylaminoethoxy)ethanol. From the analysis of chemical engineering principles, when triethylamine catalyst is used to synthesize ethylene glycol monoether, whether it is a tubular reactor or a tank reactor, the non-condensable gas ethylene produced by the reaction has an important impact on the operation of the reactor. When a tubular reactor is used, the existence of non-condensable gas in the tube will lead to a serious decrease in the heat transfer rate, which will be a huge safety hazard. In addition, if too much ethylene is generated during the reaction process, the flow pattern of the fluid in the tube will be a gas-liquid two-phase flow, which will cause flow pattern disorder and cause serious back-mixing of the material in the tube. Therefore, although the use of triethylamine catalyst has its advantages, if the reactor is not properly selected, it is difficult to achieve the purpose of large-scale industrialized safe production.
发明内容Contents of the invention
本发明的一个主要目的在提供一种乙二醇单醚的制备方法,包括以环氧乙烷和低碳脂肪醇为原料、三乙胺为催化剂,在精馏塔中反应制得所述乙二醇单醚。A main purpose of the present invention is to provide a kind of preparation method of ethylene glycol monoether, comprising taking ethylene oxide and low-carbon aliphatic alcohol as raw material, triethylamine as catalyst, reacting in rectifying tower to prepare described ethylene glycol monoether.
本发明一实施方式的乙二醇单丁醚的制备方法,具有简单易行,绿色环保和大规模生产的优点。The preparation method of ethylene glycol monobutyl ether according to one embodiment of the present invention has the advantages of simplicity, environmental protection and large-scale production.
附图说明Description of drawings
图1为本发明一实施方式的用于合成乙二醇单醚的精馏塔的结构示意图。Fig. 1 is a structural schematic diagram of a rectification column for synthesizing ethylene glycol monoether according to an embodiment of the present invention.
具体实施方式Detailed ways
体现本发明特征与优点的典型实施方式将在以下的说明中详细叙述。应理解的是本发明能够在不同的实施方式上具有各种的变化,其皆不脱离本发明的范围,且其中的说明及图示在本质上是当作说明之用,而非用以限制本发明。Typical embodiments that embody the features and advantages of the present invention will be described in detail in the following description. It should be understood that the present invention can have various changes in different embodiments without departing from the scope of the present invention, and that the descriptions and illustrations therein are illustrative in nature rather than limiting the present invention.
本发明一实施方式提供了一种乙二醇单醚的制备方法,包括以环氧乙烷和低碳脂肪醇为原料、三乙胺为催化剂,在精馏塔中反应制得乙二醇单醚。One embodiment of the present invention provides a method for preparing ethylene glycol monoether, which comprises using ethylene oxide and low-carbon aliphatic alcohol as raw materials and triethylamine as a catalyst to prepare ethylene glycol monoether through reaction in a rectification tower.
于一实施方式中,低碳脂肪醇是指C1~C6的直链或支链脂肪醇,优选为C1~C4的直链或支链脂肪醇,例如甲醇、乙醇、正丙醇、正丁醇、正戊醇等。In one embodiment, the low-carbon fatty alcohol refers to C 1 -C 6 straight chain or branched chain fatty alcohol, preferably C 1 -C 4 straight chain or branched chain fatty alcohol, such as methanol, ethanol, n-propanol, n-butanol, n-pentanol, etc.
于一实施方式中,乙二醇单醚可以是乙二醇单甲醚、乙二醇单乙醚、乙二醇单丁醚。In one embodiment, the ethylene glycol monoether may be ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, or ethylene glycol monobutyl ether.
于一实施方式中,低碳脂肪醇(ROH)、环氧乙烷的反应过程或反应机理主要包括以下4步:In one embodiment, the reaction process or reaction mechanism of low-carbon aliphatic alcohol (ROH), ethylene oxide mainly includes the following 4 steps:
(1)催化剂活性成分的形成:三乙胺首先与环氧乙烷(EO)结合形成两性离子,两性离子可活化醇得到醇氧负离子(用RO-表示),即得到催化活性成分RO-。(1) Formation of catalytic active components: Triethylamine first combines with ethylene oxide (EO) to form zwitterions, which can activate alcohols to obtain alcohol oxyanions (represented by RO - ), that is, to obtain catalytic active components RO - .
C2H4O+C6H15N→(C2H5)3N+C2H4O- (1)C 2 H 4 O+C 6 H 15 N→(C 2 H 5 ) 3 N + C 2 H 4 O - (1)
C6H15N+C2H4O-+ROH→C6H15N+C2H4OH+RO- (2)C 6 H 15 N + C 2 H 4 O - +ROH→C 6 H 15 N + C 2 H 4 OH+RO - (2)
(2)乙二醇醚同系物的生成:以反应(2)得到的RO-为乙氧基化反应的引发剂,通过链引发、链增长和质子交换的逐级加成反应,生成乙二醇醚同系物,反应过程可表示为:(2) Generation of glycol ether homologues: the RO obtained from reaction (2) is the initiator of the ethoxylation reaction, through the step-by-step addition reaction of chain initiation, chain growth and proton exchange, glycol ether homologues are generated, and the reaction process can be expressed as:
其中,n为EO加成数,一加成(n=1)产物乙二醇单醚为目标产物,其余为副产物。Wherein, n is the addition number of EO, one addition (n=1) product ethylene glycol monoether is the target product, and the rest are by-products.
(3)三乙胺与EO发生霍夫曼(Hoffman)消去反应:三乙胺首先与EO发生(1)式的反应生成两性离子,两性离子可分解掉其中一个乙基产生乙烯,同时生成N,N-二乙基乙醇胺(DEEA),即:(3) Hoffman (Hoffman) elimination reaction between triethylamine and EO: triethylamine first reacts with EO in formula (1) to generate zwitterions, which can decompose one of the ethyl groups to generate ethylene, and simultaneously generate N,N-diethylethanolamine (DEEA), namely:
(C2H5)3N+C2H4O-→C6H15NO+C2H4 (5)(C 2 H 5 ) 3 N + C 2 H 4 O - →C 6 H 15 NO+C 2 H 4 (5)
(4)DEEA的乙氧基化反应:DEEA分子中含有活泼氢,与EO发生乙氧基化反应生成2-[2-(二乙氨基)乙氧基]乙醇(DEAEE)等同系物(反应过程与醇的乙氧基化类似),可表示为:(4) Ethoxylation reaction of DEEA: DEEA molecule contains active hydrogen, and ethoxylation reaction occurs with EO to generate 2-[2-(diethylamino)ethoxy]ethanol (DEAEE) and other homologues (the reaction process is similar to the ethoxylation of alcohol), which can be expressed as:
C6H15NO+nC2H4O→C4H10N(C2H4O)n+1H (6)C 6 H 15 NO+nC 2 H 4 O→C 4 H 10 N(C 2 H 4 O) n+1 H (6)
以上化学反应原理表明,以三乙胺为催化剂合成乙二醇单醚包括一系列化学反应,其中乙二醇单醚是目标产物。乙二醇单醚选择性的计算式为:The above chemical reaction principle shows that the synthesis of ethylene glycol monoether with triethylamine as a catalyst includes a series of chemical reactions, wherein ethylene glycol monoether is the target product. The formula for calculating the selectivity of ethylene glycol monoether is:
其中,M1EO为生成乙二醇单醚消耗环氧乙烷的摩尔流量,MEO0为环氧乙烷的进料摩尔流量,MEO1为剩余环氧乙烷的摩尔流量。Among them, M 1EO is the molar flow rate of ethylene oxide consumed to generate ethylene glycol monoether, M EO0 is the molar flow rate of ethylene oxide feed, and M EO1 is the molar flow rate of remaining ethylene oxide.
于一实施方式中,采用可挥发的三乙胺作为环氧乙烷和低碳脂肪醇反应的催化剂,能够克服传统的无机碱催化剂存在的技术瓶颈问题。In one embodiment, the use of volatile triethylamine as a catalyst for the reaction between ethylene oxide and lower aliphatic alcohols can overcome the technical bottleneck problem of traditional inorganic base catalysts.
于一实施方式中,采用精馏塔作为环氧乙烷和低碳脂肪醇反应的反应器,可保障乙二醇单醚的高选择性。In one embodiment, a rectification tower is used as a reactor for the reaction between ethylene oxide and low-carbon aliphatic alcohols, which can ensure high selectivity of ethylene glycol monoether.
如图1所示,本发明一实施方式的用于环氧乙烷和低碳脂肪醇反应的精馏塔,包括塔体、第一回流通路、第二回流通路和第三回流通路。As shown in FIG. 1 , a rectification column for the reaction of ethylene oxide and lower aliphatic alcohols according to an embodiment of the present invention includes a column body, a first reflux path, a second reflux path and a third reflux path.
于一实施方式中,可将塔体内的空腔划分为依次相连的塔顶部11、反应段12、提馏段13和塔底部14。In one embodiment, the cavity in the tower body can be divided into a tower top 11 , a reaction section 12 , a stripping section 13 and a tower bottom 14 which are sequentially connected.
于一实施方式中,在反应段12可设置9~15块理论塔板,提馏段13可设置5~10块理论塔板。In one embodiment, 9-15 theoretical trays can be installed in the reaction section 12, and 5-10 theoretical trays can be installed in the stripping section 13.
于一实施方式中,物料的进料口,如低碳脂肪醇进料口、三乙胺进料口、环氧乙烷进料口均可设置于塔体的侧壁上,进一步地,低碳脂肪醇进料口、三乙胺进料口、环氧乙烷进料口均可开设于反应段12的侧壁上。In one embodiment, the feed ports for materials, such as low-carbon fatty alcohol feed ports, triethylamine feed ports, and ethylene oxide feed ports, can be arranged on the side walls of the tower body.
于一实施方式中,沿塔顶部11至塔底部14的方向,低碳脂肪醇进料口、三乙胺进料口、环氧乙烷进料口依次设置,使得低碳脂肪醇进料口邻近塔顶部11,环氧乙烷进料口邻近提馏段13。In one embodiment, along the direction from the top 11 of the tower to the bottom 14 of the tower, the low-carbon aliphatic alcohol feed port, the triethylamine feed port, and the ethylene oxide feed port are arranged in sequence, so that the low-carbon fatty alcohol feed port is adjacent to the tower top 11, and the ethylene oxide feed port is adjacent to the stripping section 13.
于一实施方式中,低碳脂肪醇进料口位于或邻近反应段12的顶部,三乙胺进料口位于反应段12的上半部(更加邻近塔顶部11、远离提馏段13),环氧乙烷进料口位于反应段12的下半部,从而使得高沸点的低碳脂肪醇可自反应段12的顶部进料,催化剂可自反应段12的上半部进料,环氧乙烷可自反应段12的下半部进料。In one implementation method, the low -carbon fat alcohol feed inlet is located at the top of or adjacent to the neighboring reaction section 12, and the inlet of the triamines is located in the upper half of the reaction section 12 (more adjacent to the top of the tower 11, away from the distillation section 13). In the upper half of the 12, ethylene oxide can reflect the lower half of the reactive section 12.
于一实施方式中,三乙胺进料口位于精馏塔的2~6块板上。In one embodiment, the triethylamine feed port is located on 2 to 6 plates of the rectification column.
于一实施方式中,塔顶与反应段12在塔体外相连,可形成第一回流通路,在第一回流通路上设置有第一冷凝器21、回流罐22,第一冷凝器21分别与塔顶和回流罐22相连;在反应段12的侧壁上开设有冷凝液进料口,回流罐22与冷凝液进料口相连。In one embodiment, the top of the tower and the reaction section 12 are connected outside the tower to form a first reflux path. A first condenser 21 and a reflux tank 22 are arranged on the first reflux path. The first condenser 21 is connected to the top of the tower and the reflux tank 22 respectively; a condensate feed port is provided on the side wall of the reaction section 12, and the reflux tank 22 is connected to the condensate feed port.
于一实施方式中,回流罐22包括第一进液口、出气口、第二进液口和出液口,其通过第一进液口与第一冷凝器21相连,通过出液口与反应段12的冷凝液进料口相连。In one embodiment, the reflux tank 22 includes a first liquid inlet, a gas outlet, a second liquid inlet and a liquid outlet, which are connected to the first condenser 21 through the first liquid inlet, and connected to the condensate feed port of the reaction section 12 through the liquid outlet.
于一实施方式中,还包括第二冷凝器23,第二冷凝器23与回流罐22相连形成第二回流通路。In one embodiment, a second condenser 23 is further included, and the second condenser 23 is connected with the reflux tank 22 to form a second reflux passage.
于一实施方式中,第二冷凝器23包括进气口、出气口和出液口,第二冷凝器23通过进气口与回流罐22的出气口相连,同时通过出液口与回流罐22的第二进液口相连,使得在第二冷凝器23和回流罐22之间形成第二回流通路。In one embodiment, the second condenser 23 includes an air inlet, an air outlet, and a liquid outlet. The second condenser 23 is connected to the air outlet of the reflux tank 22 through the air inlet, and is connected to the second liquid inlet of the reflux tank 22 through the liquid outlet, so that a second reflux path is formed between the second condenser 23 and the reflux tank 22.
于一实施方式中,第一冷凝器21可采用循环水冷却,第二冷凝器23可采用温度为-20~0℃的低温制冷剂冷却。In one embodiment, the first condenser 21 can be cooled by circulating water, and the second condenser 23 can be cooled by a low-temperature refrigerant with a temperature of -20°C to 0°C.
于一实施方式中,在精馏塔的外部邻近塔底部14设置有再沸器31,再沸器31分别与塔底及塔底部14的侧壁相连,使得在再沸器31和塔体之间形成第三回流通路。In one embodiment, a reboiler 31 is provided outside the rectification column adjacent to the bottom 14 of the column, and the reboiler 31 is connected to the bottom of the column and the sidewall of the bottom 14 of the column respectively, so that a third reflux passage is formed between the reboiler 31 and the column body.
于一实施方式中,通过对精馏塔的操作压力、再沸比、原料进料流量摩尔比等工艺条件的调整,可提高原料的转化率和乙二醇单醚的选择性,例如可使环氧乙烷在塔内完全转换,乙二醇单醚的选择性大于80%。In one embodiment, the conversion rate of raw materials and the selectivity of ethylene glycol monoether can be improved by adjusting the process conditions such as the operating pressure of the rectification tower, the reboil ratio, the molar ratio of the feed flow of raw materials, for example, ethylene oxide can be completely converted in the tower, and the selectivity of ethylene glycol monoether is greater than 80%.
于一实施方式中,精馏塔的操作压力以绝压计为常压~1.0MPa,例如0.2MPa、0.3MPa、0.5MPa、0.8MPa、0.9MPa等。In one embodiment, the operating pressure of the rectification column is atmospheric pressure to 1.0 MPa in absolute pressure, such as 0.2 MPa, 0.3 MPa, 0.5 MPa, 0.8 MPa, 0.9 MPa, and the like.
于一实施方式中,低碳脂肪醇和环氧乙烷的进料摩尔流量比为(1.0~2.0):1,例如1.1:1、1.2:1、1.3:1、1.5:1、1.6:1、1.8:1等。In one embodiment, the feed molar flow ratio of low-carbon aliphatic alcohol and ethylene oxide is (1.0-2.0):1, such as 1.1:1, 1.2:1, 1.3:1, 1.5:1, 1.6:1, 1.8:1, etc.
于一实施方式中,三乙胺与环氧乙烷的摩尔流量比为(0.03~0.08):1,例如0.04:1、0.05:1、0.06:1、0.07:1等。In one embodiment, the molar flow ratio of triethylamine to ethylene oxide is (0.03˜0.08):1, such as 0.04:1, 0.05:1, 0.06:1, 0.07:1, etc.
于一实施方式中,塔的操作再沸比为7~12,例如8、9、10、11等。In one embodiment, the operation reboil ratio of the column is 7-12, such as 8, 9, 10, 11 and so on.
于一实施方式中,环氧乙烷和低碳脂肪醇反应生成乙二醇单醚产品,同时环氧乙烷和催化剂三乙胺发生Hoffman消去反应生成乙烯、N,N-二乙基乙醇胺和2-[2-(二乙氨基)乙氧基]乙醇。In one embodiment, ethylene oxide reacts with low-carbon aliphatic alcohols to generate ethylene glycol monoether products, and at the same time, ethylene oxide reacts with catalyst triethylamine to generate ethylene, N,N-diethylethanolamine and 2-[2-(diethylamino)ethoxy]ethanol through Hoffman elimination reaction.
于一实施方式中,96.0~98.0%的环氧乙烷中和低碳脂肪醇反应生成乙二醇醚,2.0~4.0%的环氧乙烷和三乙胺发生Hoffman消去反应生成乙烯、N,N-二乙基乙醇胺和2-(2-二乙氨基乙氧基)乙醇。随着乙氧基化副反应消耗,在反应过程中不断补充新鲜的三乙胺。In one embodiment, 96.0-98.0% of ethylene oxide neutralizes low-carbon aliphatic alcohols to generate glycol ethers, and 2.0-4.0% of ethylene oxide and triethylamine undergo Hoffman elimination reactions to generate ethylene, N,N-diethylethanolamine and 2-(2-diethylaminoethoxy)ethanol. As the side reaction of ethoxylation is consumed, fresh triethylamine is constantly replenished during the reaction.
作业时,低碳脂肪醇、三乙胺、环氧乙烷可分别自低碳脂肪醇进料口、三乙胺进料口、环氧乙烷进料口进入塔体;在三乙胺的作用下,低碳脂肪醇、环氧乙烷在反应段12进行反应,产物包括乙二醇单醚、二乙二醇单醚、三乙二醇单醚、乙烯、二乙基乙醇胺和2-[2-(二乙氨基)乙氧基]乙醇,其中乙烯为不凝气。During operation, low-carbon fatty alcohol, triethylamine, and ethylene oxide can enter the tower body from the low-carbon fatty alcohol feed port, triethylamine feed port, and ethylene oxide feed port respectively; under the action of triethylamine, low-carbon fatty alcohol and ethylene oxide react in the reaction section 12, and the products include ethylene glycol monoether, diethylene glycol monoether, triethylene glycol monoether, ethylene, diethylethanolamine and 2-[2-(diethylamino)ethoxy]ethanol, wherein ethylene is a non-condensable gas.
反应后的气体自塔顶部11进入第一回流通路,经第一冷凝器21冷凝后,形成包含乙烯的不凝气和第一冷凝液,第一冷凝液经回流罐22沿第一回流通路重新进入塔体内参与反应,不凝的气体经回流罐22进入第二回流通路,在第二冷凝器23的冷凝作用下进一步形成第二冷凝液和不凝气,不凝气自第二冷凝器23直接排出蒸馏塔装置,第二冷凝液回流至回流罐22,并与第一冷凝液一起沿第一回流通路重新进入塔体内参与反应。The reacted gas enters the first reflux passage from the tower top 11, and after being condensed by the first condenser 21, non-condensable gas and first condensate containing ethylene are formed. The first condensate re-enters the tower body through the reflux tank 22 along the first reflux passage to participate in the reaction, and the non-condensable gas enters the second reflux passage through the reflux tank 22, and is further formed under the condensation of the second condenser 23. The second condensate and non-condensable gas are further formed. Together with the first condensate, it re-enters the tower body along the first reflux path to participate in the reaction.
反应段12内未转化的原料和反应生成的产物在提馏段13进行精馏分离,沸点低的原料和催化剂重新回到反应段12参与反应,沸点高的塔釜产物自塔底部14进入第三回流通路,在再沸器31的作用下,低沸点物料重新进入塔体内,剩余液体采出。塔釜采出的组分包括低碳脂肪醇、三乙胺、乙二醇单醚、二乙二醇单醚、三乙二醇单醚、二乙基乙醇胺和2-[2-(二乙氨基)乙氧基]乙醇,这些组分可通过后续精馏分离的方法进行分离和提纯,其中低沸点的低碳醇和三乙胺可循环到反应精馏塔中继续反应。The unconverted raw materials and reaction products in the reaction section 12 are rectified and separated in the stripping section 13. The raw materials and catalysts with low boiling points return to the reaction section 12 to participate in the reaction, and the tower still products with high boiling points enter the third reflux channel from the bottom 14 of the tower. The components withdrawn from the tower bottom include low-carbon fatty alcohol, triethylamine, ethylene glycol monoether, diethylene glycol monoether, triethylene glycol monoether, diethylethanolamine and 2-[2-(diethylamino)ethoxy]ethanol. These components can be separated and purified by subsequent rectification separation, wherein low-boiling low-carbon alcohol and triethylamine can be recycled to the reactive distillation column to continue the reaction.
于一实施方式中,乙烯不凝气通过塔顶汽相物料冷凝回流的方式从第二冷凝器23中采出,保证了塔操作的稳定性,同时,采出的乙烯可以通过化学或物理方法进行转化或回收。In one embodiment, the ethylene noncondensable gas is extracted from the second condenser 23 by condensing and refluxing the vapor phase material at the top of the tower, which ensures the stability of the operation of the tower. At the same time, the extracted ethylene can be converted or recovered by chemical or physical methods.
于一实施方式中,通过采用精馏塔作为反应器,可提高乙二醇单醚的选择性,塔内化学反应和产物分离同步进行,通过分离作用使反应得到强化。In one embodiment, by using a rectification tower as a reactor, the selectivity of ethylene glycol monoether can be improved, and the chemical reaction and product separation in the tower are carried out simultaneously, and the reaction is strengthened through the separation.
于一实施方式中,反应产生的不凝气乙烯从反应精馏塔的第二冷凝器23中排出,塔釜得到乙二醇醚、三乙胺、N,N-二乙基乙醇胺和2-[2-(二乙氨基)乙氧基]乙醇的混合物。In one embodiment, the non-condensable gas ethylene produced by the reaction is discharged from the second condenser 23 of the reactive distillation column, and a mixture of glycol ether, triethylamine, N,N-diethylethanolamine and 2-[2-(diethylamino)ethoxy]ethanol is obtained from the bottom of the column.
于一实施方式中,以三乙胺作为合成乙二醇单醚的催化剂,通过反应精馏的过程强化手段实现目标产物高的乙二醇单醚的选择性,通过反应精馏塔塔顶物料冷凝回流的方法直接排放乙烯不凝气,并通过蒸馏方法实现催化剂的回收和回用,同时得到附加值很高的二乙基乙醇胺和2-(2-二乙氨基乙氧基)乙醇副产品,以此达到工艺绿色环保和装置安全稳定运行的目的。In one embodiment, triethylamine is used as a catalyst for the synthesis of ethylene glycol monoether, and the high selectivity of the target product ethylene glycol monoether is achieved through reactive distillation process intensification means, ethylene noncondensable gas is directly discharged through the method of condensing and refluxing the top material of the reactive distillation tower, and the catalyst is recovered and reused through distillation, and diethylethanolamine and 2-(2-diethylaminoethoxy)ethanol by-products with high added value are obtained at the same time, so as to achieve the purpose of green process and safe and stable operation of the device.
于一实施方式中,通过蒸馏/精馏工艺对催化剂进行回收和回用。In one embodiment, the catalyst is recovered and reused through a distillation/rectification process.
本发明一实施方式的方法,采用反应精馏这一过程强化手段,在一个反应精馏塔内同时实现乙氧基化催化反应和产物蒸馏分离,解决了现有技术需要采用多塔或多个反应器及多步骤才能进行的反应和分离问题,大大简化了现有工艺流程,降低了生产成本。The method of one embodiment of the present invention adopts the process strengthening means of reactive distillation to simultaneously realize ethoxylation catalytic reaction and product distillation separation in one reactive distillation tower, which solves the problem of reaction and separation that can only be carried out by using multiple towers or multiple reactors and multiple steps in the prior art, greatly simplifies the existing process flow, and reduces production costs.
本发明一实施方式的方法,采用不适合于釜式反应工艺和连续管式反应工艺的三乙胺作为催化剂,具有安全性高、创新性突出和经济性加分等优点。The method according to one embodiment of the present invention uses triethylamine as a catalyst which is not suitable for the tank reaction process and the continuous tubular reaction process, and has the advantages of high safety, outstanding innovation and extra points for economy.
本发明一实施方式的方法,采用三乙胺为催化剂,由于催化剂可挥发,可直接通过精馏的方法实现直接回收和回用,即催化剂和原料醇可以一起直接循环使用,依此可以克服醇钠催化剂不挥发、后续处理复杂、回收回用困难和存在固废处理等问题。In the method of one embodiment of the present invention, triethylamine is used as a catalyst. Since the catalyst is volatile, it can be directly recovered and reused by rectification, that is, the catalyst and the raw material alcohol can be directly recycled together, and the problems of non-volatility of the sodium alkoxide catalyst, complicated follow-up treatment, difficulty in recycling, and solid waste treatment can be overcome.
本发明一实施方式的方法,采用三乙胺为催化剂可有效克服传统碱性催化剂遇水活性降低的问题,工艺设计中不考虑原料脱水设备和反应物料脱水设备,依此可以简化流程、节约投资费用和操作费用。In the method of one embodiment of the present invention, using triethylamine as a catalyst can effectively overcome the problem of reduced activity of traditional alkaline catalysts when encountering water, and the process design does not consider raw material dehydration equipment and reaction material dehydration equipment, thereby simplifying the process and saving investment and operating costs.
本发明一实施方式的方法,采用三乙胺为催化剂,属于均相催化反应,不存在催化剂失活问题,不存在非均相催化剂表面不均一和内扩散问题、不受塔内相间扩散影响等优点,可以保障装置放大设计的可靠性、安全性。The method of an embodiment of the present invention uses triethylamine as a catalyst, which belongs to a homogeneous catalytic reaction, and has no problems of catalyst deactivation, non-uniform surface and internal diffusion of heterogeneous catalysts, and is not affected by interphase diffusion in the tower. The reliability and safety of the scale-up design of the device can be guaranteed.
本发明一实施方式的方法,可直接利用精馏塔冷凝回流的功能排出乙烯不凝气,并通过化学或物理方法使乙烯反应转化或吸收,此特征是其它乙氧基化工艺所不具备的,如管式反应器的管内液体流动不允许有不凝气存在,釜式反应器无冷凝回流功能。The method of one embodiment of the present invention can directly use the function of condensation and reflux of the rectification tower to discharge ethylene non-condensable gas, and react and convert or absorb ethylene through chemical or physical methods. This feature is not available in other ethoxylation processes. For example, the liquid flow in the tube of the tubular reactor does not allow the existence of non-condensable gas, and the tank reactor has no condensation and reflux function.
本发明一实施方式的方法,除了得到乙二醇单醚和其同系物,本工艺还副产了DEEA和DEAEE,这两种产品的用途非常广泛,可用作医药中间体、软化剂、固化剂等,具有很高的附加值。In the method of one embodiment of the present invention, in addition to obtaining ethylene glycol monoether and its homologues, the process also produces DEEA and DEAEE by-products. These two products have a wide range of uses and can be used as pharmaceutical intermediates, softeners, curing agents, etc., and have high added value.
以下,结合附图及具体实施例对本发明一实施方式的乙二醇单醚的制备方法进行进一步说明。其中,所使用的原料均为市售获得。Hereinafter, the preparation method of ethylene glycol monoether according to one embodiment of the present invention will be further described with reference to the accompanying drawings and specific examples. Wherein, the raw materials used are all commercially available.
实施例1Example 1
以正丁醇为参与反应的低碳脂肪醇,采用图1所示的精馏塔作为反应器,精馏塔的结构参数:催化精馏塔设置17块理论板数,正丁醇和三乙胺的进料口均设置于第2块板,环氧乙烷进料口5设置于第12块板。Take n-butanol as the low-carbon aliphatic alcohol participating in the reaction, adopt the rectifying tower shown in Figure 1 as the reactor, and the structural parameters of the rectifying tower: the catalytic rectifying tower is provided with 17 theoretical plates, the feed ports of n-butanol and triethylamine are all arranged on the second plate, and the ethylene oxide feed port 5 is arranged on the twelfth plate.
催化精馏塔的操作条件:操作压力为0.2MPa,环氧乙烷进料流量2.27kmol/h,正丁醇和环氧乙烷的进料摩尔流量比为1.3:1,三乙胺和环氧乙烷的进料摩尔流量比为0.04:1,持液量70L,再沸比9。The operating conditions of the catalytic distillation column: the operating pressure is 0.2MPa, the feed flow rate of ethylene oxide is 2.27kmol/h, the feed molar flow ratio of n-butanol and ethylene oxide is 1.3:1, the feed molar flow ratio of triethylamine and ethylene oxide is 0.04:1, the liquid holdup is 70L, and the reboil ratio is 9.
反应过程中,不凝气通过第二冷凝器23排出,塔顶无采出,塔釜采出液相产物经冷却后用色谱对其组成进行分析。During the reaction process, the non-condensable gas is discharged through the second condenser 23, and there is no extraction at the top of the tower, and the liquid phase product extracted from the tower reactor is cooled and then analyzed by chromatography.
塔釜产物摩尔组成为:正丁醇30.19%,乙二醇单丁醚62.13%,二乙二醇单丁醚4.11%,三乙二醇单丁醚0.3%,N,N-二乙基乙醇胺2.20%,2-[2-(二乙氨基)乙氧基]乙醇0.31%。The molar composition of the bottom product is: n-butanol 30.19%, ethylene glycol monobutyl ether 62.13%, diethylene glycol monobutyl ether 4.11%, triethylene glycol monobutyl ether 0.3%, N,N-diethylethanolamine 2.20%, 2-[2-(diethylamino)ethoxy]ethanol 0.31%.
经计算,环氧乙烷转化率99.96%,乙二醇单丁醚的选择性83.21%。After calculation, the conversion rate of ethylene oxide is 99.96%, and the selectivity of ethylene glycol monobutyl ether is 83.21%.
实施例2Example 2
以乙醇为参与反应的低碳脂肪醇,采用与实施例1相同的精馏塔进行反应。Take ethanol as the low-carbon aliphatic alcohol participating in the reaction, and adopt the rectifying tower identical with embodiment 1 to carry out reaction.
其中,催化精馏塔的操作条件:操作压力为0.3MPa,环氧乙烷进料流量2.27kmol/h,乙醇和环氧乙烷的进料摩尔流量比为1.1:1,三乙胺和环氧乙烷的进料摩尔流量比为0.04:1,持液量70L,再沸比8。Among them, the operating conditions of the catalytic rectification tower: the operating pressure is 0.3MPa, the feed flow rate of ethylene oxide is 2.27kmol/h, the feed molar flow ratio of ethanol and ethylene oxide is 1.1:1, the feed molar flow ratio of triethylamine and ethylene oxide is 0.04:1, the liquid holdup is 70L, and the reboil ratio is 8.
反应过程中,不凝气通过第二冷凝器23排出,塔顶无采出,塔釜采出液相产物经冷却后用色谱对其组成进行分析。During the reaction process, the non-condensable gas is discharged through the second condenser 23, and there is no extraction at the top of the tower, and the liquid phase product extracted from the tower reactor is cooled and then analyzed by chromatography.
塔釜产物摩尔组成为:乙醇18.71%,乙二醇单乙醚72.80%,二乙二醇单乙醚5.41%,三乙二醇单乙醚0.62%,N,N-二乙基乙醇胺1.91%,2-[2-(二乙氨基)乙氧基]乙醇0.59%。The molar composition of the tower still product is: ethanol 18.71%, ethylene glycol monoethyl ether 72.80%, diethylene glycol monoethyl ether 5.41%, triethylene glycol monoethyl ether 0.62%, N,N-diethylethanolamine 1.91%, 2-[2-(diethylamino)ethoxy]ethanol 0.59%.
经计算,环氧乙烷转化率99.99%,乙二醇单乙醚的选择性81.71%。After calculation, the conversion rate of ethylene oxide is 99.99%, and the selectivity of ethylene glycol monoethyl ether is 81.71%.
实施例3Example 3
以甲醇为参与反应的低碳脂肪醇,采用与实施例1相同的精馏塔进行反应。Take methanol as the low-carbon aliphatic alcohol participating in the reaction, and adopt the same rectifying tower as in Example 1 to carry out the reaction.
其中,催化精馏塔的操作条件:操作压力为0.4MPa,环氧乙烷进料流量2.27kmol/h,正丁醇和环氧乙烷的进料摩尔流量比为1.1:1,三乙胺和环氧乙烷的进料摩尔流量比为0.03:1,持液量50L,再沸比10。Among them, the operating conditions of the catalytic rectification tower: the operating pressure is 0.4MPa, the feed flow rate of ethylene oxide is 2.27kmol/h, the feed molar flow ratio of n-butanol and ethylene oxide is 1.1:1, the feed molar flow ratio of triethylamine and ethylene oxide is 0.03:1, the liquid hold-up capacity is 50L, and the reboil ratio is 10.
反应过程中,不凝气通过第二冷凝器23排出,塔顶无采出,塔釜采出液相产物经冷却后用色谱对其组成进行分析。During the reaction process, the non-condensable gas is discharged through the second condenser 23, and there is no extraction at the top of the tower, and the liquid phase product extracted from the tower reactor is cooled and then analyzed by chromatography.
塔釜产物摩尔组成为:甲醇18.78%,乙二醇单甲醚72.51%,二乙二醇单甲醚6.20%,三乙二醇单甲醚0.72%,N,N-二乙基乙醇胺1.4%,2-[2-(二乙氨基)乙氧基]乙醇0.41%。The molar composition of the tower still product is: 18.78% methanol, 72.51% ethylene glycol monomethyl ether, 6.20% diethylene glycol monomethyl ether, 0.72% triethylene glycol monomethyl ether, 1.4% N,N-diethylethanolamine, and 0.41% 2-[2-(diethylamino)ethoxy]ethanol.
经计算,环氧乙烷转化率99.99%,乙二醇单甲醚的选择性80.82%。After calculation, the conversion rate of ethylene oxide is 99.99%, and the selectivity of ethylene glycol monomethyl ether is 80.82%.
实施例4Example 4
本例与实施例1所使用的反应装置、工艺条件基本相同,区别在于:正丁醇的进料口设置于第2块板、三乙胺的进料口设置于第4块板。The reaction device and process conditions used in this example and Example 1 are basically the same, the difference being that the feed inlet of n-butanol is arranged on the 2nd plate, and the feed inlet of triethylamine is arranged on the 4th plate.
其中,塔釜产物摩尔组成为:正丁醇30.23%,乙二醇单丁醚62.05%,二乙二醇单丁醚4.15%,三乙二醇单丁醚0.30%,N,N-二乙基乙醇胺2.28%,2-[2-(二乙氨基)乙氧基]乙醇0.36%。Among them, the molar composition of the tower still product is: 30.23% of n-butanol, 62.05% of ethylene glycol monobutyl ether, 4.15% of diethylene glycol monobutyl ether, 0.30% of triethylene glycol monobutyl ether, 2.28% of N,N-diethylethanolamine, and 0.36% of 2-[2-(diethylamino)ethoxy]ethanol.
经计算,环氧乙烷转化率99.97%,乙二醇单丁醚的选择性83.10%。After calculation, the conversion rate of ethylene oxide is 99.97%, and the selectivity of ethylene glycol monobutyl ether is 83.10%.
实施例5Example 5
本例与实施例1所使用的反应装置、工艺条件基本相同,区别在于:三乙胺和环氧乙烷的进料摩尔流量比为0.06:1。The reaction device and process conditions used in this example are basically the same as those in Example 1, except that the feed molar flow ratio of triethylamine and ethylene oxide is 0.06:1.
其中,塔釜产物摩尔组成为:正丁醇31.02%,乙二醇单丁醚59.90%,二乙二醇单丁醚3.90%,三乙二醇单丁醚0.28%,N,N-二乙基乙醇胺3.47%,2-[2-(二乙氨基)乙氧基]乙醇0.57%。Among them, the molar composition of the bottom product is: n-butanol 31.02%, ethylene glycol monobutyl ether 59.90%, diethylene glycol monobutyl ether 3.90%, triethylene glycol monobutyl ether 0.28%, N,N-diethylethanolamine 3.47%, 2-[2-(diethylamino)ethoxy]ethanol 0.57%.
经计算,环氧乙烷转化率99.99%,乙二醇单丁醚的选择性81.44%。After calculation, the conversion rate of ethylene oxide is 99.99%, and the selectivity of ethylene glycol monobutyl ether is 81.44%.
实施例6Example 6
本例与实施例1所使用的反应装置、工艺条件基本相同,区别在于:正丁醇和环氧乙烷的进料摩尔流量比为1.6:1。The reaction device and process conditions used in this example are basically the same as those in Example 1, except that the molar flow ratio of n-butanol and ethylene oxide is 1.6:1.
其中,塔釜产物摩尔组成为:正丁醇42.41%,乙二醇单丁醚51.81%,二乙二醇单丁醚2.90%,三乙二醇单丁醚0.17%,N,N-二乙基乙醇胺1.91%,2-[2-(二乙氨基)乙氧基]乙醇0.26%。Among them, the molar composition of the bottom product is: 42.41% of n-butanol, 51.81% of ethylene glycol monobutyl ether, 2.90% of diethylene glycol monobutyl ether, 0.17% of triethylene glycol monobutyl ether, 1.91% of N,N-diethylethanolamine, and 0.26% of 2-[2-(diethylamino)ethoxy]ethanol.
经计算,环氧乙烷转化率99.95%,乙二醇单丁醚的选择性84.97%。After calculation, the conversion rate of ethylene oxide is 99.95%, and the selectivity of ethylene glycol monobutyl ether is 84.97%.
实施例7Example 7
本例与实施例1所使用的反应装置、工艺条件基本相同,区别在于:再沸比为11。The reaction device and process conditions used in this example are basically the same as those in Example 1, the difference being that the reboil ratio is 11.
其中,塔釜产物摩尔组成为:正丁醇29.56%,乙二醇单丁醚63.33%,二乙二醇单丁醚3.59%,三乙二醇单丁醚2.14%,N,N-二乙基乙醇胺2.33%,2-[2-(二乙氨基)乙氧基]乙醇0.32%。Among them, the molar composition of the bottom product is: 29.56% of n-butanol, 63.33% of ethylene glycol monobutyl ether, 3.59% of diethylene glycol monobutyl ether, 2.14% of triethylene glycol monobutyl ether, 2.33% of N,N-diethylethanolamine, and 0.32% of 2-[2-(diethylamino)ethoxy]ethanol.
经计算,环氧乙烷转化率99.91%,乙二醇单丁醚的选择性84.87%。After calculation, the conversion rate of ethylene oxide is 99.91%, and the selectivity of ethylene glycol monobutyl ether is 84.87%.
经计算,各操作参数的优选如下,精馏塔操作压力为0.1~0.2MPa,低碳脂肪醇和环氧乙烷的进料摩尔流量比为(1.3~1.6):1,三乙胺与环氧乙烷的摩尔流量比为(0.03~0.05):1,塔的操作再沸比为9~11,乙二醇单丁醚的选择性范围为82.9%~85.0%。After calculation, the preference of each operating parameter is as follows, the operating pressure of the rectification tower is 0.1-0.2MPa, the feed molar flow ratio of low-carbon aliphatic alcohol and ethylene oxide is (1.3-1.6):1, the molar flow ratio of triethylamine and ethylene oxide is (0.03-0.05):1, the operating reboil ratio of the tower is 9-11, and the selectivity range of ethylene glycol monobutyl ether is 82.9%-85.0%.
除非特别限定,本发明所用术语均为本领域技术人员通常理解的含义。Unless otherwise defined, the terms used in the present invention have meanings commonly understood by those skilled in the art.
本发明所描述的实施方式仅出于示例性目的,并非用以限制本发明的保护范围,本领域技术人员可在本发明的范围内作出各种其他替换、改变和改进,因而,本发明不限于上述实施方式,而仅由权利要求限定。The embodiments described in the present invention are only for exemplary purposes, and are not intended to limit the protection scope of the present invention. Those skilled in the art can make various other replacements, changes and improvements within the scope of the present invention. Therefore, the present invention is not limited to the above-mentioned embodiments, but only defined by the claims.
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袁相爱.第三章 化工原理基础实验.《化工原理基础实验》.东营:中国石油大学出版社,2018,108-112. * |
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