CN113485213A - Intelligent real-time monitoring system for digital twin regulating valve - Google Patents
Intelligent real-time monitoring system for digital twin regulating valve Download PDFInfo
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- CN113485213A CN113485213A CN202110756634.XA CN202110756634A CN113485213A CN 113485213 A CN113485213 A CN 113485213A CN 202110756634 A CN202110756634 A CN 202110756634A CN 113485213 A CN113485213 A CN 113485213A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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Abstract
The invention provides an intelligent real-time monitoring system for a digital twin regulating valve, and relates to the technical field of digital twin regulating valves. The intelligent real-time monitoring system for the digital twin regulating valve comprises a distribution query module, an intelligent control module, a data storage module, a real-time monitoring module, an automatic alarm module and an intelligent prediction module; the distribution query module comprises specific working positions of the regulating valves 1-n; the intelligent control module comprises a manual control unit, an automatic control unit and a preset control unit; the data storage module comprises a real-time data query unit, a past data query unit and a fault maintenance data query unit. By designing the distribution query module, the intelligent control module, the data storage module, the real-time monitoring module, the automatic alarm module and the intelligent prediction module, the operation of the medium-large multi-valve-body equipment can be intensively controlled, and the current state of the valve body is accurately displayed by using a computer system, so that the integral working efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of digital twin regulating valves, in particular to an intelligent real-time monitoring system of a digital twin regulating valve.
Background
Digital twin (Digital Thread) is a simulation process integrating multidisciplinary, multi-physical quantity, multi-scale and multi-probability by fully utilizing data such as physical models, sensor updating, operation history and the like, and mapping is completed in a virtual space so as to reflect the full life cycle process of corresponding entity equipment. In the process of designing and producing, the parameters of the simulation analysis model can be transmitted to a full three-dimensional geometric model defined by a product, then transmitted to a digital production line to be processed into a real physical product, then reflected to the product definition model through an online digital detection/measurement system, and further fed back to the simulation analysis model.
The regulating valve is a valve body which is commonly used for regulating gas or liquid flow, the traditional regulating valve is manually operated and regulated according to flow design requirements, intelligent monitoring and control are required along with the continuous development of science and technology, particularly the running of a plurality of valve bodies of medium-large equipment, and the traditional manual regulating valve can not meet the running requirements of the medium-large equipment;
therefore, a new intelligent real-time monitoring system of the digital twin regulating valve is developed.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent real-time monitoring system of a digital twin regulating valve, which solves the problems that the traditional regulating valve is manually operated and regulated according to the flow design requirement, intelligent monitoring and control are required along with the continuous development of science and technology, especially the running of a plurality of valve bodies of medium-large equipment, and the traditional manual regulating valve can not meet the running requirement of the medium-large equipment.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the intelligent real-time monitoring system of the digital twin regulating valve comprises a distribution query module, an intelligent control module, a data storage module, a real-time monitoring module, an automatic alarm module and an intelligent prediction module;
the distribution query module comprises specific working positions of the regulating valves 1-n;
the intelligent control module comprises a manual control unit, an automatic control unit and a preset control unit;
the data storage module comprises a real-time data query unit, a current data query unit and a fault maintenance data query unit;
the automatic alarm module comprises a system alarm unit, a single valve body alarm unit and a fault alarm self-checking information prompt, wherein the system alarm unit, the single valve body alarm unit and the fault alarm self-checking information prompt of the automatic alarm module can alarm the fault of the whole system, can also alarm the fault of a single valve body, and can intelligently prompt the fault through the fault alarm self-checking information prompt;
the intelligent prediction module comprises a regulating valve working state prediction unit, a regulating valve service life prediction unit and a regulating valve fault prediction unit.
Preferably, governing valve 1-n all includes four parts of valve body, flow sensor, automatic switch and trouble self-checking device, and the valve body is used for the connection of pipeline, and flow sensor can carry out the flow real-time supervision in the pipeline, and automatic switch is controlled by intelligent control module, the regulation of the switch and the flow of steerable valve body, and trouble self-checking device can carry out automatic fault inspection to valve body, flow sensor and automatic switch.
Preferably, automatic switch carries out the joint control by artifical the control unit, the automatic control unit and predetermine the control unit among the intelligent control module in the governing valve 1-n, artifical the control unit, the automatic control unit and predetermine the control unit and all can control governing valve 1-n, artifical the control unit can carry out the manual work and control, the usable equipment of automatic control unit carries out intelligent automatic control, predetermine the control unit and can carry out the presetting of parameter, follow-up governing valve can carry out automatic control according to predetermineeing numerical value.
Preferably, the manual control unit, the automatic control unit and the preset control unit can control the opening and closing state and the opening and closing size of the automatic switch in the regulating valve 1-n.
Preferably, the real-time monitoring module is used for monitoring the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, and transmitting the real-time monitoring data to the automatic alarm module for comparison.
Preferably, the intelligent prediction of the regulating valve working state prediction unit, the regulating valve service life prediction unit and the regulating valve fault prediction unit in the intelligent prediction module is based on real-time data, past data and fault overhaul data in the data storage module.
The operation program of the intelligent real-time monitoring system of the digital twin regulating valve comprises the following specific contents:
s1, a distribution query module can query the specific working positions of all regulating valves, the regulating valves 1 to n are all composed of four parts, namely a valve body, a flow sensor, an automatic switch and a fault self-checking device, the flow sensor can monitor the flow passing through the valve body in real time, the automatic switch can adjust the switching state and size of the valve and control the flow, and the fault self-checking device can perform fault detection on the state of the valve body;
s2, the intelligent control module can perform intelligent control in three modes of manual control, automatic control and preset control on the regulating valves 1 to n in the distribution query module;
s3, the data storage module can check and record all real-time data, past data and fault maintenance data of the regulating valves 1 to n in real time;
s4, the real-time monitoring module monitors the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, transmits the real-time monitoring data to the automatic alarm module for comparison, and automatically alarms by the automatic alarm module when the monitoring data value exceeds or is lower than an extreme value;
and S5, the intelligent prediction module takes the real-time data, the past data and the fault overhaul data in the data storage module as data bases and can intelligently predict the working state of the regulating valve, the service life of the regulating valve and the fault of the regulating valve according to the data.
(III) advantageous effects
The invention provides an intelligent real-time monitoring system for a digital twin regulating valve. The method has the following beneficial effects:
1. this intelligent real-time monitoring system of digital twin governing valve through designing intelligent monitoring system, can carry out centralized monitoring and intelligent regulation control to equipment valve body, need not manual operation, has both guaranteed equipment operation's stability and reliability, has also saved a large amount of manpower and materials simultaneously.
2. The intelligent real-time monitoring system of the digital twin regulating valve can perform centralized control on the operation of medium-sized and large-sized multi-valve-body equipment and accurately display the current state of the valve body by using a computer system through designing the distribution query module, the intelligent control module, the data storage module, the real-time monitoring module, the automatic alarm module and the intelligent prediction module, so that the integral working efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of a digital twin regulating valve intelligent real-time monitoring system of the present invention;
FIG. 2 is a schematic diagram of the regulator valve of the present invention;
FIG. 3 is a schematic structural diagram of an intelligent control module according to the present invention;
FIG. 4 is a schematic structural diagram of a data storage module according to the present invention;
FIG. 5 is a schematic diagram of an automatic alarm module according to the present invention;
FIG. 6 is a schematic diagram of an intelligent prediction module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 6, an embodiment of the present invention provides an intelligent real-time monitoring system for a digital twin regulating valve, including a distribution query module, an intelligent control module, a data storage module, a real-time monitoring module, an automatic alarm module, and an intelligent prediction module;
as shown in FIG. 2, the distributed query module includes the specific operating positions of the regulator valves 1-n; the regulating valves 1-n respectively comprise four parts, namely a valve body, a flow sensor, an automatic switch and a fault self-checking device, wherein the valve body is used for connecting a pipeline, the flow sensor can be used for monitoring the flow in the pipeline in real time, the automatic switch is controlled by an intelligent control module and can control the on-off of the valve body and the regulation of the flow, and the fault self-checking device can be used for automatically checking faults of the valve body, the flow sensor and the automatic switch; the automatic switch in the regulating valve 1-n is jointly controlled by a manual control unit, an automatic control unit and a preset control unit in an intelligent control module, the manual control unit, the automatic control unit and the preset control unit can control the regulating valve 1-n, the manual control unit can carry out manual control, the automatic control unit can carry out intelligent automatic control by utilizing equipment, the preset control unit can carry out parameter presetting, and the subsequent regulating valve can carry out automatic control according to preset values;
as shown in fig. 3, the intelligent control module includes a manual control unit, an automatic control unit and a preset control unit; the manual control unit, the automatic control unit and the preset control unit can control the opening and closing state and the opening and closing size of the automatic switches in the regulating valves 1-n.
As shown in fig. 4, the data storage module includes a real-time data query unit, a past data query unit, and a troubleshooting data query unit;
as shown in fig. 5, the automatic alarm module includes a system alarm unit, a single valve alarm unit and a fault alarm self-checking information prompt, and the system alarm unit, the single valve alarm unit and the fault alarm self-checking information prompt of the automatic alarm module can alarm the fault of the whole system, can also alarm the fault of a single valve, and can intelligently prompt the fault through the fault alarm self-checking information prompt;
as shown in fig. 6, the intelligent prediction module includes a regulator valve working state prediction unit, a regulator valve service life prediction unit, and a regulator valve failure prediction unit; the intelligent prediction of the regulating valve working state prediction unit, the regulating valve service life prediction unit and the regulating valve fault prediction unit in the intelligent prediction module all takes real-time data, past data and fault overhaul data in the data storage module as data bases.
The real-time monitoring module is used for monitoring the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, and transmitting the real-time monitoring data to the automatic alarm module for comparison.
The operation program of the intelligent real-time monitoring system of the digital twin regulating valve comprises the following specific contents:
s1, a distribution query module can query the specific working positions of all regulating valves, the regulating valves 1 to n are all composed of four parts, namely a valve body, a flow sensor, an automatic switch and a fault self-checking device, the flow sensor can monitor the flow passing through the valve body in real time, the automatic switch can adjust the switching state and size of the valve and control the flow, and the fault self-checking device can perform fault detection on the state of the valve body;
s2, the intelligent control module can perform intelligent control in three modes of manual control, automatic control and preset control on the regulating valves 1 to n in the distribution query module;
s3, the data storage module can check and record all real-time data, past data and fault maintenance data of the regulating valves 1 to n in real time;
s4, the real-time monitoring module monitors the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, transmits the real-time monitoring data to the automatic alarm module for comparison, and automatically alarms by the automatic alarm module when the monitoring data value exceeds or is lower than an extreme value;
and S5, the intelligent prediction module takes the real-time data, the past data and the fault overhaul data in the data storage module as data bases and can intelligently predict the working state of the regulating valve, the service life of the regulating valve and the fault of the regulating valve according to the data.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Digital twin governing valve intelligence real time monitoring system which characterized in that: the system comprises a distribution query module, an intelligent control module, a data storage module, a real-time monitoring module, an automatic alarm module and an intelligent prediction module;
the distribution query module comprises specific working positions of the regulating valves 1-n;
the intelligent control module comprises a manual control unit, an automatic control unit and a preset control unit;
the data storage module comprises a real-time data query unit, a current data query unit and a fault maintenance data query unit;
the automatic alarm module comprises a system alarm unit, a single valve body alarm unit and a fault alarm self-checking information prompt;
the intelligent prediction module comprises a regulating valve working state prediction unit, a regulating valve service life prediction unit and a regulating valve fault prediction unit.
2. The intelligent real-time monitoring system for the digital twin regulating valve according to claim 1, wherein: the regulating valves 1-n all comprise four parts, namely a valve body, a flow sensor, an automatic switch and a fault self-checking device.
3. The intelligent real-time monitoring system for the digital twin regulating valve according to claim 2, wherein: and the automatic switches in the regulating valves 1-n are jointly controlled by a manual control unit, an automatic control unit and a preset control unit in an intelligent control module.
4. The intelligent real-time monitoring system for the digital twin regulating valve according to claim 2, wherein: the manual control unit, the automatic control unit and the preset control unit can control the opening and closing state and the opening and closing size of the automatic switches in the regulating valves 1-n.
5. The intelligent real-time monitoring system for the digital twin regulating valve according to claim 1, wherein: the real-time monitoring module is used for monitoring the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, and transmitting the real-time monitoring data to the automatic alarm module for comparison.
6. The intelligent real-time monitoring system for the digital twin regulating valve according to claim 1, wherein: the intelligent prediction of the regulating valve working state prediction unit, the regulating valve service life prediction unit and the regulating valve fault prediction unit in the intelligent prediction module is based on the real-time data, the past data and the fault overhaul data in the data storage module.
7. The operation program of the intelligent real-time monitoring system for the digital twin regulating valve according to any one of claims 1 to 6, is characterized by comprising the following specific contents:
s1, a distribution query module can query the specific working positions of all regulating valves, the regulating valves 1 to n are all composed of four parts, namely a valve body, a flow sensor, an automatic switch and a fault self-checking device, the flow sensor can monitor the flow passing through the valve body in real time, the automatic switch can adjust the switching state and size of the valve and control the flow, and the fault self-checking device can perform fault detection on the state of the valve body;
s2, the intelligent control module can perform intelligent control in three modes of manual control, automatic control and preset control on the regulating valves 1 to n in the distribution query module;
s3, the data storage module can check and record all real-time data, past data and fault maintenance data of the regulating valves 1 to n in real time;
s4, the real-time monitoring module monitors the operation of the whole regulating valve system in real time by taking the real-time monitoring data of the data storage module as a basis, transmits the real-time monitoring data to the automatic alarm module for comparison, and automatically alarms by the automatic alarm module when the monitoring data value exceeds or is lower than an extreme value;
and S5, the intelligent prediction module takes the real-time data, the past data and the fault overhaul data in the data storage module as data bases and can intelligently predict the working state of the regulating valve, the service life of the regulating valve and the fault of the regulating valve according to the data.
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| CN202110756634.XA CN113485213A (en) | 2021-07-05 | 2021-07-05 | Intelligent real-time monitoring system for digital twin regulating valve |
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| CN202110756634.XA CN113485213A (en) | 2021-07-05 | 2021-07-05 | Intelligent real-time monitoring system for digital twin regulating valve |
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Cited By (2)
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| CN118353101A (en) * | 2024-06-14 | 2024-07-16 | 四川蜀旺新能源股份有限公司 | Solar cogeneration management system based on digital twin technology |
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| CN118353101B (en) * | 2024-06-14 | 2024-08-16 | 四川蜀旺新能源股份有限公司 | Solar cogeneration management system based on digital twin technology |
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