CN113455675A - Deep processing equipment for lotus roots and using method thereof - Google Patents
Deep processing equipment for lotus roots and using method thereof Download PDFInfo
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- CN113455675A CN113455675A CN202110706141.5A CN202110706141A CN113455675A CN 113455675 A CN113455675 A CN 113455675A CN 202110706141 A CN202110706141 A CN 202110706141A CN 113455675 A CN113455675 A CN 113455675A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/30—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut with limited pivotal movement to effect cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0608—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0641—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention belongs to the technical field of lotus root processing, and particularly relates to lotus root deep processing equipment which comprises a conveying assembly, wherein the conveying assembly is arranged on the lower side of a cleaning assembly, and the conveying assembly is fixedly connected with a supporting frame. The lotus root deep processing equipment has the advantages that the cleaning assembly is used for cleaning the sludge of the lotus roots and the outer skins of the lotus roots, the conveying assembly and the cutting assembly are used for realizing intelligent equipment, and the problem of large labor cost is solved; the operation is simple, and each step can work independently, so that the operability of the method is improved.
Description
Technical Field
The invention belongs to the technical field of lotus root processing, and particularly relates to lotus root deep processing equipment and a use method thereof.
Background
The lotus root is a water-based food which is popular with people for thousands of years in China, is crisp and tender, has slightly sweet taste and rich nutrition, and has the effects of nourishing yin, promoting tissue regeneration, clearing heat, promoting fluid production and the like. Besides being used as vegetables, the lotus root can also be processed into various nutritional health foods, such as lotus root juice beverage, sandwich lotus root sugar, lotus root cans and the like. With the improvement of living standard, people pay more and more attention to the nutritional function of lotus roots, and the lotus root planting and the deep processing of the lotus root become new economic growth points in some places of China. According to related data, the cultivation area of lotus roots in China is reported to reach several million hectares. In recent years, with the continuous promotion of national agricultural industrialization, people begin to make articles on lotus roots, some leading enterprises have entered the army and are developing the field, products with high added values are continuously developed and processed to become green food which is robbed in the market, with the continuous increase of lotus root processing amount, the contradiction of pretreatment of the lotus roots by manpower is more and more prominent, people urgently hope that machines replace manpower to clean, remove joints and peel the lotus roots, so that the labor intensity is reduced, the working efficiency of modern equipment is improved, and the product cost is reduced.
Chinese patent publication No. CN205431982U discloses a lotus root peeling processing machine, which comprises a frame, a lotus root guiding hopper, a feeding roller, a motor for driving the feeding roller, a peeling brush disc device and a collecting guide plate; the top of the frame is fixedly provided with a lotus root guide hopper, the frame below the lotus root guide hopper is provided with a feeding roller, the frame below the feeding roller is provided with a peeling brushing disc device, and the lower part of the peeling brushing disc device is provided with a collecting guide plate through the frame. The lotus root peeling processing machine drives the movable brush disc to rotate through the brush disc motor, and further drives the annularly arranged brushes to rotate, so that the lotus root epidermis can be effectively pretreated, and the problems that the pretreatment of lotus roots of the current lotus root processing enterprises is manual operation, the labor intensity is high, the working efficiency is low, and the development of the enterprises is not facilitated are solved; the lotus root peeling processing machine is simple in structure, good in practicability and particularly suitable for lotus root peeling processing of lotus root processing enterprises.
However, the following problems still exist:
1. at present, lotus root pretreatment of lotus root processing enterprises is all traditional manual operation, the lotus root is poured into a water tank for soaking, surface sludge is manually removed, lotus root nodes are cut off by a knife, and then outer skin is scraped by a bamboo chip or a stainless steel knife, so that the manual pretreatment has the advantages of high labor intensity and extremely low work efficiency, the bottleneck of subsequent deep processing is often formed in a busy season, the cost is overlarge, and the development of modern enterprises is not facilitated;
2. the slicing mode of the existing lotus roots is mostly manually sliced by means of some simple slicing devices, and the automation degree of some slicing devices is relatively low, so that the slicing quality and efficiency are influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides deep lotus root processing equipment which is used for solving the problems of time and labor waste, low efficiency, unstable connection and low structural strength in the prior art during assembly and maintenance; at present, lotus root pretreatment of lotus root processing enterprises is all traditional manual operation, the lotus root is poured into a water tank for soaking, surface sludge is manually removed, lotus root nodes are cut off by a knife, and then outer skin is scraped by a bamboo chip or a stainless steel knife, so that the manual pretreatment has the advantages of high labor intensity and extremely low work efficiency, the bottleneck of subsequent deep processing is often formed in a busy season, the cost is overlarge, and the development of modern enterprises is not facilitated; the lotus root slicing method is characterized in that the conventional lotus root slicing mode is mostly manually sliced by means of some simple slicing devices, and the automation degree of some slicing devices is relatively low, so that the slicing quality, efficiency and the like are influenced; the operation is simple, and each step can work independently, so that the operability of the method is improved.
In order to solve the technical problems, the invention adopts the following technical scheme:
lotus root deep-processing equipment, including wasing subassembly, cutting element and support frame, cutting element locates and washs the subassembly left side, wash on subassembly and the cutting element all are fixed in the support frame, processing equipment still includes transport assembly, transport assembly locates and washs the subassembly downside, transport assembly and support frame fixed connection. Realize the clearance to the mud of lotus root and the exocuticle of lotus root through wasing the subassembly, and the orientation of lotus root entering equipment has been restricted to the shape through the feeder hopper, manual pretreatment has been solved, intensity of labour is very big, the work efficiency is extremely low, the bottleneck of follow-up deep-processing often can become in busy season, cause the cost too big, be unfavorable for the problem of the development of modernization enterprise, cutting assembly and conveying assembly have solved the lotus root section mode and have mostly sliced for the manual work with the help of some simple and easy section devices, and the degree of automation of section device is lower relatively a bit, the problem of sliced quality and efficiency has been influenced.
Preferably, it includes first bull stick, first gear, second bull stick, second gear and feeder hopper to wash the subassembly, first gear and second gear engagement, first bull stick and first gear fixed connection, second bull stick and second gear fixed connection, be connected with first running roller on first bull stick (101), be connected with the second running roller on second bull stick (103), first bull stick and second bull stick both sides are equipped with the mount, mount and first bull stick and second bull stick swing joint, the feeder hopper downside is fixed on the mount. Through the relative motion of first running roller and second running roller, realize the mud on the exocuticle of lotus root, if the mud on lotus root surface has been cleared up, the feeder hopper is rectangle for the washing subassembly can only be got into with vertical when the lotus root reentrant feeder hopper, the structure of being convenient for to the washing of lotus root, also avoid the horizontal back that gets into of lotus root, change the both ends that can only wash the lotus root futilely, the lotus root washs unclean.
Preferably, the cutting assembly includes motor, fixed plate, gear structure, elevation structure and carousel, the axle head of motor is equipped with motor gear, the axle of motor passes through the fixed plate and passes through motor gear and gear structure meshing, the fuselage and the fixed plate of motor are connected, elevation structure rear side is located to gear structure, the carousel is equipped with two, two the carousel is connected with gear structure. The left side of fixed plate is connected with the rear side of limiting plate, the fixed plate is used for supporting the motor and guarantees that the operation of motor is stable, avoid the motor operation to rock, lead to energy transmission inefficiency, increase the energy consumption, be equipped with a series of connecting gear in the gear structure, realize the transmission of motor, and be used for connecting motor and carousel, be used for connecting the connection structure of motor and carousel in the time of also, elevation structure constitutes the centre by four lift posts and is cavity, the position adjustment of cutting blade is realized in elevation structure's lift, the adjustment through cutting blade makes the scope of cutting lotus root increase, no matter the lotus root of big or small thickness can both cut, increase the practicality of equipment.
Preferably, the cutting assembly further comprises a cutting blade, a fixer and a limiting plate, round holes are formed in the rotary table and the cutting blade, the rotary table is connected with the upper side of the cutting blade, the lower side of the cutting blade is connected with the fixer, the lower side of the limiting plate is arranged on the fixer, and the limiting plate is fixed on the right side of the supporting frame. Cutting blade is equipped with two, and two cutting blade are connected with two carousels respectively, and the carousel rotates for two cutting blade move when rotatory, when two cutting blade downstream, cut the lotus root, through motor work, realize cutting blade's reciprocating motion, when cutting blade upward movement, in order to prevent dropping of cutting blade, set up the limiting plate, avoided cutting blade's the rate of dropping.
Preferably, the conveying assembly comprises two side feeding plates, two feeding plates, a telescopic plate and a feeding box, wherein the two side feeding plates are fixedly connected with the feeding plates, the lower side of the feeding plates is arranged on the telescopic plate, and two sides of the telescopic plate are fixedly connected with the side face of the feeding box. The side feeding plate is provided with a reinforcing plate at the joint of the feeding plate, the position of the two side feeding plates is fixed, the feeding plate is provided with an opening, the feeding plate is used for feeding lotus roots, the telescopic plate can stretch out and draw back, the vertical plates are arranged at the telescopic connecting ends, and when the lotus roots fall down, the lotus roots stretch out and draw back through the two vertical plates, so that the lotus roots fall down to the feeding box, the orientation is Y-axis orientation, and the lotus roots on the next step are convenient to slice.
Preferably, the conveying assembly further comprises a power source, a conveying shaft, a connecting gear, a movable rack, a transmission structure, a telescopic shaft and a baffle plate, wherein the power source is connected with the conveying shaft, the conveying shaft is fixedly connected with the connecting gear, the connecting gear is meshed with the movable rack, the transmission structure is further connected with the telescopic shaft, and the telescopic shaft is fixedly connected with the baffle plate. The power supply starts, make the conveying axle rotate, the conveying axle rotates and makes the telescopic shaft flexible through transmission structure again, when the telescopic shaft extension, promote the baffle and remove along the Y axle, the lotus root is to Y axle forward promotion, realize the conveying of lotus root, and simultaneously, the conveying axle drives the connecting gear and rotates, make the removal rack to remove again, it has the movable plate to remove the rack connection, it removes to remove the rack and realizes the movable plate removal again, make the lotus root get into cutting assembly from the side of pay-off case, guarantee the lotus root integrality, finished product when avoiding the lotus root fracture to make the section is incomplete again.
Preferably, the support frame includes cutting support frame, washing support frame and base, cutting support frame and washing support frame fixed connection, cutting support frame and washing support frame and base fixed connection. The cutting support frame is used for supporting the installation and the even running of cutting assembly to guarantee that cutting assembly can guarantee that the position of lotus root does not drop when cutting into slices to the lotus root, wash the installation that the support frame mainly was applicable to the feeder hopper, if the object does not have relative fixed position when removing, relative motion can take place for two objects, and on the same principle, wash the position that the support frame is used for fixed conveying subassembly.
The application method of the lotus root deep processing equipment comprises the following steps:
s1, when the lotus roots are not cleared of silt, the lotus roots directly enter the cleaning assembly through the feed hopper, the first gear is rotated through external power at the moment, the second gear is rotated in the opposite direction, and when the first gear and the second gear are rotated, the first rotating rod and the second rotating rod are rotated in the opposite direction, so that the first roller and the second roller are driven to rotate, and the silt is cleared;
s2, when the lotus roots are subjected to primary treatment, the lotus roots leak down from the feed hopper and enter the conveying assembly, the lotus roots pass through the feed plate and the expansion plate under the limitation of the two side feed plates, at the moment, the power source works to drive the conveying shaft to rotate, the expansion shaft expands and contracts through the transmission structure to drive the baffle to move, the lotus roots are pushed to the right side, and finally the lotus roots are sent out from the side surface of the feed box and enter the cutting assembly;
s3, when lotus root to the downside of cutting blade, through motor work for gear structure drives the carousel and rotates, realizes cutting blade' S motion, and when cutting blade moved, the realization was to the cutting of lotus root.
Wherein S2 further includes: the telescopic shaft stretches out and draws back and drives the baffle removal again, pushes away the lotus root to the right side, and simultaneously, the power supply starts, drives the conveying axle and rotates, makes connecting gear rotate again, and rethread connecting gear rotates and makes the removal rack remove, removes rack connection and has the movable plate, removes rack removal and realizes the movable plate removal again for the lotus root gets into the cutting assembly from the side of pay-off case.
Compared with the prior art, the invention has the following beneficial effects:
the lotus root deep processing equipment disclosed by the invention has the advantages that the cleaning component is used for cleaning the sludge of the lotus roots and the outer skins of the lotus roots, the orientation of the lotus roots entering the equipment is limited by the shape of the feed hopper, the problems that manual pretreatment is solved, the labor intensity is high, the work efficiency is extremely low, the bottleneck of subsequent deep processing is often formed in a busy season, the cost is overlarge, and the development of modern enterprises is not facilitated are solved, the cutting component and the conveying component are used for solving the problems that the lotus root slicing mode is mostly that the lotus roots are sliced manually by means of some simple slicing devices, the automation degree of some slicing devices is relatively low, and the slicing quality and efficiency are influenced; the feed hopper is rectangular, so that lotus roots can only vertically enter the cleaning assembly when entering the feed hopper, the lotus roots can be cleaned conveniently, and the problem that the lotus roots can only be cleaned at two ends of the lotus roots after being dried after entering the feed hopper transversely and cannot be cleaned completely is also avoided; the left side of the fixed plate is connected with the rear side of the limiting plate, the fixed plate is used for supporting the motor and ensuring the stable operation of the motor, the low energy transmission efficiency caused by the fact that the motor is rocked in operation is avoided, the energy consumption is increased, a series of connecting gears are arranged in the gear structure to realize the transmission of the motor and be used for connecting the motor and the turntable, and the connecting structure for connecting the motor and the turntable is also used for connecting the motor and the turntable; the lotus root cutting device comprises two cutting blades, wherein the two cutting blades are respectively connected with two turntables, the turntables rotate to enable the two cutting blades to move when rotating, when the two cutting blades move downwards, lotus roots are cut, the reciprocating motion of the cutting blades is realized through the work of a motor, and when the cutting blades move upwards, a limiting plate is arranged to prevent the cutting blades from falling off, so that the falling rate of the cutting blades is avoided; the lotus root slicing machine is characterized in that a reinforcing plate is arranged at the joint of the side feeding plate and the feeding plate and used for fixing the positions of the two side feeding plates, an opening is formed in the feeding plate and used for feeding lotus roots, the telescopic plate can be telescopic, vertical plates are arranged at the telescopic connecting ends, and when the lotus roots fall down, the orientation is Y-axis orientation through the telescopic effect of the two vertical plates, so that the lotus roots can be sliced conveniently in the next step; the power supply starts, make the conveying axle rotate, the conveying axle rotates and makes the telescopic shaft flexible through transmission structure again, when the telescopic shaft extension, promote the baffle and remove along the Y axle, the lotus root is to Y axle forward promotion, realize the conveying of lotus root, and simultaneously, the conveying axle drives the connecting gear and rotates, make the removal rack to remove again, it has the movable plate to remove the rack connection, it removes to remove the rack and realizes the movable plate again, make the lotus root get into cutting assembly from the side of pay-off case, guarantee the lotus root integrality, finished product when avoiding the lotus root fracture to make the section is incomplete again, the suitability of device has been increased.
Drawings
FIG. 1 is a schematic perspective view of an embodiment of a lotus root deep processing apparatus according to the present invention;
FIG. 2 is a schematic perspective view of an embodiment of the deep lotus root processing apparatus of the present invention;
FIG. 3 is a schematic structural diagram of some components in an embodiment of the lotus root deep processing apparatus of the present invention;
FIG. 4 is a schematic structural diagram of a conveying assembly in an embodiment of the lotus root deep processing apparatus of the present invention;
FIG. 5 is a schematic structural diagram of a conveying assembly in an embodiment of the lotus root deep processing apparatus of the present invention;
reference numerals referred to in the drawings are: cleaning assembly 1, first rotating rod 101, first gear 102, second rotating rod 103, second gear 104, feed hopper 105, cutting assembly 2, motor 201, fixing plate 202, gear structure 203, lifting structure 204, turntable 205, cutting blade 206, fixer 207, limiting plate 208, support frame 3, cutting support frame 301, cleaning support frame 302, base 303, conveying assembly 4, side feed plate 401, feed plate 402, expansion plate 403, feed box 404, power source 405, conveying shaft 406, connecting gear 407, moving rack 408, transmission structure 409, expansion shaft 410 and baffle 411.
Detailed Description
In order that those skilled in the art can better understand the present invention, the following technical solutions are further described with reference to the accompanying drawings and examples. It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
Example one
As shown in fig. 1-5, the lotus root deep processing equipment comprises a cleaning assembly 1, a cutting assembly 2 and a support frame 3, wherein the cutting assembly 2 is arranged on the left side of the cleaning assembly 1, the cleaning assembly 1 and the cutting assembly 2 are both fixed on the support frame 3, the processing equipment further comprises a conveying assembly 4, the conveying assembly 4 is arranged on the lower side of the cleaning assembly 1, and the conveying assembly 4 is fixedly connected with the support frame 3. Further, the cleaning of the sludge of the lotus roots and the outer skins of the lotus roots is realized through the cleaning assembly 1, the orientation of the lotus roots entering equipment is limited through the shape of the feed hopper 105, the problem of manual pretreatment is solved, the labor intensity is high, the work efficiency is extremely low, the bottleneck of subsequent deep processing is often formed in a busy season, the cost is too high, and the problem of development of modern enterprises is not facilitated, the cutting assembly 2 and the conveying assembly 4 solve the problem that the lotus root slicing mode is mostly sliced manually by means of simple slicing devices, the automation degree of some slicing devices is relatively low, and the slicing quality and efficiency are affected.
Cleaning assembly 1 includes first bull stick 101, first gear 102, second bull stick 103, second gear 104 and feeder hopper 105, and first gear 102 meshes with second gear 104, first bull stick 101 and first gear 102 fixed connection, second bull stick 103 and second gear 104 fixed connection, be connected with first running roller on first bull stick (101), be connected with the second running roller on second bull stick (103), first bull stick 101 and second bull stick 103 both sides are equipped with the mount, mount and first bull stick 101 and second bull stick 103 swing joint, and feeder hopper 105 downside is fixed on the mount. Further, the outer surfaces of the first rotating rod 101 and the second rotating rod 103 are provided with steel brushes, the orientation of the steel brushes is in the same direction as the orientation of the rotating rods, sludge on the outer surface of the lotus roots is realized through relative movement of the steel brushes, if the sludge on the surface of the lotus roots is cleaned, the size of the steel brushes is adjusted, the outer surface of the lotus roots is cleaned, the feed hopper 105 is rectangular, the lotus roots can only vertically enter the cleaning assembly 1 when entering the feed hopper 105, the lotus roots can be cleaned conveniently through the structure, after the lotus roots are prevented from transversely entering the feed hopper, the lotus roots can only be cleaned through drying, and the lotus roots are not cleaned completely.
The cutting assembly 2 comprises a motor 201, a fixing plate 202, a gear structure 203, a lifting structure 204 and two turntables 205, a motor gear is arranged at the shaft end of the motor 201, the shaft of the motor 201 penetrates through the fixing plate 202 to be meshed with the gear structure 203 through the motor gear, the machine body of the motor 201 is connected with the fixing plate 202, the gear structure 203 is arranged on the rear side of the lifting structure 204, the two turntables 205 are arranged, and the two turntables 205 are connected with the gear structure 203. Further, the left side of the fixing plate 202 is connected with the rear side of the limiting plate 208, the fixing plate 202 is used for supporting the motor 201 and ensuring stable operation of the motor 201, the motor 201 is prevented from shaking during operation, energy transmission efficiency is low, energy consumption is increased, a series of connecting gears are arranged in the gear structure 203, transmission of the motor 201 is achieved, the fixing plate is used for connecting the motor 201 with the turntable 205 and also used for connecting the motor 201 with the turntable 205, the middle of the lifting structure 204 is hollow, the lifting structure 204 is composed of four lifting columns, position adjustment of the cutting blade 206 is achieved through lifting of the lifting structure 204, the range of lotus roots to be cut is increased through adjustment of the cutting blade 206, and lotus roots with different sizes can be cut, and practicability of the device is improved.
The cutting assembly 2 further comprises a cutting blade 206, a fixer 207 and a limiting plate 208, round holes are formed in the rotary disc 205 and the cutting blade 206, the rotary disc 205 is connected with the upper side of the cutting blade 206, the lower side of the cutting blade 206 is connected with the fixer 207, the fixer 207 is arranged on the lower side of the limiting plate 208, and the limiting plate 208 is fixed on the right side of the supporting frame 3. Further, two cutting blades 206 are provided, the two cutting blades 206 are respectively connected with the two turntables 205, the turntables 205 rotate to enable the two cutting blades 206 to move when rotating, lotus roots are cut when the two cutting blades 206 move downwards, the reciprocating motion of the cutting blades 206 is realized by the operation of the motor 201, and when the cutting blades 206 move upwards, in order to prevent the cutting blades 206 from falling, a limit plate 208 is arranged to avoid the falling rate of the cutting blades 206.
Conveying assembly 4 includes side feeder plate 401, feed plate 402, expansion plate 403 and pay-off case 404, and side feeder plate 401 is equipped with two, two side feeder plates 401 and feed plate 402 fixed connection, and the downside of feed plate 402 is located to expansion plate 403, and expansion plate 403 both sides and pay-off case 404 side fixed connection. Further, the junction of the side feeding plate 401 and the feeding plate 402 is provided with a reinforcing plate for fixing the positions of the two side feeding plates 401, the feeding plate 402 is provided with an opening for feeding lotus roots, the telescopic plate 403 can stretch and retract, the telescopic connecting end is provided with a vertical plate, and when the lotus roots fall down, the lotus roots are stretched and retracted through the two vertical plates, so that the orientation is the Y-axis orientation when the lotus roots fall down to the feeding box 404, and the lotus roots on the next step are convenient to slice.
The conveying assembly 4 further comprises a power source 405, a conveying shaft 406, a connecting gear 407, a moving rack 408, a transmission structure 409, a telescopic shaft 410 and a baffle 411, wherein the power source 405 is connected with the conveying shaft 406, the conveying shaft 406 is fixedly connected with the connecting gear 407, the connecting gear 407 is meshed with the moving rack 408, the transmission structure 409 is connected with the telescopic shaft 410, and the telescopic shaft 410 is fixedly connected with the baffle 411. Further, the power source 405 is started, so that the conveying shaft 406 rotates, the conveying shaft 406 rotates and then enables the telescopic shaft 410 to stretch through the transmission structure 409, when the telescopic shaft 410 stretches, the pushing baffle 411 moves along the Y axis to push lotus roots to the Y axis in the forward direction, conveying of the lotus roots is achieved, meanwhile, the conveying shaft 406 drives the connecting gear 407 to rotate, the moving rack 408 moves, the moving rack 408 is connected with the moving plate, moving of the moving rack 408 is achieved, the lotus roots enter the cutting assembly 2 from the side face of the feeding box 404, completeness of the lotus roots is guaranteed, and finished products are prevented from being broken and being incomplete when the lotus roots are sliced.
Example two
As a further improvement of the previous embodiment, as shown in fig. 1-5, the lotus root deep processing device includes a cleaning assembly 1, a cutting assembly 2 and a supporting frame 3, the cutting assembly 2 is disposed on the left side of the cleaning assembly 1, the cleaning assembly 1 and the cutting assembly 2 are both fixed on the supporting frame 3, the processing device further includes a conveying assembly 4, the conveying assembly 4 is disposed on the lower side of the cleaning assembly 1, and the conveying assembly 4 is fixedly connected with the supporting frame 3. Further, the cleaning of the sludge of the lotus roots and the outer skins of the lotus roots is realized through the cleaning assembly 1, the orientation of the lotus roots entering equipment is limited through the shape of the feed hopper 105, the problem of manual pretreatment is solved, the labor intensity is high, the work efficiency is extremely low, the bottleneck of subsequent deep processing is often formed in a busy season, the cost is too high, and the problem of development of modern enterprises is not facilitated, the cutting assembly 2 and the conveying assembly 4 solve the problem that the lotus root slicing mode is mostly sliced manually by means of simple slicing devices, the automation degree of some slicing devices is relatively low, and the slicing quality and efficiency are affected.
Cleaning assembly 1 includes first bull stick 101, first gear 102, second bull stick 103, second gear 104 and feeder hopper 105, and first gear 102 meshes with second gear 104, first bull stick 101 and first gear 102 fixed connection, second bull stick 103 and second gear 104 fixed connection, be connected with first running roller on first bull stick (101), be connected with the second running roller on second bull stick (103), first bull stick 101 and second bull stick 103 both sides are equipped with the mount, mount and first bull stick 101 and second bull stick 103 swing joint, and feeder hopper 105 downside is fixed on the mount. Further, the outer surfaces of the first rotating rod 101 and the second rotating rod 103 are provided with steel brushes, the orientation of the steel brushes is in the same direction as the orientation of the rotating rods, sludge on the outer surface of the lotus roots is realized through relative movement of the steel brushes, if the sludge on the surface of the lotus roots is cleaned, the size of the steel brushes is adjusted, the outer surface of the lotus roots is cleaned, the feed hopper 105 is rectangular, the lotus roots can only vertically enter the cleaning assembly 1 when entering the feed hopper 105, the lotus roots can be cleaned conveniently through the structure, after the lotus roots are prevented from transversely entering the feed hopper, the lotus roots can only be cleaned through drying, and the lotus roots are not cleaned completely.
The cutting assembly 2 comprises a motor 201, a fixing plate 202, a gear structure 203, a lifting structure 204 and two turntables 205, a motor gear is arranged at the shaft end of the motor 201, the shaft of the motor 201 penetrates through the fixing plate 202 to be meshed with the gear structure 203 through the motor gear, the machine body of the motor 201 is connected with the fixing plate 202, the gear structure 203 is arranged on the rear side of the lifting structure 204, the two turntables 205 are arranged, and the two turntables 205 are connected with the gear structure 203. Further, the left side of the fixing plate 202 is connected with the rear side of the limiting plate 208, the fixing plate 202 is used for supporting the motor 201 and ensuring stable operation of the motor 201, the motor 201 is prevented from shaking during operation, energy transmission efficiency is low, energy consumption is increased, a series of connecting gears are arranged in the gear structure 203, transmission of the motor 201 is achieved, the fixing plate is used for connecting the motor 201 with the turntable 205 and also used for connecting the motor 201 with the turntable 205, the middle of the lifting structure 204 is hollow, the lifting structure 204 is composed of four lifting columns, position adjustment of the cutting blade 206 is achieved through lifting of the lifting structure 204, the range of lotus roots to be cut is increased through adjustment of the cutting blade 206, and lotus roots with different sizes can be cut, and practicability of the device is improved.
The cutting assembly 2 further comprises a cutting blade 206, a fixer 207 and a limiting plate 208, round holes are formed in the rotary disc 205 and the cutting blade 206, the rotary disc 205 is connected with the upper side of the cutting blade 206, the lower side of the cutting blade 206 is connected with the fixer 207, the fixer 207 is arranged on the lower side of the limiting plate 208, and the limiting plate 208 is fixed on the right side of the supporting frame 3. Further, two cutting blades 206 are provided, the two cutting blades 206 are respectively connected with the two turntables 205, the turntables 205 rotate to enable the two cutting blades 206 to move when rotating, lotus roots are cut when the two cutting blades 206 move downwards, the reciprocating motion of the cutting blades 206 is realized by the operation of the motor 201, and when the cutting blades 206 move upwards, in order to prevent the cutting blades 206 from falling, a limit plate 208 is arranged to avoid the falling rate of the cutting blades 206.
Conveying assembly 4 includes side feeder plate 401, feed plate 402, expansion plate 403 and pay-off case 404, and side feeder plate 401 is equipped with two, two side feeder plates 401 and feed plate 402 fixed connection, and the downside of feed plate 402 is located to expansion plate 403, and expansion plate 403 both sides and pay-off case 404 side fixed connection. Further, the junction of the side feeding plate 401 and the feeding plate 402 is provided with a reinforcing plate for fixing the positions of the two side feeding plates 401, the feeding plate 402 is provided with an opening for feeding lotus roots, the telescopic plate 403 can stretch and retract, the telescopic connecting end is provided with a vertical plate, and when the lotus roots fall down, the lotus roots are stretched and retracted through the two vertical plates, so that the orientation is the Y-axis orientation when the lotus roots fall down to the feeding box 404, and the lotus roots on the next step are convenient to slice.
The conveying assembly 4 further comprises a power source 405, a conveying shaft 406, a connecting gear 407, a moving rack 408, a transmission structure 409, a telescopic shaft 410 and a baffle 411, wherein the power source 405 is connected with the conveying shaft 406, the conveying shaft 406 is fixedly connected with the connecting gear 407, the connecting gear 407 is meshed with the moving rack 408, the transmission structure 409 is connected with the telescopic shaft 410, and the telescopic shaft 410 is fixedly connected with the baffle 411. Further, the power source 405 is started, so that the conveying shaft 406 rotates, the conveying shaft 406 rotates and then enables the telescopic shaft 410 to stretch through the transmission structure 409, when the telescopic shaft 410 stretches, the pushing baffle 411 moves along the Y axis to push lotus roots to the Y axis in the forward direction, conveying of the lotus roots is achieved, meanwhile, the conveying shaft 406 drives the connecting gear 407 to rotate, the moving rack 408 moves, the moving rack 408 is connected with the moving plate, moving of the moving rack 408 is achieved, the lotus roots enter the cutting assembly 2 from the side face of the feeding box 404, completeness of the lotus roots is guaranteed, and finished products are prevented from being broken and being incomplete when the lotus roots are sliced.
The support frame 3 comprises a cutting support frame 301, a cleaning support frame 302 and a base 303, the cutting support frame 301 and the cleaning support frame 302 are fixedly connected, and the cutting support frame 301 and the cleaning support frame 302 are fixedly connected with the base 303. Further, the cutting support frame 301 is used for supporting the installation and the stable operation of the cutting assembly, and when the cutting assembly is used for slicing lotus roots, the position of the lotus roots can be guaranteed not to slide, the cleaning support frame 302 is mainly suitable for installation of a feed hopper, if the objects do not have relative fixed positions during moving, the two objects can move relatively, and similarly, the cleaning support frame 302 is used for fixing the position of the conveying assembly 4.
The advantages of the second embodiment over the first embodiment are:
1. realize the clearance to the mud of lotus root and the exocuticle of lotus root through washing subassembly 1, and the orientation of lotus root entering equipment has been restricted to shape through feeder hopper 105, manual work preliminary treatment has been solved, intensity of labour is very big, the work efficiency is extremely low, the bottleneck that the following deep-processing often can become in busy seasons, cause the cost too big, be unfavorable for the problem of the development of modernization enterprise, cutting assembly 2 and conveying assembly 4 have solved the lotus root section mode and have mostly sliced with the help of some simple and easy section devices for the manual work, and the degree of automation of section device is lower relatively a bit, the problem of sliced quality and efficiency has been influenced.
2. The surface of first bull stick 101 and second bull stick 103 is equipped with the steel brush, the orientation syntropy of orientation and bull stick of steel brush, relative motion through the steel brush, realize the mud on the exocuticle of lotus root, if the mud on lotus root surface has been cleared up, the size of adjustment steel brush, realize the epidermis clearance of lotus root, feeder hopper 105 is rectangle, make the lotus root only can wash subassembly 1 with vertical entering when reentrant feeder hopper 105, be convenient for the structure to the washing of lotus root, also avoid the horizontal back that gets into of lotus root, the both ends that can only wash the lotus root are changeed futilely, the lotus root washs unclean.
3. The left side of fixed plate 202 is connected with limiting plate 208's rear side, fixed plate 202 is used for supporting motor 201 and guarantees that motor 201's operation is stable, it rocks to avoid motor 201 operation, lead to energy transmission inefficiency, increase the energy consumption, be equipped with a series of connecting gear in the gear structure 203, realize motor 201's transmission, and be used for connecting motor 201 and carousel 205, be used for connecting motor 201 and the connection structure of carousel 205 when also, be cavity in the middle of elevating structure 204 comprises four lift posts, the position control of cutting blade 206 is realized in the lift through elevating structure 204, the adjustment through cutting blade 206 makes the scope of cutting the lotus root increase, no matter the lotus root of big or small thickness can both cut, increase the practicality of equipment.
4. The cutting blades 206 are provided with two, the two cutting blades 206 are respectively connected with the two turntables 205, the turntables 205 rotate, so that the two cutting blades 206 move when rotating, when the two cutting blades 206 move downwards, lotus roots are cut, the reciprocating motion of the cutting blades 206 is realized by the work of the motor 201, when the cutting blades 206 move upwards, in order to prevent the cutting blades 206 from falling, a limiting plate 208 is arranged, and the falling rate of the cutting blades 206 is avoided.
5. The junction of side feeder plate 401 and feed plate 402 is equipped with the reinforcing plate for two fixed side feeder plates 401's position is equipped with the opening on the feed plate 402, is used for the feeding of lotus root, and expansion plate 403 can stretch out and draw back, and be equipped with the riser at flexible link, when the lotus root falls down, through the flexible of two risers, when making the lotus root fall pay-off case 404, the orientation is the Y axle orientation, the lotus root section on next step of being convenient for.
6. Power supply 405 starts, make conveying axle 406 rotate, conveying axle 406 rotates and makes telescopic shaft 410 flexible through transmission structure 409 again, when telescopic shaft 410 elongates, promote baffle 411 and remove along the Y axle, the lotus root is to Y axle forward promotion, realize the conveying of lotus root, and simultaneously, conveying axle 406 drives connecting gear 407 and rotates, make again that remove rack 408 removes, remove rack 408 and be connected with the movable plate, remove rack 408 and remove and realize the movable plate removal again, make the lotus root get into cutting assembly 2 from the side of pay-off case 404, guarantee the lotus root integrality, it makes the finished product when cutting into slices incomplete again to avoid the lotus root fracture.
7. Cutting support frame 301 is used for supporting cutting assembly's installation and even running to guarantee that cutting assembly when cutting into slices the lotus root, can guarantee that the position of lotus root does not slide, wash the installation that support frame 302 is mainly applicable to the feeder hopper, if the object does not have relative fixed position when removing, relative motion can take place for two objects, and on the same principle, wash the position that support frame 302 is used for fixed conveying subassembly 4.
The application method of the lotus root deep processing equipment comprises the following steps:
s1, when the lotus roots are not cleared of silt, the lotus roots directly enter the cleaning assembly 1 through the feed hopper 105, at the moment, the first gear 102 rotates through external power, the second gear 104 rotates oppositely, and when the first gear 102 and the second gear 104 rotate, the first rotating rod 101 and the second rotating rod 103 rotate oppositely, so that the first roller and the second roller are driven to rotate, and silt is cleared;
s2, when the lotus roots are subjected to primary treatment, the lotus roots leak down from the feed hopper 105 to enter the conveying assembly 4, the lotus roots pass through the feed plate 402 and the expansion plate 403 under the limitation of the two side feed plates 401, at the moment, the power source 405 works to drive the conveying shaft 406 to rotate, the expansion shaft 410 expands and contracts through the transmission structure 409 to drive the baffle 411 to move, the lotus roots are pushed to the right side, and finally the lotus roots are sent out from the side surface of the feed box 404 to enter the cutting assembly 2;
s3, when the lotus root reaches the lower side of the cutting blade 206, the motor 201 is operated, so that the gear structure 203 drives the turntable 205 to rotate, thereby realizing the movement of the cutting blade 206, and when the cutting blade 206 moves, the lotus root is cut.
Wherein S2 further includes: the telescopic shaft 410 stretches and retracts to drive the baffle 411 to move, lotus roots are pushed to the right side, meanwhile, the power source 405 is started to drive the conveying shaft 406 to rotate, the connecting gear 407 rotates again, the movable rack 408 is made to move through rotation of the connecting gear 407, the movable rack 408 is connected with a movable plate, the movable rack 408 moves to achieve movement of the movable plate again, and the lotus roots enter the cutting assembly 2 from the side face of the feeding box 404.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (9)
1. Lotus root deep-processing equipment, including wasing subassembly (1), cutting assembly (2) and support frame (3), cleaning assembly (1) left side is located in cutting assembly (2), wash on subassembly (1) and cutting assembly (2) all are fixed in support frame (3), processing equipment still includes conveying assembly (4), washing subassembly (1) downside is located in conveying assembly (4), conveying assembly (4) and support frame (3) fixed connection.
2. The lotus root deep processing equipment as claimed in claim 1, wherein: wash subassembly (1) and include first bull stick (101), first gear (102), second bull stick (103), second gear (104) and feeder hopper (105), first gear (102) and second gear (104) meshing, first bull stick (101) and first gear (102) fixed connection, second bull stick (103) and second gear (104) fixed connection, be connected with first running roller on first bull stick (101), be connected with the second running roller on second bull stick (103), first bull stick (101) and second bull stick (103) both sides are equipped with the mount, mount and first bull stick (101) and second bull stick (103) swing joint, feeder hopper (105) downside is fixed on the mount.
3. The lotus root deep processing equipment as claimed in claim 2, wherein: cutting assembly (2) includes motor (201), fixed plate (202), gear structure (203), elevation structure (204) and carousel (205), the axle head of motor (201) is equipped with the motor gear, fixed plate (202) is passed through to the axle of motor (201), the motor gear meshes with gear structure (203), the fuselage and the fixed plate (202) of motor (201) are connected, elevation structure (204) rear side is located in gear structure (203), carousel (205) are equipped with two, two carousel (205) are connected with gear structure (203).
4. The lotus root deep processing equipment as claimed in claim 3, wherein: cutting assembly (2) still include cutting blade (206), fixer (207) and limiting plate (208), all be equipped with the round hole on carousel (205) and cutting blade (206), carousel (205) are connected with cutting blade (206) upside, cutting blade (206) downside is connected with fixer (207), limiting plate (208) downside is located in fixer (207), limiting plate (208) are fixed in support frame (3) right side.
5. The lotus root deep processing equipment as claimed in claim 4, wherein: conveying subassembly (4) are including side feeder plate (401), feed plate (402), expansion plate (403) and pay-off case (404), side feeder plate (401) are equipped with two, two side feeder plate (401) and feed plate (402) fixed connection, feed plate (402) downside is located in expansion plate (403), expansion plate (403) both sides and pay-off case (404) side fixed connection.
6. The lotus root deep processing equipment as claimed in claim 5, wherein: the conveying assembly (4) further comprises a power source (405), a conveying shaft (406), a connecting gear (407), a movable rack (408), a transmission structure (409), a telescopic shaft (410) and a baffle (411), the power source (405) is connected with the conveying shaft (406), the conveying shaft (406) is fixedly connected with the connecting gear (407), the connecting gear (407) is meshed with the movable rack (408), the transmission structure (409) is connected with the telescopic shaft (410), and the telescopic shaft (410) is fixedly connected with the baffle (411).
7. The lotus root deep processing equipment as claimed in claim 6, wherein: the support frame (3) comprises a cutting support frame (301), a cleaning support frame (302) and a base (303), the cutting support frame (301) is fixedly connected with the cleaning support frame (302), and the cutting support frame (301) and the cleaning support frame (302) are fixedly connected with the base (303).
8. The use method of lotus root deep processing equipment according to claim 7, characterized by comprising the following steps:
s1, when the lotus roots are not cleared of silt, the lotus roots directly enter the cleaning assembly (1) through the feed hopper (105), at the moment, the first gear (102) rotates through external power, and then the second gear (104) rotates oppositely, when the first gear (102) and the second gear (104) rotate, the first rotating rod (101) and the second rotating rod (103) rotate oppositely, so that the first roller and the second roller are driven to rotate, and the silt is cleared;
s2, after the lotus roots are subjected to primary treatment, the lotus roots leak down from a feed hopper (105) and enter a conveying assembly (4), the lotus roots pass through a feed plate (402) and a telescopic plate (403) under the limitation of two side feed plates (401), at the moment, a power source (405) works to drive a conveying shaft (406) to rotate, the telescopic shaft (410) is made to stretch through a transmission structure (409) to drive a baffle plate (411) to move, the lotus roots are pushed to the right side, and finally the lotus roots are sent out from the side face of a feed box (404) and enter a cutting assembly (2);
and S3, when the lotus roots are moved to the lower side of the cutting blade (206), the motor (201) works to enable the gear structure (203) to drive the turntable (205) to rotate, so that the cutting blade (206) moves, and when the cutting blade (206) moves, the lotus roots are cut.
9. The use method of lotus root deep processing equipment according to claim 8, wherein S2 further comprises: telescopic shaft (410) is flexible to drive baffle (411) again and along removing, push away the lotus root to the right side, and simultaneously, power supply (405) start, drive conveying axle (406) and rotate, make connecting gear (407) rotate again, rethread connecting gear (407) rotate and make removal rack (408) remove, removal rack (408) are connected with the movable plate, it realizes the movable plate removal again to remove rack (408) removal, make the lotus root get into cutting assembly (2) from the side of pay-off case (404).
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| CN202110706141.5A CN113455675A (en) | 2021-06-24 | 2021-06-24 | Deep processing equipment for lotus roots and using method thereof |
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| CN202110706141.5A CN113455675A (en) | 2021-06-24 | 2021-06-24 | Deep processing equipment for lotus roots and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114536422A (en) * | 2022-02-18 | 2022-05-27 | 梁宗兰 | Lotus rhizome node cutting equipment capable of preventing lotus rhizome meat from being cut more in pre-righting and fitting positioning mode |
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Application publication date: 20211001 |