[go: up one dir, main page]
More Web Proxy on the site http://driver.im/

CN113333973A - Laser beam modulation method and system for processing fiber material - Google Patents

Laser beam modulation method and system for processing fiber material Download PDF

Info

Publication number
CN113333973A
CN113333973A CN202110584613.4A CN202110584613A CN113333973A CN 113333973 A CN113333973 A CN 113333973A CN 202110584613 A CN202110584613 A CN 202110584613A CN 113333973 A CN113333973 A CN 113333973A
Authority
CN
China
Prior art keywords
laser
laser beam
lens
energy
spatial light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110584613.4A
Other languages
Chinese (zh)
Other versions
CN113333973B (en
Inventor
章鹏
刘顿
成健
杨奇彪
袁文兵
金聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei University of Technology
Original Assignee
Hubei University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei University of Technology filed Critical Hubei University of Technology
Priority to CN202110584613.4A priority Critical patent/CN113333973B/en
Publication of CN113333973A publication Critical patent/CN113333973A/en
Application granted granted Critical
Publication of CN113333973B publication Critical patent/CN113333973B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0643Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising mirrors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/02Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
    • B23K26/06Shaping the laser beam, e.g. by masks or multi-focusing
    • B23K26/064Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
    • B23K26/0648Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms comprising lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • B23K26/382Removing material by boring or cutting by boring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/16Composite materials, e.g. fibre reinforced

Landscapes

  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

本发明公开了一种用于加工纤维材料的激光光束调制方法及系统,所述调制系统包括:激光器,用于产生激光光束;扩束镜,用于增大激光光斑的直径;波片,用于调节激光光束的线偏振角度;偏振分光镜,用于消除激光光束中的垂直偏振分量;空间光调制器,用于调整激光加工区域的形态分布和能量分布,得到外圈能量低、内圈能量高的圆形加工区域;光学4f系统,对激光光束进行滤波和成像;聚焦组件,用于将多光束激光聚焦形成多个光斑;计算机,用于调控激光器输出激光光束的参数以及控制空间光调制器调整激光加工区域的形态分布和能量分布。

Figure 202110584613

The invention discloses a laser beam modulation method and system for processing fiber materials. The modulation system includes: a laser, which is used to generate a laser beam; a beam expander, which is used to increase the diameter of the laser spot; It is used to adjust the linear polarization angle of the laser beam; the polarizing beam splitter is used to eliminate the vertical polarization component in the laser beam; the spatial light modulator is used to adjust the shape distribution and energy distribution of the laser processing area, so as to obtain low energy in the outer ring and lower energy in the inner ring. Circular processing area with high energy; optical 4f system for filtering and imaging the laser beam; focusing assembly for focusing multi-beam lasers to form multiple spots; computer for adjusting the parameters of the laser output laser beam and controlling the spatial light The modulator adjusts the morphological distribution and energy distribution of the laser machined area.

Figure 202110584613

Description

Laser beam modulation method and system for processing fiber material
Technical Field
The invention belongs to the technical field of laser beam modulation, and particularly relates to a laser beam modulation method and a laser beam modulation system for processing fiber materials.
Background
The aramid fiber is a composite material taking reinforcing base resin as a matrix, and is widely applied to the aerospace manufacturing industry due to the advantages of high strength, high modulus, low density, high temperature resistance, corrosion resistance and the like. However, aramid fiber is a typical difficult-to-process material, and has problems of good toughness, difficulty in cutting, and the like.
A large amount of heat generated by drilling cut aramid fiber materials by using a mechanical drilling method can enable resin to be melted and bonded on the machined surface of a workpiece and a drilling tool, so that the drilling quality is poor when the aramid fiber is drilled, the tool is seriously abraded, and the drilling efficiency is low.
When long pulse laser and continuous laser are used for carrying out laser hole making on aramid fibers, a large amount of heat generated by the aramid fibers causes thermal damage such as degradation and decomposition of a resin matrix locally, and a fiber/matrix interface is weakened due to polymer degradation, so that the aramid fiber materials have the defects of layering, napping, silk drawing and the like. When a single laser beam is used for processing, the processing efficiency is too low. And because the thermal conductivity of the aramid fiber composite material is low, when the single pulse energy is too large, the efficiency is high, but the hole making quality is poor, and the edge is easy to be burnt. When the pulse energy is too small, the thermal influence is small, but the processing efficiency is low, and even a hole cannot be cut. Therefore, when modulating the laser beam, it is necessary to reduce the energy of the outer edge of the laser processing region and increase the energy of the inner ring of the laser processing region, thereby reducing the thermal influence as much as possible and improving the hole forming quality while ensuring the processing efficiency.
Chinese patent publication No. CN212569305U discloses a laser beam shaping device, which comprises a laser, an adjusting component for adjusting the diameter of the laser, a spatial light modulator, a first convex lens, a second convex lens, a focusing objective lens and a working platform, which are sequentially arranged along a laser path; laser emitted by the laser is adjusted by the adjusting component and then is incident on the spatial light modulator to generate spatial shaping laser; the shaped space shaping laser is incident to a focusing objective lens through a first convex lens and a second convex lens in sequence, and is focused and irradiated on a material to be processed of the working platform through the focusing objective lens; the spatial light modulator, the first convex lens, the second convex lens and the focusing objective lens together form a 4F system. The laser beam shaping device can freely regulate and control the energy distribution, the appearance and the quantity of the light spots through the change of the loading phase of the spatial light modulator, and improves the quality and the efficiency of laser grooving.
Chinese patent publication No. CN106646895B discloses a laser beam shaping device and method based on a spatial light modulator, the device is composed of a laser, a beam expander, a first reflector, a shutter, a second reflector, the spatial light modulator, a first lens, a diaphragm, a beam splitter, a third reflector, a second lens, a workbench, a third lens, a CCD camera and a computer; firstly, designing a mask pattern according to the requirement of a target shape, then loading the obtained mask pattern on a spatial light modulator, removing high-order light of optical diffraction, transferring an image formed by zero-order light in a near field of the spatial light modulator to a surface to be processed by using an optical 4f system consisting of a first lens and a second lens, and finally observing by using a CCD (charge coupled device) camera; the invention does not need complex calculation, thus saving time; the laser beam of the final imaging is a parallel beam, and can be processed at any position after 3f, so that the limitation of depth of field is overcome; the influence of diffraction and interference can be effectively avoided, and the beam quality is improved.
Therefore, an effective laser beam modulation scheme is not provided in the prior art to solve the problem of heat influence in the laser drilling process of the fiber material; therefore, a laser processing method with high processing efficiency and without causing thermal damage to the hole edge is needed.
Disclosure of Invention
The invention aims to provide a laser beam modulation method and a laser beam modulation system for processing fiber materials, aiming at the problems in the prior art. The invention uses the spatial light modulator to split laser beams, improves the processing efficiency by adopting multi-beam parallel processing, and regulates and controls the energy distribution of a processing area by the multi-beam, so that the energy of the outer ring of the circular processing area is low, the energy of the inner ring is high, the processing efficiency is improved, and the minimum heat affected zone can be ensured.
In order to achieve the purpose, the invention adopts the technical scheme that:
a laser beam modulation system for processing a fibrous material, the modulation system comprising, in order along a laser beam propagation path:
a laser for generating a laser beam;
the beam expander is used for increasing the diameter of the laser facula;
the wave plate is used for adjusting the linear polarization angle of the laser beam emitted by the laser;
the polarization spectroscope is used for eliminating the vertical polarization component in the laser beam and reserving the horizontal polarization component in the laser beam;
the spatial light modulator is used for adjusting the form distribution and the energy distribution of the laser processing area to obtain a circular processing area with low outer ring energy and high inner ring energy; the outer ring energy is equal to the minimum cut-off energy required by the fiber material;
the optical 4f system is used for filtering and imaging the laser beam;
the focusing assembly is used for focusing the multi-beam laser to form a plurality of light spots;
and the computer is respectively connected with the laser and the spatial light modulator and is used for regulating and controlling the parameters of the laser beam output by the laser and controlling the spatial light modulator to adjust the morphological distribution and the energy distribution of the laser processing area.
Specifically, the optical 4f system comprises a first lens and a second lens, wherein the first lens and the second lens are coaxially arranged, and the back focal point of the first lens coincides with the front focal point of the second lens; the spatial light modulator is positioned on the front focal point of the first lens, and the focusing component is positioned on the rear focal point of the second lens.
Preferably, a turning mirror is arranged between the second lens and the focusing assembly, a focusing mirror group and an optical power sensor array are sequentially arranged on one side of the turning mirror, which is far away from the second lens, and the focusing mirror group and the second lens are coaxially arranged; the turning mirror comprises a first state and a second state, and the states of the turning mirror are switched under the control of a remote controller; when the turnover mirror is in the first state, the turnover mirror is parallel to the central axis of the second lens; when the turning mirror is in the second state, the included angle between the turning mirror and the central axis of the second lens is 45 degrees;
when the energy distribution of a laser processing area needs to be detected, the turning mirror is controlled to be switched to a first state through a remote controller, so that a laser beam is horizontally focused through the focusing mirror group; the focused laser beam is received by the optical power sensor array, and the energy distribution of the laser processing area is detected through the optical power sensor array;
when the fiber material needs to be drilled, the remote controller controls the turning mirror to be switched to the second state, and the laser beam enters the focusing assembly for focusing after being reflected by the turning mirror; the focusing assembly is used for focusing the laser beams to form light spots to carry out annular scanning hole making processing on the fiber material.
Particularly, the laser adopts an ultrafast laser, so that the processing precision of the micropores can be improved.
Specifically, the spatial light modulator is a pure-phase spatial light modulator, and is mainly used for adjusting the shape distribution and the energy distribution of a laser processing area.
Corresponding to the modulation system, the invention also provides a laser beam modulation method for processing the fiber material, which comprises the following steps:
s1, adjusting the diameter of the laser spot and the linear polarization angle of the light beam through a beam expander and a wave plate respectively;
s2, eliminating the vertical polarization component in the laser beam by the polarization beam splitter, and keeping the horizontal polarization component in the laser beam;
s3, obtaining the minimum cutting energy required by the fiber material according to the experimental research mechanism;
s4, splitting the single light beam through the spatial light modulator to form multiple light beams, and arranging multiple light beam spots in parallel to form a circle;
s5, adjusting the energy distribution of the multi-beam circular processing area to ensure that the energy of the outer ring is equal to the minimum cut-off energy and the energy of the inner ring is higher than the minimum cut-off energy;
and S6, focusing the adjusted multi-beam laser to form a plurality of light spots.
Specifically, before step S6, the energy distribution of the multi-beam circular processing region is also detected, and the energy distribution of the multi-beam circular processing region is adjusted based on the detection data.
Compared with the prior art, the invention has the beneficial effects that: (1) compared with single-beam light processing, the invention shapes the light into a plurality of beams of light through the spatial light modulator, improves the processing efficiency and simultaneously ensures the processing quality; (2) according to the invention, the minimum cutting energy required by the fiber material is obtained according to an experimental research mechanism, and the energy distribution of the circular processing area is adjusted through the spatial light modulator, so that the energy of the outer ring of the circular processing area is just equal to the minimum cutting energy (namely, the energy just cutting the fiber material), and the energy of the inner ring of the circular processing area is higher than the minimum cutting energy, thereby not only improving the punching efficiency of the fiber material, but also reducing the thermal damage influence of heat generated by laser processing on the hole edge, and avoiding the phenomena of burrs, layering, silk drawing and the like generated by the fiber material processing.
Drawings
Fig. 1 is a schematic structural diagram of a laser beam modulation system for processing a fiber material according to an embodiment of the present invention.
FIG. 2 is a schematic diagram of energy distribution of the outer ring and the inner ring of the circular processing area in the embodiment of the invention.
FIG. 3 is a schematic view of the scanning path of the multi-beam circular processing region in an embodiment of the present invention.
Fig. 4 is a schematic diagram of the effect of punching the aramid fiber material in the embodiment of the present invention.
In the figure: 1. a laser; 2. a beam expander; 3. a wave plate; 4. a polarizing beam splitter; 5. a first reflector; 6. a second reflector; 7. a spatial light modulator; 8. a first lens; 9. a second lens; 10. turning over the mirror; 11. a focusing lens group; 12. an array of optical power sensors; 13. a focusing assembly; 14. a fibrous material; 15. a three-dimensional displacement platform; 16. and (4) a computer.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the present embodiment provides a laser perforating system for fibrous materials, the perforating system comprising, in order along a laser beam propagation path:
a laser 1 for generating a laser beam;
the beam expander 2 is used for increasing the diameter of the laser facula;
the wave plate 3 is used for adjusting the linear polarization angle of the laser beam emitted by the laser 1;
the polarization spectroscope 4 is used for eliminating the vertical polarization component in the laser beam and reserving the horizontal polarization component in the laser beam;
a first mirror 5 and a second mirror 6 for changing the propagation path of the laser beam;
the spatial light modulator 7 is used for adjusting the form distribution and the energy distribution of the laser processing area to obtain a circular area with low outer ring energy and high inner ring energy; the outer ring energy is equal to the minimum cut-off energy required for the fibrous material 14;
the optical 4f system is used for filtering and imaging the laser beam;
the focusing assembly 13 is used for focusing the multi-beam laser to form a plurality of light spots which are arranged into a circular processing area;
the three-dimensional displacement platform 15 is used for clamping the fiber material 14 and adjusting the spatial position of the fiber material 14;
and the computer 16 is respectively connected with the laser 1, the spatial light modulator 7 and the three-dimensional displacement platform 15, and is used for regulating and controlling parameters of laser beams output by the laser 1, controlling the spatial light modulator 7 to adjust morphological distribution and energy distribution of a laser processing area, and controlling the three-dimensional displacement platform 15 to adjust the spatial position of the fiber material 14.
Specifically, the optical 4f system comprises a first lens 8 and a second lens 9, wherein the first lens 8 and the second lens 9 are coaxially arranged, and the back focal point of the first lens 8 coincides with the front focal point of the second lens 9; the spatial light modulator 7 is located at the front focal point of the first lens 8 and the focusing assembly 13 is located at the back focal point of the second lens 9. The focal lengths of the first lens 8 and the second lens 9 are the same and are both f, and the distance between the first lens 8 and the second lens 9 is 2 f; the laser beam is divided into a plurality of beams after passing through the spatial light modulator 7, and a circular processing area with low outer ring energy and high inner ring energy is formed.
Preferably, a turning mirror 10 is arranged between the second lens 9 and the focusing assembly 13, a focusing mirror group 11 and an optical power sensor array 12 are sequentially arranged on one side of the turning mirror 10 away from the second lens 9, and the focusing mirror group 11 and the second lens 9 are coaxially arranged; the turnover mirror 10 comprises a first state and a second state, and the states of the turnover mirror 10 are controlled and switched by a remote controller; when the flip mirror 10 is in the state one, the flip mirror 10 is parallel to the central axis of the second lens 9; when the turning mirror 10 is in the second state, the included angle between the turning mirror 10 and the central axis of the second lens 9 is 45 degrees;
when the energy distribution of the laser processing area needs to be detected, the turning mirror 10 is controlled to be switched to the first state through the remote controller, so that the laser beam is horizontally focused through the focusing mirror group 11 (at this time, the laser beam is not reflected by the turning mirror 10); the focused laser beam is received by the optical power sensor array 12, and the energy distribution of the laser processing area is detected through the optical power sensor array 12;
when the fiber material 14 needs to be drilled, the remote controller controls the turning mirror 10 to be switched to the second state, and the laser beam is reflected by the turning mirror 10 to enter the focusing assembly 13 for focusing; the focusing assembly 13 is used for focusing the laser beam to form a light spot to perform annular scanning hole making processing on the fiber material 14.
Specifically, in practical use, the present embodiment further needs a galvanometer, which is located above the focusing assembly 13.
Specifically, the laser 1 adopts a femtosecond laser with the model of femto YL-50, and the basic wavelength is 1030 nm; the processing precision of the micropores can be improved.
Specifically, the spatial light modulator 7 is a pure-phase spatial light modulator with a model number of X10468-02, and is mainly used for adjusting the shape distribution and the energy distribution of a laser processing area.
Corresponding to the punching system, the embodiment also provides a laser punching method for the fiber material, which comprises the following steps:
s1, clamping the fiber material 14 on the three-dimensional displacement platform 15, and adjusting the spatial position of the fiber material 14 to a focal plane through the three-dimensional displacement platform 15;
s2, starting the laser 1, and adjusting the diameter of a laser spot and the linear polarization angle of a light beam through the beam expander 2 and the wave plate 3 respectively;
s3, eliminating the vertical polarization component in the laser beam by the polarization beam splitter 4, and keeping the horizontal polarization component in the laser beam;
s4, obtaining the minimum cutting energy required by the fiber material 14 according to the experimental research mechanism;
s5, splitting the single light beam by the spatial light modulator 7 to form multiple light beams, and arranging multiple light beam spots in parallel to form a circle;
s6, regulating and controlling the energy distribution of the multi-beam circular processing area to enable the energy of the outer ring to be equal to the minimum cut-off energy and the energy of the inner ring to be higher than the minimum cut-off energy;
s7, the adjusted multi-beam laser is focused on the surface of the fiber material 14 to perform circular scanning hole making.
Specifically, before step S7, the energy distribution of the multi-beam circular processing region is also detected, and the energy distribution of the multi-beam circular processing region is adjusted based on the detection data.
The processing method of the present embodiment is further described below with reference to practical cases:
cutting a round hole with the diameter of 6mm on aramid fiber with the thickness of 2mm, wherein the specific processing process is as follows:
firstly, before processing, firstly, wiping the surface of an aramid fiber composite material by using 99.7% absolute ethyl alcohol so as to reduce the influence of other factors, and clamping the wiped aramid fiber on a three-dimensional displacement platform 15;
secondly, mounting each optical element according to the connection mode of the figure 1, and turning on the laser 1;
thirdly, controlling a three-dimensional displacement platform 15 through a computer 16 to enable a focal plane of the focusing assembly 13 to be at one half of the thickness of the aramid fiber material 14;
fourthly, obtaining the minimum cutting energy of the aramid fiber material 14 through experimental research mechanism, and controlling the spatial light modulator 7 to adjust the form distribution and the energy distribution of the laser processing area to obtain a circle (shown in figure 2) with low outer ring energy and high inner ring energy;
fifthly, switching the turnover mirror 10 to the first state through a remote controller, so that the laser beam transmitted by the second lens 9 is focused by the focusing mirror group 11 and then reaches the photosensitive surface of the optical power sensor array 12; detecting the energy distribution of the laser beam by the optical power sensor array 12 (the shape distribution can be obtained according to the energy distribution); the computer 16 further optimizes the morphological distribution and energy distribution of the laser processing area according to the data detected by the optical power sensor array 12;
and sixthly, switching the turning mirror 10 to the second state by using a remote controller, so that the laser beam transmitted by the second lens 9 enters the vibrating mirror after being reflected by the turning mirror 10, and is focused by the focusing component 13 to perform annular scanning hole making on the aramid fiber material 14 (as shown in fig. 3).
The laser parameters in this practical case are as follows;
the pulse width is 500 fs;
the scanning speed is 1050 mm/s;
the repetition frequency is 200 kHz;
the outer ring single pulse energy is 25 muJ, and the inner ring single pulse energy is 36 muJ;
in the present case, the effect of punching holes in the aramid fiber material 14 is shown in fig. 4, and the thermal influence zone is observed under a nikon microscope, and the thermal influence zones around the three holes are 20um, 18um and 17 um; and the requirement of processing precision is met.
As will be appreciated by one skilled in the art, embodiments of the present application may be provided as a method, system, or computer program product.
Accordingly, the present application may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the present application may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable program code embodied therein.
The present application is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems), and computer program products according to embodiments of the application. It will be understood that each flow and/or block of the flow diagrams and/or block diagrams, and combinations of flows and/or blocks in the flow diagrams and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer program instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1.一种用于加工纤维材料的激光光束调制系统,其特征在于,所述调制系统沿激光光束传播路径依次包括:1. A laser beam modulation system for processing fiber materials, wherein the modulation system sequentially comprises: 激光器,用于产生激光光束;a laser for generating a laser beam; 扩束镜,用于增大激光光斑的直径;Beam expander, used to increase the diameter of the laser spot; 波片,用于调节所述激光器发出的激光光束的线偏振角度;a wave plate for adjusting the linear polarization angle of the laser beam emitted by the laser; 偏振分光镜,用于消除激光光束中的垂直偏振分量,保留激光光束中的水平偏振分量;Polarization beam splitter, used to eliminate the vertical polarization component in the laser beam and retain the horizontal polarization component in the laser beam; 空间光调制器,用于调整激光加工区域的形态分布和能量分布,得到外圈能量低、内圈能量高的圆形加工区域;所述外圈能量等于纤维材料所需的最小切断能量;The spatial light modulator is used to adjust the shape distribution and energy distribution of the laser processing area to obtain a circular processing area with low outer ring energy and high inner ring energy; the outer ring energy is equal to the minimum cutting energy required by the fiber material; 光学4f系统,对激光光束进行滤波和成像;Optical 4f system to filter and image the laser beam; 聚焦组件,用于将多光束激光聚焦形成多个光斑;A focusing assembly, used to focus the multi-beam laser to form a plurality of light spots; 计算机,所述计算机分别与激光器、空间光调制器连接,用于调控激光器输出激光光束的参数以及控制空间光调制器调整激光加工区域的形态分布和能量分布。A computer, which is respectively connected with the laser and the spatial light modulator, is used for regulating the parameters of the laser output laser beam and controlling the spatial light modulator to adjust the shape distribution and energy distribution of the laser processing area. 2.根据权利要求1所述的一种用于加工纤维材料的激光光束调制系统,其特征在于,所述光学4f系统包括第一透镜、第二透镜,所述第一透镜与第二透镜同轴设置,且第一透镜的后焦点与第二透镜的前焦点重合;所述空间光调制器位于第一透镜的前焦点上,所述聚焦组件位于第二透镜的后焦点上。2. A laser beam modulation system for processing fiber materials according to claim 1, wherein the optical 4f system comprises a first lens and a second lens, and the first lens and the second lens are the same as the second lens. The axis is arranged, and the back focus of the first lens is coincident with the front focus of the second lens; the spatial light modulator is located on the front focus of the first lens, and the focusing assembly is located on the back focus of the second lens. 3.根据权利要求2所述的一种用于加工纤维材料的激光光束调制系统,其特征在于,所述第二透镜与聚焦组件之间设有翻转镜,所述翻转镜背离第二透镜的一侧依次设有聚焦镜组和光功率传感器阵列,所述聚焦镜组与第二透镜同轴设置;所述翻转镜包括状态一和状态二这两种状态,所述翻转镜的状态通过遥控器控制切换;当翻转镜处于状态一时,翻转镜与第二透镜的中心轴线平行;当翻转镜处于状态二时,翻转镜与第二透镜的中心轴线夹角为45°;3 . The laser beam modulation system for processing fiber materials according to claim 2 , wherein a flip mirror is provided between the second lens and the focusing assembly, and the flip mirror is away from the second lens. 4 . A focusing lens group and an optical power sensor array are sequentially arranged on one side, and the focusing lens group and the second lens are arranged coaxially; the flip mirror includes two states: state one and state two, and the state of the flip mirror is controlled by the remote control. Control switching; when the flip mirror is in state one, the flip mirror is parallel to the central axis of the second lens; when the flip mirror is in state two, the angle between the flip mirror and the center axis of the second lens is 45°; 当需要检测激光加工区域的能量分布时,通过遥控器控制翻转镜切换至状态一,使激光光束水平通过聚焦镜组聚焦;聚焦后的激光光束被光功率传感器阵列接收,通过光功率传感器阵列检测激光加工区域的能量分布;When it is necessary to detect the energy distribution of the laser processing area, the remote control is used to control the flip mirror to switch to state 1, so that the laser beam is horizontally focused by the focusing lens group; the focused laser beam is received by the optical power sensor array and detected by the optical power sensor array. The energy distribution of the laser processing area; 当需要对纤维材料进行制孔时,通过遥控器控制翻转镜切换至状态二,激光光束经过翻转镜反射进入聚焦组件聚焦;所述聚焦组件用于将激光光束聚焦形成光斑对纤维材料进行环形扫描制孔加工。When it is necessary to make holes on the fiber material, the remote control is used to control the flip mirror to switch to state 2, and the laser beam is reflected by the flip mirror and enters the focusing assembly for focusing; the focusing assembly is used to focus the laser beam to form a spot for circular scanning of the fiber material Hole making. 4.根据权利要求1所述的一种用于加工纤维材料的激光光束调制系统,其特征在于,所述激光器采用超快激光器。4 . The laser beam modulation system for processing fiber materials according to claim 1 , wherein the laser is an ultrafast laser. 5 . 5.根据权利要求1所述的一种用于加工纤维材料的激光光束调制系统,其特征在于,所述空间光调制器为纯相位空间光调制器。5 . The laser beam modulation system for processing fiber materials according to claim 1 , wherein the spatial light modulator is a pure-phase spatial light modulator. 6 . 6.一种用于加工纤维材料的激光光束调制方法,基于权利要求1至5任一项所述的调制系统,其特征在于,包括以下步骤:6. A laser beam modulation method for processing fiber materials, based on the modulation system according to any one of claims 1 to 5, characterized in that it comprises the following steps: S1,通过扩束镜与波片分别调节激光光斑直径和光束的线偏振角度;S1, adjust the diameter of the laser spot and the linear polarization angle of the beam respectively through the beam expander and the wave plate; S2,通过偏振分光镜消除激光光束中的垂直偏振分量,保留激光光束中的水平偏振分量;S2, eliminate the vertical polarization component in the laser beam through the polarization beam splitter, and retain the horizontal polarization component in the laser beam; S3,根据实验研究机理得到纤维材料所需的最小切断能量;S3, obtain the minimum cutting energy required for the fiber material according to the experimental research mechanism; S4,通过空间光调制器对单光束进行分光形成多光束,并将多光束光斑并行排列成圆形;S4, splitting the single beam through the spatial light modulator to form multiple beams, and arranging the multiple beam spots in parallel in a circle; S5,调整所述多光束圆形加工区域的能量分布,使外圈的能量等于最小切断能量,内圈的能量高于最小切断能量;S5, adjust the energy distribution of the multi-beam circular processing area, so that the energy of the outer ring is equal to the minimum cutting energy, and the energy of the inner ring is higher than the minimum cutting energy; S6,将调整后的多光束激光进行聚焦形成多个光斑。S6, focus the adjusted multi-beam laser to form a plurality of light spots. 7.根据权利要求6所述的一种用于加工纤维材料的激光光束调制方法,其特征在于,在步骤S6之前,还对多光束圆形加工区域的能量分布情况进行检测,并根据检测数据调整多光束圆环加工区域的能量分布。7. A laser beam modulation method for processing fiber materials according to claim 6, characterized in that, before step S6, the energy distribution of the multi-beam circular processing area is also detected, and according to the detection data Adjust the energy distribution of the multi-beam torus machining area.
CN202110584613.4A 2021-05-27 2021-05-27 A laser beam modulation method and system for processing fiber materials Active CN113333973B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110584613.4A CN113333973B (en) 2021-05-27 2021-05-27 A laser beam modulation method and system for processing fiber materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110584613.4A CN113333973B (en) 2021-05-27 2021-05-27 A laser beam modulation method and system for processing fiber materials

Publications (2)

Publication Number Publication Date
CN113333973A true CN113333973A (en) 2021-09-03
CN113333973B CN113333973B (en) 2022-04-19

Family

ID=77471700

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110584613.4A Active CN113333973B (en) 2021-05-27 2021-05-27 A laser beam modulation method and system for processing fiber materials

Country Status (1)

Country Link
CN (1) CN113333973B (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113620586A (en) * 2021-09-08 2021-11-09 苏州捷兴激光设备有限公司 Optical filter laser cutting method
CN113930607A (en) * 2021-09-07 2022-01-14 中国科学院宁波材料技术与工程研究所 An adaptive distributed laser shock strengthening processing system and method
CN114260601A (en) * 2021-12-22 2022-04-01 江苏荣生电子有限公司 Multi-beam ultrafast laser continuous precise uniform hole distribution method and device for capacitor electrode foil
CN114918532A (en) * 2022-06-17 2022-08-19 烟台魔技纳米科技有限公司 Rapid scanning type nanoscale three-dimensional laser processing device and method
CN115138977A (en) * 2022-07-28 2022-10-04 南方科技大学 Laser processing device and laser processing method
CN117506120A (en) * 2023-12-25 2024-02-06 剑芯光电(苏州)有限公司 Ultrafast laser processing device and use method
CN118577973A (en) * 2024-08-02 2024-09-03 江苏通用半导体有限公司 SiC ingot stripping device and stripping method
CN119260165A (en) * 2024-12-10 2025-01-07 西湖大学光电研究院 A method for preparing a microchannel heat dissipation chip by modulating laser beam combined with etching

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011051011A (en) * 2009-08-03 2011-03-17 Hamamatsu Photonics Kk Laser beam machining method and method for manufacturing semiconductor device
CN103913844A (en) * 2014-04-10 2014-07-09 山东神戎电子股份有限公司 Laser illuminator with uniform facula brightness
CN106950705A (en) * 2017-05-04 2017-07-14 鲁东大学 A kind of implementation method of ring focusing hot spot and its realize device
CN110918994A (en) * 2019-12-26 2020-03-27 西安铂力特增材技术股份有限公司 SLM double-light-spot forming system
CN111338089A (en) * 2020-01-16 2020-06-26 华中科技大学 Optical system with annular light spots
CN112045302A (en) * 2020-09-01 2020-12-08 湖北工业大学 A laser multi-focus and focal line combined processing system and processing method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011051011A (en) * 2009-08-03 2011-03-17 Hamamatsu Photonics Kk Laser beam machining method and method for manufacturing semiconductor device
CN103913844A (en) * 2014-04-10 2014-07-09 山东神戎电子股份有限公司 Laser illuminator with uniform facula brightness
CN106950705A (en) * 2017-05-04 2017-07-14 鲁东大学 A kind of implementation method of ring focusing hot spot and its realize device
CN110918994A (en) * 2019-12-26 2020-03-27 西安铂力特增材技术股份有限公司 SLM double-light-spot forming system
CN111338089A (en) * 2020-01-16 2020-06-26 华中科技大学 Optical system with annular light spots
CN112045302A (en) * 2020-09-01 2020-12-08 湖北工业大学 A laser multi-focus and focal line combined processing system and processing method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
刘顿: "《基于空间光调制器的光束偏振态控制方法研究》", 《激光与光电子学进展》 *

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113930607A (en) * 2021-09-07 2022-01-14 中国科学院宁波材料技术与工程研究所 An adaptive distributed laser shock strengthening processing system and method
CN113620586A (en) * 2021-09-08 2021-11-09 苏州捷兴激光设备有限公司 Optical filter laser cutting method
CN114260601A (en) * 2021-12-22 2022-04-01 江苏荣生电子有限公司 Multi-beam ultrafast laser continuous precise uniform hole distribution method and device for capacitor electrode foil
CN114918532A (en) * 2022-06-17 2022-08-19 烟台魔技纳米科技有限公司 Rapid scanning type nanoscale three-dimensional laser processing device and method
CN114918532B (en) * 2022-06-17 2023-10-27 烟台魔技纳米科技有限公司 Rapid scanning type nanoscale three-dimensional laser processing device and method
CN115138977A (en) * 2022-07-28 2022-10-04 南方科技大学 Laser processing device and laser processing method
CN117506120A (en) * 2023-12-25 2024-02-06 剑芯光电(苏州)有限公司 Ultrafast laser processing device and use method
CN117506120B (en) * 2023-12-25 2024-05-24 剑芯光电(苏州)有限公司 Ultrafast laser processing device and use method
CN118577973A (en) * 2024-08-02 2024-09-03 江苏通用半导体有限公司 SiC ingot stripping device and stripping method
CN119260165A (en) * 2024-12-10 2025-01-07 西湖大学光电研究院 A method for preparing a microchannel heat dissipation chip by modulating laser beam combined with etching
CN119260165B (en) * 2024-12-10 2025-05-16 西湖大学光电研究院 A method for preparing a microchannel heat dissipation chip by modulating laser beam combined with etching

Also Published As

Publication number Publication date
CN113333973B (en) 2022-04-19

Similar Documents

Publication Publication Date Title
CN113333973A (en) Laser beam modulation method and system for processing fiber material
CN111505831B (en) A focal spot focal depth variable Bessel beam laser processing system and method
CN110814544B (en) A high-precision hole-making method for dual-laser compound cutting
JP7366429B2 (en) Welding method and welding equipment
CN110238546A (en) A Femtosecond Laser Machining Array Microhole System Based on Spatial Beam Shaping
CN115106545B (en) Coaxially-coupled multi-laser material increasing and decreasing composite forming device and method
CN112276344B (en) Focus positioning method for ultrafast laser cutting of transparent material
CN110877161A (en) Special-shaped hole machining system based on space shaping femtosecond laser layered scanning
CN108311697A (en) A kind of integrated double-type laser improves the apparatus and method of SLM surface of shaped parts quality
CN113634769A (en) Metal SLM printing system based on Gaussian beam and beam shaping composite beam
CN107813060A (en) A kind of optical-fiber laser cutting machine reflective cutting head and control method
CN114161005B (en) Method and device for processing three-dimensional scanning type micro-pore structure
CN115453767B (en) Point-ring distribution laser optical system and application method thereof
WO2020239857A1 (en) Laser hole drilling apparatus and method
JP6385622B1 (en) Laser processing method and laser processing apparatus
CN113199140A (en) Nano-pico femtosecond combined laser parallel finishing and polishing processing method
WO2022193678A1 (en) Femtosecond laser additive/subtractive machining system and machining method
CN115446480A (en) In-situ hole repairing ultrafast laser micropore machining method
CN117123918A (en) Annular spot laser processing system
KR20240089768A (en) Method for laser welding workpieces with rapid transitions between weld zones containing different materials to be welded
CN219786949U (en) Composite laser
KR100562984B1 (en) Laser welding method
CN117773355A (en) Multiband laser confocal silicon carbide crystal ingot processing equipment
CN118951313A (en) Laser welding method for plates with different thickness
CN117226254A (en) Laser drilling device and method based on ultrafast laser-long pulse laser combination

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant