CN113339782B - Adjustment method for metal wall temperature deviation of high-temperature reheater of hedging coal-fired boiler - Google Patents
Adjustment method for metal wall temperature deviation of high-temperature reheater of hedging coal-fired boiler Download PDFInfo
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- 239000002184 metal Substances 0.000 title claims abstract description 70
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000002485 combustion reaction Methods 0.000 claims abstract description 49
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000003546 flue gas Substances 0.000 claims abstract description 23
- 238000012360 testing method Methods 0.000 claims abstract description 13
- 239000000779 smoke Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 17
- 239000000203 mixture Substances 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- 239000003245 coal Substances 0.000 description 6
- 238000009423 ventilation Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000005457 optimization Methods 0.000 description 3
- 238000010926 purge Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000003303 reheating Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000009420 retrofitting Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- 238000010977 unit operation Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22G—SUPERHEATING OF STEAM
- F22G5/00—Controlling superheat temperature
- F22G5/02—Applications of combustion-control devices, e.g. tangential-firing burners, tilting burners
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22G—SUPERHEATING OF STEAM
- F22G5/00—Controlling superheat temperature
- F22G5/04—Controlling superheat temperature by regulating flue gas flow, e.g. by proportioning or diverting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22G—SUPERHEATING OF STEAM
- F22G5/00—Controlling superheat temperature
- F22G5/20—Controlling superheat temperature by combined controlling procedures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
Description
技术领域technical field
本发明属于锅炉领域,具体涉及一种对冲燃煤锅炉高温再热器金属壁温偏差调整方法。The invention belongs to the field of boilers, and in particular relates to a method for adjusting the temperature deviation of a metal wall of a high-temperature reheater of a hedging coal-fired boiler.
背景技术Background technique
对冲燃煤锅炉凭借其在受热面布置和燃烧经济性等方面的优势在国内600MW和1000MW机组上广泛运用。随着国内燃煤电厂低氮燃烧器的大规模改造,低氮燃烧器深度分级燃烧技术所带来的炉膛火焰中心上移、燃烧滞后、水平烟道烟温升高等问题,导致锅炉水平烟道高温过热器、高温再热器等受热面吸热量增大,受热面金属壁温升高。特别是高负荷下,随着给煤量的增大,锅炉内部燃烧风粉适配性变差,炉内燃烧不均匀不充分程度加剧,水平烟道受热面吸热量偏差随之增大,个别金属壁温点超温,进而引起受热面管材爆管,威胁机组安全运行。Hedging coal-fired boilers are widely used in domestic 600MW and 1000MW units by virtue of their advantages in heating surface layout and combustion economy. With the large-scale transformation of low-nitrogen burners in domestic coal-fired power plants, the deep-stage combustion technology of low-nitrogen burners has caused problems such as upward movement of the furnace flame center, combustion lag, and rising flue temperature in the horizontal flue. The heat absorption of the heating surface such as the high temperature superheater and the high temperature reheater increases, and the temperature of the metal wall of the heating surface increases. Especially under high load, with the increase of coal supply, the adaptability of combustion air powder inside the boiler becomes poor, the degree of uneven and insufficient combustion in the furnace intensifies, and the deviation of heat absorption on the heating surface of the horizontal flue increases accordingly. Individual metal wall temperature points are overheated, which in turn causes the pipes on the heating surface to burst, threatening the safe operation of the unit.
针对高温过热器、高温再热器等位置的金属管壁个别金属壁温点超温的问题,运行人员只能通过加大单侧减温水流量的方式从整体上压低单侧汽温参数,来实现降低整个金属管屏壁温的目的,保障局部管壁温度安全,但降低了蒸汽参数,增大了减温水流量特别是增大再热器减温水流量,均会降低汽轮机效率,直接影响了机组运行的经济性。In view of the problem of over-temperature of individual metal wall temperature points on the metal pipe wall of the high temperature superheater, high temperature reheater and other positions, the operator can only reduce the one-side steam temperature parameter as a whole by increasing the flow rate of one-side desuperheating water to To achieve the purpose of reducing the temperature of the entire metal tube wall, and to ensure the safety of the local tube wall temperature, but reducing the steam parameters and increasing the desuperheating water flow, especially the reheater desuperheating water flow, will reduce the efficiency of the steam turbine and directly affect the The economy of unit operation.
多年来,研究机构和相关电厂针对该问题均进行了一系列的研究。中国专利“火电机组过热器金属壁温控制方法”,专利申请号201410324052.4,对现有DCS协调系统进行优化,兼顾火电机组主要参数与过热金属壁温控制,防止过热器爆管事故。中国专利“一种直煤粉燃烧直流炉汽温特性优化调整方法”,专利申请号201811053563.1,通过对现有DCS逻辑进行控制优化,重点针对锅炉动态波动下的汽温特性进行优化,保证锅炉运行的经济性。中国专利“一种高温受热面金属壁温调节系统”,专利申请号202020441554.6,设计了一套烟气循环的伸缩式烟气吹扫系统,针对水平烟道金属壁温高点进行烟气吹扫降温,控制受热面壁温。Over the years, research institutions and related power plants have conducted a series of studies on this issue. The Chinese patent "Control Method of Metal Wall Temperature of Thermal Power Unit Superheater", patent application number 201410324052.4, optimizes the existing DCS coordination system, taking into account the main parameters of thermal power units and the control of overheated metal wall temperature to prevent superheater tube burst accidents. The Chinese patent "A method for optimizing and adjusting the steam temperature characteristics of a straight-through pulverized coal combustion once-through furnace", patent application number 201811053563.1, through the control and optimization of the existing DCS logic, focusing on optimizing the steam temperature characteristics under the dynamic fluctuation of the boiler to ensure the operation of the boiler economy. Chinese patent "A high temperature heating surface metal wall temperature adjustment system", patent application number 202020441554.6, designed a set of flue gas circulation telescopic flue gas purging system, which is designed for flue gas purging at high temperature points of horizontal flue metal wall Cool down and control the wall temperature of the heating surface.
以上专利主要从DCS控制逻辑优化和设备改造的角度进行水平烟道高温过热器金属壁温进行控制。DCS控制逻辑优化角度研究依然无法实现对个别金属壁温超温点的精准控制,设备改造角度研究通过改造设备加装伸缩式烟气吹扫系统,无法长时间适应水平烟道高温和烟气冲刷磨损恶劣环境。The above patents mainly control the metal wall temperature of the horizontal flue high temperature superheater from the perspective of DCS control logic optimization and equipment transformation. The DCS control logic optimization angle research still cannot achieve the precise control of the individual metal wall temperature over-temperature points, the equipment transformation angle research By retrofitting the equipment with a telescopic flue gas purging system, it cannot adapt to the high temperature of the horizontal flue and flue gas scouring for a long time. Wear harsh environments.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种对冲燃煤锅炉高温再热器金属壁温偏差调整方法。The purpose of the present invention is to provide a method for adjusting the temperature deviation of the metal wall of the high temperature reheater of a hedging coal-fired boiler.
为达到上述目的,本发明采用的技术方案是:To achieve the above object, the technical scheme adopted in the present invention is:
本发明提供一种对冲燃煤锅炉高温再热器金属壁温偏差调整方法,其包括如下步骤:The invention provides a method for adjusting the metal wall temperature deviation of a high temperature reheater of a hedging coal-fired boiler, which comprises the following steps:
S1、采集SCR系统入口烟道截面的烟气成分、高温再热器金属壁温数据;S1. Collect the flue gas composition at the inlet flue section of the SCR system and the metal wall temperature data of the high temperature reheater;
S2、对SCR系统入口烟道截面的烟气成分进行测试,得到截面O2分布规律和CO分布规律,再基于截面O2分布规律和CO分布规律来判断得到炉膛内燃烧不充分的位置以及炉膛内燃烧充分的位置,其中:S2. Test the flue gas composition of the flue section at the inlet of the SCR system, and obtain the O 2 distribution law and CO distribution law of the cross section. Then, based on the cross section O 2 distribution law and CO distribution law, determine the position of insufficient combustion in the furnace and the furnace chamber. A fully burnt position in which:
SCR系统入口截面O2量低、CO量高对应位置的对冲燃烧组中的对冲燃烧器为炉膛内燃烧不充分的位置,则开大该对冲燃烧器的外二次风门开度;If the counter-combustion burner in the counter-combustion group at the position corresponding to the low O 2 content and the high CO level at the inlet section of the SCR system is the position where the combustion in the furnace is insufficient, the opening of the outer secondary air door of the counter-burner should be enlarged;
SCR系统入口截面O2量高、CO量低对应位置的对冲燃烧组中的对冲燃烧器为炉膛内燃烧充分的位置,则关小该对冲燃烧器的外二次风门开度;If the counter-burner in the counter-combustion group at the position corresponding to the high O 2 content and the low CO level at the inlet section of the SCR system is the position where the combustion in the furnace is sufficient, the opening of the outer secondary air door of the counter-burner should be reduced;
S3、基于高温再热器金属壁温数据,获取高温再热器金属壁温超温点或高点对应的对冲燃尽风组中的对冲燃尽风燃烧器,执行包括:开大该对冲燃尽风燃烧器的内二次风门开度、开大该对冲燃尽风燃烧器的中心风开度,其中,超温点为大于等于预设报警值的温度值,高点为接近预设报警值的温度值。S3. Based on the metal wall temperature data of the high temperature reheater, obtain the hedging burnout air burner in the hedging burnout air group corresponding to the over-temperature point or high point of the metal wall temperature of the high temperature reheater, and the execution includes: turning on the hedging burnout The opening degree of the inner secondary air door of the exhausted air burner, and the opening degree of the center air of the counteracting exhausted air burner. The over-temperature point is the temperature value greater than or equal to the preset alarm value, and the high point is close to the preset alarm value. The temperature value of the value.
进一步地,该方法还包括:Further, the method also includes:
S4、对比预设温度阈值范围与步骤S3后的高温再热器出口的再热汽温数据,若再热汽温数据没有达到预设温度阈值范围,则再调整;若再热汽温数据达到预设温度阈值范围,则无需调整。S4. Compare the preset temperature threshold range with the reheated steam temperature data at the outlet of the high temperature reheater after step S3. If the reheated steam temperature data does not reach the preset temperature threshold range, adjust again; if the reheated steam temperature data reaches The preset temperature threshold range does not need to be adjusted.
进一步地,再调整包括:针对高温再热器金属壁温超温点或高点对应的对冲燃尽风组中的对冲燃尽风燃烧器,保持该对冲燃尽风燃烧器的外二次风门的开度不变,关小该对冲燃尽风燃烧器的内二次风门开度,并开大该对冲燃尽风燃烧器的中心风开度。Further, the re-adjustment includes: maintaining the outer secondary damper of the over-burning air burner in the over-burning air group corresponding to the over-temperature point or high point of the metal wall temperature of the high-temperature reheater. The opening degree of the hedging exhaust air burner remains unchanged, close the opening degree of the inner secondary air door of the hedging exhaust air burner, and open the central air opening degree of the hedging exhaust air burner.
进一步地,再调整中,该对冲燃尽风燃烧器的内二次风门开度、中心风开度均为0%~100%。Further, in the re-adjustment, the opening degree of the inner secondary air door and the opening degree of the center air of the counter-overburned air burner are both 0% to 100%.
进一步地,对比预设温度阈值范围与步骤S4后的高温再热器出口的再热汽温数据,若再热汽温数据没有达到预设温度阈值范围,则重复进行步骤S1-S4;若再热汽温数据达到预设温度阈值范围,则无需调整。Further, compare the preset temperature threshold range with the reheated steam temperature data at the outlet of the high temperature reheater after step S4, if the reheated steam temperature data does not reach the preset temperature threshold range, repeat steps S1-S4; When the hot steam temperature data reaches the preset temperature threshold range, no adjustment is required.
进一步地,步骤S3中,还包括如下操作:关小该对冲燃尽风燃烧器的外二次风门开度。Further, in step S3, the following operation is further included: the opening degree of the outer secondary air door of the counteracting overburning air burner is reduced.
进一步地,步骤S3中,高点为预设报警值的95%-100%。Further, in step S3, the high point is 95%-100% of the preset alarm value.
进一步地,步骤S2中,该对冲燃烧器的外二次风门开度为0%~100%。Further, in step S2, the opening degree of the outer secondary air door of the counteracting burner is 0% to 100%.
进一步地,步骤S3中,该对冲燃尽风燃烧器的内二次风门开度、中心风开度均为0%~100%。Further, in step S3, the opening degree of the inner secondary air door and the opening degree of the center air of the over-burning air burner are both 0% to 100%.
进一步地,步骤S1中,所述截面指SCR系统入口烟道处与烟气流通方向垂直的平面,所述截面上设置多个测试点,对冲燃烧组中的每一个对冲燃烧器与一个或多个测试点对应,所述对冲燃尽风组的每一个对冲燃尽风燃烧器与一个或多个测试点对应。Further, in step S1, the cross section refers to a plane at the inlet flue of the SCR system that is perpendicular to the flow direction of the flue gas, a plurality of test points are set on the cross section, and each of the hedging burners in the hedging combustion group is connected to one or more test points. Each of the counteracting overburning air burners of the counteracting overburning air group corresponds to one or more test points.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:本发明提供的对冲燃煤锅炉高温再热器金属壁温偏差调整方法,差异化地调节对冲燃烧器组中各支对冲燃烧器及对冲燃尽风组各支对冲燃尽风燃烧器的外二次风、内二次风和中心风的开度,改变相应的外二次风、内二次风及中心风的风量分配特性,从而对炉膛内个别位置燃烧不均匀不充分的位置进行调节,降低产生的高温烟气流量的不均匀性,实现对高温再热器受热面金属壁温个别超温位置的壁温点的精准调节和控制。Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art: the method for adjusting the metal wall temperature deviation of the high-temperature reheater of a hedging coal-fired boiler provided by the present invention can differentially adjust the hedging combustion of each branch in the hedging burner group. The opening degree of the outer secondary air, inner secondary air and central air of each hedging exhaust air burner of the burner and the hedging exhaust air group is changed, and the air volume distribution of the corresponding outer secondary air, inner secondary air and central air is changed. In order to adjust the uneven and insufficient combustion of individual positions in the furnace, reduce the non-uniformity of the generated high-temperature flue gas flow, and realize the control of the wall temperature points of the individual over-temperature positions of the metal wall temperature of the heating surface of the high-temperature reheater. Precise adjustment and control.
本发明提供的对冲燃煤锅炉高温再热器金属壁温偏差调整方法,有效缓解对冲燃煤锅炉特别是高负荷运行时遇到的高温再热器个别金属壁温点超温的问题,降低受热面热负荷偏差,减少减温水流量,提升再热汽温参数,保证锅炉运行的安全性和经济性。The method for adjusting the metal wall temperature deviation of the high-temperature reheater of the hedging coal-fired boiler provided by the invention can effectively alleviate the problem of over-temperature of the individual metal wall temperature points of the high-temperature reheater encountered by the hedging coal-fired boiler, especially during high-load operation, and reduce the heat exposure. Surface heat load deviation, reduce desuperheating water flow, improve reheat steam temperature parameters, and ensure the safety and economy of boiler operation.
附图说明Description of drawings
附图1为本发明的对冲燃煤锅炉的结构示意图;Accompanying
附图2为本发明的对冲燃煤锅炉宽度方向的结构示意图;Accompanying
附图3为调整前的高温再热器沿炉膛宽度方向上的金属壁温分布图;
附图4为调整前SCR系统入口烟道截面的O2分布规律图;
附图5为调整前SCR系统入口烟道截面的CO分布规律图;Accompanying
附图6为调整后SCR系统入口烟道截面的O2分布规律图;Accompanying drawing 6 is the O distribution law diagram of the cross section of the inlet flue of the SCR system after adjustment;
附图7为调整后SCR系统入口烟道截面的CO分布规律图;Accompanying
附图8为调整后的高温再热器沿炉膛宽度方向上的金属壁温分布图;Accompanying
附图9为本发明的对冲燃煤锅炉的立体图。FIG. 9 is a perspective view of the hedging coal-fired boiler of the present invention.
附图标记:1-锅炉本体;2-对冲燃烧器组,21-第一对冲燃烧器,22-第二对冲燃烧器,23-第三对冲燃烧器,24-第四对冲燃烧器,3-对冲燃尽风组,31-第一对冲燃尽风燃烧器,32-第二对冲燃尽风燃烧器,33-第三对冲燃尽风燃烧器,34-第四对冲燃尽风燃烧器,4-屏式过热器,5-高温过热器,6-高温再热器,7-对冲燃烧器组二次风进风箱,8-对冲燃尽风组二次风进风箱,9-SCR选择性催化还原NOx脱除反应装置,10-SCR系统入口烟道截面。Reference numerals: 1- boiler body; 2- hedge burner group, 21- first offset burner, 22- second offset burner, 23- third offset burner, 24- fourth offset burner, 3- Hedge overfire air group, 31-first hedge overfire air burner, 32-second hedge overfire air burner, 33-third hedge overfire air burner, 34-fourth hedge overfire air burner, 4-screen superheater, 5-high temperature superheater, 6-high temperature reheater, 7-secondary air intake air box of hedging burner group, 8-secondary air intake air box of hedging exhaust air group, 9-SCR selectivity Catalytic reduction NOx removal reaction device, 10-SCR system inlet flue section.
具体实施方式Detailed ways
下面结合附图所示的实施例对本发明作进一步描述。The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
首先,对锅炉结构进行说明如下:锅炉包括锅炉本体1、对冲燃烧器组2、对冲燃尽风组3、屏式过热器4、高温过热器5、高温再热器6、SCR选择性催化还原NOx脱除反应装置9。对冲燃烧器组2包括对冲燃烧器和对冲燃烧器组二次风进风箱7,对冲燃尽风组3包括对冲燃尽风燃烧器和对冲燃尽风组二次风进风箱8。First, the structure of the boiler is described as follows: the boiler includes a
如图1和图9,对冲燃烧器组2设置三层,沿锅炉本体1宽度方向前墙后墙分别每层均匀布置四支对冲燃烧器,即前墙和后墙均设置对冲燃烧器组2,前墙的对冲燃烧器组2的每一层的四支对冲燃烧器与后墙的对冲燃烧器组2的每一层的四支对冲燃烧器一一对应;对冲燃尽风组3设置一层,沿锅炉本体1宽度方向前墙后墙分别均匀布置四支对冲燃尽风燃烧器,前墙和后墙均有对冲燃尽风组3,前墙的对冲燃尽风组3的一层的四支对冲燃尽风燃烧器与后墙的对冲燃尽风组3的一层的四支对冲燃尽燃烧器一一对应。图1和图9中看到的面是A侧,看不到的那面是B侧,锅炉本体1宽度方向指A侧与B侧之间的平面所在方向,锅炉本体1宽度方向垂直于A侧所在平面、B侧所在平面。As shown in Fig. 1 and Fig. 9 , the set of
图9中,标记2所指为前墙,与标记2所指前墙相对的一侧为后墙。In FIG. 9, the front wall indicated by
参见图2,锅炉本体1内的煤粉颗粒在对冲燃烧器组2中由来自对冲燃烧器二次风进风箱7的二次风助燃后开始低氮分级燃烧,并经对由对冲燃尽风二次风进风箱8进入对冲燃尽风组3的二次风再次补充燃烧后完全燃尽。Referring to FIG. 2 , the pulverized coal particles in the
经低氮分级燃烧后所产生的高温烟气依次通过屏式过热器4、高温过热器5和高温再热器6等受热面充分吸热后进入竖直烟道和尾部烟道。The high-temperature flue gas generated by the low-nitrogen staged combustion passes through the
由于进入每层对冲燃烧器组2中四支对冲燃烧器的煤粉量存在偏差,而相应的进入每支对冲燃烧器的二次风分配与煤粉量的匹配性存在偏差,导致每层对冲燃烧器组各支对冲燃烧器之前存在燃烧热负荷偏差和沿炉膛宽度方向上不同位置的高温烟气流量存在不均。高温烟气因经过高温再热器时,在宽度方向上通过受热面不同位置管屏的烟气流量存在差异,导致了高温再热器受热面吸热量的偏差,引起高温再热器金属管屏壁温偏差。Due to the deviation of the amount of pulverized coal entering the four hedging burners in the
特别是高负荷下,进入炉膛燃烧的煤粉量增大,这加剧了锅炉内部燃烧的不均匀性和高温烟气流量的偏差,高温再热器金属管屏壁温偏差进一步加大,个别金属壁温点温度超温,运行人员被迫用投减温水的方式降低再热蒸汽温度,保证局部壁温安全。此时,高温再热器沿炉膛宽度方向上的金属壁温分布如图3所示(调整前,图中a、b均为通再热蒸汽的管屏,高温再热器a管屏和b管屏作为高温再热器截面金属壁温分布的研究对象,蒸汽温度高,这个管屏壁温度就高),由图3可知,已出现金属壁温超温点和高点,达到报警条件,调整前的高温再热器出口的再热汽温为557℃,预设温度阈值为571℃,再热汽温没有达到预设温度阈值范围(预设温度阈值±3℃),再热汽温是机组正常运行的指标,若再热汽温没有达到预设温度阈值范围,会影响机组正常运行。因此,需要对高温再热器金属壁温精准调节,降低受热面热负荷偏差,提升再热汽温参数,以保证锅炉运行的安全性和经济性。Especially under high load, the amount of pulverized coal entering the furnace increases, which aggravates the non-uniformity of combustion inside the boiler and the deviation of high-temperature flue gas flow. When the temperature of the wall temperature point is too high, the operator is forced to reduce the temperature of the reheated steam by throwing in desuperheated water to ensure the safety of the local wall temperature. At this time, the metal wall temperature distribution of the high temperature reheater along the width direction of the furnace is shown in Figure 3 (before adjustment, a and b in the figure are the tube panels for reheating steam, and the high temperature reheater a tube panel and b The tube panel is used as the research object of the metal wall temperature distribution of the high temperature reheater section. The steam temperature is high, and the tube panel wall temperature is high). As can be seen from Figure 3, there have been over-temperature and high points of the metal wall temperature, and the alarm condition has been reached. The reheated steam temperature at the outlet of the high temperature reheater before adjustment is 557°C, the preset temperature threshold is 571°C, and the reheated steam temperature does not reach the preset temperature threshold range (preset temperature threshold ±3°C), the reheated steam temperature It is an indicator of the normal operation of the unit. If the reheated steam temperature does not reach the preset temperature threshold range, the normal operation of the unit will be affected. Therefore, it is necessary to precisely adjust the metal wall temperature of the high temperature reheater, reduce the heat load deviation of the heating surface, and improve the reheat steam temperature parameters to ensure the safety and economy of the boiler operation.
基于此,本发明提供一种对冲燃煤锅炉高温再热器金属壁温偏差调整方法为:其包括如下步骤:Based on this, the present invention provides a method for adjusting the metal wall temperature deviation of a high-temperature reheater of a hedging coal-fired boiler. The method includes the following steps:
S1、采集SCR系统入口烟道截面10的烟气成分、高温再热器金属壁温数据;S1. Collect the flue gas composition and the metal wall temperature data of the high temperature reheater at the
参见图9,截面10指SCR系统入口烟道处与烟气流通方向垂直的平面,截面10上设置多个测试点,对冲燃烧组2中的每一个对冲燃烧器与一个或多个测试点对应,对冲燃尽风组3的每一个对冲燃尽风燃烧器与一个或多个测试点对应。Referring to FIG. 9 ,
S2、对SCR系统入口烟道截面10的烟气成分进行测试,得到截面O2分布规律和CO分布规律,再基于截面O2分布规律和CO分布规律来判断得到炉膛内燃烧不充分的位置以及炉膛内燃烧充分的位置,以便于调节冲燃烧器组2和对冲燃尽风组3,其中:S2. Test the flue gas composition of the SCR system
SCR系统入口截面O2量低、CO量高对应位置的对冲燃烧组中的对冲燃烧器为炉膛内燃烧不充分的位置,则开大该对冲燃烧器的外二次风门开度,减小通风阻力,增大该位置对冲燃烧器外二次风进风量;炉膛内燃烧不充分时,高温再热器受热面金属壁温出现超温点和高点,需要对此进行调节。The counter-burner in the counter-combustion group at the position corresponding to the low O 2 content and the high CO content at the inlet section of the SCR system is the position where the combustion in the furnace is not sufficient, so open the outer secondary damper of the counter-burner to reduce ventilation. Resistance, increase the amount of secondary air intake outside the hedging burner at this position; when the combustion in the furnace is insufficient, the metal wall temperature of the heating surface of the high temperature reheater appears over-temperature and high points, which need to be adjusted.
SCR系统入口截面O2量高、CO量低对应位置的对冲燃烧组中的对冲燃烧器为炉膛内燃烧充分的位置,则关小该对冲燃烧器的外二次风门开度,增加通风阻力,减少该位置对冲燃烧器外二次风进风量。The hedging burner in the hedging combustion group in the position corresponding to the high O 2 content and the low CO content at the inlet section of the SCR system is the position where the combustion is sufficient in the furnace. Reduce the secondary air intake air volume outside the hedging burner at this position.
图1和图2中,对冲燃烧器组2的每一层依次设置有第一对冲燃烧器21、第二对冲燃烧器22、第三对冲燃烧器23和第四对冲燃烧器24,对冲燃烧器组2的每一层的对冲燃烧器上下一一对应。In FIG. 1 and FIG. 2 , each layer of the
图4中,A1、A2、A3、A4对应第一对冲燃烧器21,A5、A6、A7、A8、A9对应第二对冲燃烧器22,B1、B2、B3、B4对应第三对冲燃烧器23,B5、B6、B7、B8、B9对应第四对冲燃烧器24。In FIG. 4 , A1, A2, A3, and A4 correspond to the
图5中,A1、A2、A3、A4对应21号对冲燃烧器,A5、A6、A7、A8、A9对应22号对冲燃烧器,B1、B2、B3、B4对应23号对冲燃烧器,B5、B6、B7、B8、B9对应24号对冲燃烧器。In Figure 5, A1, A2, A3, and A4 correspond to No. 21 hedging burners; A5, A6, A7, A8, and A9 correspond to No. 22 hedging burners; B1, B2, B3, and B4 correspond to No. 23 hedging burners; B5, B6, B7, B8, B9 correspond to No. 24 hedging burners.
由图4和图5可知,SCR系统入口截面O2量低、CO量高对应位置的对冲燃烧组中的对冲燃烧器为第一对冲燃烧器21和第四对冲燃烧器24,需对第一对冲燃烧器21和第四对冲燃烧器24进行相应调整,调整时,前墙的对冲燃烧组2中第一对冲燃烧器21和第四对冲燃烧器24与后墙的对冲燃烧组2中第一对冲燃烧器21和第四对冲燃烧器24同步调节。It can be seen from Fig. 4 and Fig. 5 that the hedging burners in the hedging combustion group at the positions corresponding to the low O 2 amount and the high CO amount at the inlet cross-section of the SCR system are the first offset
SCR系统入口截面O2量高、CO量低对应位置的对冲燃烧组中的对冲燃烧器为第二对冲燃烧器22和第三对冲燃烧器23,需对第二对冲燃烧器22和第三对冲燃烧器23进行相应调整,调整时,前墙的对冲燃烧组2中第二对冲燃烧器22和第三对冲燃烧器23与后墙的对冲燃烧组2中第二对冲燃烧器22和第三对冲燃烧器23同步调节。The counteracting burners in the counteracting combustion group at the positions corresponding to the high O 2 content and the low CO amount at the inlet section of the SCR system are the second countering
步骤S2中,该对冲燃烧器的外二次风门开度为0%~100%,其中,0%为全闭,100%为全开。In step S2, the opening degree of the outer secondary air door of the counteracting burner is 0% to 100%, wherein 0% is fully closed and 100% is fully open.
通过步骤S2,实现沿炉膛宽度方向上的燃烧均匀性调整。Through step S2, the combustion uniformity adjustment along the width direction of the furnace is realized.
S3、基于高温再热器金属壁温数据,获取高温再热器金属壁温超温点或高点对应的对冲燃尽风组中的对冲燃尽风燃烧器,执行包括:开大该对冲燃尽风燃烧器的内二次风门开度,减小内二次风通风阻力,增大内二次风风量;开大该对冲燃尽风燃烧器的中心风开度,减小中心风通风阻力,增大中心风风量,以内二次风和中心风作为直流冷却风精准调节和控制高温再热器金属壁温超温点和高点的位置。调节时,前墙的对冲燃尽风组中的对冲燃尽风燃烧器和对应的后墙的对冲燃尽风组中的对冲燃尽风燃烧器同步调节。S3. Based on the metal wall temperature data of the high temperature reheater, obtain the hedging burnout air burner in the hedging burnout air group corresponding to the over-temperature point or high point of the metal wall temperature of the high temperature reheater, and the execution includes: turning on the hedging burnout The opening of the inner secondary air door of the exhausted air burner reduces the ventilation resistance of the inner secondary air and increases the air volume of the inner secondary air; open the central air opening of the hedging exhaust air burner to reduce the ventilation resistance of the central air , increase the central air volume, and use the internal secondary air and central air as the DC cooling air to accurately adjust and control the position of the over-temperature and high points of the metal wall temperature of the high-temperature reheater. During the adjustment, the counteracting overfire air burners in the counteracting overfire air group of the front wall and the counteracting overburning air burners in the counteracting overfire air group of the corresponding rear wall are adjusted synchronously.
其中,超温点为大于等于预设报警值的温度值,高点为接近预设报警值的温度值,高点优选为预设报警值的95%-100%。The over-temperature point is a temperature value greater than or equal to the preset alarm value, the high point is a temperature value close to the preset alarm value, and the high point is preferably 95%-100% of the preset alarm value.
对冲燃尽风组3包括顺序设置的第一对冲燃尽风燃烧器31、第二对冲燃尽风燃烧器32、第三对冲燃尽风燃烧器33、第四对冲燃尽风燃烧器34,前墙的对冲燃尽风组3的四支对冲燃尽风燃烧器与后墙的对冲燃尽风组3的四支对冲燃尽燃烧器一一对应。图3中,高再出口3片至高再出口20片对应第一对冲燃尽风燃烧器31,高再出口23片至高再出口41片对应第二对冲燃尽风燃烧器32,高再出口43片至高再出口59片对应第三对冲燃尽风燃烧器33,高再出口63片至高再出口79片对应第四对冲燃尽风燃烧器34。由图3可知,金属壁温高点出现在第一对冲燃尽风燃烧器31和第四对冲燃尽风燃烧器34,则对这两个对冲燃尽风燃烧器进行调节,此时,前墙的对冲燃尽风组3的第一对冲燃尽风燃烧器31和第四对冲燃尽风燃烧器34、后墙的对冲燃尽风组3的第一对冲燃尽风燃烧器31和第四对冲燃尽风燃烧器3同步调节。The hedging
步骤S3中,该对冲燃尽风燃烧器的内二次风门开度、中心风开度均为0%~100%,其中,0%为全闭,100%为全开。In step S3, the opening degree of the inner secondary air valve and the opening degree of the center air of the counter-overfire air burner are both 0% to 100%, wherein 0% is fully closed and 100% is fully open.
可选地,步骤S3中,还包括如下操作:关小该对冲燃尽风燃烧器的外二次风门开度,增大外二次风通风阻力,降低外二次风风量。Optionally, in step S3, the following operations are further included: reducing the opening of the outer secondary air door of the hedging overburning air burner, increasing the ventilation resistance of the outer secondary air, and reducing the air volume of the outer secondary air.
步骤S3,以对冲燃尽风组3各支对冲燃尽风燃烧器作为对高温再热器金属壁温精准调节的主要手段。In step S3, each of the hedging overburning air burners of the
进一步地,该方法还包括如下:Further, the method also includes the following:
S4、对比预设温度阈值范围与步骤S3后的高温再热器出口的再热汽温数据,若再热汽温数据没有达到预设温度阈值范围,则再调整;若再热汽温数据达到预设温度阈值范围,则无需调整。优选地,预设温度阈值范围为预设温度阈值±3℃。S4. Compare the preset temperature threshold range with the reheated steam temperature data at the outlet of the high temperature reheater after step S3. If the reheated steam temperature data does not reach the preset temperature threshold range, adjust again; if the reheated steam temperature data reaches The preset temperature threshold range does not need to be adjusted. Preferably, the preset temperature threshold range is the preset temperature threshold ±3°C.
具体地,再调整包括:针对高温再热器金属壁温超温点或高点对应的对冲燃尽风组中的对冲燃尽风燃烧器,保持该对冲燃尽风燃烧器的外二次风门的开度不变,关小该对冲燃尽风燃烧器的内二次风门开度,增大内二次风门通风阻力,减小内二次风量;并开大该对冲燃尽风燃烧器的中心风开度,减小中心风通风阻力,继续增大中心风风量,以具有更强冷却风效果的中心风来精准调节和控制高温再热器金属壁温超温点的温度。Specifically, the readjustment includes: maintaining the outer secondary air damper of the overfire air burner in the overfire air group corresponding to the over-temperature point or high point of the metal wall temperature of the high-temperature reheater, maintaining the overfire air burner. The opening of the hedging exhaust air burner remains unchanged, close the opening of the inner secondary air door of the hedging exhaust air burner, increase the ventilation resistance of the inner secondary air door, and reduce the inner secondary air volume; and open the hedging exhaust air burner. The opening of the central air reduces the ventilation resistance of the central air, continues to increase the air volume of the central air, and uses the central air with stronger cooling air effect to precisely adjust and control the temperature of the over-temperature point of the metal wall temperature of the high-temperature reheater.
上述再调整步骤中,该对冲燃尽风燃烧器的内二次风门开度、中心风开度均为0%~100%,其中,0%为全闭,100%为全开。In the above readjustment step, the opening degree of the inner secondary air valve and the opening degree of the center air of the counter-overfire air burner are both 0% to 100%, wherein 0% is fully closed and 100% is fully open.
当进行步骤S4后,对比预设温度阈值范围与步骤S4后的高温再热器出口的再热汽温数据,若再热汽温数据没有达到预设温度阈值范围,则重复进行步骤S1-S4;若再热汽温数据达到预设温度阈值范围,则无需调整,After performing step S4, compare the preset temperature threshold range with the reheated steam temperature data at the outlet of the high temperature reheater after step S4, if the reheated steam temperature data does not reach the preset temperature threshold range, repeat steps S1-S4 ; If the reheat steam temperature data reaches the preset temperature threshold range, there is no need to adjust,
重复进行步骤S1-S4时,先比较该对冲燃尽风燃烧器外二次风、内二次风及中心风门开度调整后,对高温再热器金属壁温超温点或高点相近区域金属壁温的影响,根据该区域其他金属壁温点的变化情况,按步骤S1-S4继续对其他对冲燃尽风燃烧器的外二次风、内二次风及中心风门进行小幅调整(因调整之后,金属壁温高点预计会降低,相邻的金属壁温点也可能会上升成为新的高点,针对新的高点,可能需要对原调整的第一对冲燃尽风燃烧器相邻的第二对冲燃尽风燃烧器进行调整,和\或对原调整的第四对冲燃尽风燃烧器相邻的第三对冲燃尽风燃烧器进行调整),以实现高温再热器受热面金属壁温个别超温位置的壁温点的精准调节和控制,以及整个高温再热器金属壁温分布的均匀性提升。When repeating steps S1-S4, first compare the outer secondary air, the inner secondary air and the opening of the central air door of the hedging exhaust air burner, and then compare the metal wall temperature of the high temperature reheater with the over-temperature point or the area close to the high point. The influence of the metal wall temperature, according to the changes of other metal wall temperature points in the area, continue to make small adjustments to the outer secondary air, inner secondary air and central damper of other hedging overburner burners according to steps S1-S4 (due to After the adjustment, the high point of the metal wall temperature is expected to decrease, and the adjacent metal wall temperature point may also rise to a new high point. For the new high point, it may be necessary to adjust the phase of the originally adjusted first hedging exhaust air burner. Adjust the adjacent second hedging overfire air burner, and/or adjust the third hedging overburning air burner adjacent to the original adjusted fourth hedging overburning air burner) to achieve high temperature reheater heating The precise adjustment and control of the wall temperature points of the individual over-temperature positions of the surface metal wall temperature, and the uniformity of the metal wall temperature distribution of the entire high temperature reheater are improved.
或重复进行步骤S1-S4时,对所有对冲燃烧器、所有对冲燃尽风燃烧器再按照步骤S1-S4进行调整,直至调整后的高温再热器金属壁温分布均匀,无超温点和高点,且再热汽温达到预设温度阈值范围。Or when steps S1-S4 are repeated, all hedging burners and all hedging overburning air burners are adjusted according to steps S1-S4, until the adjusted high temperature reheater metal wall temperature distribution is uniform, there is no over-temperature point and high point, and the reheat steam temperature reaches the preset temperature threshold range.
使用本发明提供的对冲燃煤锅炉高温再热器金属壁温偏差调整方法进行调整后,采集SCR系统入口烟道截面的烟气成分、高温再热器金属壁温数据,SCR系统入口烟道截面O2分布规律参见图6,SCR系统入口烟道截面CO分布规律参见图7,各个对冲燃烧器的O2量分布相对均匀,大部分测点的CO量为零,高CO量较少,且高CO量数据较小,可见对冲燃烧器燃烧充分。After the adjustment method provided by the present invention is used to adjust the metal wall temperature deviation of the high temperature reheater of a coal-fired boiler, the flue gas composition of the inlet flue section of the SCR system and the metal wall temperature data of the high temperature reheater are collected, and the inlet flue section of the SCR system is collected. See Fig. 6 for the distribution law of O 2 , and see Fig. 7 for the law of CO distribution at the inlet flue section of the SCR system. The distribution of the amount of O 2 in each hedging burner is relatively uniform, the amount of CO at most measuring points is zero, and the amount of high CO The high CO content data is small, it can be seen that the hedging burner is fully burned.
调整后的高温再热器沿炉膛宽度方向上的金属壁温分布如图8所示,图中,a、b均为通再热蒸汽的管屏,分别与图3中a、b管屏相同,高再出口3片至高再出口20片对应第一对冲燃尽风燃烧器31,高再出口23片至高再出口41片对应第二对冲燃尽风燃烧器32,高再出口43片至高再出口59片对应第三对冲燃尽风燃烧器33,高再出口63片至高再出口79片对应第四对冲燃尽风燃烧器34。由图可知:无金属壁温超温点和高点,金属壁温温度数值均匀,再热气温为572℃,预设温度阈值为571℃,再热汽温达到预设温度阈值范围(预设温度阈值±3℃),可见对冲燃尽风燃烧器燃烧充分。The adjusted metal wall temperature distribution of the high temperature reheater along the width direction of the furnace is shown in Figure 8. In the figure, a and b are both tube panels for reheating steam, which are the same as a and b in Figure 3 respectively. ,
本发明提供的对冲燃煤锅炉高温再热器金属壁温偏差调整方法,差异化地调节对冲燃烧器组中各支对冲燃烧器及对冲燃尽风组各支对冲燃尽风燃烧器的外二次风、内二次风和中心风的开度,改变相应的外二次风、内二次风及中心风的风量分配特性,从而对炉膛内个别位置燃烧不均匀不充分的位置进行调节,降低产生的高温烟气流量的不均匀性,实现对高温再热器受热面金属壁温个别超温位置的壁温点的精准调节和控制。The invention provides a method for adjusting the metal wall temperature deviation of a high temperature reheater of a hedging coal-fired boiler, which differentially adjusts the outer two of each hedging burner in the hedging burner group and each hedging exhaust air burner in the hedging burnout group. The opening of the secondary air, the inner secondary air and the central air changes the distribution characteristics of the corresponding outer secondary air, the inner secondary air and the central air, so as to adjust the uneven and insufficient combustion of individual positions in the furnace. Reduce the non-uniformity of the generated high-temperature flue gas flow, and realize the precise adjustment and control of the wall temperature points of the individual over-temperature positions of the metal wall temperature of the heating surface of the high-temperature reheater.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only intended to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention should be included within the protection scope of the present invention.
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