CN113319979A - Quick production device and production method of rice straw bricks - Google Patents
Quick production device and production method of rice straw bricks Download PDFInfo
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- CN113319979A CN113319979A CN202110794876.8A CN202110794876A CN113319979A CN 113319979 A CN113319979 A CN 113319979A CN 202110794876 A CN202110794876 A CN 202110794876A CN 113319979 A CN113319979 A CN 113319979A
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- supporting plate
- operation table
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- pressing operation
- blanking
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- 239000011449 brick Substances 0.000 title claims abstract description 85
- 239000010902 straw Substances 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 58
- 235000007164 Oryza sativa Nutrition 0.000 title claims description 32
- 235000009566 rice Nutrition 0.000 title claims description 32
- 240000007594 Oryza sativa Species 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 81
- 238000003825 pressing Methods 0.000 claims abstract description 71
- 239000002994 raw material Substances 0.000 claims description 36
- 241000209094 Oryza Species 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000001125 extrusion Methods 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 description 7
- 238000012840 feeding operation Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000004576 sand Substances 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
- B28B3/06—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould with two or more ram and mould sets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
- B28C5/006—Methods for mixing involving mechanical aspects
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention provides a rapid production device and a production method of straw bricks, wherein the production device comprises a pressing operation platform, a hydraulic pressure device, a pressure head group, a supporting plate, a lattice frame and a discharge conveyor belt; the hydraulic pressure applying device is arranged on a machine frame on the pressing operation table, the lattice frame is arranged on the supporting plate, and a plurality of die grooves are formed between the lattice frame and the supporting plate in a surrounding manner; the left outer side wall and the right outer side wall of the lattice frame are both provided with L-shaped hangers; the inner side walls of the left side and the right side of the rack are respectively provided with a slide block guide rail mechanism; a telescopic cylinder is arranged on a slide block of the slide block guide rail mechanism, and a hook is arranged at the bottom end of a piston rod of the telescopic cylinder; the check frame can be laid on the pressing operation platform, and is located the below of pressure head group, and pressure head group includes a plurality of pressure heads, a plurality of die cavity one-to-one on a plurality of pressure heads and the check frame. The production device can press and produce the straw bricks, can press and form a plurality of straw bricks at one time, can obviously improve the production efficiency, and is simple and convenient for demoulding between the lattice frame and the supporting plate and convenient for control.
Description
Technical Field
The invention belongs to the technical field of production and manufacturing of straw bricks, and particularly relates to a rapid production device and a production method of straw bricks.
Background
China is a large rice planting country, but the utilization rate of rice straws is extremely low at present, and after rice is harvested, the rice straws are treated in a burning mode, so that not only is serious atmospheric pollution caused, the ecological environment is destroyed, but also precious renewable resources are wasted. With the rapid development of economy, energy conservation, environmental protection and resource recycling are more and more concerned and paid attention, straw is used as a green and environment-friendly renewable resource, and the straw brick is manufactured into a straw brick as a building material, which is beneficial to improving the heat preservation and insulation performance of buildings.
Disclosure of Invention
The invention provides a quick production device and a production method of straw bricks.
The invention is realized by the following technical scheme:
a rapid production device for straw bricks comprises a pressing operation platform, a hydraulic pressure applying device, a pressure head group, a supporting plate, a lattice frame and a discharge conveyor belt;
the pressing operation table is provided with a rack, the hydraulic pressure applying device is arranged on the rack, the pressure head group is arranged at the bottom end of a piston rod of the hydraulic pressure applying device, and the hydraulic pressure applying device is used for pushing the pressure head group to lift and apply extrusion force;
the grid frame is arranged on the supporting plate, a plurality of die cavities are formed between the grid frame and the supporting plate in a surrounding manner, and brick making raw materials are filled in the die cavities; specifically, the outer edge of the supporting plate is provided with steps, so that the grid frame is convenient to position and mount; the left outer side wall and the right outer side wall of the lattice frame are both provided with L-shaped hangers;
the left and right inner side walls of the rack are respectively provided with a slider guide rail mechanism, specifically, the slider guide rail mechanisms are screw rod driven linear guide rails, hydraulic driven linear guide rails or pneumatic driven linear guide rails, and the left and right inner side walls of the rack are respectively provided with a horizontal slat which is used as a mounting substrate of the slider guide rail mechanisms; a telescopic cylinder is arranged on a sliding block of the sliding block guide rail mechanism, a piston rod of the telescopic cylinder is vertically downward, specifically, the telescopic cylinder is a hydraulic cylinder or a pneumatic cylinder, and a hook is arranged at the bottom end of the piston rod of the telescopic cylinder;
the grid frame can be placed on the pressing operation table and is positioned below the pressing head group, the pressing head group comprises a plurality of pressing heads, and the plurality of pressing heads are in one-to-one correspondence with the plurality of die grooves on the grid frame;
the discharging conveyor belt is connected with the pressing operation table and is used for conveying the supporting plate;
when the straw brick is manufactured by extrusion, the hydraulic pressure applying device controls the pressure head group to descend, the pressure head correspondingly enters the die cavity, the hydraulic pressure applying device applies extrusion force to enable the pressure head to descend and extrude the brick making raw material in the die cavity, so that the brick making raw material is compressed, and the brick making raw material in the die cavity is pressed and molded; after the straw brick is extruded and formed, the telescopic cylinder is controlled to move through the slide block guide rail mechanism, the hook is controlled to lift through the telescopic cylinder, the hook can be enabled to hook the L-shaped hanging lug, the lattice frame is lifted, the lattice frame is separated from the supporting plate, specifically, the L-shaped hanging lug is in a long strip shape, the cross section of the L-shaped hanging lug is in an L shape, the hook can be controlled to be hung into the L-shaped hanging lug from the rear end of the L-shaped hanging lug and then move forwards, after the lattice frame is lifted, the lattice frame can be horizontally moved to the outside of the range of a pressing operation table through the slide block guide rail mechanism, and then the lattice frame is unloaded; after the lattice frame is separated from the supporting plate, the straw bricks in the die cavities are left on the supporting plate, specifically, in order to prevent the straw bricks from adhering to the lattice frame when the lattice frame is separated, the lattice frame can be lifted without lifting a pressure head, the pressure head is utilized to abut against the straw bricks, when the lattice frame is separated from the straw bricks, the pressure head is lifted, then the supporting plate is pushed onto a discharging conveying belt, the supporting plate can be conveyed to a specified position through the discharging conveying belt, and the straw bricks on the supporting plate are unloaded manually or by a robot; the production device can be used for one-time press forming of a plurality of straw bricks, and production efficiency can be obviously improved.
Further limiting, a circle of rectangular drainage grooves are formed in the pressing operation table, the supporting plate is arranged on the inner side of the drainage grooves in the pressing operation table, and the bottom of each drainage groove is connected with a drainage pipe; when the straw brick is manufactured by extrusion, the extruded water flows into the drainage groove and is finally discharged out of the drainage pipe.
Further, the production device further comprises a drum mixer, wherein the drum mixer is used for mixing and stirring the brick making raw materials, specifically, the brick making raw materials comprise straw, sand, water and the like, the mixer with the structure can ensure that the brick making raw materials are uniformly mixed, and the condition that the straw with light weight is always on the upper layer of the mixer and the sand with large weight is always on the bottom layer of the mixer in the stirring process is avoided.
Further limiting, the production device also comprises a blanking operation platform, a blanking hopper and a bucket conveyor; the blanking funnel is installed in the top of unloading operation panel, bucket conveyor sets up between drum mixer and blanking funnel, and the brickmaking raw materials of cylinder mixer misce bene transmit to the blanking funnel through bucket conveyor, through the unloading funnel with the brickmaking raw materials distribution to the die cavity on the layer board in.
Further limiting, an XY-axis bidirectional transmission mechanism is arranged on the blanking operating platform, and the supporting plate can be moved on the table top of the blanking operating platform along the X axis and the Y axis through the XY-axis bidirectional transmission mechanism, so that a plurality of die cavities on the supporting plate are sequentially aligned with a blanking port of the blanking funnel, and blanking and receiving are intelligently controlled; specifically, XY two-way transport mechanism of axle includes a plurality of conveyer belts and a plurality of roll axis, conveyer belt and roll axis level crossing set up, the epaxial interval of roll is equipped with a plurality of running rollers, conveyer belt and roll axis pass through rack-mount respectively on the unloading operation panel, and the frame of roll axis liftable, conveyer belt and roll axis pass through driving motor drive its motion respectively, the conveyer belt conveys the layer board along X axle direction, roll axis conveys the layer board along Y axle direction when rotating, XY two-way transport mechanism of axle is known technology or can realize through prior art equipment, no longer describe herein.
Further limiting, an X-axis conveyor belt mechanism is arranged on the pressing operation table and can be lifted, the left end and the right end of the X-axis conveyor belt mechanism can be respectively connected with the discharging conveyor belt and an XY-axis bidirectional conveying mechanism on the blanking operation table, and the supporting plate can be moved on the table top of the pressing operation table along the X-axis direction through the X-axis conveyor belt mechanism; specifically, X axle conveyer belt mechanism includes a plurality of conveyer belts, and a plurality of conveyer belts pass through rack-mount on the suppression operation panel, and through setting up pneumatic cylinder or pneumatic cylinder control frame lift, when suppression straw brick, X axle conveyer belt descends to under the mesa, and when conveying the layer board, X axle conveyer belt rises to on the mesa and plugs into with ejection of compact conveyer belt and the two-way transport mechanism of XY axle on the unloading operation panel, and X axle conveyer belt mechanism is known technology or can realize through prior art equipment, and it is no longer repeated here.
The production device further comprises a conveying line formed by splicing a plurality of conveying belts, one end of the conveying line is connected with the discharging conveying belt, the other end of the conveying line is connected with the XY-axis bidirectional conveying mechanism on the blanking operating platform, the conveying line can convey the supporting plate with the rice and grass bricks unloaded onto the blanking operating platform again, intelligent operation is realized, the production efficiency can be improved, and the labor cost is reduced; slider guide rail mechanism in the frame extends to the top of transmission line, and slider guide rail mechanism can remove the check frame that snatchs from the pressing operation panel to the transmission line top, then installs the check frame on the layer board of conveying on the transmission line through the telescoping cylinder, realizes intelligent operation, improves production efficiency.
The invention also discloses a rapid production method of the rice straw brick, which uses the rapid production device of the rice straw brick to produce and manufacture the rice straw brick, and comprises the following steps:
s1: mixing and manufacturing brick making raw materials, closing the grid frame and the supporting plate to form a plurality of die cavities, and filling the brick making raw materials in each die cavity;
s2: moving the supporting plate to a pressing operation table, wherein each pressing head corresponds to each die groove one by one;
s3: the hydraulic pressure device is used for controlling the pressure head group to descend, and respectively applying extrusion force to the brick making raw materials in the die cavities through the pressure heads to press and form the brick making raw materials in the die cavities;
s4: the telescopic cylinder is controlled to move through the slide block guide rail mechanism, the hook is controlled to lift through the telescopic cylinder, the hook is enabled to hook an L-shaped hanging lug on the lattice frame, then the lattice frame is lifted, the lattice frame is enabled to be separated from the supporting plate, the pressing head group is controlled to lift through the hydraulic pressure applying device, and the lattice frame and the pressing head group respectively lift to be separated from the straw bricks which are pressed and formed on the supporting plate;
s5: moving the supporting plate to a discharging conveyor belt, and conveying the rice straw bricks which are subjected to compression molding on the supporting plate through the discharging conveyor belt; when the supporting plate is conveyed to the unloading position, the rice straw bricks on the supporting plate are unloaded manually or by a robot.
Further limiting, in step S1, mixing and stirring the brick making raw materials by using a drum mixer, and conveying the brick making raw materials uniformly mixed by the drum mixer to a discharging hopper by using a bucket conveyor; the grid frame is controlled to move above a conveying line through a sliding block guide rail mechanism, the grid frame is installed on a supporting plate conveyed on the conveying line through a telescopic cylinder, the conveying line conveys the supporting plate after die assembly to a discharging operation table, the supporting plate is controlled to move by an XY-axis bidirectional conveying mechanism on the discharging operation table, and a plurality of die cavities are sequentially aligned with a discharging opening of a discharging hopper and receive brick making raw materials.
Further limiting, in step S2, the X-axis conveyor mechanism on the pressing operation table ascends and is connected to the XY-axis bidirectional conveyor mechanism on the blanking operation table, the pallet is conveyed to the pressing operation table through the XY-axis bidirectional conveyor mechanism and the X-axis conveyor mechanism, the die cavities correspond to the press heads one by one, the X-axis conveyor mechanism descends to below the table top of the pressing operation table, and the pallet is placed on the table top.
According to the technical scheme, the rapid production device and the production method for the straw bricks have the beneficial effects that: utilize this apparatus for producing can suppress production straw brick, can a plurality of straw bricks of one shot forming, can show improvement production efficiency, drawing of patterns between check frame and the layer board is simple and convenient, is convenient for control.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a schematic view of a part of a press table according to the present invention.
Fig. 2 is a schematic view of a partial structure in fig. 1.
FIG. 3 is a partial view showing the structure of a line from a drum mixer to a discharge conveyor according to the present invention.
Fig. 4 is a schematic structural view of fig. 3 with a transfer mechanism added.
FIG. 5 is a schematic view of the structure of the conveyor line of the present invention.
In the drawings: the automatic feeding device comprises a roller stirrer, a feeding operation platform, a feeding hopper, a bucket conveyor, a pressing operation platform, a hydraulic pressure applying device, a pressing head group, a supporting plate, a grid frame, a discharging conveying belt, a conveying line, a 12-L-shaped hanging lug, a 13-XY-axis bidirectional conveying mechanism, a rack, a 15-X-axis conveying belt mechanism, a 16-sliding block guide rail mechanism, a 17-telescopic cylinder, a 18-hook, a 19-drainage groove and a 20-drainage pipe, wherein the feeding operation platform is arranged at the bottom of the roller stirrer, the feeding operation platform is arranged at the top of the roller stirrer, the feeding operation platform is arranged at the bottom of the roller stirrer, the feeding hopper is arranged at the bottom of the roller stirrer, the feeding operation platform is arranged at the bottom of the hopper conveyer, the hopper is arranged at the hopper conveyer, the hopper conveyor belt is arranged at the bottom of the hopper conveyer, and the pressing operation platform is arranged at the pressing operation platform 5-pressing operation platform, and the hydraulic pressure applying device is arranged at the pressing head group 7-pressing head group, the 8-supporting plate, the 9-supporting plate, the discharging conveying belt, and the conveying belt is arranged at the discharging conveying belt, and the conveying line, the conveying line is arranged at the conveying line, the conveying.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.
In the description of the present application, it is to be understood that the terms "upper", "lower", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1 to 5, a rapid production device and a production method of straw bricks comprise a roller mixer 1, a blanking operating platform 2, a blanking funnel 3, a bucket conveyor 4, a pressing operating platform 5, a hydraulic pressure device 6, a pressure head group 7, a supporting plate 8, a lattice frame 9, a discharge conveyor belt 10 and a conveying line 11;
the drum mixer 1 is used for mixing and stirring brick making raw materials, specifically, the brick making raw materials comprise straws, sand, water and the like, and the stirrer with the structure can ensure that the brick making raw materials are uniformly mixed, so that the condition that the straws with light weight are always on the upper layer of the mixer and the sands with large weight are always on the bottom layer of the mixer in the stirring process is avoided;
the blanking hopper 3 is arranged above the blanking operating platform 2, and the bucket conveyor 4 is arranged between the roller stirrer 1 and the blanking hopper 3; the lattice frame 9 is arranged on the supporting plate 8, a plurality of die cavities are formed between the lattice frame 9 and the supporting plate 8 in a surrounding manner, and brick making raw materials are filled in the die cavities; specifically, the outer edge of the supporting plate 8 is provided with a step, so that the grid frame 9 can be positioned and mounted conveniently; the left outer side wall and the right outer side wall of the lattice frame 9 are both provided with L-shaped hangers 12; the brickmaking raw materials uniformly mixed by the roller stirrer 1 are conveyed to a blanking funnel 3 through a bucket conveyor 4, and are distributed into die cavities on a supporting plate 8 through the blanking funnel 3;
an XY-axis bidirectional transmission mechanism 13 is arranged on the blanking operating platform 2, the supporting plate 8 can be moved on the table top of the blanking operating platform 2 along the X axis and the Y axis through the XY-axis bidirectional transmission mechanism 13, so that a plurality of die cavities on the supporting plate 8 are sequentially aligned with a blanking port of the blanking funnel 3, and blanking and receiving are intelligently controlled; specifically, the XY-axis bidirectional transmission mechanism 13 includes a plurality of transmission belts and a plurality of rolling shafts, the transmission belts and the rolling shafts are horizontally arranged in a crossed manner, a plurality of rollers are arranged on the rolling shafts at intervals, the transmission belts and the rolling shafts are respectively installed on the blanking operating platform 2 through the rack 14, the rack 14 of the rolling shafts can be lifted, the transmission belts and the rolling shafts are respectively driven to move through the driving motor, the transmission belts transmit the supporting plate 8 along the X-axis direction, the rolling shafts transmit the supporting plate 8 along the Y-axis direction when rotating, the XY-axis bidirectional transmission mechanism 13 is a known technology or can be realized through the prior art equipment, and details are not repeated herein;
the pressing operation table 5 is provided with a rack 14, the hydraulic pressure applying device 6 is installed on the rack 14, the pressure head group 7 is installed at the bottom end of a piston rod of the hydraulic pressure applying device 6, and the hydraulic pressure applying device 6 is used for pushing the pressure head group 7 to ascend and descend and applying extrusion force; the discharging conveyor belt 10 is connected with the pressing operation table 5, and the discharging conveyor belt 10 is used for conveying the supporting plate 8;
an X-axis conveyor belt mechanism 15 is arranged on the pressing operation table 5, the X-axis conveyor belt mechanism 15 can be lifted, the left end and the right end of the X-axis conveyor belt mechanism 15 can be respectively connected with the discharging conveyor belt 10 and an XY-axis bidirectional conveying mechanism 13 on the blanking operation table 2, and the supporting plate 8 can be moved on the table top of the pressing operation table 5 along the X-axis direction through the X-axis conveyor belt mechanism 15; specifically, the X-axis conveyor belt mechanism 15 includes a plurality of conveyor belts, the plurality of conveyor belts are mounted on the pressing operation table 5 through the frame 14, and the frame 14 is controlled to ascend and descend through the arrangement of a hydraulic cylinder or a pneumatic cylinder, when rice straw bricks are pressed, the X-axis conveyor belt descends below the table surface, when the supporting plate 8 is conveyed, the X-axis conveyor belt ascends to the table surface and is connected with the discharging conveyor belt 10 and the XY-axis bidirectional conveyor mechanism 13 on the blanking operation table 2, the X-axis conveyor belt mechanism 15 is a known technology or can be realized through a device in the prior art, and details are not repeated herein; the supporting plate 8 is conveyed to the pressing operation table 5 through an XY-axis bidirectional conveying mechanism 13 and an X-axis conveying belt mechanism 15 and is positioned below the pressing head group 7, the pressing head group 7 comprises a plurality of pressing heads, and the plurality of pressing heads are in one-to-one correspondence with the plurality of die grooves on the lattice frame 9;
the inner side walls of the left side and the right side of the rack 14 are respectively provided with a slider guide rail mechanism 16, specifically, the slider guide rail mechanisms 16 are screw rod driven linear guide rails, hydraulic driven linear guide rails or pneumatic driven linear guide rails, and the inner side walls of the left side and the right side of the rack 14 are respectively provided with a horizontal slat which is used as a mounting substrate of the slider guide rail mechanisms 16; a telescopic cylinder 17 is arranged on a sliding block of the sliding block guide rail mechanism 16, a piston rod of the telescopic cylinder 17 is vertically downward, specifically, the telescopic cylinder 17 is a hydraulic cylinder or a pneumatic cylinder, and a hook 18 is arranged at the bottom end of the piston rod of the telescopic cylinder 17; the telescopic cylinder 17 is controlled to move through the slider guide rail mechanism 16, the hook 18 is controlled to lift through the telescopic cylinder 17, the hook 18 can hook the L-shaped hanging lug 12, the lattice frame 9 is lifted, the lattice frame 9 is separated from the supporting plate 8, specifically, the L-shaped hanging lug 12 is long-strip-shaped, the section of the L-shaped hanging lug is L-shaped, the hook 18 can be controlled to be hung into the L-shaped hanging lug 12 from the rear end of the L-shaped hanging lug 12 and then move forwards, after the lattice frame 9 is lifted, the lattice frame 9 can be horizontally moved out of the range of the pressing operation table 5 through the slider guide rail mechanism 16;
the conveying line 11 is formed by splicing a plurality of conveying belts, one end of the conveying line 11 is connected with the discharging conveying belt 10, the other end of the conveying line is connected with the XY-axis bidirectional conveying mechanism 13 on the blanking operating platform 2, the conveying line 11 can convey the supporting plate 8 with the rice straw bricks unloaded to the blanking operating platform 2 again, intelligent operation is achieved, production efficiency can be improved, and labor cost is reduced; the sliding block guide rail mechanism 16 on the rack 14 extends to the upper part of the conveying line 11, the sliding block guide rail mechanism 16 can move the lattice frame 9 grabbed from the pressing operation table 5 to the upper part of the conveying line 11, and then the lattice frame 9 is installed on the supporting plate 8 conveyed on the conveying line 11 through the telescopic cylinder 17, so that intelligent operation is realized, and the production efficiency is improved;
it should be noted that the production apparatus further includes a control system and a positioner, the positioner is installed at a position where the pallet 8 needs to be positioned, and the positioner detects and controls the movement of the conveyor belt to ensure that the pallet 8 moves in place, which is not described herein again in the prior art.
In this embodiment, a circle of rectangular drainage grooves 19 are formed in the pressing operation table 5, the supporting plate 8 is arranged on the inner side of the drainage grooves 19 in the pressing operation table 5, and the bottom of the drainage grooves 19 is connected with a drainage pipe 20; when the straw brick is manufactured by extrusion, the extruded water flows into the drainage groove 19 and is finally discharged out through the drainage pipe 20.
The invention also discloses a rapid production method of the rice straw brick, which uses the rapid production device of the rice straw brick to produce and manufacture the rice straw brick, and comprises the following steps:
s1: mixing and stirring the brickmaking raw materials by using a roller stirrer 1, and conveying the uniformly mixed brickmaking raw materials by using a bucket conveyor 4 to a discharging hopper 3; the grid frame 9 is controlled to move above a conveying line 11 through a sliding block guide rail mechanism 16, the grid frame 9 is installed on a supporting plate 8 conveyed on the conveying line 11 through a telescopic cylinder 17, the conveying line 11 conveys the clamped supporting plate 8 to a blanking operating platform 2, an XY-axis bidirectional conveying mechanism 13 on the blanking operating platform 2 controls the supporting plate 8 to move, a plurality of die cavities are sequentially aligned with a blanking port of a blanking funnel 3 and receive brick-making raw materials, and the brick-making raw materials are filled in each die cavity;
s2: the X-axis conveyor belt mechanism 15 on the pressing operation table 5 ascends and is connected with the XY-axis bidirectional conveying mechanism 13 on the blanking operation table 2, the supporting plate 8 is conveyed to the pressing operation table 5 through the XY-axis bidirectional conveying mechanism 13 and the X-axis conveyor belt mechanism 15, each die cavity corresponds to each pressure head one by one, the X-axis conveyor belt mechanism 15 descends to a position below the table surface of the pressing operation table 5, and the supporting plate 8 is placed on the table surface;
s3: the hydraulic pressure applying device 6 controls the pressure head group 7 to descend, and the hydraulic pressure applying device 6 respectively applies extrusion force to the brick making raw materials in the die cavities through the pressure heads to press and form the brick making raw materials in the die cavities;
s4: the telescopic cylinder 17 is controlled to move through the slider guide rail mechanism 16, the hook 18 is controlled to lift through the telescopic cylinder 17, the hook 18 is hooked on the L-shaped hanging lug 12 on the lattice frame 9, then the lattice frame 9 is lifted, the lattice frame 9 is separated from the supporting plate 8, the pressure head group 7 is controlled to lift through the hydraulic pressure applying device 6, and the lattice frame 9 and the pressure head group 7 respectively lift to be separated from the straw bricks which are pressed and formed on the supporting plate 8;
s5: moving the supporting plate 8 to a discharge conveyor belt 10, and conveying the rice straw bricks which are subjected to press forming on the supporting plate 8 through the discharge conveyor belt 10; when the supporting plate 8 is conveyed to the unloading position, the rice straw bricks on the supporting plate 8 are unloaded manually or by a robot; the pallet 8 with the rice straw bricks unloaded is conveyed through the conveying line 11, the lattice frame 9 grabbed from the pressing operation table 5 is moved to the upper part of the conveying line 11 through the slide block guide rail mechanism 16, and then the lattice frame 9 is installed on the pallet 8 conveyed on the conveying line 11 through the telescopic cylinder 17 to be put into the next production.
The production device can be used for pressing and producing the rice straw bricks, a plurality of rice straw bricks can be pressed and formed at one time, the production efficiency can be obviously improved, and the demoulding between the lattice frame 9 and the supporting plate 8 is simple and convenient and is convenient to control; the intelligent production line is utilized to carry out production operation, so that the production efficiency can be obviously improved, and the labor cost is reduced.
Claims (10)
1. A quick apparatus for producing of straw brick which characterized in that: comprises a pressing operation table, a hydraulic pressure applying device, a pressure head group, a supporting plate, a lattice frame and a discharge conveyor belt;
the pressing operation table is provided with a rack, the hydraulic pressure applying device is arranged on the rack, the pressure head group is arranged at the bottom end of a piston rod of the hydraulic pressure applying device, and the hydraulic pressure applying device is used for pushing the pressure head group to lift and apply extrusion force;
the grid frame is arranged on the supporting plate, a plurality of die cavities are formed between the grid frame and the supporting plate in a surrounding manner, and brick making raw materials are filled in the die cavities; the left outer side wall and the right outer side wall of the lattice frame are both provided with L-shaped hangers;
the inner side walls of the left side and the right side of the rack are respectively provided with a slide block guide rail mechanism; a telescopic cylinder is arranged on a sliding block of the sliding block guide rail mechanism, a piston rod of the telescopic cylinder is vertically downward, and a hook is arranged at the bottom end of the piston rod of the telescopic cylinder;
the grid frame can be placed on the pressing operation table and is positioned below the pressing head group, the pressing head group comprises a plurality of pressing heads, and the plurality of pressing heads are in one-to-one correspondence with the plurality of die grooves on the grid frame;
the discharging conveyor belt is connected with the pressing operation table and used for conveying the supporting plate.
2. The rapid production device of rice straw bricks as claimed in claim 1, characterized in that: the pressing operation table is provided with a rectangular circle of drainage grooves, the supporting plate is arranged on the inner side of the drainage grooves in the pressing operation table, and the bottom of each drainage groove is connected with a drainage pipe.
3. The rapid production apparatus of rice straw bricks as claimed in claim 1 or 2, wherein: the production device also comprises a roller stirrer, and the roller stirrer is used for mixing and stirring the brickmaking raw materials.
4. The rapid production device of rice straw bricks as claimed in claim 3, characterized in that: the production device also comprises a blanking operating platform, a blanking hopper and a bucket conveyor; the blanking funnel is arranged above the blanking operating platform, and the bucket conveyor is arranged between the roller stirrer and the blanking funnel.
5. The rapid production device of rice straw bricks as claimed in claim 4, wherein: an XY-axis bidirectional transmission mechanism is arranged on the blanking operating platform, and the supporting plate can be moved on the table top of the blanking operating platform along the X axis and the Y axis through the XY-axis bidirectional transmission mechanism, so that a plurality of die cavities on the supporting plate are sequentially aligned with a blanking port of the blanking funnel.
6. The rapid production device of rice straw bricks as claimed in claim 5, wherein: the X-axis conveyor belt mechanism is arranged on the pressing operation table and can be lifted, the left end and the right end of the X-axis conveyor belt mechanism can be respectively connected with the discharging conveyor belt and the XY-axis bidirectional conveyor mechanism on the blanking operation table, and the supporting plate can be moved on the table top of the pressing operation table along the X-axis direction through the X-axis conveyor belt mechanism.
7. The rapid production device of rice straw bricks as claimed in claim 6, wherein: the production device also comprises a conveying line formed by splicing a plurality of conveying belts, wherein one end of the conveying line is connected with the discharging conveying belt, and the other end of the conveying line is connected with an XY-axis bidirectional conveying mechanism on the blanking operating platform; the slide block guide rail mechanism on the machine frame extends to the upper part of the conveying line.
8. A method for quickly producing straw bricks is characterized by comprising the following steps: the rapid production device of straw bricks is used for pressing and producing straw bricks, and comprises the following steps:
s1: mixing and manufacturing brick making raw materials, closing the grid frame and the supporting plate to form a plurality of die cavities, and filling the brick making raw materials in each die cavity;
s2: moving the supporting plate to a pressing operation table, wherein each pressing head corresponds to each die groove one by one;
s3: the hydraulic pressure device is used for controlling the pressure head group to descend, and respectively applying extrusion force to the brick making raw materials in the die cavities through the pressure heads to press and form the brick making raw materials in the die cavities;
s4: the telescopic cylinder is controlled to move through the slide block guide rail mechanism, the hook is controlled to lift through the telescopic cylinder, the hook is enabled to hook an L-shaped hanging lug on the lattice frame, then the lattice frame is lifted, the lattice frame is enabled to be separated from the supporting plate, the pressing head group is controlled to lift through the hydraulic pressure applying device, and the lattice frame and the pressing head group respectively lift to be separated from the straw bricks which are pressed and formed on the supporting plate;
s5: moving the supporting plate to a discharging conveyor belt, and conveying the rice straw bricks which are subjected to compression molding on the supporting plate through the discharging conveyor belt; when the supporting plate is conveyed to the unloading position, the rice straw bricks on the supporting plate are unloaded manually or by a robot.
9. The rapid production device of rice straw bricks as claimed in claim 8, wherein: in the step S1, the brickmaking raw materials are mixed and stirred by a roller stirrer, and the uniformly mixed brickmaking raw materials are conveyed to a discharging hopper by a bucket conveyor; the grid frame is controlled to move above a conveying line through a sliding block guide rail mechanism, the grid frame is installed on a supporting plate conveyed on the conveying line through a telescopic cylinder, the conveying line conveys the supporting plate after die assembly to a discharging operation table, the supporting plate is controlled to move by an XY-axis bidirectional conveying mechanism on the discharging operation table, and a plurality of die cavities are sequentially aligned with a discharging opening of a discharging hopper and receive brick making raw materials.
10. The rapid production device of rice straw bricks as claimed in claim 9, wherein: in step S2, the X-axis conveyor mechanism on the pressing operation table ascends and is connected to the XY-axis bidirectional conveyor mechanism on the blanking operation table, the pallet is conveyed to the pressing operation table by the XY-axis bidirectional conveyor mechanism and the X-axis conveyor mechanism, the cavities correspond to the press heads one by one, the X-axis conveyor mechanism descends to below the table top of the pressing operation table, and the pallet is placed on the table top.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110794876.8A CN113319979A (en) | 2021-07-14 | 2021-07-14 | Quick production device and production method of rice straw bricks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110794876.8A CN113319979A (en) | 2021-07-14 | 2021-07-14 | Quick production device and production method of rice straw bricks |
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| CN113319979A true CN113319979A (en) | 2021-08-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114393687A (en) * | 2022-01-17 | 2022-04-26 | 湖北灿凯科技有限公司 | Processing production system of elevator composite counterweight block |
-
2021
- 2021-07-14 CN CN202110794876.8A patent/CN113319979A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114393687A (en) * | 2022-01-17 | 2022-04-26 | 湖北灿凯科技有限公司 | Processing production system of elevator composite counterweight block |
| CN114393687B (en) * | 2022-01-17 | 2023-12-01 | 湖北重器科技有限公司 | Processing production system of elevator composite counterweight block |
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