CN113261755A - Pressure self-adaptive metal zipper forming machine - Google Patents
Pressure self-adaptive metal zipper forming machine Download PDFInfo
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- CN113261755A CN113261755A CN202110811638.3A CN202110811638A CN113261755A CN 113261755 A CN113261755 A CN 113261755A CN 202110811638 A CN202110811638 A CN 202110811638A CN 113261755 A CN113261755 A CN 113261755A
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
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Abstract
The invention discloses a pressure self-adaptive metal zipper forming machine, which comprises a first pressure plate, a second pressure plate and a pressure control system, and is characterized in that: the middle bearing of the first pressure plate is connected with a first fixed column, one side of the first fixed column is fixed with a first connecting column, one side of the first connecting column is fixed with a first pressure plate, one side of the first pressure plate is provided with a first pressure wheel, the middle bearing of the second pressure plate is connected with a second connecting column, one side of the second connecting column is fixed with a second pressure plate, one side of the second pressure plate is provided with a second pressure wheel, the second pressure wheel is in contact with the first pressure wheel, teeth are fixed on the periphery of the lower surface of the second pressure plate, an adjusting shaft is connected below the first pressure plate and the second pressure plate, the first pressure plate and the second pressure plate are both electrically connected with a motor, a water cavity is arranged inside the first pressure plate and the second pressure plate, and water holes are formed in the surfaces of the first pressure wheel and the second pressure wheel.
Description
Technical Field
The invention relates to the technical field of metal zipper forming machines, in particular to a pressure self-adaptive metal zipper forming machine.
Background
The existing metal zipper forming machine cannot straighten the zipper strips, and the rolling force of the existing metal zipper strips cannot be controlled by the hardness of the metal zipper, so that the design of the metal zipper forming machine with strong practicability and self-adaptive pressure for automatically straightening the straight zipper chain is necessary.
Disclosure of Invention
The present invention aims to provide a metal zipper forming machine with adaptive pressure to solve the problems in the background art.
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides a pressure self-adaptation metal zip fastener make-up machine, includes pressure disk one, pressure disk two and pressure control system, its characterized in that: the middle bearing of the first pressure plate is connected with a first fixing column, one side of the first fixing column is fixed with a first connecting column, one side of the first connecting column is fixed with a first pressure plate, one side of the first pressure plate is provided with a first pressure wheel, the middle bearing of the second pressure plate is connected with a second connecting column, one side of the second connecting column is fixed with a second pressure plate, one side of the second pressure plate is provided with a second pressure wheel, the second pressure wheel is in contact with the first pressure wheel, teeth are fixed on the periphery of the lower surface of the second pressure plate, a regulating shaft is connected with the lower portions of the first pressure plate and the second pressure plate, a motor is electrically connected with the first pressure plate and the second pressure plate, a water cavity is arranged inside the first pressure plate and the second pressure plate, a water hole is formed in the surfaces of the first pressure wheel and the second pressure wheel, the first pressure plate and the first pressure wheel are in pipeline connection, and the second pressure plate and the second pressure wheel are in pipeline connection.
According to the technical scheme, the pressure control system comprises a detection module, an adjustment module and a transportation terminal, wherein the detection module is electrically connected with the adjustment control module, and the detection module is electrically connected with the transportation module;
the detection module is including hardness detector, the flat submodule piece of sweeping and damage detection submodule piece, hardness detection module is located pressure disk one side, the flat submodule piece of sweeping is located pressure plate one side, damage the opposite side that the detection submodule piece is located pressure disk one, the hardness detector is used for detecting the hardness and generate data of metal zip fastener, the flat submodule piece of sweeping is used for detecting the fold degree and the data of zip fastener strip, damage the damage degree and generate data that the detection submodule piece is used for detecting the metal zip fastener.
According to the technical scheme, the adjusting control module comprises a distance adjusting submodule, a speed control module and an ironing submodule, wherein the distance adjusting submodule is electrically connected with the hardness detection module, the speed control module is electrically connected with the distance adjusting submodule, and the ironing submodule is electrically connected with the sweeping submodule;
the distance adjusting submodule is electrically connected with the adjusting shaft, the speed control module is electrically connected with the first pressing plate and the second pressing plate, and the ironing submodule is electrically connected with the first pressing wheel and the second pressing wheel;
the distance adjusting submodule is used for receiving hardness data detected by the hardness detector, automatically adjusting the length of the adjusting shaft and controlling the distance between the first pressing plate and the second pressing plate, the distance adjusting submodule is used for recording the distance between the first pressing plate and the second pressing plate, the speed control module is used for receiving the distance data of the distance adjusting submodule, and the ironing submodule is used for receiving wrinkle data generated by the flat sweeping module.
According to the technical scheme, the ironing submodule comprises a humidifying unit and a temperature control unit, the humidifying unit is used for receiving wrinkle data of the ironing submodule to adjust moisture of the first pressing wheel and the second pressing wheel, and the temperature control unit is used for receiving the wrinkle data of the ironing submodule and adjusting ironing temperatures of the first pressing wheel and the second pressing wheel.
According to the technical scheme, the detection module and the adjustment control module comprise the following operation steps:
s1, after the metal zipper strips are fixed, the metal zipper strips are embedded between the first pressing plate and the second pressing plate and between the first pressing plate and the second pressing plate;
s2, starting a power supply, wherein the motor drives the first pressing plate and the second pressing plate to rotate, drives the zipper strips to move outwards, and extrudes the metal zippers on the zipper strips to enable the metal zippers to be fastened with the zipper strips;
s3, detecting the hardness of the metal zipper by using a hardness detector, and transmitting the hardness value to a distance adjusting submodule to adjust the length of an adjusting shaft so as to control the distance between a first pressing plate and a second pressing plate, thereby controlling the pressure of the first pressing plate and the second pressing plate for rolling the metal zipper;
s4, transmitting data generated by the distance adjusting submodule to the speed control module to adjust the rotating speed of the first pressing plate and the second pressing plate to roll the metal zipper and the zipper strips;
s5, the zipper strips move along with the rotation of the first pressing plate and the second pressing plate, and the flat-sweeping sub-module can detect the wrinkle degree on the zipper strips and transmit wrinkle data to the ironing sub-module;
s6, identifying the wrinkle degree of the zipper strips through the ironing submodule, enabling the humidifying unit to control the moisture of the first pressing wheel and the second pressing wheel, and enabling the temperature regulating and controlling unit to control the ironing temperature of the first pressing wheel and the second pressing wheel.
According to the above technical solution, in the step S3, the pressure calculation formula for rolling the metal zipper is as follows:
in the formula (I), the compound is shown in the specification,
the pressure value of the mutual extrusion of the first pressure plate and the second pressure plate is obtained,
the frequency variation value of the contact between the first pressure plate and the second pressure plate is obtained,
the length value of the metal zipper contacted with the first pressing plate and the second pressing plate,
the width value of the metal zipper contacted with the first pressing plate and the second pressing plate,
in order to adjust the length variation value of the shaft,
the contact coefficient of the first pressing plate 1, the second pressing plate and the metal zipper is shown,
is the thickness coefficient of the metal zipper,
is the existing hardness value of the metal zipper.
According to the above technical solution, in the step S4, the rotation speed calculation formula of the first pressure plate and the second pressure plate is as follows:
in the formula (I), the compound is shown in the specification,
the rotating speeds of the first pressure plate and the second pressure plate are set,
the types of the first pressing plate and the second pressing plate can be input manually,
the numerical values of the diameters of the first pressing plate and the second pressing plate,
the friction coefficient between the first pressing plate and the second pressing plate and the metal zipper is shown.
According to the above technical solution, in the step S6, the humidity calculation formula is:
in the formula (I), the compound is shown in the specification,
the moisture released by the first pressing wheel and the second pressing wheel is at a value,
in order to maximize the degree of folding of the fastener stringer,
in order to minimize the wrinkles of the fastener stringer,
as a thickness tendency degree variation value of the wrinkles,
is the sub-value of the zipper strip fold,
in order to obtain a thickness factor of the fastener stringer,
the water storage quantity values of the first pressure wheel and the second pressure wheel are obtained;
in the above step S6, the temperature calculation formula is:
in the formula (I), the compound is shown in the specification,
the temperature values of the first pressing wheel and the second pressing wheel,
the circumferential length value of the first pressing wheel and the second pressing wheel,
the contact area of the first pressing wheel, the second pressing wheel and the zipper strips is provided.
According to the technical scheme, the transportation terminal comprises an evaluation unit, a data recording unit and a data aggregation assembly unit, wherein the evaluation unit is electrically connected with the damage detection submodule and the evaluation unit is electrically connected with the data recording unit;
the data recording unit is used for recording the data of the metal zipper of the damage detection submodule, the evaluation unit is used for evaluating the data of the damage detection submodule and recording the data, and is used for counting the qualification rate of the metal zipper finished product, the data gathering assembly unit is used for receiving the qualification rate of the metal zipper evaluated by the evaluation unit and summarizing and recording the qualification rate, and workers can observe the qualification rate of the product conveniently.
According to the technical scheme, the transportation terminal comprises the following operation steps:
a1, when the first pressure plate and the second pressure plate rotate, the damage detection submodule detects the quality of the metal zipper on the zipper strip and transmits the value to the data recording unit;
a2, the evaluation unit analyzes and evaluates the data of the data recording unit and analyzes the qualified filter of the metal zipper;
a3, collecting the qualified rate of the metal zipper analyzed by the recording unit and showing the qualified rate to the staff.
Compared with the prior art, the invention has the following beneficial effects: according to the metal zipper rolling machine, the first pressing plate and the second pressing plate are arranged, when the metal zipper is required to be processed and formed, the metal zipper is embedded between the first pressing plate and the second pressing plate and between the first pressing wheel and the second pressing wheel, the motor is started, the first pressing plate and the second pressing plate rotate, the zipper strips are driven to move, the metal zipper on the zipper strips is rolled, and the metal zipper and the zipper strips are combined more firmly; draw zipper strip and press the tooth to mesh mutually, the metal zip fastener that rolls that can be fine, and draw zipper strip also can move between clamp plate one and clamp plate two, can drive pinch roller one and two pulling of pinch roller during the removal and draw zipper strip surfaces to roll, pinch roller one can smooth out the fold on zipper strip surface with pinch roller two this moment, makes the zipper strip keep the roughness, can increase the quality of drawing zipper strip.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic overall perspective view of the present invention;
FIG. 2 is a partially enlarged view of region A of the present invention;
FIG. 3 is a schematic diagram of the system of the present invention;
in the figure: 1. pressing a first plate; 2. pressing a second plate; 3. fixing a first column; 4. fixing a second column; 5. connecting a column I; 6. connecting a second column; 7. pressing teeth; 8. pressing a first plate; 9. pressing a second plate; 10. a first pressing wheel; 11. a second pressing wheel; 12. an adjustment shaft.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides the following technical solutions: the utility model provides a pressure self-adaptation metal zip fastener make-up machine, includes pressure disk one 1, pressure disk two 2 and pressure control system, its characterized in that: the middle bearing of the first pressing plate 1 is connected with a first fixing column 3, one side of the first fixing column 3 is fixed with a first connecting column 5, one side of the first connecting column 5 is fixed with a first pressing plate 8, one side of the first pressing plate 8 is provided with a first pressing wheel 10, the middle bearing of the second pressing plate 2 is connected with a second connecting column 6, one side of the second connecting column 6 is fixed with a second pressing plate 9, one side of the second pressing plate 9 is provided with a second pressing wheel 11, the second pressing wheel 11 is provided with a first pressing wheel 10 which is contacted with the first pressing wheel, teeth 7 are fixed around the lower surface of the second pressing plate 2, the lower parts of the first pressing plate 1 and the second pressing plate 2 are connected with an adjusting shaft 12, the first pressing plate 1 and the second pressing plate 2 are both electrically connected with a motor, the first pressing plate 8 and the second pressing plate 9 are internally provided with a water cavity, the first pressing wheel 10 and the second pressing wheel 11 are provided with water holes on the surface, the first pressing plate 8 and the first pressing wheel 10 are connected with a pipeline, the second pressing plate 9 and the second pressing wheel 11 are connected with the pipeline, when a metal zipper is required to be processed and molded, embedding the metal zipper between the first pressure plate and the second pressure plate and between the first pressure wheel and the second pressure wheel, starting a motor to rotate the first pressure plate and the second pressure plate so as to drive the zipper strips to move, and further rolling the metal zipper on the zipper strips so as to enable the metal zipper and the zipper strips to be combined more firmly; the zipper strips are meshed with the pressing teeth, so that the metal zipper can be well rolled, the zipper strips can also move between the first pressing plate and the second pressing plate, the first pressing wheel and the second pressing wheel are driven to pull the surfaces of the zipper strips to roll during movement, and folds on the surfaces of the zipper strips can be smoothed by the first pressing wheel and the second pressing wheel, so that the zipper strips keep the flatness, and the quality of the zipper strips can be improved;
the pressure control system comprises a detection module, an adjustment module and a transportation terminal, wherein the detection module is electrically connected with the adjustment control module and the transportation module;
the detection module comprises a hardness detector, a flat-sweeping sub-module and a damage detection sub-module, the hardness detection module is located on one side of the first pressing plate 1, the flat-sweeping sub-module is located on one side of the first pressing plate 8, the damage detection sub-module is located on the other side of the first pressing plate 1, the hardness detector is used for detecting the hardness of the metal zipper and generating data, the flat-sweeping sub-module is used for detecting the folding degree of the zipper strip and generating data, and the damage detection sub-module is used for detecting the damage degree of the metal zipper and generating data;
the adjusting control module comprises a distance adjusting submodule, a speed control module and an ironing submodule, wherein the distance adjusting submodule is electrically connected with the hardness detection module, the speed control module is electrically connected with the distance adjusting submodule, and the ironing submodule is electrically connected with the sweeping submodule;
the distance adjusting submodule is electrically connected with the adjusting shaft 12, the speed control module is electrically connected with the first pressing plate 1 and the second pressing plate 2, and the ironing submodule is electrically connected with the first pressing wheel 10 and the second pressing wheel 11;
the distance adjusting submodule is used for receiving hardness data detected by the hardness detector, automatically adjusting the length of the adjusting shaft and controlling the distance between the first pressing plate 1 and the second pressing plate 2, the distance adjusting submodule is used for recording the distance between the first pressing plate 1 and the second pressing plate 2, the speed control module is used for receiving the distance data of the distance adjusting submodule, the ironing submodule is used for receiving wrinkle data generated by the flat sweeping module, when the zipper strips drive the metal zipper to move, the hardness detecting module can detect the hardness of the metal zipper and transmit the numerical value to the distance adjusting submodule to automatically control the length of the adjusting shaft, so that the distance between the first pressing plate and the second pressing plate is adjusted and controlled, the pressure of the metal zipper rolled by the first pressing plate and the second pressing plate is conveniently adjusted, and the metal zipper and the zipper strips can be well fixed; when the zipper strips move, the flat-sweeping sub-module detects the folding degree of the zipper strips and transmits the detected data to the ironing sub-module, so that the temperature and the moisture of the first pressing wheel and the second pressing wheel can be adjusted, the zipper strips are ironed to be straight, and the quality of the zipper strips is ensured;
the ironing submodule comprises a humidifying unit and a temperature control unit, the humidifying unit is used for receiving wrinkle data of the ironing submodule to adjust moisture of the first pressing wheel 10 and the second pressing wheel 11, the temperature control unit is used for receiving the wrinkle data of the ironing submodule and adjusting ironing temperatures of the first pressing wheel 10 and the second pressing wheel 11, quality of the zipper strips can be guaranteed, and service life of the zipper strips can be prolonged;
the detection module and the adjustment control module comprise the following operation steps:
s1, after the metal zipper strips are fixed, the metal zipper strips are embedded between a first pressing plate 8 and a second pressing plate 9 and between a first pressing plate 1 and a second pressing plate 2;
s2, starting a power supply, wherein the motor drives the first pressure plate 1 and the second pressure plate 2 to rotate, drives the zipper strips to move outwards, and extrudes the metal zippers on the zipper strips to enable the metal zippers to be fastened with the zipper strips;
s3, detecting the hardness of the metal zipper by using a hardness detector, and transmitting the hardness value to a distance adjusting submodule to adjust the length of the adjusting shaft 12, so as to control the distance between the first pressing plate 1 and the second pressing plate 2, and further control the pressure of the first pressing plate 1 and the second pressing plate 2 for rolling the metal zipper;
s4, transmitting data generated by the distance adjusting submodule to the speed control module to adjust the rotating speed of the first pressing plate 1 and the second pressing plate 2 to roll the metal zipper and the zipper strips;
s5, the zipper strips move along with the rotation of the first pressing plate 1 and the second pressing plate 2, and the flat-sweeping sub-module can detect the wrinkle degree on the zipper strips and transmit wrinkle data to the ironing sub-module;
s6, identifying the wrinkle degree of the zipper strips through the ironing submodule, enabling the humidifying unit to control the moisture of the first pressing wheel 10 and the second pressing wheel 11, and enabling the temperature regulating and controlling unit to control the ironing temperature of the first pressing wheel 10 and the second pressing wheel 11.
In the step S3, the pressure calculation formula for rolling the metal zipper is:
in the formula (I), the compound is shown in the specification,
the pressure value of mutual extrusion of the first pressure plate 1 and the second pressure plate 2,
the frequency change value of the contact between the first pressure plate 1 and the second pressure plate 2,
the length value of the metal zipper contacted by the first pressing plate 1 and the second pressing plate 2,
the width value of the metal zipper is the contact width value of the first pressing plate 1 and the second pressing plate 2,
to adjust the value of the change in length of the shaft 12,
the contact coefficient of the first pressing plate 1, the second pressing plate 2 and the metal zipper is shown,
is the thickness coefficient of the metal zipper,
the existing hardness value of the metal zipper can be calculated through the formula, when the distance between the first pressing plate and the second pressing plate is adjusted, the pressure value between the first pressing plate and the second pressing plate is calculated according to the contact area and the hardness of the metal zipper, when the metal zipper is in contact, the hardness is larger, the distance of the adjusting shaft is shorter, the pressure value between the first pressing plate and the second pressing plate is larger, and when the metal zipper is in contact with the metal zipper, the metal zipper is higherThe smaller the hardness is, the longer the distance between the adjusting shafts is, the smaller the pressure values of the first pressure plate and the second pressure plate are, and the pressure values can be calculated through the step, so that the metal zippers with different hardness can be subjected to different pressures, and a good effect of fastening the metal zippers with the zipper strips is achieved;
in step S4, the rotation speed calculation formula of the first pressure plate 1 and the second pressure plate 2 is:
in the formula (I), the compound is shown in the specification,
the rotation speeds of the first pressure plate 1 and the second pressure plate 2,
the types of the first pressing plate 1 and the second pressing plate 2 can be input manually,
the diameter values of the first pressing plate 1 and the second pressing plate 2,
the friction coefficient of the first pressure plate 1, the second pressure plate 2 and the metal zipper is calculated through the formula, the rotating speed of the first pressure plate and the rotating speed of the second pressure plate can be calculated through the formula, when the pressure values of the first pressure plate and the second pressure plate are increased, the rotating speed of the first pressure plate and the second pressure plate is reduced, when the pressure values of the first pressure plate and the second pressure plate are reduced, the rotating speed of the first pressure plate and the second pressure plate is increased, the rotating speed of the first pressure plate and the second pressure plate is changed through the pressure value change of the first pressure plate and the second pressure plateThe first pressure plate and the second pressure plate can be changed in model, when the worker changes the models of the first pressure plate and the second pressure plate, parameters of the first pressure plate and the second pressure plate can be input, the rotating speeds of the first pressure plate and the second pressure plate can be adjusted through the steps, and the quality of rolling metal zippers can be guaranteed for metal zippers with different hardness;
in step S6, the humidity calculation formula is:
in the formula (I), the compound is shown in the specification,
the moisture released by the first pressing wheel 10 and the second pressing wheel 11 is at a certain value,
in order to maximize the degree of folding of the fastener stringer,
in order to minimize the wrinkles of the fastener stringer,
as a thickness tendency degree variation value of the wrinkles,
is the sub-value of the zipper strip fold,
in order to obtain a thickness factor of the fastener stringer,
the water storage amount values of the first pressure wheel 10 and the second pressure wheel 11 are obtained; the fold degree of the zipper strips detected by the first pressing wheel and the second pressing wheel can be calculated through the formula, the average degree of the folds is within a certain range, when the fold degree is large, the humidity is high when the water flowing out of the water holes is high, the flexibility degree of the zipper strips can be increased, straightening is convenient, when the fold degree is low, the humidity is low when the humidity is low, the water flowing out of the water holes is low, water sources can be saved, and better preparation can be provided for subsequent ironing work through the step;
in step S6, the temperature calculation formula is:
in the formula (I), the compound is shown in the specification,
the temperature values of the first pinch roller 10 and the second pinch roller 11,
the value of the perimeter of the first pressing wheel 10 and the second pressing wheel 11,
the contact area of the first pressing wheel 10, the second pressing wheel 11 and the zipper strips can be calculated through the formula, when more water flows out of the first pressing wheel and the second pressing wheel, the higher the humidity is proved, and the more heat is generated by the first pressing wheel and the second pressing wheel at the moment, so that the effect of improving the humidity of the zipper strips can be achievedThe zipper strip ironing machine is applied together with water, has a good ironing effect on zipper strips with large wrinkle degree, dries the water, and has a drying effect, when the water flowing out of the first pressing wheel and the second pressing wheel is less, the humidity is proved to be less, the heat generated by the first pressing wheel and the second pressing wheel is less, the effect of adapting to the humidity is achieved, the energy-saving effect can be achieved, the ironing effect can be good, and the zipper strips are prevented from wrinkling;
the transportation terminal comprises an evaluation unit, a data recording unit and a data aggregation assembly unit, wherein the evaluation unit is electrically connected with the damage detection submodule and the evaluation unit is electrically connected with the data recording unit;
the data recording unit is used for recording the data of the detection metal zipper of the damage detection submodule, the evaluation unit is used for evaluating the data of the damage detection submodule and recording the data, and is used for counting the qualification rate of the metal zipper finished product, the data gathering assembly unit is used for receiving the qualification rate of the metal zipper evaluated by the evaluation unit and summarizing and recording the qualification rate, and workers can observe the qualification rate of the product conveniently.
The transportation terminal comprises the following operation steps:
when the A1, the first pressure plate 1 and the second pressure plate 2 rotate, the damage detection submodule detects the quality of the metal zipper on the zipper strip and transmits the value to the data recording unit;
a2, the evaluation unit analyzes and evaluates the data of the data recording unit and analyzes the qualified filter of the metal zipper;
a3, collecting the qualified rate of the metal zipper analyzed by the recording unit and showing the qualified rate to the staff.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a pressure self-adaptation metal zip fastener make-up machine, includes pressure disk one (1), pressure disk two (2) and pressure control system, its characterized in that: the middle bearing of the first pressing plate (1) is connected with a first fixing column (3), one side of the first fixing column (3) is fixed with a first connecting column (5), one side of the first connecting column (5) is fixed with a first pressing plate (8), one side of the first pressing plate (8) is provided with a first pressing wheel (10), the middle bearing of the second pressing plate (2) is connected with a second connecting column (6), one side of the second connecting column (6) is fixed with a second pressing plate (9), one side of the second pressing plate (9) is provided with a second pressing wheel (11), the second pressing wheel (11) is contacted with the first pressing wheel (10), teeth (7) are fixed around the lower surface of the second pressing plate (2), an adjusting shaft (12) is connected below the first pressing plate (1) and the second pressing plate (2), the first pressing plate (1) and the pressing plate (2) are electrically connected with a motor, a water cavity is arranged inside the first pressing plate (8) and the second pressing plate (9), the surface of the first pressing wheel (10) and the surface of the second pressing wheel (11) are provided with water holes, the first pressing plate (8) and the first pressing wheel (10) are connected through a pipeline, and the second pressing plate (9) and the second pressing wheel (11) are connected through a pipeline.
2. The metal zipper forming machine with adaptive pressure as claimed in claim 1, wherein: the pressure control system comprises a detection module, an adjustment module and a transportation terminal, wherein the detection module is electrically connected with the adjustment control module, and the detection module is electrically connected with the transportation module;
the detection module is including hardness detector, the flat submodule piece of sweeping and damage detection submodule piece, hardness detection module is located pressure disk (1) one side, the flat submodule piece of sweeping is located clamp plate (8) one side, damage the opposite side that the detection submodule piece is located pressure disk (1), the hardness detector is used for detecting the hardness and generate data of metal zip fastener, the flat submodule piece of sweeping is used for detecting the fold degree and generating data of zip fastener strip, damage the damage degree and generate data that the detection submodule piece is used for detecting the metal zip fastener.
3. The metal zipper forming machine with adaptive pressure as claimed in claim 2, wherein: the adjusting control module comprises a distance adjusting submodule, a speed control module and an ironing submodule, wherein the distance adjusting submodule is electrically connected with the hardness detection module, the speed control module is electrically connected with the distance adjusting submodule, and the ironing submodule is electrically connected with the sweeping submodule;
the distance adjusting submodule is electrically connected with an adjusting shaft (12), the speed control module is electrically connected with a first pressing plate (1) and a second pressing plate (2), and the ironing submodule is electrically connected with a first pressing wheel (10) and a second pressing wheel (11);
the distance adjusting submodule is used for receiving hardness data detected by the hardness detector, automatically adjusting the length of the adjusting shaft and controlling the distance between the first pressing plate (1) and the second pressing plate (2), the distance adjusting submodule is used for recording the distance between the first pressing plate (1) and the second pressing plate (2), the speed control module is used for receiving the distance data of the distance adjusting submodule, and the ironing submodule is used for receiving wrinkle data generated by the flat scanning submodule.
4. The metal zipper forming machine with adaptive pressure as claimed in claim 3, wherein: the ironing submodule comprises a humidifying unit and a temperature control unit, the humidifying unit is used for receiving wrinkle data of the ironing submodule to adjust moisture of the first pressing wheel (10) and the second pressing wheel (11), and the temperature control unit is used for receiving the wrinkle data of the ironing submodule and adjusting ironing temperatures of the first pressing wheel (10) and the second pressing wheel (11).
5. The metal zipper forming machine with adaptive pressure as claimed in claim 4, wherein: the detection module and the adjustment control module comprise the following operation steps:
s1, after the metal zipper strips are fixed, the metal zipper strips are embedded between a first pressing plate (8) and a second pressing plate (9) and between a first pressing plate (1) and a second pressing plate (2);
s2, starting a power supply, wherein the motor drives the first pressure plate (1) and the second pressure plate (2) to rotate, drives the zipper strips to move outwards, and extrudes the metal zippers on the zipper strips to enable the metal zippers to be fastened with the zipper strips;
s3, detecting the hardness of the metal zipper by using a hardness detector, and transmitting the hardness value to a distance adjusting submodule to adjust the length of an adjusting shaft (12), so as to control the distance between a first pressing plate (1) and a second pressing plate (2), and further control the pressure of the first pressing plate (1) and the second pressing plate (2) for rolling the metal zipper;
s4, transmitting data generated by the distance adjusting submodule to the speed control module to adjust the rotating speed of the first pressing plate (1) and the second pressing plate (2) to roll the metal zipper and the zipper strips;
s5, the zipper strips move along with the rotation of the first pressing plate (1) and the second pressing plate (2), and the flat sweeping sub-module can detect the wrinkle degree of the zipper strips and transmit wrinkle data to the ironing sub-module;
s6, identifying the wrinkle degree of the zipper strips through the ironing submodule, enabling the humidifying unit to control moisture of the first pressing wheel (10) and the second pressing wheel (11), and enabling the temperature regulating and controlling unit to control ironing temperatures of the first pressing wheel (10) and the second pressing wheel (11).
6. The metal zipper forming machine with adaptive pressure as claimed in claim 5, wherein: in the step S3, the pressure calculation formula for rolling the metal zipper is as follows:
in the formula (I), the compound is shown in the specification,
the pressure value of mutual extrusion of the first pressing plate (1) and the second pressing plate (2),
is the frequency variation value of the contact between the first pressure plate (1) and the second pressure plate (2),
the length value of the metal zipper contacted by the first pressing plate (1) and the second pressing plate (2),
the width value of the metal zipper is obtained by contacting the first pressing plate (1) and the second pressing plate (2),
in order to adjust the length variation value of the shaft (12),
the contact coefficient of the first pressing plate (1), the second pressing plate (2) and the metal zipper is shown,
is the thickness coefficient of the metal zipper,
is the existing hardness value of the metal zipper.
7. The metal zipper forming machine with adaptive pressure as claimed in claim 6, wherein: in step S4, the rotation speed calculation formula of the first pressure plate (1) and the second pressure plate (2) is:
in the formula (I), the compound is shown in the specification,
the rotating speeds of the first pressure plate (1) and the second pressure plate (2),
the types of the first pressing plate (1) and the second pressing plate (2) can be input manually,
the diameter values of the first pressing plate (1) and the second pressing plate (2),
the friction coefficient between the first pressing plate (1) and the second pressing plate (2) and the metal zipper is shown.
8. The metal zipper forming machine with adaptive pressure as claimed in claim 7, wherein: in the above step S6, the humidity calculation formula is:
in the formula (I), the compound is shown in the specification,
the moisture released by the first pressing wheel (10) and the second pressing wheel (11) is at a value,
in order to maximize the degree of folding of the fastener stringer,
in order to minimize the wrinkles of the fastener stringer,
as a thickness tendency degree variation value of the wrinkles,
is the sub-value of the zipper strip fold,
in order to obtain a thickness factor of the fastener stringer,
the water storage quantity values of the first pressure wheel (10) and the second pressure wheel (11);
in the above step S6, the temperature calculation formula is:
in the formula (I), the compound is shown in the specification,
the temperature values of the first pressing wheel (10) and the second pressing wheel (11),
the perimeter value of the first pinch roller (10) and the second pinch roller (11),
the contact area between the first pressing wheel (10) and the second pressing wheel (11) and the zipper strips is shown.
9. The metal zipper forming machine with adaptive pressure as claimed in claim 8, wherein: the transportation terminal comprises an evaluation unit, a data recording unit and a data aggregation assembly unit, wherein the evaluation unit is electrically connected with the damage detection submodule and the evaluation unit is electrically connected with the data recording unit;
the data recording unit is used for recording the data of the metal zipper of the damage detection submodule, the evaluation unit is used for evaluating the data of the damage detection submodule and recording the data, and is used for counting the qualification rate of the metal zipper finished product, the data gathering assembly unit is used for receiving the qualification rate of the metal zipper evaluated by the evaluation unit and summarizing and recording the qualification rate, and workers can observe the qualification rate of the product conveniently.
10. The metal zipper forming machine with adaptive pressure as claimed in claim 9, wherein: the transportation terminal comprises the following operation steps:
a1, a first pressure plate (1) and a second pressure plate (2) rotate, the damage detection submodule detects the quality of the metal zipper on the zipper strip and transmits the value to the data recording unit;
a2, the evaluation unit analyzes and evaluates the data of the data recording unit and analyzes the qualified filter of the metal zipper;
a3, collecting the qualified rate of the metal zipper analyzed by the recording unit and showing the qualified rate to the staff.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110811638.3A CN113261755A (en) | 2021-07-19 | 2021-07-19 | Pressure self-adaptive metal zipper forming machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110811638.3A CN113261755A (en) | 2021-07-19 | 2021-07-19 | Pressure self-adaptive metal zipper forming machine |
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