CN113224922A - Winding wiring method for double-layer fractional slot concentrated winding of motor - Google Patents
Winding wiring method for double-layer fractional slot concentrated winding of motor Download PDFInfo
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- CN113224922A CN113224922A CN202110514054.XA CN202110514054A CN113224922A CN 113224922 A CN113224922 A CN 113224922A CN 202110514054 A CN202110514054 A CN 202110514054A CN 113224922 A CN113224922 A CN 113224922A
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- 238000004804 winding Methods 0.000 title claims abstract description 148
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 abstract description 8
- 230000004907 flux Effects 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/30—Manufacture of winding connections
- H02K15/33—Connecting winding sections; Forming leads; Connecting leads to terminals
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- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
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Abstract
The invention discloses a winding wiring method of a double-layer fractional slot concentrated winding of a 12-slot 10-pole motor, which comprises the following steps of 2 parallel branches, 1 parallel root, 2 turns and 0.5Smm enameled wire diameter cross-sectional area2The method comprises the following steps: a first tooth reverse winding and a second tooth reverse winding of the stator core are sequentially connected in series with a first coil and a second coil, the wire is cut to obtain the tail end of the second coil, a seventh tooth reverse winding and an eighth tooth reverse winding are sequentially connected in series with a seventh coil and an eighth coil, the wire is cut to obtain the tail end of the eighth coil, and the head ends of the first coil and the seventh coil are connected in parallel to obtain the wire inlet end of the U-phase winding; repeating the winding of the ninth tooth and the tenth tooth and then cutting the wire, then winding the coil of the third tooth and the fourth tooth and then cutting the wire, and connecting the wire inlet ends of the V-phase winding in parallel in the same way; repeating the winding of the fifth tooth and the sixth tooth and then cutting the wire, then winding the wire on the eleventh tooth and the twelfth tooth and then cutting the wire, and connecting the wire in parallel in the same way to obtain the wire inlet end of the W-phase winding; the tail ends of the even number of coils are connected in parallel to form a common end of the three-phase winding. The invention can use thinner wire diameterAnd the small notch is wound, so that the cogging torque and the magnetic flux leakage coefficient are small.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to a winding wiring method of a double-layer fractional slot concentrated winding of a motor, belonging to the technical field of three-phase motor windings.
[ background of the invention ]
The existing 12-48V low-voltage direct-current three-phase motor is formed by winding a double-layer fractional-slot concentrated winding on a single-needle winding machine, the number of slots and the width of a slot opening of a stator core of the 10-pole motor are respectively 12 slots and 2.8mm, enameled wires with the wire diameter of 1.41mm are adopted for serial winding, and the number of turns is 5.
Referring to fig. 4 and 5, the specific winding and wiring steps are as follows:
winding the stator core on the 1 st tooth, the 2 nd tooth, the 7 th tooth and the 8 th tooth in turn in a counterclockwise, clockwise and counterclockwise manner, and winding four coils Q '1, Q' 2, Q '7 and Q' 8 which are connected in series so as to complete the winding operation of the U-phase winding; winding the stator core on the 9 th tooth, the 10 th tooth, the 3 rd tooth and the 4 th tooth in turn in a counterclockwise, clockwise and counterclockwise manner, and winding four coils Q '9, Q' 10, Q '3 and Q' 4 which are connected in series so as to complete the winding operation of the V-phase winding; and winding the stator core on the 5 th tooth, the 6 th tooth, the 11 th tooth and the 12 th tooth in turn in a counterclockwise, clockwise and counterclockwise manner, and connecting the four wound coils Q '5, Q' 6, Q '11 and Q' 12 in series to finish the winding operation of the W-phase winding. In fig. 4, "-" denotes a counterclockwise winding and "+" denotes a clockwise winding.
The winding is found to have the following technical defects in production practice:
each phase winding has four coils and adopts the enameled wire series connection coiling of 1.41mm of line footpath, because the line footpath is thick leads to stator core's notch broad, consequently produces great cogging torque and great magnetic leakage coefficient to make the motor vibration big, the noise is high and efficient.
Aiming at the defects, the width of the notch is reduced to the interval of 2.0-2.5 mm from 2.8mm, and the situation that the enameled wire with the wire diameter cannot be produced can occur during winding, because the width of the needle nozzle of the winding machine is larger than the width of the notch due to the fact that the wire diameter is too thick, the needle nozzle cannot enter the notch so as to send the enameled wire into the groove.
[ summary of the invention ]
The invention aims to solve the defects of the prior art and provide a winding wiring method of a double-layer fractional-slot concentrated winding of a motor.
Therefore, the invention provides the following technical scheme:
a winding wiring method of a double-layer fractional slot concentrated winding of a motor is characterized in that the motor is a 12-slot 10-pole three-phase motor, the number of slots of each pole and each phase of the motor is 2/5, winding is carried out on a single-needle winding machine by using a single-shaft enameled wire coil, and the diameter and the sectional area of an enameled wire are 0.5 multiplied by S mm2The improvement point is that the technological parameters of winding and wiring are as follows: the number of parallel branches is 2, the number of parallel branches is 1, the number of turns is 2 xW, and the specific winding steps and wiring steps are as follows:
winding clockwise and clockwise on first teeth and second teeth of a stator core in sequence to obtain a first coil and a second coil which are connected in series, taking a cut line end as the tail end of the second coil, winding clockwise and counterclockwise on seventh teeth and eighth teeth of the stator core in sequence to obtain a seventh coil and an eighth coil which are connected in series, taking the cut line end as the tail end of the eighth coil, and connecting the head end of the first coil with the head end of the seventh coil in parallel to obtain a line inlet end of a U-phase winding; repeatedly winding a ninth coil and a tenth coil on the ninth tooth and the tenth tooth, cutting the wire after winding, winding a third coil and a fourth coil on the third tooth and the fourth tooth, cutting the wire after winding, and connecting the head end of the ninth coil and the head end of the third coil in parallel in the same way to obtain the wire inlet end of the V-phase winding; repeatedly winding a fifth coil and a sixth coil on the fifth tooth and the sixth tooth, trimming after winding, winding an eleventh coil and a twelfth coil on the eleventh tooth and the twelfth tooth, trimming after winding, and connecting the head end of the fifth coil and the head end of the eleventh coil in parallel in the same way to obtain the wire inlet end of the W-phase winding; connecting the tail end of a second coil in the U-phase winding, the tail end of an eighth coil, the tail end of a tenth coil in the V-phase winding, the tail end of a fourth coil, the tail end of a sixth coil in the W-phase winding and the tail end of a twelfth coil in the W-phase winding in parallel to form a common end of the three-phase winding, wherein the common end is formed by connecting six wires in parallel,
the U-phase winding is formed by connecting a first coil and a second coil in series, connecting a seventh coil and an eighth coil in series and then connecting the seventh coil and the eighth coil in parallel, the V-phase winding is formed by connecting a ninth coil and a tenth coil in series, connecting a third coil and a fourth coil in series and then connecting the ninth coil and the tenth coil in parallel, and the W-phase winding is formed by connecting a fifth coil and a sixth coil in series, connecting an eleventh coil and a twelfth coil in series and then connecting the eleventh coil and the twelfth coil in parallel, so that a series-parallel three-phase star-shaped concentrated winding is formed.
The wire diameter sectional area of the enameled wire is 0.7-2.7 mm2(ii) a The value range of the number of turns W is between 3 and 12 turns.
The invention has the following advantages and positive effects:
the winding and wiring method after optimization is suitable for winding a double-layer fractional slot concentrated winding on a stator iron core with a smaller slot opening by adopting an enameled wire with a thinner wire diameter, and the slot opening is small, so that a motor assembled by adopting the winding and wiring method has small vibration, low noise and high efficiency.
[ description of the drawings ]
FIG. 1 is a schematic view of a 12 slot outer stator of the present invention;
FIG. 2 is a star connection diagram of the three-phase winding of the present invention;
FIG. 3 is an expanded schematic view of the three-phase winding of the present invention;
FIG. 4 is a star connection diagram of a prior art three-phase winding;
fig. 5 is a development schematic of a conventional three-phase winding.
[ detailed description ] embodiments
Referring to fig. 1 to 3, a winding wiring method of a double-layer fractional slot concentrated winding of a motor is disclosed, the motor is a 12-slot 10-pole three-phase motor, the number of slots of each pole and each phase of the motor is 2/5, winding is performed on a single-needle winding machine by using a single-shaft enameled wire coil, and the diameter and the sectional area of the enameled wire are 0.5 × S mm2The improvement point is that the technological parameters of winding and wiring are as follows: the number of the parallel branches is 2, the number of the parallel branches is 1, the number of turns is 2 multiplied by W turns, and the specific winding steps and the wiring steps are as follows:
the starting end of the enameled wire is bound on a single-needle winding machine and a wire starting column corresponding to the 1 st tooth T1 of the stator core 1, the enameled wire is used as the head end of a winding, the winding is performed on the first tooth T1 in a counter-clockwise mode and the winding is performed on the second tooth T2 in a clockwise mode in sequence, the obtained first coil Q1 and the obtained second coil Q2 are sequentially connected in series, and the cut wire end is used as the tail end of the second coil Q2; the starting end of the enameled wire is bound on a single-needle winding machine and a wire starting column corresponding to the 7 th tooth T7 of the stator core 1, the enameled wire is used as the head end of a winding, clockwise winding is carried out on the seventh tooth T7, anticlockwise winding is carried out on the eighth tooth T8 in sequence, the obtained seventh coil Q7 and the eighth coil Q8 are sequentially connected in series, and the cut-off wire end is used as the tail end of the eighth coil Q8; the head end of the first coil Q1 and the head end of the seventh coil Q7 are taken from the respective starting poles and then connected in parallel to obtain the inlet end of the U-phase winding.
The starting end of the enameled wire is bound on a single-needle winding machine and a wire starting column corresponding to the 9 th tooth T9 of the stator core 1 to be used as the head end of a winding, a ninth coil Q9 and a tenth coil Q10 are repeatedly wound on the ninth tooth T9 and the tenth tooth T10, and the wire is cut after the winding is finished; and binding the starting end of the enameled wire on a single-needle winding machine and a wire starting column of the single-needle winding machine corresponding to the 3 rd tooth T3 of the stator core 1 to serve as the head end of the winding, winding a third coil Q3 and a fourth coil Q4 on a third tooth T3 and a fourth tooth T4, cutting the wire after winding, and connecting the head end of a ninth coil Q9 with the head end of a third coil Q3 in parallel in the same way to obtain the wire inlet end of the V-phase winding.
The starting end of the enameled wire is bound on a single-needle winding machine and a wire starting column corresponding to the 5 th tooth T5 of the stator core 1 to be used as the head end of a winding, a fifth coil Q5 and a sixth coil Q6 are repeatedly wound on the fifth tooth T5 and the sixth tooth T6, and the wire is cut after the winding is finished; and binding the starting end of the enameled wire on a single-needle winding machine and a wire starting column of the single-needle winding machine corresponding to the 11 th tooth T11 of the stator core 1 to serve as the head end of the winding, winding an eleventh coil Q11 and a twelfth coil Q12 on an eleventh tooth T11 and a twelfth tooth T12, cutting the wire after the winding is finished, and connecting the head end of a fifth coil Q5 with the head end of an eleventh coil Q11 in parallel in the same way to obtain the wire inlet end of the W-phase winding.
The tail end of the second coil Q2 in the U-phase winding, the tail end of the eighth coil Q8, the tail end of the tenth coil Q10 in the V-phase winding, the tail end of the fourth coil Q4, the tail end of the sixth coil Q6 in the W-phase winding, and the tail end of the twelfth coil Q12 (i.e., all even-numbered coils) are all connected in parallel to form a common end of the three-phase winding, the common end being formed by connecting six wires in parallel, wherein,
the U-phase winding is formed by connecting a first coil Q1 and a second coil Q2 in series, connecting a seventh coil Q7 and an eighth coil Q8 in series and then connecting the first coil and the second coil in parallel, the V-phase winding is formed by connecting a ninth coil Q9 and a tenth coil Q10 in series, connecting a third coil Q3 and a fourth coil Q4 in series and then connecting the third coil and the fourth coil in parallel, and the W-phase winding is formed by connecting a fifth coil Q5 and a sixth coil Q6 in series, connecting an eleventh coil Q11 and a twelfth coil Q12 in series and then connecting the fifth coil and the sixth coil in parallel, so that a series-parallel three-phase star concentrated winding is formed.
In fig. 2: "-" indicates a counterclockwise winding, "+" indicates a clockwise winding,
the wire diameter sectional area of the enameled wire is 0.7-2.7 mm2(ii) a The value range of the number of turns W is between 3 and 12 turns.
The stator core 1 shown in fig. 1 of the present embodiment is an outer stator core in which odd-numbered 1 st and 7 th teeth T1 and T7 are arranged on a line passing through the center of an inner hole of the outer stator core, and odd-numbered 3 rd and 9 th teeth T3 and T9 are arranged on a line passing through the center of an inner hole of the outer stator core; odd-numbered 5 th teeth T5 and 11 th teeth T11 are arranged on a line passing through the center of the inner hole of the outer stator core; even-numbered 2 nd teeth T2 and 8 th teeth T8 are arranged on a line passing through the center of the inner hole of the outer stator core; the even-numbered 4 th tooth T4 and the 10 th tooth T10 are arranged on a line passing through the center of the inner hole of the outer stator core, and the even-numbered 6 th tooth T6 and the 12 th tooth T12 are arranged on a line passing through the center of the inner hole of the outer stator core.
In this embodiment, the width of the notch 10 of the outer stator core is 2.0-2.5 mm, and the wire diameter cross-sectional area of the enameled wire is 1.0mm2The number of turns of each of the coils Q1, Q2, Q7, Q8, Q9, Q10, Q3, Q4, Q5, Q6, Q11, and Q12 is 10.
Single needle winding machines are commercially available.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110514054.XA CN113224922A (en) | 2021-05-09 | 2021-05-09 | Winding wiring method for double-layer fractional slot concentrated winding of motor |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110514054.XA CN113224922A (en) | 2021-05-09 | 2021-05-09 | Winding wiring method for double-layer fractional slot concentrated winding of motor |
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| CN113224922A true CN113224922A (en) | 2021-08-06 |
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| CN202110514054.XA Pending CN113224922A (en) | 2021-05-09 | 2021-05-09 | Winding wiring method for double-layer fractional slot concentrated winding of motor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114977695A (en) * | 2022-05-11 | 2022-08-30 | 溧阳大牛汽车技术有限公司 | Winding method of 10-pole 12-slot punching sheet |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020130578A1 (en) * | 2001-03-15 | 2002-09-19 | Tatsuya Anma | Permanent magnet type three-phase AC rotary electric machine |
| CN1728507A (en) * | 2004-07-30 | 2006-02-01 | 株式会社一宫电机 | Stator and brushless motor |
| CN205791822U (en) * | 2015-07-14 | 2016-12-07 | 日本电产株式会社 | Motor |
| CN110224521A (en) * | 2019-05-28 | 2019-09-10 | 上海博邦汽车技术有限公司 | The method for winding and winding structure of EPS permanent magnet synchronous motor |
-
2021
- 2021-05-09 CN CN202110514054.XA patent/CN113224922A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20020130578A1 (en) * | 2001-03-15 | 2002-09-19 | Tatsuya Anma | Permanent magnet type three-phase AC rotary electric machine |
| CN1728507A (en) * | 2004-07-30 | 2006-02-01 | 株式会社一宫电机 | Stator and brushless motor |
| CN205791822U (en) * | 2015-07-14 | 2016-12-07 | 日本电产株式会社 | Motor |
| CN110224521A (en) * | 2019-05-28 | 2019-09-10 | 上海博邦汽车技术有限公司 | The method for winding and winding structure of EPS permanent magnet synchronous motor |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114977695A (en) * | 2022-05-11 | 2022-08-30 | 溧阳大牛汽车技术有限公司 | Winding method of 10-pole 12-slot punching sheet |
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Application publication date: 20210806 |
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