CN113199615B - Automatic production system for building turning plate - Google Patents

Abstract

The invention provides an automatic production system for a building turning plate, which comprises a pouring device, a static curing device, a cutting device, a steam curing device and a mold assembly, wherein the mold assembly finishes blank body pouring molding through the pouring device and the static curing device in sequence, and a blank body is cut by the cutting device and then sent into the steam curing device to be cured and dried to form a building plate. Through setting up dislocation layering mechanism and carrying out dislocation separation with the building board that the shaping was accomplished and the cutting, the heat of being convenient for contacts each surface of panel for its drying.

Description

Automatic production system for building turning plate

Technical Field

The invention relates to the technical field of production of aerated blocks, in particular to an automatic production system for a building turning plate.

Background

The mould that must be equipped with in the aerated concrete production process need will cut the concrete panel that finishes and send into steaming and curing the mechanism and carry out steaming and curing the drying, and current steaming and curing mechanism can only be better drying to the outside of the concrete panel of range upon range of, and inside because the air of dry and hot of difficult entering often appears drying incomplete problem.

Chinese patent with application number CN201120311631.7 discloses an aerated concrete block production line, including holding vessel (1), pouring device (2), mould case (3), quiet room (4), preparation device (5) before the cauldron, evaporate cauldron (6) and the conveyer between each equipment that sets gradually, quiet room (4) and preparation device (5) before the cauldron between still be equipped with upset hoist (7) and distributed cutting machine (8), the drive arrangement of upset hoist (7) or distributed cutting machine (8) be electronic lead screw.

However, in the prior art solution, there are the following technical problems: 1. hot air cannot be contacted between the binding surfaces of the aerated concrete building materials in the steam curing process; 2. the drying degree of the upper and lower parts of the concrete building material is different.

Disclosure of Invention

Aiming at the problems, the invention provides an automatic production system of a building turning plate, which separates the formed and cut building plates in a staggered way by arranging a staggered layering mechanism, facilitates the heat to contact each surface of the plates, accelerates the drying of the plates and solves the technical problem that the binding surfaces of the aerated concrete building materials in the prior art can not contact hot air.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a building turns over board automated production system, includes pouring device, the device of remaining silent, cutting device, evaporates foster device and mould subassembly, the mould subassembly accomplishes the body casting shaping through pouring device and the device of remaining silent in proper order, the body by the cutting device is sent into after cutting device cuts evaporate foster device evaporate foster drying and form building board, its characterized in that still including set up in evaporate dislocation layering mechanism in foster device, dislocation layering mechanism will building board dislocation separation and grafting amalgamation each other.

As an improvement, the dislocation layering mechanism comprises a layering frame assembly, a lifting assembly for driving the layering frame assembly to lift, a shifting assembly arranged at the upper part of the steam curing device and used for pushing the building boards to the layering frame assembly, and a resetting assembly for driving the building boards to return.

As an improvement, the layered frame assembly comprises a cross frame and placing units, wherein the cross frame slides along the vertical direction, the placing units are oppositely arranged in two groups, and the two groups of placing units are arranged in a sliding manner along the length direction of the cross frame.

As an improvement, the shifting assembly comprises a first air cylinder arranged along the horizontal width direction of the steam-curing device and a shifting plate arranged at the transmission end of the first air cylinder, and the first air cylinder is used for transmitting the shifting plate to reciprocate to separate the building boards to two groups of placing units in cooperation with the lifting of the layering frame assembly.

As an improvement, the die assembly comprises a frame body and side plates, after the die assembly passes through the static curing device, the frame body is removed, and the side plates bear the blank to move;

lifting unit includes jacking cylinder, batch oil tank, pump oil unit, linkage unit and oil return control, jacking cylinder set up in evaporate the bottom jacking of fostering the device the curb plate, pump oil unit by first cylinder drive is followed the batch oil tank acquires hydraulic oil extremely jacking cylinder, the transmission of linkage unit jacking cylinder with layering frame subassembly reverse motion, oil return control set up in on the moving path of layering frame subassembly by place the unit control and open.

As an improvement, the placing unit comprises a plurality of supporting plates arranged in a layered manner, a limiting lock and a return spring, the tail parts of the supporting plates are provided with inserting parts, adjacent supporting plates are in inserting fit through the inserting parts, the limiting lock penetrates through the inserting parts to limit the locking positions of the supporting plates at the bottom, and the return spring is arranged between the adjacent supporting plates.

As an improvement, the reset assembly comprises a second cylinder for pushing the placing unit to move horizontally and a third cylinder for pushing the building boards on the placing unit, the second cylinder and the third cylinder are synchronously pushed, after the building boards are inserted, the second cylinder returns first, and the third cylinder and the like return after the second cylinder resets.

As an improvement, the oil pumping units are oppositely arranged in two groups, each oil pumping unit comprises a cylinder barrel and a piston body extending into the cylinder barrel, the upper end of the cylinder barrel is connected with the oil storage tank, the lower end of the cylinder barrel is connected with the jacking oil cylinder, check valves are arranged on oil paths at the upper end and the lower end of the cylinder barrel, and the piston body is provided with a transmission plate which can be matched and abutted with the poking plate.

As an improvement, the pouring device further comprises a stirring piece, wherein the stirring piece is arranged in the pouring device and is driven by the first cylinder to rotate in a reciprocating mode.

The invention has the beneficial effects that:

(1) the staggered layering mechanism is arranged to separate the formed and cut building boards in a staggered manner, so that heat can conveniently contact each surface of the boards, and drying of the boards is accelerated;

(2) according to the invention, the supporting plates in the placing units are mutually separated by intervals, so that air can conveniently circulate among the building boards to form convection, and the moist water vapor of the building boards is quickly taken away, so that the building boards are easier to dry thoroughly;

(3) according to the invention, the stacked building boards are arranged in a reverse order by arranging the placing units and returned to the side plates for transportation, so that the building boards at the upper and lower parts are contacted with hot air alternately, the upper and lower parts are heated uniformly, and the stable performance of the boards is ensured;

(4) according to the invention, the first air cylinder is arranged to drive the stirring plate and the stirring piece to move simultaneously, so that power is saved, and raw materials in the pouring device are prevented from being hardened.

In conclusion, the invention has the advantages of uniform heating, rapid drying, stable performance and the like, and is particularly suitable for the technical field of aerated block production.

Drawings

FIG. 1 is an overall schematic view of the present invention;

FIG. 2 is a schematic top view of the present invention;

FIG. 3 is a front view partially in schematic form of the present invention;

FIG. 4 is a front view of the malposed layering mechanism of the invention;

FIG. 5 is a schematic view of the oil circuit of the lift assembly of the present invention;

FIG. 6 is an enlarged view of the point A in FIG. 5;

FIG. 7 is an enlarged view of the point B in FIG. 5;

FIG. 8 is a second schematic front view of the dislocation lamination mechanism of the present invention;

FIG. 9 is a schematic structural view of the malposition layering mechanism of the present invention;

FIG. 10 is a schematic structural view of the reducing assembly of the present invention;

FIG. 11 is a schematic view of the operation of the present invention in resetting the building board;

FIG. 12 is a schematic view of the construction of the invention after the building board has been repositioned;

FIG. 13 is a right side cross-sectional view of the present invention;

FIG. 14 is a schematic view of a layered shelf assembly according to the present invention;

FIG. 15 is a second schematic view of the layered shelf assembly of the present invention;

fig. 16 is a third schematic structural view of the layered shelf assembly of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

Example one

As shown in fig. 1 to 4, an automatic production system for a building turning plate comprises a pouring device 1, a static curing device 2, a cutting device 3, a steam curing device 4 and a mold assembly 5, wherein the mold assembly 5 completes the casting and molding of a blank body through the pouring device 1 and the static curing device 2 in sequence, the blank body is cut by the cutting device 3 and then sent to the steam curing device 4 to be steamed and dried to form a building plate 10, and the automatic production system is characterized by further comprising a dislocation layering mechanism 6 arranged in the steam curing device 4, and the dislocation layering mechanism 6 separates the building plate 10 in a mutual dislocation way and splicing way.

Further, the dislocation layering mechanism 6 comprises a layering frame assembly 61, a lifting assembly 62 for driving the layering frame assembly 61 to lift, a toggle assembly 63 arranged at the upper part of the steam-curing device 4 for pushing the building board 10 to the layering frame assembly 61, and a reset assembly 64 for driving the building board 10 to return.

Further, the layered rack assembly 61 includes a cross frame 611 and two sets of placing units 612, the cross frame 611 slides in the vertical direction, the two sets of placing units 612 are oppositely disposed, and the two sets of placing units 612 are both arranged in a sliding manner in the length direction of the cross frame 611.

Further, the toggle assembly 63 includes a first cylinder 631 disposed along the horizontal width direction of the steaming device 4, a toggle plate 632 disposed at the transmission end of the first cylinder 631, and the first cylinder 631 transmits the toggle plate 632 to reciprocate to separate the building boards 10 into two sets of the placing units 612 in cooperation with the lifting of the layered rack assembly 61.

In this embodiment, the toggle assembly 63 is used to push the building boards 10 to the placing units 612 disposed on two opposite sides, respectively, so that the building boards 10 are separated from each other, and receive the convection of the hot air to accelerate the drying time thereof.

Further, the pouring device comprises a stirring piece 11, wherein the stirring piece 11 is arranged in the pouring device 1, and the stirring piece 11 is driven by the first air cylinder 631 to rotate in a reciprocating manner.

It should be noted that, the first cylinder 631 drives the toggle plate 632 and the stirring member 11 to move synchronously, and in the process that the building boards 10 are separated by dislocation, the stirring member 11 continuously stirs the slurry in the pouring device 1, so as to prevent the slurry from hardening, and facilitate the next blanking operation.

Example two

As shown in fig. 3 to 7, in which the same or corresponding components as in the first embodiment are denoted by the same reference numerals as in the first embodiment, only the difference between the second speed and the first embodiment will be described below for the sake of simplicity: the second embodiment is different from the first embodiment in that:

as shown in fig. 3, in the present embodiment, the mold assembly 5 includes a frame 51 and a side plate 52, after the mold assembly 5 passes through the static maintaining device 2, the frame 51 is removed, and the side plate 52 carries a blank to move;

as shown in fig. 4 to 7, the lifting assembly 62 includes a jacking cylinder 621, an oil storage tank 622, an oil pumping unit 623, a linkage unit 624 and an oil return control element 625, the jacking cylinder 621 is disposed at the bottom jacking of the steam-curing device 4 on the side plate 52, the oil pumping unit 623 is driven by the first cylinder 631 to obtain hydraulic oil from the oil storage tank 622 to the jacking cylinder 621, the linkage unit 624 drives the jacking cylinder 621 and the layered frame assembly 61 to move in opposite directions, and the oil return control element 625 is disposed on the moving path of the layered frame assembly 61 and controlled to be opened by the placing unit 612.

It should be noted that the jacking cylinder 621 is used for driving the side plate 52 to drive the building board 10 on the side plate to ascend, the ascending power of the jacking cylinder 621 comes from the oil pumping unit 623 to pump the oil storage tank 622 into the jacking cylinder 621, and each time the first cylinder 631 pushes the building board 10 to reach the placing unit 612 on one side, the oil pumping unit 623 can be touched to pump oil, and the operation is synchronous without extra electric control operation.

In addition, when the jacking cylinder 621 drives the side plate 52 to ascend, the linkage unit 624 lowers the layered frame assembly 61, so that the next building board 10 is aligned with the placing unit 612 on the other side, and the first cylinder 631 can push the building board 10 to the placing unit 612 corresponding to the building board 10 in the return stroke process.

It should be noted that, when the side plate 52 is lifted to the top, and the building board 10 is pushed away, the layered frame assembly 61 is lowered to the bottom to abut against the oil return control element 625, the oil return control element 625 conducts the hydraulic oil of the jacking cylinder 621 to the oil storage tank 622, and at this time, the gravity of the side plate 52 drives the jacking cylinder 621 to return to the original position.

EXAMPLE III

As shown in fig. 8 to 16, in which the same or corresponding components as those of the first embodiment are denoted by the same reference numerals as those of the first embodiment, only the difference between the second speed and the first embodiment will be described below for the sake of simplicity: the third embodiment is different from the first embodiment in that:

in this embodiment, the placing unit 612 includes a plurality of support plates 6121 arranged in layers, a limiting lock 6122 and a return spring 6123, the tail of each support plate 6121 is provided with an inserting part 6124, adjacent support plates 6121 are inserted and matched through the inserting parts 6124, the limiting lock 6122 passes through the inserting part 6124 to limit the locking position of the support plate 6121 at the bottom, and the return spring 6123 is arranged between the adjacent support plates 6121.

It should be noted that, the supporting plates 6121 of multiple layers are kept at a certain distance and locked by the limiting lock 6122, the building boards 10 are sequentially placed on the supporting plates 6121 of each layer, the building board 10 positioned at the top of the side plate 52 is placed on the supporting plate 6121 at the bottom layer, and the building boards 10 are sequentially arranged from top to bottom in a reverse order, so that the building boards 10 can contact with hot air flow in the upper and lower spaces, drying is facilitated, and the product performance is uniform.

Further, the resetting assembly 64 includes a second cylinder 641 for pushing the placing unit 612 to move horizontally and a third cylinder 642 for pushing the building board 10 on the placing unit 612, the second cylinder 641 and the third cylinder 642 are pushed synchronously, after the building board 10 is inserted, the second cylinder 641 returns first, and the third cylinder 642 and the like return after the second cylinder 641 resets.

Furthermore, two sets of the oil pumping units 623 are oppositely arranged, each oil pumping unit 623 comprises a cylinder 6231 and a piston 6232 extending into the cylinder 6231, the upper end of the cylinder 6231 is connected with the oil storage tank 622, the lower end of the cylinder 6231 is connected with the jacking oil cylinder 621, check valves 626 are arranged on oil paths at the upper end and the lower end of the cylinder 6231, and a transmission plate 62321 which can be matched and abutted against the toggle plate 632 is arranged on the piston 6232.

The working process is as follows:

pouring device 1 injects slurry into mould assembly 5, mould assembly 5 moves to static curing device 2 for static curing foaming work, the blank after static curing is conveyed and overturned by a truss, after mould assembly 5 is demolded, side plates 52 of mould assembly 5 carry the blank to move forward, cutting and forming are completed on the blank when the blank reaches cutting device 3, the building plates 10 which are cut into layers are conveyed into steam curing device 4 by side plates 52, dislocation layering mechanism 6 sequentially pushes the building plates 10 on side plates 52 to placing units 612 on two sides from top to bottom, when one building plate 10 is pushed away, lifting assembly 62 drives side plates 52 to ascend and layering assembly 61 to ensure that one building plate 10 is just stirred to placing unit 612 by reciprocating motion of stirring assembly 63, after the building plates 10 on side plates 52 are separated, placing units 612 contact with oil return control element 625 to control side plates 52 to descend, and limit lock 6122 is opened at the moment, the cross frame 611 is driven to ascend by the linkage unit 624, the spaces among the support plates 6121 are opened, then the two groups of placing units 612 are driven by the second air cylinder 641 of the reset assembly 64 to be mutually inserted, the second air cylinder 641 returns firstly, the third air cylinder 642 returns after the second air cylinder 641 resets, the building board 10 can be left on the side plate 52, finally the dried building board 10 is carried by the side plate 52 and output from the steam curing device 4, and the side plate 52 and the frame body 51 after the building board 10 is unloaded are matched and enter the next round for working.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. An automatic production system for a building turning plate comprises a pouring device (1), a static curing device (2), a cutting device (3), a steam curing device (4) and a mold assembly (5), wherein the mold assembly (5) finishes blank body pouring molding through the pouring device (1) and the static curing device (2) in sequence, a blank body is cut by the cutting device (3) and then sent into the steam curing device (4) to be steamed and dried to form a building plate (10), and the automatic production system is characterized by further comprising a dislocation layering mechanism (6) arranged in the steam curing device (4), and the dislocation layering mechanism (6) separates the building plate (10) in a dislocation way and splicing way;

the dislocation layering mechanism (6) comprises a layering frame assembly (61), a lifting assembly (62) for driving the layering frame assembly (61) to lift, a shifting assembly (63) arranged at the upper part of the steam-curing device (4) and used for pushing the building board (10) to the layering frame assembly (61), and a resetting assembly (64) for driving the building board (10) to return;

the layered rack assembly (61) comprises a cross frame (611) and placing units (612), wherein the cross frame (611) slides along the vertical direction, the placing units (612) are oppositely arranged in two groups, and the placing units (612) in the two groups are arranged in a sliding manner along the length direction of the cross frame (611);

the poking assembly (63) comprises a first air cylinder (631) arranged along the horizontal width direction of the steam-curing device (4) and a poking plate (632) arranged at the transmission end of the first air cylinder (631), and is matched with the lifting of the layered frame assembly (61), and the first air cylinder (631) transmits the poking plate (632) to reciprocate to separate the building plates (10) into two groups of placing units (612);

the die assembly (5) comprises a frame body (51) and a side plate (52), after the die assembly (5) passes through the static curing device (2), the frame body (51) is removed, and the side plate (52) bears the blank body to move;

lifting unit (62) include jacking cylinder (621), oil storage tank (622), pump oil unit (623), linkage unit (624) and oil return control (625), jacking cylinder (621) set up in the bottom jacking of steaming device (4) curb plate (52), pump oil unit (623) by first cylinder (631) drive is followed oil storage tank (622) acquire hydraulic oil extremely jacking cylinder (621), linkage unit (624) transmission jacking cylinder (621) with layered shelf subassembly (61) reverse motion, oil return control (625) set up in on the moving path of layered shelf subassembly (61) by place unit (612) control and open.

2. The building turning plate automatic production system according to claim 1, wherein the placing unit (612) comprises a plurality of support plates (6121), a limiting lock (6122) and a return spring (6123) which are arranged in layers, the tail of each support plate (6121) is provided with an inserting part (6124), adjacent support plates (6121) are in inserting fit through the inserting parts (6124), the limiting lock (6122) penetrates through the inserting parts (6124) to limit the locking position of the support plates (6121) at the bottom, and the return spring (6123) is arranged between the adjacent support plates (6121).

3. The automatic production system of building turning plates according to claim 2, characterized in that the reset assembly (64) comprises a second cylinder (641) pushing the placing unit (612) to move horizontally and a third cylinder (642) pushing the building plates (10) on the placing unit (612), the second cylinder (641) and the third cylinder (642) are synchronously pushed, after the building plates (10) are inserted, the second cylinder (641) returns, and the third cylinder (642) returns after the second cylinder (641) resets.

4. The automatic production system of a building turning plate according to claim 1, wherein two sets of oil pumping units (623) are oppositely arranged, each oil pumping unit (623) comprises a cylinder (6231) and a piston body (6232) extending into the cylinder (6231), the upper end of the cylinder (6231) is connected with the oil storage tank (622), the lower end of the cylinder (6231) is connected with the jacking oil cylinder (621), check valves (626) are arranged on oil paths at the upper end and the lower end of the cylinder (6231), and a transmission plate (62321) which can be matched and abutted against the toggle plate (632) is arranged on the piston body (6232).

5. The automatic production system of building turning plates according to claim 1, characterized by further comprising a stirring member (11), wherein the stirring member (11) is arranged in the pouring device (1), and the stirring member (11) is driven by the first air cylinder (631) to rotate in a reciprocating manner.

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