CN113176083B - Vibration response characteristic test system and method for tubular vortex reducer - Google Patents
Vibration response characteristic test system and method for tubular vortex reducer Download PDFInfo
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Abstract
本发明公开了一种管式减涡器振动响应特性测试系统及方法,所述管式减涡器振动响应特性测试系统包括:输入部,用于输入激励信号;测试部,用于根据所述激励信号对管式减涡器进行非旋转振动响应特性测试,获得测试结果数据;输出部,用于输出所述测试结果数据。本发明能够实现对管式减涡器的振动与响应特性的测量,对于深入了解管式减涡器的作用机理、抑制减涡器振动、探究管式减涡器与引气盘耦合振动的规律具有重要意义。
The invention discloses a system and method for testing the vibration response characteristics of a tubular vortex reducer. The system for testing the vibration response characteristics of a tubular vortex reducer includes: an input part for inputting an excitation signal; The excitation signal is used to test the non-rotational vibration response characteristics of the tubular vortex reducer to obtain test result data; the output unit is used to output the test result data. The invention can realize the measurement of the vibration and response characteristics of the tubular vortex reducer, which is useful for in-depth understanding of the action mechanism of the tubular vortex reducer, suppressing the vibration of the vortex reducer, and exploring the law of coupling vibration between the tubular vortex reducer and the air-inducing plate is of great significance.
Description
技术领域technical field
本发明属于振动特性测量技术领域,特别涉及一种管式减涡器振动响应特性测试系统及方法。The invention belongs to the technical field of vibration characteristic measurement, and in particular relates to a vibration response characteristic testing system and method of a tubular vortex reducer.
背景技术Background technique
在航空发动机二次空气系统中,引气流路的设计是为了吸收高热负荷涡轮盘的热量,防止热气从主涡轮气体通道吸入涡轮盘之间的空腔,并密封轴承室避免油气泄漏。In the secondary air system of an aero-engine, the bleed flow path is designed to absorb the heat of the high heat load turbine disk, prevent hot gas from being sucked into the cavity between the turbine disks from the main turbine gas passage, and seal the bearing chamber to avoid oil and gas leakage.
目前采用的内部引气方式,是将气体从高压压气机鼓筒孔径向向内引流至高压轴,这种引气方式可避免增加外部管路,提升引气安全性。但是,通过上述这种方式获得的气流受旋转影响会在盘腔内形成强烈的涡流,产生较大的流动压损。为解决空气在旋转盘腔内流动能量损失大的问题,通常在旋转盘腔内安装各式减涡器结构来限制空气旋转并引导其径向内流。其中,管式减涡器是在压气机盘腔内安装一套径向减涡管的结构,可有效防止气流产生较大的周向速度,从而抑制涡旋的产生,能有效降低盘内压力损失。然而,由于“管风琴效应”,管子在气流激振作用下容易产生振动,会由于高循环疲劳而导致开裂。The current internal bleed air method is to drain the gas radially inward from the high-pressure compressor drum hole to the high-pressure shaft. This bleed air method can avoid adding external pipelines and improve the safety of bleed air. However, the airflow obtained in the above manner will form a strong vortex in the disk cavity due to the influence of the rotation, resulting in a large flow pressure loss. In order to solve the problem of large energy loss when the air flows in the rotating disc cavity, various vortex reducer structures are usually installed in the rotating disc cavity to limit the air rotation and guide its radial inward flow. Among them, the tubular vortex reducer is a structure in which a set of radial vortex reducers are installed in the compressor disk cavity, which can effectively prevent the air flow from generating a large circumferential velocity, thereby inhibiting the generation of vortex and effectively reducing the pressure inside the disk. loss. However, due to the "organ effect", the tubes tend to vibrate when excited by the air flow, which can lead to cracking due to high cycle fatigue.
目前,针对减涡器的研究着重于降低自由旋涡及减少压降损失的流动特性分析,但对减涡器振动特性及结构阻尼优化的研究相对较少,关于减涡器振动特性的试验研究则更是鲜有报道。作为航空发动机中的关键热端部件,管式减涡器在压气机盘腔中工作时涉及到复杂的非线性流固耦合作用和气流激振力作用,影响因素较多,振动机理复杂,在盘腔内涡流和转子联合作用下将产生不可忽视的振动问题,对涡轮盘的振动安全性造成威胁,因此势必要对减涡器振动响应特性分析展开实验研究。At present, the research on the vortex reducer focuses on the analysis of the flow characteristics of reducing the free vortex and reducing the pressure drop loss, but there are relatively few studies on the vibration characteristics and structural damping optimization of the vortex reducer, and the experimental research on the vibration characteristics of the vortex reducer is limited. It is rarely reported. As a key hot-end component in an aero-engine, the tubular vortex reducer involves complex nonlinear fluid-solid coupling and airflow excitation when it works in the compressor disk cavity. There are many influencing factors and the vibration mechanism is complex. The combination of eddy current in the disk cavity and the rotor will produce non-negligible vibration problems, which will pose a threat to the vibration safety of the turbine disk. Therefore, it is necessary to carry out experimental research on the vibration response characteristics of the vortex reducer.
综上,亟需一种新的管式减涡器振动响应特性测试系统及方法。In summary, there is an urgent need for a new testing system and method for the vibration response characteristics of a tubular vortex reducer.
发明内容Contents of the invention
本发明的目的在于提供一种管式减涡器振动响应特性测试系统及方法,以解决上述存在的一个或多个技术问题。本发明能够实现对管式减涡器的振动与响应特性的测量,对于深入了解管式减涡器的作用机理、抑制减涡器振动、探究管式减涡器与引气盘耦合振动的规律具有重要意义。The object of the present invention is to provide a testing system and method for the vibration response characteristics of a tubular vortex reducer, so as to solve one or more of the above-mentioned existing technical problems. The invention can realize the measurement of the vibration and response characteristics of the tubular vortex reducer, which is useful for in-depth understanding of the action mechanism of the tubular vortex reducer, suppressing the vibration of the vortex reducer, and exploring the law of coupling vibration between the tubular vortex reducer and the air-inducing plate is of great significance.
为达到上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明的一种管式减涡器振动响应特性测试系统,包括:A test system for vibration response characteristics of a tubular vortex reducer according to the present invention, comprising:
输入部,用于输入激励信号;an input unit for inputting an excitation signal;
测试部,用于根据所述激励信号对管式减涡器进行非旋转振动响应特性测试,获得测试结果数据;所述管式减涡器包括引气管待测件和引气盘;所述测试部包括:The test section is used to test the non-rotational vibration response characteristics of the tubular vortex reducer according to the excitation signal, and obtain test result data; the tubular vortex reducer includes an air induction pipe to be tested and an air induction plate; the test Sections include:
减涡器基础固定装置,包括:夹块、引气盘和压块;所述压块用于与隔振基础平台固定连接,所述夹块可拆卸的固定安装在所述压块上,所述夹块用于安装引气管待测件和引气盘;The base fixing device of the vortex reducer includes: a clamp block, an air induction plate and a pressure block; the pressure block is used for fixed connection with the vibration isolation foundation platform, and the clamp block is detachably and fixedly installed on the pressure block. The clamping block is used to install the bleed pipe to be tested and the bleed plate;
顶力载荷施加和测量装置,用于对引气管待测件和引气盘施加顶力,并测量施加的载荷值;Jacking force load applying and measuring device, used to apply jacking force to the bleed tube to be tested and the bleed plate, and measure the applied load value;
激振力施加和测量装置,用于对引气管待测件和引气盘施加激振力,并测量施加的载荷值;The exciting force applying and measuring device is used to apply the exciting force to the bleed tube to be tested and the bleed plate, and measure the applied load value;
减涡器振动响应测量装置,包括电涡流位移传感器和加速度传感器,用于实现引气管待测件振动响应测量;The vibration response measurement device of the vortex reducer, including the eddy current displacement sensor and the acceleration sensor, is used to realize the vibration response measurement of the bleed air pipe DUT;
输出部,用于输出所述测试结果数据。an output unit for outputting the test result data.
本发明的进一步改进在于,所述输入部包括:A further improvement of the present invention is that the input unit includes:
函数信号发生器,用于产生正弦稳态信号;A function signal generator for generating sinusoidal steady-state signals;
功率放大器,用于将正弦稳态信号进行放大处理,获得放大处理后的信号;所述放大处理后的信号用于作为测试部的激励信号。The power amplifier is used to amplify the sinusoidal steady-state signal to obtain an amplified signal; the amplified signal is used as an excitation signal of the testing unit.
本发明的进一步改进在于,所述顶力载荷施加和测量装置包括:油泵、油压表、千斤顶和顶块;所述油泵经所述油压表与所述千斤顶的进油口相连通,所述顶块固定安装在所述千斤顶的顶力输出端。A further improvement of the present invention is that the jack force load applying and measuring device includes: an oil pump, an oil pressure gauge, a jack and a jacking block; the oil pump communicates with the oil inlet of the jack through the oil pressure gauge, and the The jacking block is fixedly installed at the jacking force output end of the jack.
本发明的进一步改进在于,所述激振力施加和测量装置包括:激振器、激振杆和动态力传感器;所述激振器的输入端用于接收所述激励信号,所述激振器的输出端与所述激振杆的一端固定连接,所述激振杆的另一端用于与引气管待测件相连接;所述激振杆上设置有所述动态力传感器。A further improvement of the present invention is that the device for applying and measuring the excitation force includes: a vibration exciter, an excitation rod and a dynamic force sensor; the input end of the vibration exciter is used to receive the excitation signal, and the excitation The output end of the device is fixedly connected with one end of the exciting rod, and the other end of the exciting rod is used to connect with the air-inducing tube to be tested; the dynamic force sensor is arranged on the exciting rod.
本发明的进一步改进在于,所述激振杆为中间窄两端宽的变截面柔性螺纹连杆。A further improvement of the present invention is that the exciting rod is a flexible threaded connecting rod with variable cross-section, narrow in the middle and wide at both ends.
本发明的进一步改进在于,所述输出部包括:数据采集器,用于获取电涡流位移传感器和加速度传感器采集的数据;计算机,用于对数据采集器获取的数据进行存储和展示。A further improvement of the present invention is that the output unit includes: a data collector for acquiring the data collected by the eddy current displacement sensor and the acceleration sensor; a computer for storing and displaying the data obtained by the data collector.
本发明的一种管式减涡器振动响应特性测试方法,基于本发明上述的系统,包括以下步骤:A method for testing the vibration response characteristics of a tubular vortex reducer of the present invention, based on the above-mentioned system of the present invention, includes the following steps:
将引气管待测件、引气盘通过螺栓安装于夹块,通过顶力载荷施加和测量装置施加顶力载荷并对载荷值进行监测,获取测试过程中使用的顶力载荷;Install the bleed pipe to be tested and the bleed disc on the clamp block through bolts, apply the jack load through the jack load application and measuring device and monitor the load value to obtain the jack load used in the test process;
将激振力施加和测量装置与引气管待测件的叶片相连接,将简谐稳态振动信号传递到引气管待测件上,实现激振力加载,;其中,通过监测激振力的载荷值,使激振力幅值稳定在预定值上;Connect the excitation force applying and measuring device to the blade of the air-inducing pipe to be tested, and transmit the simple harmonic steady-state vibration signal to the air-inducing pipe to be tested, so as to realize the loading of the exciting force; wherein, by monitoring the excitation force Load value, so that the amplitude of the exciting force is stabilized at the predetermined value;
采用传感器测量获得引气管管长不同位置处的振动位移响应;改变激振频率,获得各测点处引气管的幅频响应曲线;改变激振力幅值,获得不同幅值激振力载荷作用下的振动频率响应曲线;更换不同长度、直径和配合间隙的引气管待测件,获得不同结构参数下引气管振动和响应特性的变化曲线。Use sensors to measure the vibration displacement response at different positions of the bleed air pipe length; change the excitation frequency to obtain the amplitude-frequency response curve of the bleed air pipe at each measuring point; change the amplitude of the excitation force to obtain the load effect of the excitation force with different amplitudes The vibration frequency response curve below; change the air-induction tube to be tested with different lengths, diameters and matching clearances, and obtain the variation curves of the air-induction tube vibration and response characteristics under different structural parameters.
本发明的进一步改进在于,获取测试过程中使用的顶力载荷时,采用力锤敲击法测量得到引气管待测件自由振动的衰减响应曲线,并通过频谱分析得到减涡器的固有频率;A further improvement of the present invention is that, when obtaining the jacking force load used in the test process, the attenuation response curve of the free vibration of the bleed pipe to be tested is measured by using the hammer knocking method, and the natural frequency of the vortex reducer is obtained through frequency spectrum analysis;
第n次加载引气管待测件的固有频率fn与第n-1次的固有频率fn-1之间的相对误差小于预设值时,将第n次加载对应的载荷作为实验测试过程中使用的顶力载荷。When the relative error between the natural frequency f n of the n-th loading of the bleed pipe to be tested and the n-1 natural frequency f n-1 is less than the preset value, the n-th loading of the corresponding load is taken as the experimental test process The top force load used in .
本发明的进一步改进在于,所述引气管待测件包括带有阻尼管的引气管待测件和不带阻尼管的引气管待测件。A further improvement of the present invention is that the air-inducing tube to be tested includes an air-inducing tube to be tested with a damping tube and an air-inducing tube to be tested without a damping tube.
本发明的进一步改进在于,采用带有阻尼管的引气管待测件时,还包括:更换不同长度、开槽数量和开槽深度的阻尼管模型,获得不同阻尼管结构参数下引气管振动和响应特性的变化曲线。The further improvement of the present invention is that, when adopting the bleed pipe to be tested with the damping tube, it also includes: replacing the damping tube model with different lengths, slot numbers and slot depths, and obtaining the vibration and vibration of the bleed tube under different damping tube structural parameters. Variation curve of the response characteristic.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明能够实现对管式减涡器的振动与响应特性的测量,对于深入了解管式减涡器的作用机理、抑制减涡器振动、探究管式减涡器与引气盘耦合振动的规律具有重要意义。The invention can realize the measurement of the vibration and response characteristics of the tubular vortex reducer, which is useful for in-depth understanding of the action mechanism of the tubular vortex reducer, suppressing the vibration of the vortex reducer, and exploring the law of coupling vibration between the tubular vortex reducer and the air-inducing plate is of great significance.
本发明中,引气管、引气盘通过可拆卸的方式(可以是螺栓)连接在夹块上,方便拆卸更换,通过更换引气管待测件模型,能够探究不同引气管、阻尼管结构参数对振动和响应特性的变化曲线及影响规律。In the present invention, the air-inducing tube and the air-inducing disc are connected to the clamp block in a detachable manner (may be a bolt), which is convenient for disassembly and replacement. Variation curves and influence laws of vibration and response characteristics.
本发明中,对非旋转条件下的减涡器采用施加顶力载荷的方式来等效旋转条件下的离心力作用,采用螺栓紧固在夹块上的方式来等效实际受到的轴向和径向上的位移约束,大大降低了实验段成本及实验安全性顾虑,且顶力载荷可通过油泵调节及油压表监测,方便人为精细化控制与主动化操作。In the present invention, the method of applying jacking load to the vortex reducer under the non-rotating condition is used to equivalent the centrifugal force under the rotating condition, and the method of fastening the bolts on the clamping block is used to equivalent the actual axial and radial force. The upward displacement constraint greatly reduces the cost of the experimental section and the safety concerns of the experiment, and the jacking load can be adjusted by the oil pump and monitored by the oil pressure gauge, which is convenient for manual fine control and active operation.
本发明中,采用力锤敲击法得到减涡器与夹块间的紧固状态,操作简单易实施,并采用变截面柔性激振杆施加激励,消除附加约束对减涡器振动特性的影响,提高了测量精度。In the present invention, the fastening state between the vortex reducer and the clamping block is obtained by using the force hammer knocking method, the operation is simple and easy to implement, and the flexible excitation rod with variable cross-section is used to apply excitation to eliminate the influence of additional constraints on the vibration characteristics of the vortex reducer , improving the measurement accuracy.
本发明测试方法重复性高,适用性广,夹块设计为可拆卸并可根据待测件形式进行适配,可实现对透平机械中关心振动特性的多种关键部件进行测量,如各式减涡器、阻尼叶片、拉金叶片等。The test method of the present invention has high repeatability and wide applicability. The clamping block is designed to be detachable and can be adapted according to the form of the test piece, which can realize the measurement of various key components concerned with vibration characteristics in turbomachinery, such as various Vortex reducer, damping blade, Larkin blade, etc.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面对实施例或现有技术描述中所需要使用的附图做简单的介绍;显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art; obviously, the accompanying drawings in the following description are For some embodiments of the present invention, those skilled in the art can also obtain other drawings based on these drawings without creative effort.
图1是本发明实施例的一种管式减涡器非旋转振动响应特性实验测试系统的示意框图;Fig. 1 is a schematic block diagram of an experimental testing system for non-rotating vibration response characteristics of a tubular vortex reducer according to an embodiment of the present invention;
图2是本发明实施例的一种管式减涡器非旋转振动响应特性实验测试系统的示意图;2 is a schematic diagram of an experimental testing system for non-rotating vibration response characteristics of a tubular vortex reducer according to an embodiment of the present invention;
图3是本发明实施例中,减涡器固定装置和顶力载荷施加和测量装置示意图;Fig. 3 is a schematic diagram of a vortex reducer fixing device and a jacking load application and measurement device in an embodiment of the present invention;
图4是本发明实施例中,激振力施加和测量装置示意图;Fig. 4 is a schematic diagram of an excitation force application and measurement device in an embodiment of the present invention;
图5是本发明实施例中,减涡器振动响应测量装置示意图;Fig. 5 is a schematic diagram of a vibration response measuring device of a vortex reducer in an embodiment of the present invention;
图6是本发明实施例的一种管式减涡器非旋转振动响应特性实验测试方法流程示意图;其中,图6中(a)为待测件为无阻尼管的引气管模型的流程示意图,图6中(b)待测件为带有阻尼管的引气管模型的流程示意图;Fig. 6 is a schematic flow chart of an experimental testing method for non-rotating vibration response characteristics of a tubular vortex reducer according to an embodiment of the present invention; wherein, (a) in Fig. 6 is a schematic flow chart of an bleed pipe model in which the test piece is an undamped tube, Among Fig. 6 (b) the schematic flow chart of the sample to be tested is the bleed pipe model with damping pipe;
图1至图6中,1-函数信号发生器;2-功率放大器;3-激振器;4-激振杆;5-动态力传感器;6-夹块;7-顶块;8-千斤顶;9-台架;10-引气管待测件;11-引气盘;12-传感器;13-数据采集器;14-计算机;15-油压表;16-油泵;17-传感器支撑架;18-托架;19-安装螺母;20-压块。In Fig. 1 to Fig. 6, 1-function signal generator; 2-power amplifier; 3-vibrator; 4-exciting rod; 5-dynamic force sensor; 6-clamp block; 7-top block; 8-jack ;9-bench; 10-induction pipe to be tested; 11-induction plate; 12-sensor; 13-data collector; 14-computer; 15-oil pressure gauge; 16-oil pump; 17-sensor support frame; 18-bracket; 19-installation nut; 20-press block.
具体实施方式Detailed ways
为使本发明实施例的目的、技术效果及技术方案更加清楚,下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述;显然,所描述的实施例是本发明一部分实施例。基于本发明公开的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的其它实施例,都应属于本发明保护的范围。In order to make the purpose, technical effects and technical solutions of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention; obviously, the described embodiments It is a part of the embodiment of the present invention. Based on the disclosed embodiments of the present invention, other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall all fall within the protection scope of the present invention.
请参阅图1和图2,本发明实施例的一种管式减涡器非旋转振动响应特性测试系统,主要由输入部分、测试部分和输出部分组成。Referring to Fig. 1 and Fig. 2, a test system for non-rotating vibration response characteristics of a tubular vortex reducer according to an embodiment of the present invention is mainly composed of an input part, a test part and an output part.
输入部分包括:函数信号发生器1和功率放大器2;其中,由函数信号发生器1产生一定频率的正弦稳态信号,并通过功率放大器2将信号放大后作为系统的输入激励信号;The input part includes: a
测试部分主要由减涡器基础固定装置、顶力载荷施加和测量装置、激振力施加和测量装置以及减涡器振动响应测量装置等组成。The test part is mainly composed of vortex reducer foundation fixing device, top force load application and measurement device, excitation force application and measurement device, vortex reducer vibration response measurement device, etc.
本发明实施例中,所述减涡器基础固定装置包括:台架9、夹块6、引气盘11以及引气管待测件10(包括不带阻尼管的引气管待测件和带有阻尼管的引气管待测件两种)。将两侧台架9置于隔振基础平台上,其底板通过地脚螺栓紧固,顶部通过两端带螺纹的横梁连接。引气管待测件10和引气盘11在轴向和径向上通过螺栓紧固在夹块上,模拟实际工作中受到的位移约束。In the embodiment of the present invention, the base fixing device of the vortex reducer includes: a
所述顶力载荷施加和测量装置包括:油泵16、油压表15、千斤顶8、顶块7和压块20。The jacking load applying and measuring device includes: an
所述激振力施加和测量装置包括:激振器3、变截面的激振杆4和动态力传感器5。The device for applying and measuring the excitation force includes: an
所述减涡器振动响应测量装置由传感器支撑架17和预设种类的传感器12,预设种类的传感器12包括电涡流位移传感器和加速度传感器。将传感器支撑架17固定在台架9底座上,分别将电涡流位移传感器和加速度传感器安装在传感器支撑架17伸出的托架18上,并调节托架18和安装螺母19的位置,使传感器12的头部与引气管待测件10的被测点表面间保持合适的测量间隙。The vibration response measuring device of the vortex reducer consists of a
输出部分包括多通道的数据采集器13和计算机14,将多通道的数据采集器13获取的数据信号输出至计算机14进行显示和存储,以便进一步调试和分析。The output part includes a
本发明实施例的测试系统中,采用力锤敲击法测量得到减涡器自由振动的衰减响应曲线,并通过频谱分析得到减涡器的固有频率;引气管和引气盘的在轴向和径向上通过螺栓紧固在夹块上,模拟实际工作中减涡器受到的位移约束;通过测量固有频率将引气管待测件加载至完全紧固状态,并将完全紧固状态对应的载荷作为实验测试过程中使用的顶力载荷;施加激振力采用的是中间窄两边宽的变截面柔性螺纹连杆,使细杆部分在自身柔度下充分消耗激振器产生的切向载荷,消除附加约束对减涡器的影响;采用夹块的设计,方便对实验待测的减涡器模型进行更换;其中,对无阻尼管的引气管和带有阻尼管的引气管两种引气管待测件进行实验,可对比探究阻尼管在振动过程中的减振效果;更换不同长度、不同直径、不同配合间隙的待测引气管模型,可探究不同引气管结构参数对振动和响应特性的变化曲线及影响规律;通过更换与引气管待测件适配的夹块,该试验系统可实现对各式减涡器及阻尼叶片振动响应特性的测量。In the test system of the embodiment of the present invention, the attenuation response curve of the free vibration of the vortex reducer is measured by the hammer knocking method, and the natural frequency of the vortex reducer is obtained through frequency spectrum analysis; It is fastened on the clamp block by bolts in the radial direction, simulating the displacement constraint of the vortex reducer in actual work; by measuring the natural frequency, the bleed air pipe to be tested is loaded to a fully tightened state, and the load corresponding to the fully tightened state is taken as The jacking force load used in the experimental testing process; the excitation force is applied by a flexible threaded connecting rod with a narrow middle and wide sides, so that the thin rod part can fully consume the tangential load generated by the exciter under its own flexibility, eliminating The impact of additional constraints on the vortex reducer; the design of the clamp block is used to facilitate the replacement of the vortex reducer model to be tested in the experiment; among them, the two kinds of bleed pipes without damping pipe and bleed pipe with damping pipe are to be The test piece can be used to compare and explore the damping effect of the damping tube during the vibration process; the model of the induced air tube to be tested with different lengths, different diameters, and different fit clearances can be replaced to explore the changes in the vibration and response characteristics of different induced air tube structural parameters Curves and influence rules; by replacing the clamp block that is compatible with the bleed air pipe to be tested, the test system can realize the measurement of the vibration response characteristics of various vortex reducers and damping blades.
请参阅图3,本发明实施例的减涡器固定装置、顶力载荷施加和测量装置中,将千斤顶8置于台架9底座上,装入顶块7,并通过侧面螺栓与压块20相连。将压块20固定于台架9之上,并将压块20上端面螺栓旋入顶块7内,使得顶块7、压块20成为整体。油泵16、油压表15与千斤顶8相连,通过调节油泵16,按照需要的顶力大小顶起减涡器,并在油压表15上读取顶力值。引气管和引气盘在轴向和径向上通过螺栓紧固在夹块上,模拟实际工作中减涡器受到的位移约束。Please refer to Fig. 3, in the vortex reducer fixing device, the jacking force load application and measuring device of the embodiment of the present invention, the
请参阅图4所示,本发明实施例的激振力施加和测量装置中。将激振器3和引气管待测件10通过变截面的激振杆4相连接,激振杆4分为两段,中间通过动态力传感器5连接,用于实时测量激振力大小。采用激振杆4(变截面柔性螺纹连杆)来施加激振力,使细杆部分在自身柔度下充分消耗激振器产生的切向载荷,消除附加约束对减涡器的影响。Please refer to FIG. 4 , the excitation force applying and measuring device of the embodiment of the present invention. The
请参阅图5所示,本发明实施例的减涡器振动响应测量装置示意图。将传感器支撑架17固定在台架9底座上,分别将电涡流位移传感器和加速度传感器安装在支撑架伸出的托架18上,并调节托架18和安装螺母19的位置,使传感器的12头部与引气管待测件10上被测点表面之间保持合适的测量间隙。Please refer to FIG. 5 , which is a schematic diagram of a vibration response measuring device of a vortex reducer according to an embodiment of the present invention. The
请参阅图6,本发明实施例的一种管式减涡器非旋转振动响应测试方法,基于本发明上述的测试系统,包括以下步骤:Please refer to Fig. 6, a non-rotating vibration response test method of a tubular vortex reducer according to an embodiment of the present invention, based on the above-mentioned test system of the present invention, includes the following steps:
步骤1,将实验待测减涡器引气管(无阻尼管)、引气盘安装于夹块内,并将夹块安装至顶块上用螺栓紧固,通过油压表对所施加的顶力载荷进行监测;
步骤2,采用液压千斤顶对减涡器施加一个较小的初始压力载荷后,采用力锤敲击法测量获得减涡器自由振动的衰减响应曲线,并通过频谱分析得到减涡器自由振动的一阶弯曲固有频率f0,随后采用千斤顶逐步增加载荷,分别测量获得第i次加载时减涡器的固有频率fi,当测量数次以后,发现第n次加载减涡器固有频率fn与第n-1次频率fn-1之间的相对误差小于0.2%,认为第n次加载后,减涡器与夹块间已经处于完全紧固状态,并将第n次加载对应的载荷作为实验测试过程中使用的顶力载荷;Step 2: After applying a small initial pressure load to the vortex reducer with a hydraulic jack, the attenuation response curve of the free vibration of the vortex reducer is measured by the hammer striking method, and a part of the free vibration of the vortex reducer is obtained through frequency spectrum analysis. The first-order bending natural frequency f 0 , and then use the jack to increase the load step by step, and measure the natural frequency f i of the vortex reducer at the i-th loading respectively. After several measurements, it is found that the n-th loading vortex reducer natural frequency f n and The relative error between the n-1th frequency f n-1 is less than 0.2%. It is considered that after the n-th loading, the vortex reducer and the clamp block are already in a fully tightened state, and the load corresponding to the n-th loading is taken as Jacking loads used during experimental testing;
步骤3,调整安装在支架上的电涡流位移传感器测量端头部与减涡器表面间的距离,使其位于合适的范围内,即0.5mm左右,使被测量的值在传感器的线性测量范围内,从而保证测量精度;
步骤4,采用柔性螺纹连杆将激振器与引气管待测件相连接,使激振器输出的简谐稳态振动信号传递到减涡器上,实现激振力的加载,连杆上的动态力传感器用于测量施加在减涡器上的激振力,调节功率放大器使激振力幅值稳定在给定的值上;Step 4: Use flexible threaded connecting rods to connect the vibrator and the bleed pipe to be tested, so that the simple harmonic steady-state vibration signal output by the vibrator is transmitted to the vortex reducer to realize the loading of the exciting force. The dynamic force sensor is used to measure the exciting force applied to the vortex reducer, and adjust the power amplifier to stabilize the amplitude of the exciting force at a given value;
步骤5,采用电涡流位移传感器测量得到引气管管长100%、80%和50%不同位置处的振动位移响应,并改变激振频率,获得各测点处引气管的幅频响应曲线;
步骤6,在上述测量获得在一定幅值激振力载荷作用下的振动频率响应曲线后,改变激振力幅值,重复步骤5之后的操作进行测量,获得不同幅值激振力载荷作用下的振动频率响应曲线;
步骤7,更换不同长度、直径和配合间隙的引气管待测件模型,重复步骤2至6,获得不同结构参数下引气管振动和响应特性的变化曲线;
步骤8,更换带有阻尼管的引气管待测模型,安装过程中要控制好引气管和阻尼管配合间隙,以免发生过盈。重复步骤2至6,探究阻尼管在减涡器振动过程中的减振作用;
步骤9,更换不同长度、开槽数量和开槽深度的阻尼管模型,重复步骤2至6,获得不同阻尼管结构参数下引气管振动和响应特性的变化曲线。
本发明的方法中,引气管、引气盘通过螺栓连接在夹块上,方便拆卸更换,通过更换引气管待测件,可探究不同引气管、阻尼管结构参数对振动和响应特性的变化曲线及影响规律;顶块和压块为组合在一起的固定装置,用以保持和支撑实验施加的基本载荷,而夹块的设计可根据引气管待测件形式进行适配,实现对各式减涡器及阻尼叶片振动响应特性的测量。In the method of the present invention, the air-inducing tube and the air-inducing disc are connected to the clamping block by bolts, which is convenient for disassembly and replacement. By replacing the air-inducing tube to be tested, the variation curves of the structural parameters of different air-inducing tubes and damping tubes on vibration and response characteristics can be explored. and the law of influence; the top block and the pressure block are combined fixtures to maintain and support the basic load imposed by the experiment, and the design of the clamp block can be adapted according to the form of the bleed tube to be tested, so as to achieve various reductions Measurement of vibration response characteristics of vortex and damper blades.
综上,本发明实施例公开了一种管式减涡器振动响应特性测试系统及方法,所述测试系统主要由减涡器基础固定装置、顶力载荷施加和测量装置、激振力施加和测量装置和减涡器振动响应测量装置等组成。采用力锤敲击法测量获得减涡器自由振动的衰减响应曲线,并通过频谱分析可得到减涡器固有振动频率;对无阻尼管的引气管和带有阻尼管的引气管两种引气管待测件进行实验,可对比探究阻尼管在振动过程中的减振效果,可更换不同长度、不同直径、不同配合间隙的待测引气管模型,探究不同引气管结构参数对振动和响应特性的变化曲线及影响规律,并通过更换与引气管待测件适配的夹块,该测试系统可实现对各式管式减涡器的振动与响应特性的测量,对于深入了解管式减涡器的作用机理、抑制减涡器振动、探究管式减涡器与引气盘耦合振动的规律具有重要意义。To sum up, the embodiment of the present invention discloses a test system and method for the vibration response characteristics of a tubular vortex reducer. The measuring device and the vibration response measuring device of the vortex reducer are composed. The attenuation response curve of the free vibration of the vortex reducer is measured by the hammer knocking method, and the natural vibration frequency of the vortex reducer can be obtained through frequency spectrum analysis; there are two kinds of bleed air pipes without damping pipe and bleed pipe with damping pipe To conduct experiments on the parts to be tested, the damping effect of the damping tube during the vibration process can be compared and explored. The model of the induced air tube to be tested with different lengths, different diameters, and different fit clearances can be replaced, and the influence of different structural parameters of the induced air tube on vibration and response characteristics can be explored. The change curve and influence law, and by replacing the clamp block that is compatible with the bleed pipe to be tested, the test system can realize the measurement of the vibration and response characteristics of various tubular vortex reducers. It is of great significance to study the action mechanism of the vortex reducer, suppress the vibration of the vortex reducer, and explore the coupling vibration law of the tubular vortex reducer and the bleed plate.
以上实施例仅用以说明本发明的技术方案而非对其限制,尽管参照上述实施例对本发明进行了详细的说明,所属领域的普通技术人员依然可以对本发明的具体实施方式进行修改或者等同替换,这些未脱离本发明精神和范围的任何修改或者等同替换,均在申请待批的本发明的权利要求保护范围之内。The above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art can still modify or equivalently replace the specific embodiments of the present invention. , any modifications or equivalent replacements that do not deviate from the spirit and scope of the present invention are within the protection scope of the claims of the present invention pending application.
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