CN113042945B - Weld joint processing device - Google Patents
Weld joint processing device Download PDFInfo
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- CN113042945B CN113042945B CN202110349515.2A CN202110349515A CN113042945B CN 113042945 B CN113042945 B CN 113042945B CN 202110349515 A CN202110349515 A CN 202110349515A CN 113042945 B CN113042945 B CN 113042945B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention relates to the technical field of ship manufacturing, and particularly discloses a welding seam processing device which comprises a device body, a moving assembly, a heating assembly, a cooling assembly, a temperature detector and a controller. The welding seam processing device does not need manual operation, reduces personal injury to operators, can accurately control the temperature and the heating time of the welding seam, and improves the stability of a welding seam processing finished product.
Description
Technical Field
The invention relates to the technical field of ship manufacturing, in particular to a welding seam processing device.
Background
Ship manufacture is formed by welding steel plates in a dock, wherein tens of thousands of welding seams are formed on one ship, welding deformation (caused by residual stress) can be generated when the steel plates are heated and expand unevenly in the welding process, a mechanical straightening method or a flame straightening method is generally adopted for the generated welding deformation, the mechanical straightening method is used for enabling the ship plates to generate plastic deformation through an impact or bending process, and the flame straightening method is used for enabling the ship plates to soften and generate local compression plastic deformation through heating the ship plates, and then shortening the ship plates after cooling to eliminate the welding deformation.
However, the welding deformation is mainly processed by manual operation, when the flame straightening method is used, personal safety accidents are easily caused in a high-temperature environment, and harmful gas is also generated in the heating process to pollute the respiratory tract of a human body; when the mechanical correction method is used, rust dust is easy to disperse due to the impact on a ship plate, the respiratory tract of workers is greatly damaged, and pneumoconiosis is easy to occur after long-term work in the environment. Moreover, manual processes, whether mechanical or flame straightening, place high demands on manual operations, making the finished weld process unstable.
Disclosure of Invention
The embodiment of the invention aims to provide a welding seam processing device which does not need manual operation, has high personal safety, accurate heating temperature and heating time and high stability of a welding seam processing finished product.
To achieve the purpose, the embodiment of the invention adopts the following technical scheme:
the utility model provides a welding seam processing apparatus, includes device body, removal subassembly, heating element, cooling module, thermodetector and controller, the device body sets up the welding seam top at the ship board, remove the subassembly the heating element the cooling module with thermodetector sets up the device body is close to the side of ship board, the controller sets up on the device body, remove the subassembly the heating element the cooling module with thermodetector all with controller communication connection, it can order about the device body is followed the welding seam removes, the heating element the cooling module with thermodetector is just right the welding seam, the heating element is used for heating the welding seam, the cooling module is used for cooling the welding seam, thermodetector is used for gathering the real-time temperature of welding seam.
As a preferred scheme of the welding seam processing device, the welding seam processing device further comprises a laser radar, the laser radar is arranged on one side of the advancing direction of the device body and is in communication connection with the controller, and the laser radar is used for scanning three-dimensional data of the welding seam on the ship board so as to enable the device body to move along the extending direction of the welding seam.
As a preferred scheme of the welding seam processing device, the moving assembly comprises a guide wheel, a driving motor and a steering engine steering instrument, the driving motor is arranged between the steering engine steering instrument and the guide wheel, the steering engine steering instrument is used for driving the driving motor to rotate relative to the device body, and the driving motor is used for driving the guide wheel to rotate so as to enable the device body to move along the welding seam.
As a preferred scheme of welding seam processing apparatus, heating element includes fuel delivery mechanism, the ware of striking and first nozzle, fuel delivery mechanism sets up, first nozzle intercommunication the air of fuel delivery structure and external environment, the ware of striking sets up the fuel delivery structure with between the first nozzle, the fuel delivery mechanism with the ware of striking all with controller communication connection.
As a preferable scheme of the welding seam processing device, the heating assembly further includes a first angle adjusting mechanism, the first angle adjusting mechanism is disposed between the fuel conveying structure and the first nozzle, the first angle adjusting mechanism is in communication connection with the controller, and the first angle adjusting mechanism is configured to adjust an angle of the first nozzle relative to the fuel conveying mechanism.
As a preferable mode of the welding seam processing apparatus, the heating assembly further includes a first moving motor and a first moving rail, the first moving motor is disposed on the fuel delivery mechanism, the first moving rail is disposed on the apparatus body, and the first moving motor is movable relative to the first moving rail.
As a preferable mode of the weld processing apparatus, the cooling assembly includes a cooling liquid delivery mechanism and a second nozzle, the second nozzle communicates the cooling liquid delivery mechanism and air of an external environment, and the cooling liquid delivery mechanism is in communication connection with the controller.
As a preferable scheme of the welding seam processing device, the cooling assembly further comprises a second angle adjusting mechanism, the second angle adjusting mechanism is arranged between the cooling liquid conveying mechanism and the second nozzle, the second angle adjusting mechanism is in communication connection with the controller, and the second angle adjusting mechanism is used for adjusting an angle of the second nozzle relative to the cooling liquid conveying mechanism.
As a preferable scheme of the welding seam processing apparatus, the cooling module further includes a second moving motor and a second moving rail, the second moving motor is disposed on the cooling liquid conveying mechanism, the second moving rail is disposed on the apparatus body, and the second moving motor is capable of moving relative to the second moving rail.
As a preferable mode of the weld processing apparatus, the temperature detector is an infrared thermometer.
The embodiment of the invention has the beneficial effects that:
weld joint processing apparatus is formed through setting up device body, removal subassembly, heating element, cooling module, thermodetector and controller, and wherein, the device body sets up in the welding seam top of ship board, and removal subassembly, heating element, cooling module and thermodetector set up the side that is close to the ship board at the device body, and the controller setting is on the device body. The moving assembly, the heating assembly, the cooling assembly and the temperature detector are in communication connection with the controller, so that the controller can directly control the movement of the moving assembly, the heating assembly and the cooling assembly and can also directly acquire temperature information acquired by the temperature detector. In addition, the removal subassembly can order about the device body and remove along the welding seam, need not the manual work and comes the mobile device body, and heating element, cooling module and thermodetector are just to the welding seam for heating element can the direct heating welding seam, and the welding seam is heated and produce local compression plastic deformation, and cooling module is used for cooling down the welding seam, and the welding seam after the cooling will shorten and remain stress and resist original residual stress, makes welding deformation eliminate. In addition, thermodetector is used for gathering the real-time temperature of welding seam, according to the real-time temperature of real-time detection welding seam, can accurate control heating element and cooling module's opening time, avoids heating excessively and damages the ship board. Therefore, the welding seam processing device provided by the embodiment of the invention does not need manual operation, reduces personal injury to operators, can accurately control the temperature and heating time of the welding seam, and improves the stability of a welding seam processing finished product.
Drawings
The invention is explained in more detail below with reference to the figures and examples.
Fig. 1 is a schematic front view of a weld processing apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic side view of a weld processing apparatus according to an embodiment of the present invention.
Fig. 3 is a schematic top view of a weld processing apparatus according to an embodiment of the present invention.
In the figure:
1. a device body; 2. a moving assembly; 21. a guide wheel; 22. a drive motor; 23. a steering engine steering instrument; 3. a heating assembly; 31. a fuel delivery mechanism; 32. a lighter; 33. a first nozzle; 34. a first angle adjustment mechanism; 35. a first moving motor; 36. a first moving track; 4. a cooling assembly; 41. a coolant conveying mechanism; 42. a second nozzle; 43. a second angle adjustment mechanism; 44. a second moving motor; 45. a second moving track; 5. a temperature detector; 6. a controller; 7. a laser radar.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature "on," "above" and "over" the second feature may include the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Referring to fig. 1, an embodiment of the present invention provides a weld processing apparatus, including an apparatus body 1, a moving assembly 2, a heating assembly 3, a cooling assembly 4, a temperature detector 5, and a controller 6, where the apparatus body 1 is disposed above a weld of a ship plate, the moving assembly 2, the heating assembly 3, the cooling assembly 4, and the temperature detector 5 are disposed on a side surface of the apparatus body 1 close to the ship plate, the controller 6 is disposed on the apparatus body 1, the moving assembly 2, the heating assembly 3, the cooling assembly 4, and the temperature detector 5 are all in communication connection with the controller 6, the moving assembly 2 can drive the apparatus body 1 to move along the weld, the heating assembly 3, the cooling assembly 4, and the temperature detector 5 are directly opposite to the weld, the heating assembly 3 is used for heating the weld, the cooling assembly 4 is used for cooling the weld, and the temperature detector 5 is used for acquiring a real-time temperature of the weld.
The welding seam processing device is formed by arranging the device body 1, the moving assembly 2, the heating assembly 3, the cooling assembly 4, the temperature detector 5 and the controller 6, wherein the device body 1 is arranged above a welding seam of a ship plate, the moving assembly 2, the heating assembly 3, the cooling assembly 4 and the temperature detector 5 are arranged on the side face, close to the ship plate, of the device body 1, and the controller 6 is arranged on the device body 1. The moving assembly 2, the heating assembly 3, the cooling assembly 4 and the temperature detector 5 are all in communication connection with the controller 6, so that the controller 6 can directly control the actions of the moving assembly 2, the heating assembly 3 and the cooling assembly 4 and can also directly acquire temperature information acquired by the temperature detector 5.
In addition, the removal subassembly 2 can order about the removal of device body 1 along the welding seam, need not the manual work and comes the removal device body 1, and heating element 3, cooling module 4 and thermodetector 5 are just to the welding seam for heating element 3 can the direct heating welding seam, and the welding seam is heated and produce local compression plastic deformation, and cooling module 4 is used for cooling down the welding seam, and the welding seam after the cooling will shorten and remain stress and resist original residual stress, makes welding deformation eliminate. In addition, thermodetector 5 is used for gathering the real-time temperature of welding seam, according to the real-time temperature of real-time detection welding seam, can accurate control heating element 3 and cooling module 4's opening time, avoids heating excessively and damages the ship board.
Therefore, the welding seam processing device provided by the embodiment of the invention does not need manual operation, reduces personal injury to operators, can accurately control the temperature and heating time of the welding seam, and improves the stability of a welding seam processing finished product.
In one embodiment, referring to fig. 2 and 3, the weld processing apparatus of the embodiment of the present invention further includes a laser radar 7, the laser radar 7 is disposed on one side of the advancing direction of the apparatus body 1, the laser radar 7 is in communication with the controller 6, and the laser radar 7 is configured to scan three-dimensional data of the weld on the ship plate. The shape, the protruding area and the protruding height of welding seam on the deck are reachd through analysis three dimensional data, obtain the coordinate information of welding seam on the deck, drive according to the coordinate information of welding seam and remove subassembly 2 action, can order about device body 1 and remove along the extending direction of welding seam to reach the purpose of automatic and continuous processing welding seam.
Further, referring to fig. 1, the moving assembly 2 includes a guide wheel 21, a driving motor 22 and a steering engine steering device 23, the driving motor 22 is disposed between the steering engine steering device 23 and the guide wheel 21, the steering engine steering device 23 is used for driving the driving motor 22 to rotate relative to the device body 1, and the driving motor 22 is used for driving the guide wheel 21 to rotate, so as to realize the movement of the moving assembly 2 in a straight line or a turning line. In combination with the coordinate information of the weld on the ship plate, the moving assembly 2 of the present embodiment can keep the apparatus body 1 moving along the weld at all times.
In another embodiment, referring to fig. 1, the heating assembly 3 includes a fuel delivery mechanism 31, a sparker 32, and a first nozzle 33, the fuel delivery mechanism 31 being disposed, the first nozzle 33 communicating the fuel delivery mechanism with the air of the external environment, the sparker 32 being disposed between the fuel delivery mechanism and the first nozzle 33, the fuel delivery mechanism 31 and the sparker 32 both being in communication with the controller 6. When the weld seam needs to be heated, the fuel delivery mechanism 31 is activated to release fuel, the igniter 32 is activated to ignite, the first nozzle 33 restricts the output direction of the fuel, and the weld seam can be heated in a directed and fixed point manner. When the heating of the weld is stopped, the fuel supply mechanism 31 is stopped, and the fuel supply can be directly cut off, so that the heating of the weld can be stopped in real time.
Preferably, the fuel delivery mechanism 31 includes at least a fuel tank and a purge pump, and the purging of fuel from the fuel tank can be continued or stopped by starting and stopping the operation of the purge pump.
Further, with continued reference to fig. 1, the heating assembly 3 further includes a first angle adjusting mechanism 34, the first angle adjusting mechanism 34 is disposed between the fuel conveying structure and the first nozzle 33, the first angle adjusting mechanism 34 is in communication connection with the controller 6, and by controlling the action of the first angle adjusting mechanism 34, the angle of the first nozzle 33 relative to the fuel conveying mechanism 31 can be adjusted, so as to achieve the effect of adjusting the heating distance and the heating area of the weld joint of the heating assembly 3.
Further, referring to fig. 1, the heating assembly 3 further includes a first moving motor 35 and a first moving rail 36, the first moving motor 35 is provided on the fuel delivery mechanism 31, the first moving rail 36 is provided on the apparatus body 1, and the first moving motor 35 is movable relative to the first moving rail 36. By driving the first moving motor 35 to move relative to the first moving track 36, the fuel conveying mechanism 31 can be driven to move relative to the device body 1, and then the distance between the first nozzle 33 and the welding seam can be adjusted, so that the heating firepower and the heating position of the heating assembly 3 can be adjusted.
Alternatively, referring to fig. 1, the cooling module 4 includes a cooling fluid delivery mechanism 41 and a second nozzle 42, the second nozzle 42 communicating the cooling fluid delivery mechanism 41 and the air of the external environment, the cooling fluid delivery mechanism 41 being in communication with the controller 6. When the weld joint needs to be cooled, the coolant is released by starting the coolant delivery mechanism 41, and the direction of the coolant release is restricted by the second nozzle 42, so that the weld joint can be cooled in a fixed-point orientation. When the cooling of the weld is stopped, the coolant feed mechanism 41 is stopped, and the coolant supply can be directly cut off, so that the cooling process for the weld can be stopped in real time.
Preferably, the coolant delivery mechanism 41 includes a coolant storage tank and a suction pump, and by controlling the start and stop of the suction pump and the output power of the suction pump, it is possible to control whether or not to output the coolant and the output rate of the coolant.
Preferably, referring to fig. 1, the cooling module 4 further includes a second angle adjusting mechanism 43, the second angle adjusting mechanism 43 is disposed between the cooling liquid conveying mechanism 41 and the second nozzle 42, the second angle adjusting mechanism 43 is in communication with the controller 6, and the second angle adjusting mechanism 43 is used for adjusting the angle of the second nozzle 42 relative to the cooling liquid conveying mechanism 41. By controlling the action of the second angle adjusting mechanism 43, the angle of the second nozzle 42 relative to the cooling liquid conveying mechanism 41 can be adjusted, and the effect of adjusting the spraying distance and the cooling area of the cooling assembly 4 to the weld joint is achieved.
More preferably, referring to fig. 1, the cooling module 4 further includes a second moving motor 44 and a second moving rail 45, the second moving motor 44 being provided on the cooling liquid conveying mechanism 41, the second moving rail 45 being provided on the apparatus body 1, the second moving motor 44 being movable relative to the second moving rail 45. By driving the second moving motor 44 to move relative to the second moving track 45, the cooling liquid conveying mechanism 41 can be driven to move relative to the device body 1, so as to adjust the distance between the second nozzle 42 and the weld joint, and the cooling efficiency and the cooling position of the cooling assembly 4 can be adjusted.
In particular, the temperature detector 5 of the embodiment of the present invention is an infrared thermometer. The infrared thermometer has the advantages of small and exquisite appearance, convenient carrying, laser aiming, safety, reliability, quick display, accurate measurement and low price. The infrared thermometer has the working principle that infrared radiation energy of a target object in a visual field of the infrared thermometer is converged by a special optical system, the infrared energy is focused on a photoelectric detector and converted into corresponding electric signals, and the signals are converted into temperature values of a measured target.
In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are used in a descriptive sense or a positional relationship based on the orientation shown in the drawings for convenience of description and simplicity of operation, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be appropriately combined to form other embodiments as will be appreciated by those skilled in the art.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (4)
1. A welding seam processing device is characterized by comprising a device body, a moving assembly, a heating assembly, a cooling assembly, a temperature detector and a controller, wherein the device body is arranged above a welding seam of a ship plate, the moving assembly, the heating assembly, the cooling assembly and the temperature detector are arranged on the side face, close to the ship plate, of the device body, the controller is arranged on the device body, the moving assembly, the heating assembly, the cooling assembly and the temperature detector are all in communication connection with the controller, the moving assembly can drive the device body to move along the welding seam, the heating assembly, the cooling assembly and the temperature detector are right opposite to the welding seam, the heating assembly is used for heating the welding seam, the cooling assembly is used for cooling the welding seam, and the temperature detector is used for collecting the real-time temperature of the welding seam;
the heating assembly comprises a fuel conveying mechanism, a lighter and a first nozzle, the fuel conveying mechanism is arranged, the first nozzle is communicated with the fuel conveying structure and air of the external environment, the lighter is arranged between the fuel conveying structure and the first nozzle, and the fuel conveying mechanism and the lighter are both in communication connection with the controller;
the heating assembly further comprises a first angle adjusting mechanism, the first angle adjusting mechanism is arranged between the fuel conveying structure and the first nozzle, the first angle adjusting mechanism is in communication connection with the controller, and the first angle adjusting mechanism is used for adjusting the angle of the first nozzle relative to the fuel conveying mechanism;
the heating assembly further comprises a first moving motor and a first moving track, the first moving motor is arranged on the fuel conveying mechanism, the first moving track is arranged on the device body, and the first moving motor can move relative to the first moving track;
the cooling assembly comprises a cooling liquid conveying mechanism and a second nozzle, the second nozzle is communicated with the cooling liquid conveying mechanism and air of the external environment, and the cooling liquid conveying mechanism is in communication connection with the controller;
the cooling assembly further comprises a second angle adjusting mechanism, the second angle adjusting mechanism is arranged between the cooling liquid conveying mechanism and the second nozzle, the second angle adjusting mechanism is in communication connection with the controller, and the second angle adjusting mechanism is used for adjusting the angle of the second nozzle relative to the cooling liquid conveying mechanism;
the cooling assembly further comprises a second moving motor and a second moving track, the second moving motor is arranged on the cooling liquid conveying mechanism, the second moving track is arranged on the device body, and the second moving motor can move relative to the second moving track.
2. The weld processing apparatus according to claim 1, further comprising a laser radar provided on one side of the apparatus body in the advancing direction, the laser radar being in communication with the controller, the laser radar being configured to scan three-dimensional data of the weld on the boat deck to move the apparatus body in the extending direction of the weld.
3. The welding seam processing device according to claim 2, wherein the moving assembly comprises a guide wheel, a driving motor and a steering engine steering instrument, the driving motor is arranged between the steering engine steering instrument and the guide wheel, the steering engine steering instrument is used for driving the driving motor to rotate relative to the device body, and the driving motor is used for driving the guide wheel to rotate so as to enable the device body to move along the welding seam.
4. The weld processing apparatus according to any one of claims 1 to 3, wherein the temperature detector is an infrared thermometer.
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| CN202110349515.2A CN113042945B (en) | 2021-03-31 | 2021-03-31 | Weld joint processing device |
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| CN202110349515.2A CN113042945B (en) | 2021-03-31 | 2021-03-31 | Weld joint processing device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114393335A (en) * | 2022-02-22 | 2022-04-26 | 广船国际有限公司 | Broadside welding deformation treatment equipment |
| CN115106664A (en) * | 2022-07-15 | 2022-09-27 | 上海交通大学 | Ship large-size sectional welding deformation control device and method |
| CN116900457B (en) * | 2023-09-08 | 2023-11-21 | 智迈德股份有限公司 | Steel beam welding water-cooling device |
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| JPS5225690A (en) * | 1975-08-18 | 1977-02-25 | Western Electric Co | Method and device for nonndestructively measuring real time of welding |
| JPS58187294A (en) * | 1982-04-26 | 1983-11-01 | Mitsubishi Heavy Ind Ltd | Welding method |
| CA2227964A1 (en) * | 1998-04-06 | 1999-10-06 | Micael Rider | Magnetic stand for the assembly and the unilateral soldering of ferromagnetic sheet panels |
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