CN113046946A - Full-automatic carpet machine - Google Patents
Full-automatic carpet machine Download PDFInfo
- Publication number
- CN113046946A CN113046946A CN202110266284.9A CN202110266284A CN113046946A CN 113046946 A CN113046946 A CN 113046946A CN 202110266284 A CN202110266284 A CN 202110266284A CN 113046946 A CN113046946 A CN 113046946A
- Authority
- CN
- China
- Prior art keywords
- assembly
- bearing seat
- fixing plate
- plate
- side plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000005540 biological transmission Effects 0.000 claims abstract description 81
- 238000009940 knitting Methods 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 230000001360 synchronised effect Effects 0.000 claims description 55
- 238000003825 pressing Methods 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 238000013461 design Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 description 8
- 238000009732 tufting Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/10—Tufting machines operating with a plurality of needles, e.g. in one row
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/20—Arrangements or devices, e.g. needles, for inserting loops; Driving mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/22—Loop-catching arrangements, e.g. loopers; Driving mechanisms therefor
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
- D05C15/04—Tufting
- D05C15/08—Tufting machines
- D05C15/16—Arrangements or devices for manipulating threads
- D05C15/24—Loop cutters; Driving mechanisms therefor
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Knitting Machines (AREA)
Abstract
The invention relates to a full-automatic carpet machine with high automation degree, and belongs to the field of carpet machines. The invention comprises a power transmission mechanism, a crochet needle knife rest component, a knitting needle piston component, a cylinder component, an outer cover plate, a support frame component and a plurality of electromagnetic valves, wherein the outer cover plate is connected with the support frame component, the plurality of electromagnetic valves are all arranged on the outer cover plate, the support frame component comprises a side plate fixing plate I and a side plate fixing plate II, the side plate fixing plate I and the side plate fixing plate II are respectively arranged on two sides of the support frame component, the power transmission mechanism is connected with the support frame component, the crochet needle knife rest component is connected with the power transmission mechanism, and the knitting needle piston component is. The invention has the advantages of reasonable structural design, stability, reliability, low cost, small occupied space, high working efficiency and high degree of automation, and meets the use requirements.
Description
Technical Field
The invention relates to a carpet machine, in particular to a full-automatic carpet machine with high automation degree, and belongs to the field of carpet machines.
Background
With the continuous development of the carpet industry, the types of carpets are more and more, the yield is larger and larger, and the existing processing capacity cannot meet the production requirement. The existing tufting structure of most enterprises basically adopts a manual hand-held tufting machine to carry out manual tufting or a semi-automatic tufting machine to carry out hand-held backing fabric tufting, and the structure has the defects that: 1) the processed dimension is smaller and is generally below 1.5 meters; 2) the pattern is single, and complicated patterns cannot be processed; 3) manual operation, low efficiency and poor precision; 4) the product cycle is long, the automation level is low, and the production cost is high; 5) the base fabric needs to be painted with patterns, and the process is complicated.
The price of the full-automatic equipment is high, and is hundreds of thousands to three million; most of the enterprises and workshops are small, expensive equipment cannot be purchased, and the operation risk of the enterprises is increased if the equipment is purchased; the development prospect of carpet enterprises is severely restricted, and the existing problems are urgently needed to be solved by the enterprises so as to reduce the production cost and improve the production efficiency.
Chinese patent publication No. CN208346448U, publication No. 01/08/2019, discloses a utility model named "a tufting machine for carpet production". This patent includes the processing platform, and the top center of processing platform is provided with the tufting organism, and the top both sides of processing platform all are provided with vertical ascending support column, two be connected with the horizontally fixed plate between the top of support column, and drive arrangement is installed at the top of fixed plate, and drive arrangement's output is connected with vertical decurrent actuating lever, and the bottom of actuating lever runs through the fixed plate to be connected with the installation piece, and the bottom of installation piece is connected with gas blowing device, and gas blowing device's bottom is provided with vertical decurrent connecting block, and connecting block bottom both sides all are provided with vertical decurrent fixed block, rotate on the fixed block of connecting block bottom. Although this patent can automatically clean the pile at different positions on the tufting machine body when in use, the sewing and production efficiency and the automation degree are low, so the defect is still existed.
Therefore, it is especially necessary to provide a full-automatic carpet machine with reasonable structural design, low cost, high working efficiency and high degree of automation.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides the full-automatic carpet machine which is reasonable in structural design, stable and reliable, low in cost, small in occupied space, high in working efficiency and high in automation degree.
The technical scheme adopted by the invention for solving the problems is as follows: the full-automatic carpet machine comprises an outer cover plate, a support frame assembly and a plurality of electromagnetic valves, wherein the outer cover plate is connected with the support frame assembly, the plurality of electromagnetic valves are all arranged on the outer cover plate, the support frame assembly comprises a first side plate fixing plate and a second side plate fixing plate, the first side plate fixing plate and the second side plate fixing plate are respectively arranged on two sides of the support frame assembly,
the method is characterized in that: the knitting machine further comprises a power transmission mechanism, a crochet needle knife rest component, a knitting needle piston component and a cylinder component, wherein the power transmission mechanism and the crochet needle knife rest component are connected with the support frame component, the knitting needle piston component is connected with the cylinder component,
the power transmission mechanism comprises a belt pulley assembly, a roller assembly and a transmission assembly, the belt pulley assembly and the roller assembly are fixed on the support frame assembly, the transmission assembly is connected with the belt pulley assembly and the roller assembly, and the transmission assembly comprises a left bearing seat I, a long transmission shaft I, a right bearing seat I, a left bearing seat II, a transmission shaft I, a right bearing seat II, a left bearing seat V, a roller assembly I, a right bearing seat V, a left bearing seat VI, a roller assembly II, a right bearing seat VI, a lower transmission shaft I, a lower transmission shaft II, a left bearing seat III, a right bearing seat III, a left bearing seat IV and a right bearing seat IV; the belt pulley assembly comprises a first motor, a first motor fixing plate, a first belt pulley, a first synchronous belt, a second synchronous belt and a first synchronous belt, the first motor fixing plate is arranged on the support frame assembly, the first motor is arranged on the first motor fixing plate, and the first motor is connected with the first belt pulley through the first belt; the left bearing seat II and the right bearing seat II are respectively fixed on the inner sides of the side plate fixing plate I and the side plate fixing plate II, one end of the transmission shaft I penetrates through the left bearing seat II and the side plate fixing plate I to be connected with the belt pulley I, and the other end of the transmission shaft I penetrates through the right bearing seat II and the side plate fixing plate II to be connected with the synchronous belt II; the first left bearing seat and the first right bearing seat are respectively fixed on the inner sides of the first side plate fixing plate and the second side plate fixing plate, one end of the first long transmission shaft is connected with the first left bearing seat, the other end of the first long transmission shaft penetrates through the first right bearing seat and the second side plate fixing plate to be connected with the first synchronous belt, and the first synchronous belt and the second synchronous belt are connected through the first synchronous belt; the roller assembly comprises a roller servo motor, a servo motor fixing plate, a synchronous belt pulley I, a synchronous belt pulley II and a small synchronous belt, wherein the servo motor fixing plate is arranged on the support frame assembly, and the roller servo motor is arranged on the servo motor fixing plate; the roller servo motor, the synchronous belt pulley I and the synchronous belt pulley II are connected through a small synchronous belt; one end of the first roller assembly penetrates through the first side plate fixing plate and is connected with the fifth left bearing block, and the other end of the first roller assembly penetrates through the second side plate fixing plate and the fifth right bearing block and is matched with the first synchronous belt pulley; one end of the roller assembly II penetrates through the side plate fixing plate I to be connected with the left bearing seat II, and the other end of the roller assembly II penetrates through the side plate fixing plate II and the right bearing seat II to be matched with the synchronous belt pulley II; two ends of the lower transmission shaft I are respectively connected with the corresponding side plate fixing plate I and the side plate fixing plate II through a left bearing seat III and a right bearing seat III; two ends of the lower transmission shaft II are connected with the corresponding side plate fixing plate I and the side plate fixing plate II through a left bearing seat IV and a right bearing seat IV; the crochet hook tool rest component comprises a crochet hook component and a tool rest component which are matched with each other, the crochet hook component comprises a crochet hook, a crochet hook fixing plate and a crochet hook fixing seat, the crochet hook is arranged on the crochet hook fixing plate, and the crochet hook fixing plate is arranged on the crochet hook fixing seat; the knife rest assembly comprises a blade, a blade fixing seat and a knife rest fixing seat, wherein the blade is arranged on the blade fixing seat, and the blade fixing seat is arranged on the knife rest fixing seat; the knitting needle piston assembly comprises a piston assembly and a knitting needle assembly which are matched with each other, the piston assembly comprises a piston rod, the knitting needle assembly comprises a knitting needle seat and a plurality of knitting needles, the plurality of knitting needles are arranged on the knitting needle seat, and the piston rod is connected with the knitting needle seat.
Preferably, the cylinder assembly comprises a cylinder group, a cylinder bearing seat, a sliding rail piece and a pushing bearing seat, wherein the cylinder group is fixed with the cylinder bearing seat, the sliding rail piece is arranged on the cylinder bearing seat, the cylinder bearing seat and the sliding rail piece are movably connected with the long transmission shaft I, and the sliding rail piece is connected with the transmission shaft I through the pushing bearing seat.
Preferably, the knitting needle assembly further comprises a fastening screw, the number of the knitting needles is two, and the two knitting needles are fixed on the knitting needle seat through the fastening screw.
Preferably, the transmission assembly further comprises a first upper roller assembly, a second upper roller assembly, a cylinder assembly and an upper roller fixing seat, and two ends of the first upper roller assembly and the second upper roller assembly are connected with the upper roller fixing seat through the cylinder assemblies.
Preferably, the full-automatic carpet machine further comprises a yarn pressing mechanism, wherein the yarn pressing mechanism is mounted on the upper roller fixing seat; the yarn pressing mechanism mainly plays a role in tensioning yarns.
Preferably, the cylinder group of the invention adopts an integral cylinder which is provided with 180 independent cylinders, and each cylinder is matched with a corresponding knitting needle assembly; each knitting needle component is provided with two knitting needles, and the total number is 360 knitting needles.
Preferably, the number of the solenoid valves is 180, the number of the knitting needle piston assemblies is 180, and the 180 solenoid valves control the 180 tissue needle piston assemblies, and each solenoid valve can work independently.
Preferably, the housing plate of the present invention includes an upper housing plate, a front housing plate and a rear housing plate which are connected to each other, and 180 solenoid valves are provided on the upper housing plate and the front housing plate.
Preferably, the support frame assembly comprises a support base, a rear workbench fixing plate and an upper support tube, the rear workbench fixing plate is connected between the first side plate fixing plate and the second side plate fixing plate, the support base is formed by connecting a plurality of support tubes, the upper support tube is located above the rear workbench fixing plate, and two ends of the upper support tube are respectively connected with the first side plate fixing plate and the second side plate fixing plate.
Compared with the prior art, the invention has the following advantages and effects: the integral structure is reasonable in design, safe and reliable, an integral cylinder and 180 independent cylinders are adopted, and each cylinder is matched with a corresponding knitting needle assembly; each knitting needle component is provided with two knitting needles, and the total number of the knitting needles is 360; the solenoid valve controls the knitting needle assembly to move up and down; 180 electromagnetic valves are arranged, the knitting needle piston assemblies are 180 groups, and the 180 electromagnetic valves control the 180 tissue needle piston assemblies, and each electromagnetic valve can work independently; the working efficiency is high; the manual processing process is replaced, and the processing cost is saved; the carpet processing precision is higher, and the quality is better; the processing specification range is large, and the styles are many; the occupied space is small, and the automation level is high; the cost is low and the maintenance cost is low.
Drawings
Fig. 1 is a schematic view of the overall structure of the embodiment of the present invention.
Fig. 2 is a schematic structural view of a support frame assembly according to an embodiment of the invention.
Fig. 3 is a schematic structural view of the embodiment of the present invention with the outer cover plate removed.
Fig. 4 is a partial structure schematic diagram of the connection of the power transmission mechanism, the crochet hook knife rest component, the knitting needle piston component and the air cylinder component of the embodiment of the invention.
Fig. 5 is a schematic structural view of the power transmission mechanism according to the embodiment of the present invention.
Fig. 6 is a partial schematic view of the left side of fig. 5.
Fig. 7 is a partial structural view of the right side of fig. 5.
Fig. 8 is a partial structural view of a pulley assembly in an embodiment of the invention.
Fig. 9 is a partial structural view of a drum assembly according to an embodiment of the present invention.
FIG. 10 is a schematic structural diagram of a first roller assembly according to an embodiment of the present invention.
Fig. 11 is a schematic structural diagram of a first upper roller assembly according to an embodiment of the present invention.
FIG. 12 is a first schematic structural view of a bearded needle carriage assembly according to an embodiment of the invention.
Fig. 13 is a second structural view of the bearded needle carriage assembly according to the embodiment of the present invention.
Fig. 14 is a schematic view of the structure of the crochet hook and the blade of the embodiment of the invention.
Fig. 15 is a schematic structural view of a needle plunger assembly according to an embodiment of the present invention.
Fig. 16 is a schematic view showing the configuration of a groove portion at the upper end of the piston rod in fig. 1.
Fig. 17 is a schematic structural view of a yarn pressing mechanism according to an embodiment of the present invention.
In the figure: the device comprises a power transmission mechanism 1, a crochet needle knife rest component 2, a knitting needle piston component 3, a cylinder component 4, a yarn pressing mechanism 5, a support frame component 6, an outer cover plate 7 and an electromagnetic valve 8;
power transmission mechanism 1: a belt pulley component 1-1, a roller component 1-2, a transmission component 1-3,
pulley assembly 1-1: the device comprises a first motor 101, a first motor fixing plate 102, a first belt 103, a first belt pulley 104, a first synchronous belt 105, a second synchronous belt 106 and a first synchronous belt 107;
roller assembly 1-2: a drum servo motor 201, a servo motor fixing plate 202, a synchronous pulley I203, a synchronous pulley II 204 and a small synchronous belt 205;
transmission assemblies 1-3: the device comprises a first left bearing block 301, a first long transmission shaft 302, a first right bearing block 303, a second left bearing block 304, a first transmission shaft 305, a second right bearing block 306, a fifth left bearing block 307, a first roller assembly 308, a fifth right bearing block 309, a sixth left bearing block 400, a second roller assembly 401, a sixth right bearing block 402, a first upper roller assembly 403, a second upper roller assembly 404, a cylinder barrel assembly 405, an upper roller fixing seat 406, a first lower transmission shaft 407, a second lower transmission shaft 408, a third left bearing block 409, a third right bearing block 500, a fourth left bearing block 501 and a fourth right bearing block 502;
roller assembly one 308: a roller cover 308-1, a roller 308-2 and a long roller cover 308-3;
first upper roller assembly 403: the upper roller cover I403-1, the roller body 403-2 and the upper roller cover II 403-3;
crochet hook knife rest component 2: a crochet hook component 21, a knife rest component 22; a crochet hook 211, a crochet hook fixing plate 212, a crochet hook fixing seat 213, a seven-shaped connecting piece 214 and a connecting piece assembly 215; a blade 221, a blade holder 222, a blade holder 223, a drive block 224,
needle piston assembly 3: the piston assembly 31, the needle assembly 32, the piston rod 311, the groove 312 and the sealing ring 313; a knitting needle seat 321, a knitting needle 322 and a fastening screw 323;
the cylinder assembly 4: cylinder block 41, cylinder bearing block 42, slide member 43, push bearing block 44;
yarn pressing mechanism 5: a front fixing plate 51, a tensioning fixing plate 52, a pressing spring piece 53 and a cylinder roller group 54;
the support frame component 6: a first side plate fixing plate 61, a second side plate fixing plate 62, a supporting base 63, a supporting pipe 63-1, a rear workbench fixing plate 64 and an upper supporting pipe 65;
the outer cover plate 7: an upper housing plate 71, a front housing plate 72, and a rear housing plate 73.
Detailed Description
The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.
Examples
Referring to fig. 1 to 17, the full-automatic carpet machine of this embodiment includes outer cover plate 7, support frame subassembly 6, a plurality of solenoid valves 8, power transmission mechanism 1, crochet hook knife rest subassembly 2, knitting needle piston subassembly 3 and cylinder subassembly 4, outer cover plate 7 is connected with support frame subassembly 6, a plurality of solenoid valves 8 all set up on outer cover plate 7, support frame subassembly 6 includes curb plate fixed plate one 61 and curb plate fixed plate two 62, this curb plate fixed plate one 61, curb plate fixed plate two 62 are installed respectively in the both sides of support frame subassembly 6, power transmission mechanism 1, crochet hook knife rest subassembly 2 all link to each other with support frame subassembly 6, knitting needle piston subassembly 3 is connected with cylinder subassembly 4.
The power transmission mechanism 1 of the embodiment comprises a belt pulley assembly 1-1, a roller assembly 1-2 and a transmission assembly 1-3, wherein a first side plate fixing plate 61 and a second side plate fixing plate 62 are respectively installed on two sides of a support frame assembly 6, the belt pulley assembly 1-1 and the roller assembly 1-2 are both fixed on the support frame assembly 6, and the transmission assembly 1-3 is connected with the belt pulley assembly 1-1 and the roller assembly 1-2.
The transmission assembly 1-3 of the present embodiment includes a left bearing seat i 301, a long transmission shaft i 302, a right bearing seat i 303, a left bearing seat ii 304, a transmission shaft i 305, a right bearing seat ii 306, a left bearing seat i 307, a roller assembly i 308, a right bearing seat i 309, a left bearing seat i 400, a roller assembly ii 401, a right bearing seat i 402, a lower transmission shaft i 407, a lower transmission shaft ii 408, a left bearing seat i 409, a right bearing seat i 500, a left bearing seat i 501, and a right bearing seat i 502.
The belt pulley assembly 1-1 of the embodiment comprises a first motor 101, a first motor fixing plate 102, a first belt 103, a first belt pulley 104, a first synchronous belt 105, a second synchronous belt 106 and a first synchronous belt 107, wherein the first motor fixing plate 102 is arranged on the support frame assembly 6, the first motor 101 is arranged on the first motor fixing plate 102, and the first motor 101 is connected with the first belt pulley 104 through the first belt 103; the left bearing seat II 304 and the right bearing seat II 306 are respectively fixed on the inner sides of the side plate fixing plate I61 and the side plate fixing plate II 62, one end of the transmission shaft I305 penetrates through the left bearing seat II 304 and the side plate fixing plate I61 to be connected with the belt pulley I104, and the other end of the transmission shaft I penetrates through the right bearing seat II 306 and the side plate fixing plate II 62 to be connected with the synchronous belt II 106; the first left bearing seat 301 and the first right bearing seat 303 are fixed on the inner sides of the first side plate fixing plate 61 and the second side plate fixing plate 62 respectively, one end of the first long transmission shaft 302 is connected with the first left bearing seat 301, the other end of the first long transmission shaft 302 penetrates through the first right bearing seat 303 and the second side plate fixing plate 62 to be connected with the first synchronous belt 105, and the first synchronous belt 105 and the second synchronous belt 106 are connected through the first synchronous belt 107.
The roller assembly 1-2 of the present embodiment comprises a roller servo motor 201, a servo motor fixing plate 202, a first synchronous pulley 203, a second synchronous pulley 204 and a small synchronous belt 205, wherein the servo motor fixing plate 202 is installed on the supporting frame assembly 6, and the roller servo motor 201 is installed on the servo motor fixing plate 202; the drum servo motor 201, the first synchronous pulley 203 and the second synchronous pulley 204 are connected through a small synchronous belt 205; one end of the roller assembly I308 penetrates through the side plate fixing plate I61 to be connected with the left bearing seat V307, and the other end of the roller assembly I308 penetrates through the side plate fixing plate II 62 and the right bearing seat V309 to be matched with the synchronous belt pulley I203; one end of the second roller assembly 401 penetrates through the first side plate fixing plate 61 to be connected with the sixth left bearing seat 400, and the other end of the second roller assembly 401 penetrates through the second side plate fixing plate 62 and the sixth right bearing seat 402 to be matched with the second synchronous belt pulley 204.
Two ends of the lower transmission shaft I407 are respectively connected with the corresponding side plate fixing plate I61 and the side plate fixing plate II 62 through a left bearing seat III 409 and a right bearing seat III 500; two ends of the second lower transmission shaft 408 are connected with the corresponding first side plate fixing plate 61 and the corresponding second side plate fixing plate 62 through a left bearing seat IV 501 and a right bearing seat IV 502.
The transmission assembly 1-3 of this embodiment further includes a first upper roller assembly 403, a second upper roller assembly 404, a cylinder assembly 405, and an upper roller holder 406, and both ends of the first upper roller assembly 403 and the second upper roller assembly 404 are connected to the upper roller holder 406 through the cylinder assembly 405.
In this embodiment, there are four upper roller holders 406, and the four upper roller holders 406 are fixed on the inner sides of the first side plate fixing plate 61 and the second side plate fixing plate 62, respectively.
In this embodiment, each of the first upper roller assembly 403 and the second upper roller assembly 404 comprises a first upper roller cover 403-1, a roller body 403-2 and a second upper roller cover 403-3, wherein the first upper roller cover 403-1 and the second upper roller cover 403-3 are respectively fixed at two ends of the roller body 403-2; the structure of the first upper roller assembly 403 is identical to that of the second upper roller assembly 404.
In this embodiment, each of the first roller assembly 308 and the second roller assembly 401 includes a roller cover, a roller 308-2 and a long roller cover 308-3 connected to each other, and the roller cover and the long roller cover 308-3 are respectively fixed at two ends of the roller 308-2; the structure of the first roller assembly 308 is identical to that of the second roller assembly 401.
The long transmission shaft I302 is positioned above the transmission shaft I305; the second lower transmission shaft 408 and the first lower transmission shaft 407 are arranged at intervals up and down, and the first lower transmission shaft 407 and the second lower transmission shaft 408 are connected through a transmission block 224.
The bearded needle knife rest component 2 of the present embodiment comprises a bearded needle component 21 and a knife rest component 22, and the bearded needle component 21 and the knife rest component 22 are matched with each other.
The crochet hook assembly 21 of the present embodiment includes a crochet hook 211, a crochet hook fixing plate 212, a crochet hook fixing seat 213 and a seven-shaped connector 214, the crochet hook 211 is mounted on the crochet hook fixing plate 212, the crochet hook fixing plate 212 is mounted on the crochet hook fixing seat 213, and the seven-shaped connector 214 is connected with the crochet hook fixing plate 212.
The blade carrier assembly 22 of this embodiment comprises a blade 221, a blade holder 222, a blade holder 223, and a drive block 224, wherein the blade 221 is mounted on the blade holder 222, and a total of 180X2=360 knives; the blade holder 222 is mounted on the blade holder 223; the tool rest fixing seat 223 is connected with the lower transmission shaft I407 through the transmission block 224.
The blade 221 in this embodiment cooperates with the crochet hook 211 for cutting the knitting wool.
The seven-shaped connecting piece 214 of the embodiment is used for height adjustment of the crochet hook fixing seat 213; the connector assembly 215 is used for height adjustment of the blade holder 222.
The needle plunger assembly 3 of the present embodiment includes a plunger assembly 31 and a needle assembly 32 which are fitted to each other.
The piston assembly 31 of this embodiment includes a piston rod 311, a groove 312 and a sealing ring 313, the groove 312 is disposed on the piston rod 311, the sealing ring 313 is sleeved in the groove 312, and the sealing ring 313 is an O-shaped sealing ring.
The needle assembly 32 of this embodiment includes a needle holder 321, a knitting needle 322, and a fastening screw 323, the knitting needle 322 is provided on the needle holder 321, and the knitting needle 322 is fixed on the needle holder 321 by the fastening screw 323.
The number of the knitting needles 322 in this embodiment is two, the two knitting needles 322 are both fixed on the knitting needle seat 321 through the fastening screw 323, and the two knitting needles 322 are parallel to each other and are distributed at intervals.
In this embodiment, there are three fastening screws 323, one of the fastening screws 323 is used to fix the piston rod 311, and the other two fastening screws 323 are used to fix the knitting needle 322.
The number of the knitting needle piston components 3 applied to the full-automatic carpet machine is 180 groups; the number can be selected according to actual conditions.
The piston assembly 31 in this embodiment is connected to a cylinder, and a corresponding air pipe interface is disposed at the upper portion of the piston rod 311 of the piston assembly 31 for pneumatic control.
The yarn pressing mechanism 5 of the embodiment comprises a front fixing plate 51, a tension fixing plate 52, a cylinder roller group 54 and a plurality of pressing spring parts 53, wherein the front fixing plate 51 is connected with the cylinder roller group 54, the tension fixing plate 52 is connected with the front fixing plate 51, and the plurality of pressing spring parts 53 are all fixed on the tension fixing plate 52.
The cylinder assembly 4 of the embodiment comprises a cylinder group 41, a cylinder bearing seat 42, a sliding rail piece 43 and a pushing bearing seat 44, wherein the cylinder group 41 is fixed with the cylinder bearing seat 42, the sliding rail piece 43 is arranged on the cylinder bearing seat 42, the cylinder bearing seat 42 and the sliding rail piece 43 are movably connected with a long transmission shaft I302, and the sliding rail piece 43 is connected with the transmission shaft I through the pushing bearing seat 44.
The full-automatic carpet machine of the embodiment further comprises a yarn pressing mechanism 5, wherein the yarn pressing mechanism 5 is installed on the upper roller fixing seat 406; the main function of the yarn pressing mechanism 5 is to tension the yarn.
The cylinder bank 41 of this embodiment employs a monobloc cylinder having 180 individual cylinders, each cylinder matching a respective knitting head assembly 32; two needles 322 are provided for each needle assembly 32 for a total of 360 needles.
The electromagnetic valves 8 of the embodiment are all arranged on the outer cover plate 7, and the electromagnetic valves 8 control the knitting needle assembly 32 to move up and down; the number of the solenoid valves 8 is 180, the needle piston assemblies 3 are 180 groups, and the 180 solenoid valves 8 control the 180 tissue needle piston assemblies 3, each of which can be operated individually.
The outer shroud 7 of the present embodiment includes an upper outer shroud 71, a front outer shroud 72, and a rear outer shroud 73 that are connected to each other, and 180 solenoid valves 8 are provided on the upper outer shroud 71 and the front outer shroud 72.
The support frame assembly 6 of the present embodiment includes a support base 63, a rear workbench fixing plate 64 and an upper support tube 65, the rear workbench fixing plate 64 is connected between the first side plate fixing plate 61 and the second side plate fixing plate 62, the support base 63 is formed by connecting a plurality of support tubes 63-1, the upper support tube 65 is located above the rear workbench fixing plate 64, and two ends of the upper support tube 65 are respectively connected to the first side plate fixing plate 61 and the second side plate fixing plate 62.
The embodiment is provided with a comb mechanism which is connected with the supporting tube 63-1 of the supporting frame assembly 6 and mainly used for carding yarns and supporting cloth.
This embodiment sets up air cock, trachea, and the air cock includes inlet nozzle and play air cock for the switching of knitting needle piston assembly 3 upper and lower work.
When the knitting machine works, the weaving material is uniformly fed and pressed, the control box works, the motor set is controlled to work, so that the synchronous belt set works, the long transmission shaft I302 rotates to drive the cylinder set 41 to move up and down, then the electromagnetic valve 8 is ventilated to control the knitting needle assembly 32 and the piston assembly 31 to work up and down, then the bearing seat 44 is pushed to work simultaneously to drive the sliding rail piece 43 to swing, so that the integral cylinder set swings, and the knitting needle 322 is used for curling the velvet; the opening operation of the knitting needle 322 is realized by the relative swing of the blade 221 and the hook needle 211. In the working process, if the actions act simultaneously, the crochet hook 211 and the blade 221 swing, so that the knitting wool is cut off.
And will be apparent to those skilled in the art from the foregoing description.
In addition, it should be noted that the specific embodiments described in the present specification may be different in the components, the shapes of the components, the names of the components, and the like, and the above description is only an illustration of the structure of the present invention. Equivalent or simple changes in the structure, characteristics and principles of the invention are included in the protection scope of the patent. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.
Claims (9)
1. The utility model provides a full-automatic carpet machine, includes outer cover plate, support frame subassembly and a plurality of solenoid valve, outer cover plate is connected with the support frame subassembly, a plurality of solenoid valves all set up on outer cover plate, and the support frame subassembly includes curb plate fixed plate one and curb plate fixed plate two, and this curb plate fixed plate one, curb plate fixed plate two install respectively in the both sides of support frame subassembly, its characterized in that: the knitting machine is characterized by further comprising a power transmission mechanism, a crochet hook tool rest assembly, a knitting needle piston assembly and a cylinder assembly, wherein the power transmission mechanism is connected with the support frame assembly, the crochet hook tool rest assembly is connected with the power transmission mechanism, and the knitting needle piston assembly is connected with the cylinder assembly; the power transmission mechanism comprises a belt pulley assembly, a roller assembly and a transmission assembly, the belt pulley assembly and the roller assembly are fixed on the support frame assembly, the transmission assembly is connected with the belt pulley assembly and the roller assembly, and the transmission assembly comprises a left bearing seat I, a long transmission shaft I, a right bearing seat I, a left bearing seat II, a transmission shaft I, a right bearing seat II, a left bearing seat V, a roller assembly I, a right bearing seat V, a left bearing seat VI, a roller assembly II, a right bearing seat VI, a lower transmission shaft I, a lower transmission shaft II, a left bearing seat III, a right bearing seat III, a left bearing seat IV and a right bearing seat IV; the belt pulley assembly comprises a first motor, a first motor fixing plate, a first belt pulley, a first synchronous belt, a second synchronous belt and a first synchronous belt, the first motor fixing plate is arranged on the support frame assembly, the first motor is arranged on the first motor fixing plate, and the first motor is connected with the first belt pulley through the first belt; the left bearing seat II and the right bearing seat II are respectively fixed on the inner sides of the side plate fixing plate I and the side plate fixing plate II, one end of the transmission shaft I penetrates through the left bearing seat II and the side plate fixing plate I to be connected with the belt pulley I, and the other end of the transmission shaft I penetrates through the right bearing seat II and the side plate fixing plate II to be connected with the synchronous belt II; the first left bearing seat and the first right bearing seat are respectively fixed on the inner sides of the first side plate fixing plate and the second side plate fixing plate, one end of the first long transmission shaft is connected with the first left bearing seat, the other end of the first long transmission shaft penetrates through the first right bearing seat and the second side plate fixing plate to be connected with the first synchronous belt, and the first synchronous belt and the second synchronous belt are connected through the first synchronous belt; the roller assembly comprises a roller servo motor, a servo motor fixing plate, a synchronous belt pulley I, a synchronous belt pulley II and a small synchronous belt, wherein the servo motor fixing plate is arranged on the support frame assembly, and the roller servo motor is arranged on the servo motor fixing plate; the roller servo motor, the synchronous belt pulley I and the synchronous belt pulley II are connected through a small synchronous belt; one end of the first roller assembly penetrates through the first side plate fixing plate and is connected with the fifth left bearing block, and the other end of the first roller assembly penetrates through the second side plate fixing plate and the fifth right bearing block and is matched with the first synchronous belt pulley; one end of the roller assembly II penetrates through the side plate fixing plate I to be connected with the left bearing seat II, and the other end of the roller assembly II penetrates through the side plate fixing plate II and the right bearing seat II to be matched with the synchronous belt pulley II; two ends of the lower transmission shaft I are respectively connected with the corresponding side plate fixing plate I and the side plate fixing plate II through a left bearing seat III and a right bearing seat III; two ends of the lower transmission shaft II are connected with the corresponding side plate fixing plate I and the side plate fixing plate II through a left bearing seat IV and a right bearing seat IV; the crochet hook tool rest component comprises a crochet hook component and a tool rest component which are matched with each other, the crochet hook component comprises a crochet hook, a crochet hook fixing plate and a crochet hook fixing seat, the crochet hook is arranged on the crochet hook fixing plate, and the crochet hook fixing plate is arranged on the crochet hook fixing seat; the knife rest assembly comprises a blade, a blade fixing seat and a knife rest fixing seat, wherein the blade is arranged on the blade fixing seat, and the blade fixing seat is arranged on the knife rest fixing seat; the knitting needle piston assembly comprises a piston assembly and a knitting needle assembly which are matched with each other, the piston assembly comprises a piston rod, the knitting needle assembly comprises a knitting needle seat and a plurality of knitting needles, the plurality of knitting needles are arranged on the knitting needle seat, and the piston rod is connected with the knitting needle seat.
2. The fully automatic carpet machine of claim 1, wherein: the cylinder assembly comprises a cylinder group, a cylinder bearing seat, a sliding rail piece and a pushing bearing seat, the cylinder group is fixed with the cylinder bearing seat, the sliding rail piece is arranged on the cylinder bearing seat, the cylinder bearing seat and the sliding rail piece are movably connected with the long transmission shaft I, and the sliding rail piece is connected with the transmission shaft I through the pushing bearing seat.
3. The fully automatic carpet machine of claim 1, wherein: the knitting needle assembly further comprises a fastening screw, the number of the knitting needles is two, and the two knitting needles are fixed on the knitting needle seat through the fastening screw.
4. The fully automatic carpet machine of claim 1, wherein: the transmission assembly further comprises a first upper roller assembly, a second upper roller assembly, a cylinder barrel assembly and an upper roller fixing seat, and the two ends of the first upper roller assembly and the two ends of the second upper roller assembly are connected with the upper roller fixing seat through the cylinder barrel assembly.
5. The fully automatic carpet machine of claim 4, wherein: the full-automatic carpet machine further comprises a yarn pressing mechanism, and the yarn pressing mechanism is installed on the upper roller fixing seat.
6. The fully automatic carpet machine of claim 2, wherein: the cylinder group employs a monolithic cylinder having 180 individual cylinders, each cylinder matching a respective knitting head assembly.
7. The fully automatic carpet machine of claim 1, wherein: the number of the electromagnetic valves is 180, the number of the knitting needle piston assemblies is 180, and the 180 electromagnetic valves control the 180 tissue needle piston assemblies, and each electromagnetic valve can work independently.
8. The fully automatic carpet machine of claim 1, wherein: the outer cover plate comprises an upper outer cover plate, a front outer cover plate and a rear outer cover plate which are connected with each other, and 180 electromagnetic valves are arranged on the upper outer cover plate and the front outer cover plate.
9. The fully automatic carpet machine of claim 1, wherein: the support frame component comprises a support base, a rear workbench fixing plate and an upper supporting tube, the rear workbench fixing plate is connected between a first side plate fixing plate and a second side plate fixing plate, the support base is formed by connecting a plurality of supporting tubes, the upper supporting tube is located above the rear workbench fixing plate, and two ends of the upper supporting tube are connected with the first side plate fixing plate and the second side plate fixing plate respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110266284.9A CN113046946B (en) | 2021-03-11 | 2021-03-11 | Full-automatic carpet machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110266284.9A CN113046946B (en) | 2021-03-11 | 2021-03-11 | Full-automatic carpet machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113046946A true CN113046946A (en) | 2021-06-29 |
| CN113046946B CN113046946B (en) | 2022-06-24 |
Family
ID=76511468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110266284.9A Active CN113046946B (en) | 2021-03-11 | 2021-03-11 | Full-automatic carpet machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113046946B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230295851A1 (en) * | 2022-03-21 | 2023-09-21 | Card-Monroe Corp. | Tufting machine needle drive system |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1245103A (en) * | 1968-07-29 | 1971-09-08 | Merchant Inventors Ltd | Improvements relating to pile tufting mechanisms |
| GB1578646A (en) * | 1976-08-04 | 1980-11-05 | Tuftco Corp | Narrow gauge tufting apparatus |
| US4320711A (en) * | 1981-05-26 | 1982-03-23 | Spencer Wright Industries, Inc. | Tufting apparatus for forming loop and cut pile |
| US20140000497A1 (en) * | 2010-08-13 | 2014-01-02 | Modra Technology Pty Ltd. | Tufting machine |
| CN104562491A (en) * | 2014-12-19 | 2015-04-29 | 义乌市新彩虹工艺地毯有限公司 | Computer-controlled servo 3D bayonet tufted carpet machine |
| CN107653591A (en) * | 2017-11-14 | 2018-02-02 | 常州武鼎地毯机械有限公司 | Dynamic balancing high-speed main spindle device and the rug-overtufting machine with the main shaft device |
-
2021
- 2021-03-11 CN CN202110266284.9A patent/CN113046946B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1245103A (en) * | 1968-07-29 | 1971-09-08 | Merchant Inventors Ltd | Improvements relating to pile tufting mechanisms |
| GB1578646A (en) * | 1976-08-04 | 1980-11-05 | Tuftco Corp | Narrow gauge tufting apparatus |
| US4320711A (en) * | 1981-05-26 | 1982-03-23 | Spencer Wright Industries, Inc. | Tufting apparatus for forming loop and cut pile |
| US20140000497A1 (en) * | 2010-08-13 | 2014-01-02 | Modra Technology Pty Ltd. | Tufting machine |
| CN104562491A (en) * | 2014-12-19 | 2015-04-29 | 义乌市新彩虹工艺地毯有限公司 | Computer-controlled servo 3D bayonet tufted carpet machine |
| CN107653591A (en) * | 2017-11-14 | 2018-02-02 | 常州武鼎地毯机械有限公司 | Dynamic balancing high-speed main spindle device and the rug-overtufting machine with the main shaft device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230295851A1 (en) * | 2022-03-21 | 2023-09-21 | Card-Monroe Corp. | Tufting machine needle drive system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113046946B (en) | 2022-06-24 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113046946B (en) | Full-automatic carpet machine | |
| CN102704185A (en) | Automatic dust collection device of computerized flat knitting machine | |
| CN112048895A (en) | Cutting machine convenient to production | |
| CN209759707U (en) | Single-face and double-face dual-purpose type large circular knitting machine | |
| CN212714053U (en) | Paillette embroidering device with quick bottom changing knife holder assembly | |
| CN220952350U (en) | Full-forming sock machine with jacquard function | |
| CN109487426B (en) | Full-computerized hosiery machine | |
| CN209412478U (en) | A kind of full-automatic zipper apparatus for sewing | |
| CN110409094B (en) | Knife band adjusting system of vertical knife type high-speed numerical control fabric dividing machine | |
| CN221837200U (en) | Mountain angle track structure of high-low Mao Tuoka machine | |
| CN220132523U (en) | Embroidery device | |
| CN111560698A (en) | Needle bed structure for warp knitting machine | |
| CN111254600A (en) | Paillette embroidering device with quick bottom changing knife holder assembly | |
| CN208450999U (en) | A kind of pressure pin device of cam base plate | |
| CN214529499U (en) | Weft knitting machine with needle cylinder convenient to replace | |
| CN221029231U (en) | Cutting fixing mechanism for clothing embryo cloth processing | |
| CN211079533U (en) | Warp feeding mechanism of warp knitting machine | |
| CN219117816U (en) | Textile fabric cutting bed with infrared positioning device | |
| CN221160569U (en) | Spacing cutting device is used in ground mat production | |
| CN221052136U (en) | Separated type movable knife rest of multi-needle sewing machine | |
| CN213389358U (en) | Ironing device for textile fabric | |
| CN216891715U (en) | Cutting device is used in textile fabric production | |
| CN218950655U (en) | Automatic nylon yarn winding frame for production | |
| CN214359355U (en) | Pneumatic constant tension control device | |
| CN221480385U (en) | Knitted fabric cutting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240115 Address after: 322000 No. 60, Chengbei Road, Yiwu City, Jinhua City, Zhejiang Province Patentee after: ZHEJIANG INSTITUTE OF MECHANICAL AND ELECTRICAL TECHNICIAN Patentee after: Hangzhou Guangjia Electromechanical Co.,Ltd. Address before: 322000 No. 60, Chengbei Road, Yiwu City, Jinhua City, Zhejiang Province Patentee before: Hu Zhitu Patentee before: Wang Yongqing |